CA1040703A - Sodium-mixture of metal halides, sulfur battery - Google Patents

Sodium-mixture of metal halides, sulfur battery

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Publication number
CA1040703A
CA1040703A CA249,143A CA249143A CA1040703A CA 1040703 A CA1040703 A CA 1040703A CA 249143 A CA249143 A CA 249143A CA 1040703 A CA1040703 A CA 1040703A
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Prior art keywords
halide
positive
sodium
aluminum
reactant
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Expired
Application number
CA249,143A
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French (fr)
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CA249143S (en
Inventor
Jack C. Sklarchuk
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ESB Inc
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ESB Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/36Accumulators not provided for in groups H01M10/05-H01M10/34
    • H01M10/39Accumulators not provided for in groups H01M10/05-H01M10/34 working at high temperature
    • H01M10/3909Sodium-sulfur cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
A secondary battery utilizing a molten sodium negative reactant, a mixture of metal halides, sulfur positive reactant melt having a carbon powder dispersed within the melt, a molten sodium haloaluminate electrolyte, and a selectively ionically-conductive separator positioned between the negative and positive reactants.

Description

This invention relates to secondary electrochemical cells and more particularly to secondary electrochenical cells utilizing a molten sodium negative reactant, a solid ionically-contuctive separator, a molten sulfur and mixture of molten metal or metal-like halides positive reactant, and a molten sodium haloaluminate electrolyte.
It may be explained here that Unitet States Patent No. 3,404,035 discloses a secondary battery that in its fully charged condition has a olten sodium negative reactant, a molten sulfur positive roactant and a solid eloctrolyte-separator of beta alumina or its terivative disposed between tho positive and negative reactants. In its discharged or partially discharged condition, it has an additional electrolyte comprising a sodium polysulfido tNa2Sx) on tho positive roactant sido of the bcta alumina soparator.
The potontial of this battory is typically in tho rango of fro about 2 to 2.2 volts and tho oporating tomporaturo of this battory is in tho rango of 265 to 350 C. in ortor to koop tho tischargo products, Na2Sx, "~olton at all tis. It is rocognized by those skillod in the art, howover, that oporation of this type battory at about or abovo 265C. cannot be carriod out without attondant problems. For exa ple, Na2Sx is a strong oxidizing agent at thoso olevated temperatures ant will tend to effect rapid corrosion and - 20 chomic-l attack of containers, current collectors, seals and soparators of tho battory, thus soriously roducing the usoful lifo of tho battory.
In Unitod Statos Patent No. 3,877,984, there is toscribet a battory which utilizos a otal chloride positive reactant, e.g. antimony chloride, in contact with a molten alkali metal chloroalu inate electrolyto, e.g. sotiu~
chloroaluminato. Tho nogative reactant of this battory is an alkali metal, o.g. sodium, is positioned between the positive and negative reactants. This battery can operate at a temperature as low as from about 150&. to about 225 C. and greatly reduce the corrosion proble s since sotium chloroaluminate at te peratures of from about 150C. to about 225C. is not a strong oxidizing agent. Additionally, the voltago potential of this battery approaches or . ~

