CA1036507A - Traction-driven composite sludge raking mechanism for sedimentation tanks - Google Patents
Traction-driven composite sludge raking mechanism for sedimentation tanksInfo
- Publication number
- CA1036507A CA1036507A CA214,182A CA214182A CA1036507A CA 1036507 A CA1036507 A CA 1036507A CA 214182 A CA214182 A CA 214182A CA 1036507 A CA1036507 A CA 1036507A
- Authority
- CA
- Canada
- Prior art keywords
- arm
- drive arm
- rake
- raking
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000010802 sludge Substances 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 title claims abstract description 30
- 238000004062 sedimentation Methods 0.000 title claims abstract description 28
- 239000002131 composite material Substances 0.000 title abstract description 11
- 238000009825 accumulation Methods 0.000 claims abstract description 21
- 238000010276 construction Methods 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 230000000295 complement effect Effects 0.000 claims abstract description 3
- 239000002002 slurry Substances 0.000 claims description 12
- 239000013049 sediment Substances 0.000 claims description 9
- 239000006228 supernatant Substances 0.000 claims description 4
- 230000035508 accumulation Effects 0.000 description 16
- 230000002093 peripheral effect Effects 0.000 description 6
- 239000002562 thickening agent Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 241000582342 Carria Species 0.000 description 1
- 235000006696 Catha edulis Nutrition 0.000 description 1
- 240000007681 Catha edulis Species 0.000 description 1
- 102220526132 Dihydrofolate reductase_Q36S_mutation Human genes 0.000 description 1
- 101100270435 Mus musculus Arhgef12 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/02—Settling tanks with single outlets for the separated liquid
- B01D21/04—Settling tanks with single outlets for the separated liquid with moving scrapers
- B01D21/06—Settling tanks with single outlets for the separated liquid with moving scrapers with rotating scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/0003—Making of sedimentation devices, structural details thereof, e.g. prefabricated parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/0039—Settling tanks provided with contact surfaces, e.g. baffles, particles
- B01D21/0042—Baffles or guide plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/18—Construction of the scrapers or the driving mechanisms for settling tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/2405—Feed mechanisms for settling tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/2427—The feed or discharge opening located at a distant position from the side walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/245—Discharge mechanisms for the sediments
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Sludge (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
Abstract of the Disclosure A large sedimentation tank having a traction-driven composite sludge raking mechanism provided with lift capability, and comprising a rotary traction-driven drive arm of girder-like construction exposed above the liquid level, and draft-connected to an inner load yielding self-liftable rake arm operating in the central sludge accumulation zone in the tank, and also connected to an outer complementary rake structure operating in an outer annular zone to move sludge therefrom into the central accumulation zone.
Description
~036S~7 - ~ US-1913 This invention relates to continuously operating sedimenta-tion tanks wherein a rotating rake structure moves the sediment or sludge over the tank bottom to a central outlet zone or sump, while supernatant liquid overflows into a peripherally extending launder.
Usually, a feed slurry or solids suspension is supplied continuouYly to a central ~eed-well in the tank, while sludge is pumped from the sump, and supernatant liquid overflows.
More in particular, the invention is concerned with improvements pertaining to large sedimentation tanks for instance in a size range of 300 ft. to 500 ft. diameter, and possibly even larger, where the use of a traction-driven rake structure is indiaated, in pre~erence to sel-contained pier-supported rake structures requiring a central pier~supported drive head to ~upply the necessary driving torque. This latter type of rake `~
structure may become unwieldy, and uneconomical structurally as well as with respect to torque requirements, when considering those large size tanks.
With respect to this latter type, attempts have been made to overcome suc~ limitations, for example as shown in the U. S. i patent to Scott No. 2,122,385 and 2,122,383, both featuring freely centilevering rake arms constructed and arranged to automatically yield and override excessive sludge accumulations, but neither one of which has been as satisfactory functionally and structurally as the sludge raking mechanism-shown in U. S.
patent to Klopper No. 3,295,835 referred to below, although all of these have practical tank size limitations.
By comparison, the traction type thickener as a class de~y the aforementioned size limitations, larg~ly because o the ~ .
US-1913 ~3~5~
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endwise support of the rake arm structure, and the provision -- of the wheel-supported self propelled outer end of the arm.
This invention therefore is concerned with improvements in the raking mechanism of the conventional traction type sedimentation tanks, briefly termed "Traction Thickeners", as exemplified in U. S. patent to Dorr No. 1,356,608 of 1920.
