CA1046043A - Deodorizer sheet material - Google Patents

Deodorizer sheet material

Info

Publication number
CA1046043A
CA1046043A CA190,085A CA190085A CA1046043A CA 1046043 A CA1046043 A CA 1046043A CA 190085 A CA190085 A CA 190085A CA 1046043 A CA1046043 A CA 1046043A
Authority
CA
Canada
Prior art keywords
sheet material
foam
insole
material according
deodorizing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA190,085A
Other languages
French (fr)
Other versions
CA190085S (en
Inventor
Herbert Lapidus
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Combe Inc
Original Assignee
Combe Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Combe Inc filed Critical Combe Inc
Application granted granted Critical
Publication of CA1046043A publication Critical patent/CA1046043A/en
Expired legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B17/00Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
    • A43B17/10Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined specially adapted for sweaty feet; waterproof
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/0045Footwear characterised by the material made at least partially of deodorant means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249986Void-containing component contains also a solid fiber or solid particle
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249987With nonvoid component of specified composition
    • Y10T428/249988Of about the same composition as, and adjacent to, the void-containing component
    • Y10T428/249989Integrally formed skin

Landscapes

  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Separation Of Gases By Adsorption (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Laminated Bodies (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
  • Treating Waste Gases (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)

Abstract

Abstract of the Disclosure A deodorizing latex sheet material, insoles for use in reducing foot odor, and methods of making these products. Shoe inserts are produced comprising a sole-shaped sheet or the like of foamed latex impregnated with activated charcoal. When such a shaped sheet is used as a shoe insert or insole it is found to substantially reduce or even eliminate foot odors frequently associated with perspiring feet.

Description

Background of the Invention Activated charcoal has long been used as a filter aid with both liquids and gases for the purpose of clarifying liquids and deodorizing liquids and gases.
In recent times it has been proposed as for example in British Specification No. 1,270,809 to incorporate activated charcoal into a fibre web or mat, the web or mat being supported by a backing material such as cloth obtained from natural sources such as cotton, or formed of a synthetic such as nylon, and shaped so that the resulting web fits into and covers the inner sole of a shoe. It has also been proposed to attach a layer or coating of a foam material such as polyurethane foam to such a web for the purpose of providing increased strength and springiness.

Summ ry of the Invention My invention is directed to an odor absorbent comprising in sheet form, open-celled foam having dispersed therethrough finely divided activated charcoal. The odor absorbent of my invention may be such that at least one surface of said sheet has secured thereto a second sheet at least the outer surface of which is free of finely divided activated charcoal.
The said open-celled foam may be selected from the group consisting of latex foams, polyurethane foams and vinyl chloride plastisol foams. A preferred foam is one formed of latex. Moreover, the said second sheet may be a textile.
My invention is also directed to a shoe insert comprising a sheet of open-celled foam having dispersed therethrough finely divided activated charcoal. This unique shoe insert, or insole, effectively and economically minimizes odors which are often associated with feet and which occur in conjunction with or as a result of perspiration. In general, my shoe ~<~
-2-, ,, ;; ,':' , ~, . ,~

- lO~f~Q43 insert comprises a foamed material, conveniently in the form of a sheet which has been cut or otherwise shaped to conform to the basic outline of a foot, and is adapted for insertion int:o a shoe. The shoe insert is formed-by incorporating acl:ivated charcoal into a chemical mix used to produce an open-celled foam through whose interstitial spaces air can pass.
After incorporation of the charcoal into a latex-containing chemical mix, the material is homogenized and spread uniformly into a web of cloth or the like, and then passed under a doctor blade to produce a desired thickness.
The resulting product is then heat processed in order to produce a latex foam which is bonded to the web.
The resulting latex-foam sheets, containing charcoal dispersed therethrough, are then cut into such sizes as are appropriate for fitting comfortably into shoes, male or female.
In use the insole is inserted into the shoe with the impregnated latex facing downward in the shoe to thereby permit contact of the web or backing material with the foot, and with the sock covering it.
The especially excellent effective~ess of my shoe insert seems to result from the circulation of air and vapors through and around the highly absorbent carbon particles, which occurs when the shoe containing such insert is worn.
Statement of the Invention The invention as claimed herein is an effective deodorizer sheet material, the sheet material having inter-stitial spaces therein allowing for the passage of air therethrough, the sheet material comprising (a) an open-celled latex foam through whose interstitial spaces air can pass;

