CA1041540A - Hydrolysis of 3,5-diamino benzoic acid to produce alpha-resorcylic acid - Google Patents

Hydrolysis of 3,5-diamino benzoic acid to produce alpha-resorcylic acid

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Publication number
CA1041540A
CA1041540A CA234,856A CA234856A CA1041540A CA 1041540 A CA1041540 A CA 1041540A CA 234856 A CA234856 A CA 234856A CA 1041540 A CA1041540 A CA 1041540A
Authority
CA
Canada
Prior art keywords
alpha
acid
benzoic acid
diamino benzoic
resorcylic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA234,856A
Other languages
French (fr)
Inventor
Nicholas P. Greco
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beazer East Inc
Original Assignee
Koppers Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US05/542,008 external-priority patent/US3984466A/en
Application filed by Koppers Co Inc filed Critical Koppers Co Inc
Application granted granted Critical
Publication of CA1041540A publication Critical patent/CA1041540A/en
Expired legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/347Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups
    • C07C51/367Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups by introduction of functional groups containing oxygen only in singly bound form

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

HYDROLYSIS OF 3,5-DIAMINO BENZOIC ACID
TO PRODUCE ALPHA-RESORCYLIC ACID
A B S T R A C T
Alpha-resorcylic acid is produced by the hydrolysis of 3,5-diamino benzoic acid in an aqueous solution of ammonium bisulfate. The reactants are contacted at an elevated temper-ature for a period of time sufficient to hydrolyze the 3,5-diamino benzoic acid to alpha-resorcylic acid and the alpha-resorcylic acid so produced is separated from the reaction mix-ture. The ammonium sulfate is regenerated to ammonium bisulfate by removing the water and thermally decomposing the by-product ammonium sulfate at an elevated temperature.

Description

1~)41~40 E~CKGROUND OF THE INVENTION

This invention relates to the production of alpha-resorcylic acid and more particularly to the hydrolysis of 3,5-diamino benzoic acid with ammonium bisulfate to produce alpha--re`sorcylic acid.
Alpha-resorcylic acid (3,5-dihydroxy benzoic acid) ~ -is generally in the form of white crystals with a melting point of 237C. Alpha-resorcylic acid is used as an intermediate for dyes, in pharmaceuticals, as a light stabilizer and in resins.
It is used, for example, as an ultraviolet absorber in the formu-lation of suntan lotions. -SUMMARY OF THE INVENTION

In accordance with this invention, alpha-resorcylic acid is made by the ammonium bisulfate hydrolysis of 3,5-diamino benzoic acid by contacting the 3,5-diamino benzoic acid with at least 4 but preferably 6 moles of ammonium bisulfate per mole of the 3,5-diamino benzoic acid in aqueous solution at a temperature of about 200-300C, but preferably 220 C, for a time sufficient to hydrolyze the 3,5-diamino benzoic acid to alpha-resorcylic acid. The reaction may be expressed as COOH COOH
~ NE14HS04 > O +(NH4)zSO4 NH2 ~ NH2 H2o OH H
.
The aqueous solution is then cooled and the product alpha-resor-cylic acid extracted using a suitable inert solvent. Ilydrolysis may be repeated by reheating the reaction mixture after extrac-tion and the ammonium sulfate can be regenerated for reuse in :
i~
.

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1~)41~40 the reaction by evaporatlng the water and heating the melt of the mixed ammonium sulfates at a temperature of 310-450 C. Upon cooling the resulting ammonium bisulfate is dissolved in water, adjusted to the desired concentration and recycled to the reaction zone. The solvent solution from the extraction step is evapor-ated to give the alpha-resorcylic acid in substantially pure form.

DETAILED DESCRIPTION

In accordance with this invention, 3,5-diamino benzoic acid is hydrolyzed in an aqueous medium through the use of ammonium bisulfate to produce alpha-resorcylic acid. The by-product salt can be regenerated to ammonium bisulfate for reuse in the process.
The composition of the hydrolysis medium is of par-ticular importance. A minimum of 4 but preferably 6 moles of ammonium bisulfate, based on the number of moles of 3,5-diamino benzoic acid, is necessary in order to provide a reasonable yield of alpha-resorcylic acid in a single hydrolysis reaction.
The hydrolysis can be carried out in one step or it can be con-tinued sequentially by terminating the reaction, cooling, ex-tracting the product and reheating the hydrolysis mixturewithout further addition of reactants. A one-step hydrolysis is desirable from the standpoint of ease and efficiency of operation, although an increase in yield can be achieved by a second hydrolysis of the reaction mixture after removing the product from the first hydrolysis. From the standpoint of ob-taining high yields in a single hydrolysis step, the use of high concentrations of ammonium bisulfate up to the point of saturation of the aqueous solution is desirable. With high concentrations, a practical problem arisès in the handling of large quantities of salt.