In this earlier type, the outer end of a rotating rake arm of girder-like construction rests on a carria~e that is sélf-propelled upon a peripheral track.
Supporting the inner end of the rake arm, and connected rigidly therewith i~ a vertical cage structure surrounding the pier, and provided with a vertical thrust bearing at the top.
In operation, this girder-~ike rake arm structure is fully submerged, with the upper horizontal t.russ of the g~rder extending adjacent the plane of the overflow level of the tank, and the lower truss substantially conforming to the bottom profile of the tank. In such large tanks it is customary and economical as well as technically sound to have the bottom profile comprise a shallow outer annular portion of only slightly inclined inverted frusto-conical shape, surrounding a central sludge accumulating area of a substantially deeper conical shape, with an annular "break" representing the intermediate line of demarkation.
Sludge raking blades are fixed directly to the underside of the lower truss. A very rugged rigid rake arm structure of this type was required to withstand excessive raking loads and sludge accumulations occurring mainly in the central bottom area of 30 large a tank. This problem was aggravated when handling heavy metallurgical and viscous sludge, provided that ~lLppage between tho carriage and the track was evolded, and :
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the raking load not so excessive as to cause overload responsive devices to stop the operation.
Conventionally, the carriage is driven by a gear motor receiving its power supply through a slide contact provided upon the center pier, in~erconnecting an inleading cable extending along a stationary radial walkway or access bridge, with an outleading cable extending along the rotating rake arm structure.
A feed pulp supply channel or pipe is carried by the bridge.
This carriage requires drive means sufficiently powerful to cope with the aforementioned loads or sludge accumulations in so large a tank even though protected by overload responsive device~ to stop the operation in case of excessive overloads.
Thereore, it is one ob~ect o~ this invention to provide a traction-driven rake mechani~m Por large diameter tanks, ~ ;
capable of handling and re~olving the a~orementioned loads or sludge accumulations, with minimum power requirements for maintaining uninterrupted operation, and by the same token to preserve and maintain the roller traction force of the self-propelled carriage against slippage.
A further objcct is to provide lift capability to the rake mechanism of a traction-dr1ven unit of a large sedimentation tank.
Another object is to provide such a traction-driven rake mechanism to be of relatively light construction, and requiring a minimum of submerged corrosion resistant expensive parts usually of stainless steel, ~or operakion in corrosive liquids.
In conjunction with the above stated objactives, the invention is furthermore aoncerned with the problem to overcome limitations inherent in the above mentioned rotary rake structure of Klopper Patent No. 3,295,835, ~eaturing a rake arm structure . . ` !. ` ! ': . ., , j ~ ,, - ~ US-1~13 ~0365~7 of great simplicity and low torque requirement, and capable of yielding to overloads to resolve excessive sludge accumulations, but for practical reasons limited to tank sizes much smaller than those contemplated for the traction thickener of this invention.
In the Klopper patent, a linear or straight tubular bladed rake arm has a compound hinge connection between its inner end and the lower end of a vertical drive shaft. This hinge connection allows the arm to swing vertically as well as horizontally, while preventing rotation of the arm about its own longitudinal axis. Sloping guy wires connect the rake arm with the upper end portion of the shaft so as to maintain the raking blades o~ the arm clear ~æ the tank bottom under normal sludge raking conditions.
A horizontal drive arm extends rigidly from the upper end portion of the vertical drive shaft. A downwardly and rear-wardly sloping draft element connects the drive arm with the rake arm, causing the rake arm to follow the drive arm in its rotation, while the compound hinge connection allows the rake arm to yield and override any undue sludge accumulations, thus gradually allowing the same to become resolved.
~owever, for practical reason~, the Klopper type of linear rake arm structure is limited to only a length at which its `
weight can still be supported effectively by the sloping guy wires.
Moreover, if the length of suoh a rake arm were to be extended well beyond such a practiaal limi~, its overall raking capacity would be impaired, with the outer end of the arm rising much higher than desired, when yielding to excessive ~ `
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~ludge accumulations. Yet further, it would be di~ficult or at least awkward to attempt to adapt this tubular rake arm to the aforementioned "break" in the bottom contour of those large size tanks, compounding the gu~ wire supporting problem.