~ _3_ .,~

104f~Q43 and (b) finely ground activated charcoal for deodorizing, the charcoal being homogeneously dispersed throughout the latex material comprising the foam. The finely ground activated charcoal may be present in an amount greater than about 10 weight percent and up to about 35 weight percent.
In one form, the sheet material comprises a backing material and, in another form, the sheet material comprises a backing material which is impregnated with the sheet material.
The invention as claimed herein is also a method for making an effective deodorizer open-celled latex foam sheet material, the sheet material having interstitial spaces therein allowing for the passage of air therethrough, the method comprising the steps of (a) forming a homogeneous mixture comprising a latex mix used to produce an open-celled latex foam through whose interstitial spaces air can pass and finely ground activated charcoal; (b) frothing the mixture of step (a) to form an open-celled latex foam; (c) forming the mixture of step (b) into a sheet on a flat surface; and (d) curing and drying the sheet.
The latex mix may include latex in the form of a slurry and the finely ground activated charcoal may be added to the latex mix in the form of a slurry. Such slurry (one or both) may be an aqueous slurry. The claimed method may be carried out such that step (c) may comprise forming the mixture of step (b) into a sheet on a backing material or step (c) may comprise forming the mixture of step (b) into a sheet on a transfer surface.
The invention as claimed herein is moreover for use as an effective body deodorizing article, deodorizing sheet material shaped to conform to the basic outline of a portion of the human anatomy, adapted for contact therewith and having ~ -3a-interstitial spaces therein allowing for the passage of air therethrough, the material comprising (a~ an open-celled foam through the open cells of which air can pass;
and (b) finely ground activated charcoal for deodorizing, the charcoal being homogeneously dispersed throughout the material comprising the foam.
The deodorizing sheet material may be made by a method which comprises the steps of (a) incorporating finely ground activated charcoal into a homogeneous foam formulation;
(b) processing the foam formulation to produce a sheet of an open-celled foam through the open cells of which air can pass; and (c) cutting the sheet into a shape conforming to the basic outline of a portion of the human anatomy.
The invention as claimed herein is furthermore an effective foot-deodorizing insole, the insole being sized for fitting comfortably into a shoe and having interstitial spaces therein allowing for the passage of air therethrough, the insole comprising (a) an open-celled foam through whose interstitial spaces air can pass; and (b) finely ground activated charcoal for deodorizing, the charcoal being homogeneously dispersed through out the material comprising the foam.
A preferred foam, referred to above, may be a latex foam or a polyurethane foam.
The invention as claimed herein is additionally a method for making an effective foot-deodorizing insole, the insole having interstitial spaces therein allowing for the passage of air therethrough, the method comprising the steps of (a) forming a homogenous mixture comprising a latex mix used to produce an open-celled latex foam through whose interstitial spaces air can pass and finely ground activated ~' ~ -3b-,i .

~046Q43 charcoal; (b) frothing the mixture of step (a) to form an open-celled latex foam; (c) forming the mixture of step (b) into a sheet on a flat surface; (d) curing and drying the sheet; and (e) cutting the sheet into sizes as are appropriate for fitting comfortably into shoes.

Description of the Preferred Embodiment So that my invention may be fully understood, I shall hereinafter describe a specific example illustrating the practice of my invention. This illustration is for that purpose only, and is not intended to either limit the scope of the invention or of the claims appended hereto.

EXAMPLE I

Ingredients Dry Weight GR-S Latex 100.0 lbs.
Sulfur 1.5 lbs.
Zinc Oxide4.0 - 5.0 lbs.
Surfactant 9.0 lbs.
Filler 100.0 lbs.
Activated Charcoal25.0 - 32.0 lbs.
Antioxidant 1.2 lbs.
Accelerator 2.5 lbs.

Where "weight percent" is taken as the amount of a given component over the total material dry weight, multiplied by 100, the above compositions range from greater B

~046043 than about 10 (10.2) wei~ht percent to about 13 (12.8) weight percent activated charcoal.
The GR-S latex, a synthetic cold type styrene-butadiene manufactured by the Goodyear Company of Akron, Ohio, is used in the form of an aqueous slurry (143.0 lbs.). And the activated charcoal, available under the trade nameNu-Char, is also used in the form of an aqueous slurry (150.0 lbs.).
The procedure used is as follows: The latex slurry is weighed out into a suitable mixing vessel and there is then added 9.0 lbs. of the surfactant, dioctyl-sodium-sulfo-succinate, available from the American Cyanamid Company of New York, under the trade name of Aerosol O T. There is then added 2.5 lbs. of a suitable accelerator, followed by additions of 1.5 lbs. of rubber makers grade sulfur, 4.0 to 5.0 lbs. of zinc oxide (American Process) and 1.2 lbs. of trioctyl phosphite antioxidant.
Silica flour filler (100.0 lbs.) is then added, followed by addition of the activated charcoal aqueous slurry (25-32 lbs. of which is Nu-Char).
If it is desired to increase the viscosity of the foregoing mix, a suitable thickener e.g. *Methocel may be added.
The above components are then mixed to form a homo-genous mass, which is then fed into a hopper, thence into a homogenizer, preferably an *Oakes mixer, which is a rotor stator type homogenizer. Preferably two mixers are used in series. At the first mixer (called a pre-frother) air is injected to control the pour density of the product. The base weight of the finished product is controlled by regulation of this air.
The material is then pumped into the second mixer -also a homogenizer - where the froth is refined controlling the cell structure size.

