CA1042465A - Treatment of adiponitrile with strong-acid cation exchange resins - Google Patents

Treatment of adiponitrile with strong-acid cation exchange resins

Info

Publication number
CA1042465A
CA1042465A CA000234360A CA234360A CA1042465A CA 1042465 A CA1042465 A CA 1042465A CA 000234360 A CA000234360 A CA 000234360A CA 234360 A CA234360 A CA 234360A CA 1042465 A CA1042465 A CA 1042465A
Authority
CA
Canada
Prior art keywords
adiponitrile
cation exchange
strong
acid
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000234360A
Other languages
French (fr)
Inventor
Bernard J. Kershaw
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DuPont Canada Inc
Original Assignee
DuPont Canada Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DuPont Canada Inc filed Critical DuPont Canada Inc
Priority to CA000234360A priority Critical patent/CA1042465A/en
Priority to IT2584376A priority patent/IT1065070B/en
Priority to GB3427076A priority patent/GB1539435A/en
Priority to GB2643777A priority patent/GB1539436A/en
Priority to FR7625712A priority patent/FR2322127A1/en
Priority to DE19762638510 priority patent/DE2638510A1/en
Priority to FR7706940A priority patent/FR2334664A1/en
Priority to US05/858,661 priority patent/US4146555A/en
Priority to US05/858,663 priority patent/US4147717A/en
Application granted granted Critical
Publication of CA1042465A publication Critical patent/CA1042465A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C255/00Carboxylic acid nitriles

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
A process for reducing the amount of basic impurities, especially N-heterocyclic compounds, in adiponitrile is dis-closed. The process comprises treating adiponitrile with a strong acid cation exchange resin essentially in the absence of water. The strong-acid cation exchange resin used in the process is characterized by a macroreticular structure. The process is particularly useful in the purification of adiponitrile manufactured from adipic acid and ammonia.

Description

~0~ 5 The presen-t invention rel~tes to the tre~tment o~
adiponitrile with strong-acid cation exchange re~ins and in particular to a process for reducing the amount o~ basic impurities in crude adiponitrile in whlch the crude adiponitrile is treated wl~h ~ strong-acid cation exchange resin essentially in the absence o~ water.
One o~ the mor~ important u~es of adiponitrile at the present tlme i~ in the manufac-ture of hexamethylene diamine~
mis diamine mag be used as a detergent, as an emulsi~ying agent or, in particular~ as an intermedla~e in the manu~acture of polymersO
A catalytic hydrogen~tion reaction is usually employed to convert adiponitr~le to hexamethylene diamineO
There are several methods for synthesizing adiponitrile.
: In particular, adlponitrile may be obtained b~ reacting adipic acid with ammonia in the presence o~ a dehydr~ting catalyst, ~or example5 by the techniques disclosed in U.S. Patent 2,200,734 o~
Arnold and Lazier which issued May 14, 1940 and in U.S~ Patent
2,273,633 o~ M~ Lo Ao Fluchaire which issued February 17, 19420 .
Adiponltrile, especially adiponitrlle obtained from adipic acid contalns ~mpurities, some o~ which boil at temperature~ cloæe to the boiling point of adiponitrileO 2~Cyanocyclopentylidene- ~;
im~ne~ hereinafter sometimes re~erred to as CPI, is an example of such an impurityO Close boilin~ impurities frequentlg cannot be removed ef~iciently ln industrlal scale distillation columns. Impurities ln the adiponitrile may lead to impurities ~ ' ' , `