Water must be present in an amount sufficient to provide for hydrolysis and also to serve as a diluent or solvent for the 3,5-diamino benzoic acid, ammonium bisulfate and the ammonium sulfate formed during the course of the reaction. At least 40 but preferably 60 moles of water per mole of 3,5-diamino benzoic acid must be present to dissolve sufficient quantities of ammonium bisulfate. As the amount of ammonium bisulfate is increased, more water, up to about 120 moles, is required. The use of excess water results in a practical pro-blem of water removal during the ammonium bisulfate regeneration - step.
The reaction temperature can vary over a wide range between about 200 to 300C. At temperatures below about 200C.
an unduly long reaction time is required and the yields are generally low. As the temperature is increased the pressure must be correspondingly increased to maintain the reaction solution in the aqueous phase. At temperatures as high as 300C., a steam pressure of up to about 1500 psig is required for this purpose and there is some danger of resin formation if the contact time is too long. No advantage is obtained by increasing or decreasing the pressure to a value other than that sufficient to provide for a liquid reaction medium. To avoid the use of considerable pressure, with the corresponding equ.pment requirements, temperatures in the range of 220-260C. are - preferred.
The reaction time or contact time varies primarily with the temperature and to a lesser extent with the mole ratio - of the reactants. At a minimum temperature, e.g., 200C., a per pass reaction time of 8 hours is ordinarily required. At 220C. effective results from the standpoint of yield are - obtained using a two pass hydrolysis reaction and a reaction time . 3 - . ' ' ' : :

1~)41540 of 6 to 7 hours per pass. Alse at 220 C. good results are obtained in a single pass hydrolysis step if the reaction time is extended to about 13 hours. At temperatures about 250C., hydrolysis can occur in five minutes to a half hour. From a practical standpoint an overall per pass hydrolysis time can be considered to be from 5 minutes to 13 hours.
Hydrolysis is carried out in a zone which is resis-tant to any substantial attack by the ammonium bisulfate or the 3,5-diamino benzoic acid. At very low temperatures within the useful range, an ordinary galss lined Pfaudler kettle can be used. ~hen higher temperatures are required, other construc-tion materials become necessary. At temperatures up to 220-230C. Teflon lined reactors are effective. Higher temperature ranges require the use of more durable equipment such as tanta-lum lined reactors.
After the period of hydrolysis, the reaction mix-ture is cooled to prevent resinification of the product in the acidic aqueous reaction mixture and to enable the separation of the by-product by organic solvent extraction. Any substantially ~0 water-immiscible solvent which will dissolve the alpha-resorcylic acid is useful. Ethyl ether is the preferred solvent. The ~organic solvent phase is then separated from the reaction mixture by decantation and the alpha-resorcylic acid is removed from the solvent by evaporation of the solvent.
After removal of the alpha-resorcylic acid, the resulting aqueous reaction mixture can be reheated to the hydrolysis temperature for a second or even a third hydrolysis step. The second and subsequent hydrolysis steps are carried out as before by heating the reaction mixture to the appropriate temperature of hydrolysis for the desired period of time, cooling and removing the alpha-resorcylic acid product by solvent * Trademark ' ': , ' ' ~" ~ . : -, , , ,: - ~ : . :
...
: ... ~ ,, :' extraction. 1~41~40 Ammonium sulfate by-product is regenerated to ammo-nium bisulfate for reuse in the process by removing the residual water from the remaining reaction mixtùre and heating the molten salt, primarily mixed ammonium sulfate, and ammonium bisulfate at atmospheric pressure at a temperature between 310-450C At temperatures below 310C., an unduly long time is required to effect decomposition. No practical advantages are seen in using temperatures higher than 450C. and above this temperature the bisulfate tends to decompose. At 330C., 75-95 percent of the ammonium sulfate is converted in a few minutes to ammonium bisulfate. Slightly higher conversions are obtained at higher temperatures although this advantage is offset by the increased equipment cost required. During the decomposition of the ammo- -~
nium sulfate, residual organic materials may be pyrolyzed to black granules resembling activated charcoal. This charcoal-like material is easily removed by dissolving the mixture of ammonium sulfate and ammonium bisulfate product in water foll~ræ by a filtration step. The ammonia formed during the decomposition can be recovered and used in other chemical processes. The clear, filtered salt solution, the salt portion of which is 75-95 pe~cent ammonium bisulfate, is adjusted to the desired concentration and is recycled to the reaction mixture for hydrolysis of additional 3,5-diamino benzoic acid.
The invention is further illustrated by the following example of a preferred embodiment.
A solution of 3,5-diamino benzoic acid (33 g., 0.18 moles) of 90~ purity, ammonium bisulfate (138g., 1.2 moles) and water (216g., 12 moles) was heated to 220C. for 6-7 hours.
The amber colored reaction mixture was cooled, was filtered, and was shaken with ether (2 x 200 ml) for two extractions.

.