~040703 exceeds 3 volts. se~,^al ~ C/,/~ 2 In our Canadian patent application/filed on evon date herewith a~
entitled "Sodium-Aluminum Halide, Sulfur Battery~', there is disclosed a novel secondary battery which utilizes a molten sotium negative reactant, and a molten sulfur ant molten aluminum halide, e.g. aluminum chloride, positive reactant in contact with a molten sotium haloaluminate (molten sodium halide-aluoinum halide) e.g. molten sodium chloroaluminste electrolyte. This battery can operato at a temperature as low as fro~ about 150C. to about 225C. and thus also groatly reducos the corrosion and chemical attack problems associated with sodiu~-sulfur batteries of the type described above with referonce to U. S. Patent 3,404,035. The potential of the battery described in this co-pending application approaches or exceeds 2.66 volts.
Ono of the di$foroncos botwoon the battery described in U. S. Patent No. 3,877,984 and tho coponding application just doscribod is that the major dischargo products of tho battory of U.S. Patent 3,877,984 aro antimony motal ant sotium chloride, whilo in tho battory of tho coponding application doscribot abo~o, tho ajor dischargo products aro, for oxa plo, sodium chloride and alu inum sulfite. Tho anti~ony motal and sodiu~ chloride dischargo products have no deloterious effect on the bota alumina separator or other co~pononts o the coll. In early colls constructed in accortance with the toaching of sait coponting application thero appeared to be a continual dogradation of tho battory with cycling. I spoculatod that tho aluminum sulfido, for od on dischargo, attacked tho bota alumina separator and/or cur-ront colloctors of tho cell, or at least for ed a rosistive phase around them.
;~ Working on the assu ption that one of the reaction products of the battery of the copending application tescribed above, namely aluninum sulfide, was attacking the beta aluoina, or at least forming a solid rosistive layer at its surface, I hypothesized that perhaps by adding a motal, such as for oxa plo antimony, to tho positivo reactant melt of this battery, then the ajor discharge protuct would be antimony sulfido or a mixed antimony ~040~03 aluminum salt rather than aluminum sulfide, and thus it would be possible to cycle the cell with no degradation. I subsequently discovered that my assump-tion was incorrect, the cell of said copending application, in fact, was not degrading in the manner speculated but, I had discovered a novel and, in some respects, a superior cell.
Cells were constructed according to the teaching of the copending application described above, and antimony was added to the positive reactant in chloride form (Sb C13) in the ratio of 5 parts Sb C13 to 2 parts of sulfur.
This battery can operate at a temperature as low as from about 150C. to about 225C. The potential of this novel battery ranges between approximately 2.5 and 3.5 volts.
This invention is directed to a secondary battery comprising in com-bination: (a) a molten sodium negative reactant; (b) a positive reactant com-prising molten sulfur and a mixture of halides, said mixture of halides select-ed from the group consisting of halides of metals at least as noble as aluminum, halides of metal-like elements and mixtures thereof; (c) a solid member separ-ating the negative and pos-itive reactants, said member being selectively ioni-cally conductive to sodium cations; (d) a molten sodium halide-aluminum halide electrolyte on the positive reactant side of the solid member; (e) a carbon powder dispersed within the molten sulfur and mixture of metal halides; and - (f) a current collector disposed in each the positive and negative reactants.
Embodiments of the invention will be described, by way of example, with reference to the accompanying drawings, in which:
Figure 1 is a schematic, cross-sectional view of a simple cell; and Figures 2 and 3 are graphic representations of the charge-discharge cycles of cells.
In the operation of the secondary or rechargeable battery of this invention, a high potential is achieved by utilizing a molten sodium negative - reactant and a molten sulfur and molten metal halides positive reactant melt having a carbon powder dispersed therein, separating the two reactants by means of a solid member which is selectively-ionically conductive to sodium B

cations and maintaining on the positive reactant side of the solid separating member a molten electrolyte comprising molten sodium haloaluminate.
In accordance with this invention, the negative reactant or relUctant is sodium maintained above its melting point when the cell is in operation. The negative reactant is initially heated by any conventional means such as induction heating by electrical means, direct heating, or indirect heat exchange with a suitable heated fluid oxchange means. The negative react-ant functions as a conductor through which electrons flow to the external circuit during discharge.
The positive reactant of the present invention comprises molten sulfur and a molten mixture of metal halides. The specific metal halides selectet for use will be determined by such factors as the end use to which the battery is to be put; the economics involved, e.g, the cost of starting materials; the desiret operating pressuro of the cell; ant the specific sotium haloaluminate electrolyte selectet for use in the battery. ~ne criterion ust however be satisfiet by the metal halites selectet. They ust be soluble to some extent in the sotium haloaluminate electrolyte of the battery.

So long as this criterion is satisfiet, the selection of the specific motal halides to be utilized becomes a practical question rather than a critical one, i.e. depenting on economics, ent use and the like. Use-ful materials from which the positive reactant etal halides can be formed inclute metals at least as noble as aluminum ant metal-like eleaents. By metal-like elements, it is meant elements Such as boron, silicon, selenium, arsenic, tellurium, ant antimony which are also known as metalloits and which are intermediate in properties between typical etals and non-metals. The preferret metal halides for use in combination with sulfur in the positive reactant melt are aluminum chlorite ant antimony chlorite.