:. . , . :
:; . , ;. . . . . ~ , . ~ , in subsequent derivativ~s, in partlcular ln hexamethylene diamine~ that are difficult to removeO Failure to r~move these latter impuritie~ may result ln in~erlor and variable propertles, especlally in polymers ~anufactured using such impure hexamethylene diamineO Technique~ ~or the purific~tion of adlponltrlle are known in the artO For example, adlponitrile may be treated with a solid acidic catalyst in the presence o~ water and at a temperature of at least 140C to remove 2-cyanocyclopentylidene-imineO The solid acidic catalysts may be silica-alumina catalysts, crystalline aluminosilicates, boron phosphate or titania-alumina Such treatment is described in Canadian Patent 912,036 of BoJ~
Kershaw whlch issued October 10, 19720 Adlponitrile especially adiponitrile obtained from the reaction of adipic acid with ammonia may also contain impur-ities in the form of cyclic amines9 especiall~ N-heterocyclic compo~ndsO Examples of such impurities are 2-methyl-4-amino-5,6-trimethylene pyrimidine, hereinafter sometimes referred to ~s MAP, 2-amino~3,4,5,6-bis (trime~hylene) pyridine, hereinafter some~imes re~erred to a~ ABP, and 2 cyclopentyl-4-amino-5,6~tri-methylene pyrim~dine, hereinafter sometimes re~erred to as V~POSuch N-heterocyclic.compou~ds may cause problems in the hydrogen ation o~ adiponitrile to hexamethylene diamine or in the sub~
sequent puri~ication of hexamethylene dlamine.
It has now been found that basic lmpurities, especially N-heterocycllc co~pounds, may be remo~ed from crude adlponitrile b~ treating the adiponitrile in the absence o~ water with a strong-acid cation exchange resin havlng a macroreticular structure, such resins being discussed hereina~ter.
Accordingly, the present inventio~ provides a pro~
cess for reducing the amount o~ basic impurities in crude adiponitrile, said process comprising the steps of treating crude adiponitrile with a strong-acid cation exchange resin ~ 2 --.
.

-f~t;5 essenki~lly in -the ab~ence of` water Rnd ~t a temperature ln the range o~ from 20C up to the temperature at whlch degradation o~ the st.rong-acid cation exchange resin b~-comes signific~nt, said resin having a macroreticular structure and being in the hydrogen form, and separating adiponitrile therefromO
In a pre~erred embodiment of the proceæs o~ the present lnvention the te~perature is in the range 20C to 150C and es-pecially in the range 50C to 110Co In another embodiment the crude adiponitrile is essen~
~ially ~ree of ammoniaO
In a further embodiment the crude adiponitrlle is adiponitrile manu~actured from adipic acid and ammoniaO
Cation exchange resins are usually classified as being o~ three general types~ Strong-acid cation exchange resins ha~e a chemical activity similar to sulphuric acid and commercially are usually nuclear sulphonic ac~d or methylene sulphonic acid ~:
resins~ Intermed~ate~acld cation exchange resins have a chemical actlvity sim~lar to phosphoric acid and commercially are usually phosphonic acid, phosphonous ~cid or phosphoric acid resinsO
Weakacid c~tlon exchange reslns have a chemical activity simllar `
to acetic acid and commercially are usually carboxylic acid or phenolic resinsO
The cation exchang~ resins used in the proce~s of the presént in~ention are strong-acld resins which are capable of being used in anhydrous mediaO Such reslns are described in "AMBERLYST* 15 synthetlc resin cataly~ts", obtainable from Rohm and Haas~ as havlng a uni~ue porous structure sometimes, referred to as a "macroreticular" structure. The resins are used in the process in the hydrogen or acid form In the process of the present lnvention crude ~:

adiponitrile i5 treated with a strong-acid cation exchange resin ha~lng a macroreticular structure~ In the process the * de~otes trade mark ~ 3 Z~5 adiponitrile may be tre~ted by contacting the adiponitrlle and resin in a continuous process or in a batch process) the former being pre~erredO Preferably the ad:lponitrile is passed through a fixed bed o~ the ~trong-acid cation exchange resin. In ~
preferred embodlment the adiponitrile i~ adiponltrile manu factured from a~ipic acid and ammon'LaO
While the adiionitrile treated by the process of ~he present inventlon is described as "crude adiponitrile" the adiponitrile being treated is pre~erably adiponitrlle that has 10 been sub~ected to partial puri~ication e~g. by distillationO
The treatment of adiponitrile according to the procee3 of the present lnvention ls carried out essentially in the a~sence o~ wa~erO The temperature at which the adiponitrile is treated may be in the range of from about 20C to the temperature at which the strong-acid cation exchange resin exhibits signlflcant degradationO Such degradation may affect the properties of the cation exchange resin and/or the properties and especially the impurities in the adiponitrile after treatmentO
In partlcular, the adiponitrile after treatment may contain : 20 decomposit~on products of the cation exchange resinO The ~emperature at which decomposition of the cation exchange resin i may become signi~icant will depend on the actual resin being used and, in part, on the process conditlonsO Preferably the upper temperature limit is not in exces~ of 150C. Pre~erred temperature ranges are in the range 20 to 150C and in particular 50 to 110 C ,.
As stated above the treatment of the adiponitrile is i carried out essentially in the absence o~ waterO As used hereln the expression "treatment of adiponitrile essentially in the absence of wat~r" means the treatment o~ adiponitrlle containing less than about 0~1~ waterO Treat~ent of adiponitrile with a strong-acid cation exchange resin in the presence of wa~er may result in the hydrolysls o~ any 2-cyanocyclopentylideneimine ln the adiponitrile~ Such hydrolysis would result in the form~tion ,:
. ~ .
~ .: .. .