*Trade Mark -4-11~)46~43 After the mix leaves the second mixer and onto a flat surface (belt or table) covered with a layer of fabric which serves as a backing for the finished insert the thick-ne~ss of the flow is controlled by a doctor blade set to give a finished foam gauge of 80/1000 inch.
Instead of applying the mix onto a flat surface covered with a layer of fabric, as described above, the latex mix may be applied to a transfer paper instead. In other words, my sheet material can be produced with or without a fabric laminate.
Cup weights are taken after the mix leaves the second mixer; cup weights between 85 and 90 grams are acceptable, 87 grams being preferred. The tare weight (cup) is 24 grams.
The resulting material is then cured and dried in a forced hot air oven at temperatures ranging from 310F to 350F, with approximately 3 minutes of dwell time.
It will be understood, of course, by those skilled in the art that variations in the exact amounts and precise kinds of ingredients used in producing my charcoal-loaded latex foam are possible. Thus the levels of finely ground activated charcoal used may be varied rather widely, for example 35% or higher, by weight of the chemical mix producing the latex foam (dry basis) may be used, limited of course by the difficulty of incorporation into the latex mix, economic considerations, appearance and the like.
And though one specific latex foam formulation has been set forth in the foregoing example, those persons skilled in the art will understand that other foam formulations may be used, preferably those which can be processed to form an open-J!j~" - 5-104~43 celled foam which breathes and allows for the passage of air through its interstitial spaces.
While it is presently preferred that the open-celled foam in sheet form comprising my invention be produced using latex, it is also contemplated, and is within the broad concept of my invention, that other open-celled foams may be used, such as polyurethane foams and vinyl chloride plastisol foams, expecially where a slightly more firm product is desired.

Claims (32)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. An effective deodorizer sheet material, said sheet material having interstitial spaces therein allowing for the passage of air therethrough, said sheet material comprising:
(a) an open-celled latex foam through whose inter-stitial spaces air can pass; and (b) finely ground activated charcoal for deodorizing, said charcoal being homogeneously dispersed throughout the material comprising said foam.
2. The sheet material according to claim 1, wherein said finely ground activated charcoal is present in an amount greater than about 10 weight percent.
3. The sheet material according to claim 1, wherein said finely ground activated charcoal is present in an amount up to about 35 weight percent.
4. The sheet material according to claim 1, wherein said finely ground activated charcoal is present in an amount from about 10 weight percent to about 35 weight percent.
5. A deodorizer sheet material according to claim 1, 2 or 3 wherein said sheet material comprises a backing material.
6. A deodorizer sheet material according to claim 4, wherein said sheet material comprises a backing material.
7. A deodorizer sheet material according to claim 1, 2 or 3, wherein said sheet material comprises a backing material which is impregnated with said sheet material.
8. A deodorizer sheet material according to claim 4, wherein said sheet material comprises a backing material which is impregnated with said sheet material.
9. The sheet material according to claim 1, 2 or 3, wherein said sheet material is shaped to conform to the basic outline of a portion of the human anatomy and adapted for con-tact therewith.
10. The sheet material according to claim 4, wherein said sheet material is shaped to conform to the basic outline of a portion of the human anatomy and adapted for contact therewith.
11. The sheet material according to claim 1, 2 or 3, wherein said sheet material is shaped in the form of an insole, said insole to be sized for fitting comfortably into a shoe for use as a deodorizing insole.
12. The sheet material according to claim 4, wherein said sheet material is shaped in the form of an insole, said insole to be sized for fitting comfortably into a shoe for use as a deodorizing insole.
13. A method for making an effective deodorizer sheet material, said sheet material having interstitial spaces therein allowing for the passage of air therethrough, said method com-prising the steps:
(a) incorporating finely ground activated charcoal into a latex foam formulation; and (b) processing said foam formulation to produce a sheet of an open-celled latex foam material containing activated charcoal particles homogeneously dispersed throughout the material comprising said foam.
14. The method according to claim 13, wherein said finely ground activated charcoal is added to said foam formulation in the form of a slurry.
15. The method according to claim 14, wherein said slurry is an aqueous slurry.
16. The method according to claim 13, wherein step (b) comprises forming said foam formulation into a sheet on a backing material.
17. The method according to claim 13, wherein said sheet material is subsequently cut into a shape conforming to the basic outline of a portion of the human anatomy.
18. The method according to claim 13, 16 or 17, wherein said sheet material is subsequently cut into the shape of an insole, said insole to be sized for fitting comfortably into a shoe.
19. An effective body deodorizer sheet material shaped to conform to the basic outline of a portion of the human anatomy, adapted for contact therewith, said sheet material comprising:
(a) an open-celled foam through whose interstitial spaces air can pass; and (b) finely ground activated charcoal for deodor-izing, said charcoal being homogeneously dis-persed throughout the open-celled material comprising said foam.
20. An effective body deodorizing sheet material according to claim 19, wherein said finely ground activated charcoal is present in an amount greater than about 10 weight percent.
21. An effective body deodorizing sheet material according to claim 19, wherein said finely ground activated charcoal is present in an amount up to about 35 weight percent.
22. An effective body deodorizing sheet material according to claim 19, wherein said finely ground activated charcoal is present in an amount from about 10 weight percent to about 35 weight percent.
23. An effective body deodorizing sheet material according to claim 19, 20 or 21, wherein said foam is a latex foam.
24. An effective body deodorizing sheet material according to claim 22, wherein said foam is a latex foam.
25. An effective body deodorizing sheet material according to claim 19, 20 or 21, wherein said foam is a polyurethane foam.
26. An effective body deodorizing sheet material according to claim 22, wherein said foam is a polyurethane foam.
27. An effective body deodorizing sheet material according to claim 19, 20 or 21, wherein said sheet material comprises a backing material.
28. An effective body deodorizing sheet material according to claim 22, wherein said sheet material comprises a backing material.
29. An effective body deodorizing sheet material according to claim 19, 20 or 21, wherein said sheet material comprises a backing material which is impregnated with said sheet material.
30. An effective body deodorizing sheet material according to claim 22, wherein said sheet material comprises backing material which is impregnated with said sheet material.
31. An effective body deodorizing sheet material according to claim 19, 20 or 21, wherein said material is shaped in the form of an insole, said insole to be sized for fitting comfortably into a shoe for use as a deodorizing insole.
32. An effective body deodorizing sheet material according to claim 22, wherein said material is shaped in the form of an insole, said insole to be sized for fitting comfortably into a shoe for use as a deodorizing insole.
CA190,085A 1973-01-26 1974-01-14 Deodorizer sheet material Expired CA1046043A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US00326757A US3842519A (en) 1973-01-26 1973-01-26 Deodorizer sheet material