The solit member which separates the negative reactant and the positive reactant in the instant invention must be solectively-ionically-~045~703 conductive to sodium cations. Materials suitable for use as the solid separ-ator inclute glass, beta aluminas and other cation conductive crystalline and/or glassy materials that are resistant to the negative reactant and have satisfactorily low resistivities. The prefe D d separator comprisos a beta alumina cationically-conductive crystalline structure consisting essentially of a structural lattice and sodium cati s which are mobile in rolation to said lattice. The solid separator member may be prepared by any art known means, see for oxamplo, U.S. 3,535,163, so long as the useful end product is solectivoly ionically-conductive to sotium cations.
The oloctrolyte utilizod in the present in~ention makes possible a substantial reduction in the operating temperature of molten sulfur batteries as co parod with those presently known and uset in the art. For examplo, tho operating tomporaturo of the nor~al molten sodium-molten sulfur secontary battory whoroin tho olten cathodic electrolyto is an ionizet combination of sotium ~nd sulfur, i.o. ions of sodium polysulfido, Na2S5, the operating tomporaturo is rocognizod to be woll about 200&. and closor to 300 &., the lting tomporature of sodiu~ pentasulfito boing as high as 265 &. In markot contrast, tho battory of the prosent invention utilizod an oloctrolyte on the positive reactant site of the solid separating mo ber which comprisos molton sotium haloalu inate ant por its the oporation of the instant battery to be carriot out at te~poraturos of about 150&. to about 225&. The advantages of oporating t a retucet to perature are of course apparont, e.g. retucet corrosion, increased battery life, and reduced cost of containers ant seals, e.g. silicone rubber may be used as a negative gaskot seal.
By tho ter~ molten sotium hsloaluminste ss uset herein is meant matorisls which include sodium hslites, as for exa~ple, chloridos, bromides, fluorides, or iodides of sotium, ant sluminum hslides, for exs~ple chlorides, bromides, fluorides or iotides of aluminum. All of theso metal halidos will form the corresponting sotium haloaluminate olectrolytes of the invention.
Tho preforred electrolyte is sodium chloroaluminate.

1040'703 In the battery of the present invention, the positive reactant (sulfur and a mixture of metal halides) is mixed with the metal haloaluminate by any means in the art, o.g. it is possible to mix sulfur, sodium chloride, aluminum chloride and antimony chloride together with the positive reactant and heat the resultant mix until sodium chloroaluminate and the positive react-ant aro formed within the cell. It should be noted that while the battery of this invention is a sotium-mixed metal halites sulfur battery, the metal halite reactants which are present in the cell, i.e. present in the sotium haloalu inate^positive roactant melt within this cell, may be atded initially as tho motals themselves, picking up halide ions from the ionized sodium haloaluminate upon charging. Therefore, even though metals were attet init-ially, tho positive reactant of tho cell will comprise sulfur ant a mixturo of otal halitos in tho charged state.
Roforring now to Figure 1, a single coll socondary battory accorting ; to tho invontion is diagrammatically shown having a nogativo roactant coll compartmont 10 which aro not attackot by lton sotium motal at tho oporating tomporaturo of tho coll (about 150 & to 225 & .), o.g. carbon stool, alu inum, certain cora ics, cortain hoat ant chemical resistant polymers, a suitable glass or an alpha alumina or derivativo thoroof, all thermally insulated with ; 20 fiberglass, rockwool, or other insulation. Insido compartment 10 is a molten sotiu~ nogativo roactant 12. Insido a positivo reactant compartment 13 is an oloctrolyte-sulfur mixturo of metal halidos positivc reactant molt 14, o.g.
sodiu chloroalu inato-sulfur, aluminum chloride and antimonr chloride melt.
A carbon powder is in the melt 14 and sorvos thc purpose of a dis-porsod current colloctor.
The positivo reactant compartment 13 ay be made of any suitable material such as glass, ceramic, tungsten and tho like. Current collectors 18 ant 20 are disposod within the negativo ant positive reactant compartmonts 10 and 13, respoctively, and may be made of any suitable material such as for example, tungsten wire, carbon rods and the like. A solit separating member 22 is disposed between the compartments 10 and 13. The requirements of the separating member 22 have been described above. The current collectors 18 and 20 provide means for connecting the cell with an external circuit 24 which closed the circuit of the cell. The external circuit 24 may include any suitable utilization device or load, voltmeter, ammeter, etc. which have not been shown other than as indicated in Figure 1.
A better understanding of the battery in accordance with the in-vention can be obtained from the following Examples which are intended to be merely illustrative of the invention and not in limitation thereof.
EXAMPLES
The following information applies to all cells tested in the Examples unless otherwise indicated. Also, unless otherwise indicated, all quantities are by weight.
1. Makeup of Cells: The cells comprised a Pyrex* glass positive container, a carbon steel negative container and a beta alumina separator tisc. The negative seal was silicone rubber, and the positive seal was .. ~
Teflon. The negative current collector was the steel sodium container. The positive current collector varied as to type and configuration, as described in the examples, but in all cases it was sealed to the Pyrex glass with a - 20 Monel* Gyralok* fitting containing Teflon* ferrules. In all cases the car-bon was Cabot Vulcon* XC-72R. This carbon has a relatively low surface area of approximately 200 square meters/gram.
Example 1 - Cell Assembly: A tungsten coil current collector was sealed to a 1/4" glass tube then inserted into the positive Pyrex glass con-tainer. The cell was then assembled and sealed to the beta-alumina separator.
The following positive ingredients were then added in powder form after which the Pyrex container was sealed with a Monel Swagelok-0.5 grams of sulfur 0.5 grams of XC-72R conductive carbon 0.5 grams of Na Cl * trademarks ~040703
2.5 grams of Al C13 1.15 grams of Sb C13 The cell was heated to and held at 210C then put on discharge.
Cycle Mode CurrentPolarization CaPacity C#~~h~rge (MA) ~MN) (A-hrs.) De discharge 1 D 50 190 0.7S
; C 50 190 0.55 2 D 50 190 0.60 C 50 190 0.62
3 D 50 190 0.62 C 50 190 0.63
4 D 50 190 0.63 C 50 190 0.64 D 50 190 0.63 C 50 190 0.63 Tho capacity of this coll oquallod 1250 joulos por gra~ of positivo mix. Tho turnaround officiency was 88%. Also, soe Piguro 2 for chargo dis-chargo cyclo of this coll.
Exa~ple II
Tho coll assembly procoture was the sa e as described in Example I.
The following positive ingredients wero addet in powder form:
0.5 grams of sulfur 0.75 grams XC-72R conductivo carbon 1.25 gra s of Na Cl 4.50 gra s of Al C13 1.25 grams of Sb C13 ; Tho coll was hoatod to 210& and discharged.
Cyclo Modo CurrentPolarization Capacity C# charge (MA) (MV) (Amp.-hrs.) D~ discharge : 1 D 50 205 0.78 C 50 205 0.70 2 D 50 205 0.71 : 30 C 50 205 0.69 "