~ l) 4 ;~ 4--~; Sof ammcnla which would be absorbed by the resin thereby reducing the capacity of the resin ~or removing other amines The process o~ the present invention in which the adiponitrile is treated essentially in the absence of water may therefore o~er advantages over the treatment o~ adiponitrile wlth a strong-acid cation exchange resln in the presence of waterO
The pressura used ln the process of the present ~nvention is not criticalO The pressure will depend primarily on other process variables, for example, the temperature at which the process is operatedO
In a preferred embodiment of the process of the present invention the adiponitr~le is substantiall~ free of ammonia~
In the process of the present invention amines es~
pecially the aforementioned cyclic amines are removed from the adiponitrile by retention on the cation exchange resinO After a ! `
period o~ time it may become desirable to remove said amines from the cation exchange resin and thereby regenerate the resin for : further useO The resin may be regenerated ~y contacting with 20 an amount o~ a strong acid~ ~or example3 hydrochloric acid, ~ -.
that is in excess of the amount of acld required to convert ::
the re~in to its acid or hydrogen ~ormO The resin is used in the process o~ the present invention in its acid or hydrogen form~
After treatment with acid the resin should be washed with water and then driédO :~
Adlponitrile purified by the process described herein ~
is particul~rly useful in the manufacture o~ hexamethylene ~ :
diamlne using an iron catalyst as is described in Canadiarl patent application 234 ~56 o~ RoJ~ Kershaw filed on the same day as the present application The process o~ the present in~ention is illustrated by the following examplesO The adiponltrile used in the examples had been manufactured from adlpic acid and ammonia :... ,. . :., .. - ' . , ' ......... :, ' .
r~.. ~ ... . ; ; . ; ~ . . .

EXAMPLE I
____ To 50 ml of a crude adiponltrile havlng the ~ollowing composition:
: 2~cyanoc~clopent~1idenelmine (CPI) 0O15%

2-methyl 4-amino-5,6 trimethylene 0O028 pyrimldine (MAP) 2~amino~3,4,5~6-bis(trimethylene) 0O062 pyrldine (ABP) ~cyanovaleramide 0O13 water 001 were added 0O5 g of AMBERLYST 150 The re~ultant mixture was stirred for 20 minutes at ambient temperature and then analyzed by gas chromatographyO The results were as follows:

Time Impurity Levels in Adiponitrlle*
: CPI MAP ABP
O mLnO 0ol5 0~028 0~062 ~;
20 minO ~ 0O15 0~020 0,045 * in ~ weight/volumeO
E~AMPLE II
m e procedure of Example I was repeated at a temper- ;
ature o~ 100Co The re~ults were as follows: .