, , 1~)415~0 The aqueous solution after boiling to remove dissolved ether was heated again for 6-7 more hours at 220C. for another hydrolysis.
The reaction mixture was cooled and was extracted twice with ethyl ether (2 x 250 ml).
The ether extraction solutions were stripped to dryness on a steam bath and the white, crystalline, substantially pure alpha-resorcylic acid remained. The first ether extract gave 8 g. and the second ether extract gave 9 g. of alpha-resorcylic acld for a total yield of 61%.
The aqueous reaction medium remaining after the ether extractions was decomposed to provide bisulfate for re-cycling as the hydrolyzing agent. To this end, the aqueous medium is heated and the inorganic sulfates present after evaporating the medium to a dry salt weighed 144g. An aliquot of the salt was titrated with 1/10 N NaOlI in the presence of brom cresol blue indicator and was found to be 87% bisulfate (13% ammonium sulfate by difference). This mixed, dry salt was heated in an oil bath and could be stirred easily after - reaching 146C. which is the melting point of ammonium bisul-fate. At 298C. for 2 min., the salt weighed 142.4 g. and was 70% ammonium bisulfate by titration. Heating was continued until a temperature of 312C. wa~ reached and the melt was held at 312C. for 12 minutes, at which time the ammonium bisulfate content was 95%; the salt weighed 141g. (theoretical weight loss). The loss in weight of the salt on heating was due to ammonia evolution. The organic material in the medium was converted to fine carbonaceous particles during the heating of the melt. The thermally treated salt mixture was taken up in water and the black mixture filtered. After filtering, the ammonium bisulfate solution was clear. Evaporation of the filtrate gave light yellow ammonium bisulfate crystals. These - crystals can be used for further hydrolyzing of 3,5-diamino . .
:-'- . ~ . ' ' ' . .

. ~ ,, . :

benzoic acid. 1'~41S4~
The foregoing has presented a simple and effective process for the production of alpha-resorcylic acid.

~

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Claims (3)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A method of making alpha-resorcylic acid comprising:
a) contacting 3,5-diamino benzoic acid with ammo-nium bisulfate in an aqueous solution that contains 4 to 12 moles of ammonium bisulfate per mole of 3,5-diamino benzoic acid and 40 to 120 moles of water per mole of 3,5-diamino benzoic acid and that is at a temperature of 200 to 300°C. for a period of 1/2 to 13 hours to hydrolyze said 3,5-diamino benzoic acid to alpha-resorcylic acid, b) cooling said hydrolysis reaction mixture, and c) extracting said alpha-resorcylic acid from said solution with a water-immiscible organic solvent.
2. The method of claim 1 wherein the solution from which the alpha-resorcylic acid has been extracted is again maintained at a temperature of 200 to 300°C. for an additional period of time to hydrolyze residual 3,5-diamino benzoic acid to alpha-resorcylic acid.
3. A method of making alpha-resorcylic acid comprising:
a) contacting 3,5-diamino benzoic acid with ammonium bisulfate in an aqueous solution that contains 4 to 12 moles of ammonium bisulfate per mole of said 3,5-diamino benzoic acid and 40 to 120 moles of water per mole of said 3,5-diamino benzoic acid and that is at a temperature of 200 to 300°C. for a period of l/2 to 13 hours to hydrolyze said 3,5-diamino benzoic acid to alpha-resorcylic acid, b) cooling said hydrolysis reaction mixture, c) extracting said alpha-resorcylic acid from said solution with an inert water-immiscible organic solvent, thereafter d) evaporating the water from said solution to obtain a residue consisting essentially of ammonium sulfate and ammonium bisulfate, and e) heating said residue to an elevated temperature of 210 to 450°C. to convert said ammonium sulfate to ammonium bisulfate for reuse to hydrolyze more of said 3,5-diamino benzoic acid to alpha-resorcylic acid.
CA234,856A 1975-01-17 1975-09-05 Hydrolysis of 3,5-diamino benzoic acid to produce alpha-resorcylic acid Expired CA1041540A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US05/542,008 US3984466A (en) 1972-06-29 1975-01-17 Hydrolysis of 3,5-diamino benzoic acid to produce alpha-resorcylic acid

Publications (1)

Publication Number Publication Date
CA1041540A true CA1041540A (en) 1978-10-31

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ID=24161974

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Application Number Title Priority Date Filing Date
CA234,856A Expired CA1041540A (en) 1975-01-17 1975-09-05 Hydrolysis of 3,5-diamino benzoic acid to produce alpha-resorcylic acid

Country Status (8)

Country Link
JP (1) JPS5846495B2 (en)
BE (1) BE833181A (en)
BR (1) BR7507685A (en)
CA (1) CA1041540A (en)
DE (1) DE2601091C3 (en)
FR (1) FR2297831A2 (en)
IT (1) IT1060532B (en)
NL (1) NL157886B (en)

Also Published As

Publication number Publication date
DE2601091A1 (en) 1976-07-22
JPS5846495B2 (en) 1983-10-17
DE2601091B2 (en) 1978-07-27
NL157886B (en) 1978-09-15
JPS5159833A (en) 1976-05-25
FR2297831B2 (en) 1979-07-20
BE833181A (en) 1975-12-31
DE2601091C3 (en) 1979-03-22
NL7511279A (en) 1976-07-20
FR2297831A2 (en) 1976-08-13
IT1060532B (en) 1982-08-20
BR7507685A (en) 1976-08-24

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