1~40703 Cycle Mode Current Polarization Capacity C~charge (M~) (MV) (Amp.-hrs.) D~dischargo 3 D S0 205 0.69 C S0 205 0.69 4 D 50 205 0.69 C 50 205 0.69 ` 5 D 50 205 0.69 C 50 205 0.69 The capacity of this coll equalled 850 joules/gram of positive d x.
The turnarount efficiency was 85%.
This coll was asso~bled and tosted as in the previous two Examplos oxcept that liquid titanium tetrachlorido was usod instoad of antimony trichlorido.
Tho positi~o ingrodionts woro:
0.25 gra s of sulfur 0.75 graDs of XC-72R conducti~o carbon 1.00 grams of Na Cl 4.00 grars of Al C13 ; 1.27 gra s (0.75 cc) of Ti C14 Cyclo do CurrentPolarization caPacity C~ chargo (MA) (MV) (A~p.-hrs.) ` D~ discharge 1 D 50 100 0.95 C 50 100 0.95 2 D 50 100 0.65 C 50 100 0.60 3 D 50 100 0.64 C 50 100 0.65 .
The capacity of this cell equallod 1020 joulos/grams of positivo ~; d x. Tho turnaround officiency was 90%. Also, see Figure 3 for chargo dis-charge cycle of this coll.
~Low cutoff ~oltago was raisod fro~ 1.62 to 2.3v. The original cutoff ~oltage for cycle 1 would have maintained 0.95 a~p hours.
Exa ple IV

~040703 A coll can be assomblet ss in Example I. The following positive ingredients can be atded:

0.5 grams of sulfur 0.5 grams of XC-72R conductive carbon 0.9 gra~s of Na Br
5.0 gra s of Al Br 1.8 grams of Sb Br3 Such a cell would behave similarly to the cell described in Exsmple 1.
Tho foregoing Examplos and detailed descriptions have boon given for clarity of untorstanding only snd no unnocessary limitations are to be undorstoot thorofrom. The in~ention is not li ited to exact details shown ant toscribed for obvious modificstions will occur to one skilled in the art.