Tlme Impurity Level in Adiponitrile _ CPI MAP ABP
0 min~ 0O15 00~028 0O062 15 minO oo 12 0O013 0O027 35 minO oOo80 0O003 0O000 .
EXAMPLE III

- To demonstrate the e~fect of process variables the procedure of Example I was repeatsd at dlffere~t temperature~

and resin contentsO The results were as ~ollows:

- 6 ~

i . .
'''' ' :' ' " ' . ' ~4'~4f~5 Run No. 1 2 3 4 Temperature ( ~C ) 104 104 58 58 Resin (% by weight) loO 0~5 loO 0~5 Impurity Levels ( i) CPI 0 minutes 0O 15 0O 15 0.15 0.. 15 15 minutes oOog7 0013 0~130015 30 mlnutes 0O o84 0O 12 0.120O 15 60 minutes 00073 Ooll 0~0900~14 ( ii ) MAPO mlnutes 0O 028 0O 028 0. 028 0O 028 15 minutes OoOll 00017 0~0130~020 30 minutes 0O 005 0O 016 o, oO5 o 020 60 minutes OoOOl 00013 o,oo8o~olg - ( iii ) A~3PO minutes0. 0620O 062 0, 062 0O 062 -~ 15 minutes OoOl9 00035 o.o3600044 30 mi nutes NA 0O 030 0, 032 0, 041 . -60 minutes ()oO20 00024 0,.015 0~040 NA: not available :

.''...,.~ : , ..

' ~ ~
~ . .

. .
~'`

. . ~ ,. . , ~ , . . .

"
.... . . . .

Claims (6)

The embodiments of the invention in which an ex-clusive property or privilege is claimed are defined as follows:
1. A process for reducing the amount of basic impurities in crude apiponitrile,said process comprising the steps of treating crude adiponitrile with a strong-acid cation exchange resin essentially in the absence of water and at a temperature in the range of from 20°C up to the temperature at which degradation of the strong-acid cation exchange resin becomes significant, said resin having a macroreticular structure and being in the hydrogen form, and separating adiponitrile therefrom.
2. The process of Claim 1 in which the adiponitrile is treated with the resin in the substantial absence of ammonia.
3. The process of Claim 2 in which the adiponitrile is adiponitrile manufactured from adipic acid and ammonia.
4. The process of Claim 3 in which the temperature is in the range 20°C to 150°C.
5. The process of Claim 3 in which the temperature is in the range 50°C to 110°C.
6. The process of any one of Claim 1, Claim 3, and Claim 5 in which the crude adiponitrile has been subjected to distillation prior to treatment with the resin.
CA000234360A 1975-08-26 1975-08-26 Treatment of adiponitrile with strong-acid cation exchange resins Expired CA1042465A (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
CA000234360A CA1042465A (en) 1975-08-26 1975-08-26 Treatment of adiponitrile with strong-acid cation exchange resins
IT2584376A IT1065070B (en) 1975-08-26 1976-07-29 PROCESS FOR THE PRODUCTION OF HEXAMETHYLENE DIAMINE
GB2643777A GB1539436A (en) 1975-08-26 1976-08-17 Process for purifying adiponitrile
GB3427076A GB1539435A (en) 1975-08-26 1976-08-17 Process for the manufacture of hexamethylene diamine
FR7625712A FR2322127A1 (en) 1975-08-26 1976-08-25 PERFECTED PROCESS FOR THE PRODUCTION OF HEXAMETHYLENE DIAMINE FROM CRUDE ADIPONITRILE
DE19762638510 DE2638510A1 (en) 1975-08-26 1976-08-26 IMPROVED PROCESS FOR THE PREPARATION OF HEXAMETHYLENEDIAMINE
FR7706940A FR2334664A1 (en) 1975-08-26 1977-03-09 METHOD FOR REDUCING THE QUANTITY OF N-HETEROCYCLIC AMINE IN CRUDE ADIPONITRILE
US05/858,661 US4146555A (en) 1975-08-26 1977-12-08 Process for purifying adiponitrile
US05/858,663 US4147717A (en) 1975-08-26 1977-12-08 Process for purifying adiponitrile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000234360A CA1042465A (en) 1975-08-26 1975-08-26 Treatment of adiponitrile with strong-acid cation exchange resins

Publications (1)

Publication Number Publication Date
CA1042465A true CA1042465A (en) 1978-11-14

Family

ID=4103918

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000234360A Expired CA1042465A (en) 1975-08-26 1975-08-26 Treatment of adiponitrile with strong-acid cation exchange resins

Country Status (1)

Country Link
CA (1) CA1042465A (en)

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