Publications (1)

Publication Number Publication Date
CA1046043A true CA1046043A (en) 1979-01-09

Family

ID=23273574

Family Applications (1)

Application Number Title Priority Date Filing Date
CA190,085A Expired CA1046043A (en) 1973-01-26 1974-01-14 Deodorizer sheet material

Country Status (15)

Country Link
US (2) US3842519A (en)
JP (2) JPS5713282B2 (en)
AR (1) AR203638A1 (en)
BE (1) BE810188A (en)
BR (1) BR7400551D0 (en)
CA (1) CA1046043A (en)
DE (1) DE2403652B2 (en)
DK (1) DK156262C (en)
ES (1) ES422591A1 (en)
FR (1) FR2215242B1 (en)
GB (2) GB1471352A (en)
IT (1) IT1002755B (en)
NL (1) NL7400910A (en)
SE (2) SE416022B (en)
ZA (1) ZA74265B (en)

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BE792089R (en) * 1972-04-12 1973-03-16 Spiroll Corp Ltd MACHINE FOR THE MANUFACTURING OF STRUCTURAL ELEMENTS WITH HOLLOW CORES COMPOSED OF CONCRETE AND
JPS5628846B2 (en) * 1974-09-03 1981-07-04

Also Published As

Publication number Publication date
NL7400910A (en) 1974-07-30
IT1002755B (en) 1976-05-20
BE810188A (en) 1974-05-16
GB1471352A (en) 1977-04-27
DE2403652B2 (en) 1978-02-23
BR7400551D0 (en) 1974-08-22
DK156262B (en) 1989-07-24
GB1471351A (en) 1977-04-27
SE7704632L (en) 1977-04-21
JPS5713282B2 (en) 1982-03-16
JPS5046585A (en) 1975-04-25
SE416022B (en) 1980-11-24
ES422591A1 (en) 1976-10-01
AR203638A1 (en) 1975-09-30
USRE29501E (en) 1977-12-27
JPS56139120A (en) 1981-10-30
DK156262C (en) 1989-12-27
AU6457674A (en) 1975-07-17
FR2215242B1 (en) 1978-10-27
ZA74265B (en) 1974-11-27
FR2215242A1 (en) 1974-08-23
DE2403652A1 (en) 1974-08-01
US3842519A (en) 1974-10-22

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