Accord~ng to one aspect of the present invention, there ls provided in a continuously operating large diameter settling tank havlng means ~or supplying feed slurry to the tahk, sediment discharge means at the foot Or a center pier, and overflow means for supernatant liquid, the combination which comprises a center -pier, a vertical cage structure surrounding said pier, and supported upon said pier by a thrust bear~ng at the top thereo~
for rotation about a vertical axis, a main drive arm of girder type construction having an upper and a lower truss and it~
lnner end rlgldly connected to sald cage structure to rotate therewith, and having its outer end supported by a track for travel along the perlphery of the tank, means for propelllng the outer end Or said drive arm along sald track, ror rotatlon to-gether with said cage structure, a bladed rake arm extending from the lower end of said cage structure, and by its length ~
deflning the radlus and extent Or an lnner bottom zone of sedi- -mentatlon sludge accumulatlon around sald pler, surrounded by an outer annular bottom sedimentation zone, wlth the outer end portion Or said drive arm extending a slgniflcant dlstance beyond sald lnner zone and radlally across sald outer zone, hlnge means `~`
connectlng the inner end of said bladed rake arm to the lower end I
of sald cage structure, constructed and arran~ed so as to allow ;
sald rake arm to swing from a predetermlned }owermost normal raklng posltlon rearwardly upwardly along a predetermlned path, while preventing said rake arm ~rom rotatlng about lts own longl~
tudinal axls, a ~loping guy wlre connecting sald rake arm wikh the upper end portion of said cage structure, and normally ~ ;
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~365~7 ,, ~.
extending in a substantially vertical plane, said guy wire being effective to support the rake arm in said lowermost posi-tion relative to the tank bottom under normal sludge raking load conditions, downwardly and rearwardly sloping draft means having its lower end connected to said rake arm, and its upper end connected to said drive arm by a drive connection whereby said drive arm and said rake arm are rotated together, said rake arm during suoh rotation being adapted to move the sludge in said inner zone towards said sludge discharge means, and to yield rearwardly upwardly along said predetermined path when ; overriding excessive sediment accumulation in said lnner zone ~;
while resolvln~ a sludge overload condition therein during continued rotation of the drive arm and rake structure, and outer complementary raking means connected to said outer end portlon of the drive arm, and con~tructed~and arranged for movlng relatlvely light sedimentatlon sludge load rrOm said outer annular zone to said inner zone of sedimentatlon sludge accumulation.
The foregoing concept of a novel combination embodied ;~ 20 in the composite sludge raking mechanism, incorporates the structural advantages and functional effectiveness of the load-yielding linear rake member, with~ut exceeding its pr~c- ;
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tical size limitations, to operate in the critical central sludge accumulation area of the tank, and to resolve potential ~`
sludge overloads.
The surrounding bottom area is served by the auxiliary outer rake structure for moving the outer lighter portlon of the sludge load lnto the central zone of sludge accumulation.
The traction-driven girder which may be elevated to a position above the overflow level o~ the tank, thus provides . .
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the common motivating member or drive arm for ~he c~mplementary outer end rake structure and for the draft-connected yieldable sludge conveying arm.
As a result, the composite raking mechanism as a whole is relatively lightened, while the extent of submergence is minimizea, combined with lessened drive tor~ue requirements and assured continuity of operation. Moreover, tbe composite -~ .
rake mechanism in this combination is readily adaptable to the ; -profile of the tank bottom involving the aforementioned intermediate "break", while only a minimum of submerged structure ;~
is located in a position where it must react against being dragged through more viscous sludge material. `
Specific features reside in the provision o~ supplemental load-responsive means integrated into the composite raking mechanism of the invention to provide additional sludge raking capacity in the central sludge accumulation zone.
Other specific features are concerned with the provision of means for efficient feed introduction into the tank, ;~
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~ integrated into the composite rake mechanism of this invention.
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As this invention may be embodied in several forms without -departing from the spirit or essential characteristics thereof, the present embodiment is illustrative and not restrictive.
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The scope of the invention is defined by the appended claims rather than by the description preceding them, and all embodi- ~
' 25 ments which fall within the meaning and range of equivalency ~;
of the claims are therefore intended to be embraced by those ' claims.
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~ ` US-1913 1~365~7 Fig. 1 is a schematic vertical sectional view of the settling tank r showing one embodiment of the invention in a center pier supported traction-driven sludge raking mechanism.
~S~eet ~) ~A-~ Fig. 2~is fragmentary plan view of the raking mechanism, taken on line 2-2 in Fig. 1.