Claims (8)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A secondary battery comprising in combination (a) a molten sodium negative reactant;
(b) a positive reactant comprising molten sulfur and a mixture of halides, said mixture of halides selected from the group consisting of halides of metals at least as noble as aluminum, halides of metal-like elements and mixtures thereof;
(c) a solid member separating the negative and positive reactants, said member being selectively ionically conductive to sodium cations;
(d) a molten sodium halide-aluminum halide electrolyte on the positive reactant side of the solid member;
(e) a carbon powder dispersed within the molten sulfur and mixture of metal halides; and (f) a current collector disposed in each the positive and negative reactants.
2. A battery according to claim 1 wherein the operating temperature of the battery is from about 150°C. to 225°C.
3. A battery according to claim 1 wherein the solid member is beta alumina.
4. A battery according to claim 1 wherein the positive reactant comprises molten sulfur and mixture of metal halides.
5. A battery according to claim 4 wherein the positive reactant com-prises molten sulfur and a mixture of aluminum halide and at least one metal halide selected from the group consisting of antimony halide, arsenic halide, tellurium halide, titanium halide and mixtures thereof.
6. A battery according to claim 5 wherein the positive reactant com-prises molten sulfur and wherein the aluminum halide is selected from the group consisting of chlorides and bromides of aluminum and the metal halide selected is antimony halide, said antimony halide being selected from the group consist-ing of chlorides and bromides of antimony.
7. A battery according to claim 1 wherein the sodium halide-aluminum halide electrolyte is selected from the group consisting of chlorides and bromides of sodium and aluminum and mixtures thereof.
8. A battery according to claim 1 wherein the positive reactant comprises molten sulfur and a mixture of aluminum chloride and antimony chloride and wherein molten sodium chloride-aluminum chloride is the elec-trolyte.
CA249,143A 1975-06-09 1976-03-30 Sodium-mixture of metal halides, sulfur battery Expired CA1040703A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US05/584,987 US3988163A (en) 1975-06-09 1975-06-09 Sodium-mixture of metal halides, sulfur battery

Publications (1)

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CA1040703A true CA1040703A (en) 1978-10-17

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US (1) US3988163A (en)
JP (1) JPS51150029A (en)
BR (1) BR7603200A (en)
CA (1) CA1040703A (en)
DE (1) DE2613903A1 (en)
FR (1) FR2314588A1 (en)
GB (1) GB1496648A (en)
SE (1) SE7602995L (en)

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US4117207A (en) * 1977-10-14 1978-09-26 Nardi John C Molybdenum chloride-tetrachloroaluminate thermal battery
CA1149865A (en) * 1979-08-22 1983-07-12 Margaretha J. Nolte Electrolyte for an electrochemical cell, and an electrochemical cell including the electrolyte
AU566856B2 (en) * 1984-05-28 1987-10-29 Lilliwyte Societe Anonyme Electrochemcial cell with fluoride in electrolyte
GB8423961D0 (en) * 1984-09-21 1984-10-31 Lilliwyte Sa Electrochemical cells
GB8523444D0 (en) * 1985-09-23 1985-10-30 Lilliwyte Sa Electrochemical cell
US6815105B2 (en) * 2000-10-23 2004-11-09 The Regents Of The University Of California Fuel cell apparatus and method thereof
US20130171487A1 (en) * 2011-12-30 2013-07-04 Roger Bull Rechargeable battery and method
US8980459B1 (en) 2014-01-02 2015-03-17 Dynantis Corporation Secondary metal chalcogenide batteries
EP3227951B1 (en) * 2014-12-04 2019-08-28 Field Upgrading USA, Inc. Sodium-halogen secondary cell
US10601062B2 (en) 2015-10-01 2020-03-24 Dynantis Corp. Sodium metal batteries with intercalating cathode
JP6701122B2 (en) * 2016-05-17 2020-05-27 財團法人工業技術研究院Industrial Technology Research Institute Metal ion battery and manufacturing method thereof
CN106711464B (en) * 2017-01-20 2023-07-21 江南山 Multitube sodium-sulfur battery
CN110911690B (en) * 2019-12-06 2023-05-30 武汉大学 A cathode current collector for a liquid metal battery with a carbide coating

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US3463670A (en) * 1967-05-26 1969-08-26 Mallory & Co Inc P R High energy density thermal cell
US3716403A (en) * 1969-10-20 1973-02-13 Molecular Energy Corp A method of making semi-conductive cathodes
US3635765A (en) * 1970-06-05 1972-01-18 Nasa Method of making e m f cell
US3751298A (en) * 1971-05-21 1973-08-07 Union Carbide Corp Thermal, rechargeable electrochemical cell having lithium monoaluminide electrode and lithium tetrachloroaluminate electrolyte
US3879224A (en) * 1974-04-05 1975-04-22 Gen Electric Sealed primary sodium-halogen cell
US3877984A (en) * 1974-04-24 1975-04-15 Esb Inc Alkali metal-metal chloride battery

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FR2314588B1 (en) 1981-06-19
JPS51150029A (en) 1976-12-23
US3988163A (en) 1976-10-26
DE2613903A1 (en) 1976-12-23
FR2314588A1 (en) 1977-01-07
GB1496648A (en) 1977-12-30
BR7603200A (en) 1977-02-15
SE7602995L (en) 1976-12-10

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