Fig. 3 is a side view of the raking mechanism, taken on , line 3-3 of Fig. 2.
Fig. 4 is a side view similar to Fig. 3 of the raking mechanism according to another embodiment of the invention.
Fig. 5 is a detail plan view of t.he rake arm taken on Line 5-5 of Fig. ~, showing the attachment of drag elements for the rake member.
, Fig. 6 is an enlarged vertical sectional view of the center ;~ pier supported cage portion o~ the raking mechanism, and of a ; composite feedwell construction rotating therewith.
Fig. 7 is an enlarged cross-sectional view of a double hinge conn0ction of the raking mechanism, taken on line 7-7 of Fig. 6.
Fig. 8 is a sid~ view taken on line 8-8 of Fig. 7.
~ Fig. 9 is an enlarged vertical sectional view of the center "~
support bearing means of the raking mechanism, taken from Fig. 6.
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Fig. 10 is a cross-section~l detail view of the raking mechanism taken on line 10-10 in Fig. 3.
Fig. 11 is another cross-sectional detail view of the raking mechanism taken on line 11-11 in Fig. 3.
::1 J Fig. 12 is a cross-sectional view taken on line 12-12 in Fig. 6, showing the auxiliary ~ee~well from khe top.
Fig. 13 is a cross-sectional view taken on line 13-13 in ~l Fig. 9, showing the top end portion of the cage structure.
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:,1 U9-l9l3 ' 1~36S~q .~ .,--~ Fig. 14 i~ a cross-sectional view taken on line 14-14 -;
in Fig. 6, showing the main feedwell from the top.
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US-1913 ~Q36S~7 ., As exemplified in Figs. 1, 2 and 3, the invention is embodied in a settling tank 10 of relatively large diameter for example in the order of 250 ft. or larger, having a traction driven rotating sludge raking mechanism of the general type exempliied in U. S. Patent to Dorr No. 1,356,608.
In this mechanism, the inner end of a rotating girder type rake arm structure 11 i9 supported upon a center column or pier 12, for instance by means of a known self-adjusting spherical thrust bearing later on to be more fully disclosed by reference to Figs. 6 and 9. The outer end of the rake arm structure operates upon a peripheral track 13 provided atop the wall of the settling tank, and is propelled thereon by an otherwise known motorized traction drlven carxiage or mechanism indicated at 14 in Fig. 2.
A stationary girder type access bridge struature 15 extending above the rake arm, has one end supported upon the center pier, while the other end had a support column 16 located outwardly adjacent to the circular wall of the tank. This bridge carries the feed supply conduit 17 delivering the pulp or feed suspensions to the feedwell construction 18 surrounding the center pier, and furthermore to be described by reference to Figs. 6 and 9. Also carried by the bridge is an inleading cable 19 which via slide contact rings (see Fig. 9) connects ~ .
~i to an outward leading cable 20 carried by the rake arm structure to energize the motor of the traction driven mechanism.
As shown in this example ~See Fig. 3), the shapa o the tank bottom compri~es an outer annular settling area A-l o shallow slope, surrounding an inner annular area A-2 o an :;
:' us-lgl3 ~036~7 adequately steeper conical lncline, which in turn surrounds an annular sump "S" around the center pier 12. The shallow slope of the outer area is for receiving the lighter portion of the sludge load to be moved inwardly by the rotating rake structure, while the area of ~teeper conical incline is adequate to handle the accumulating heavy portion o~ ~he loadO
A usual sludge withdrawal pipe "P" delivers collected sludge from the sump.
There now follows a more detailed description of the rake structure and its associated part~, embodying one form of this invention.
A pre~erred rotating girder 11 ~truature ~or the a~ore-mentioned large size tank may be o rotating simple and relatively light con~truction and otherwise constructed in the manner indicated in Fig. 11. ~hi~ girder 11 rigidly extends from a vertical cage structure 21 surrounding the center pier (see Figs. 3 and 6) supported upon the pier by the aforementioned sel~-adju~ting bearing to be furthermore described by reference to ig. 9. The cage structure 21 square shaped in cross-section, is generally defined by vertical corner members 21a(see Fig. 14) interconnected by suitable diagonal bracing members.
A novel combinatLon of sll~dge raklng means according to this invention, enables the-traction-driven raking mechanism to handle heavy sludge loads or aacu~ulations in large slze tanks , .
with relative ease, that is to say, without requiring undue traction ~orce such as may re~ult in track slippage of the traction drive, yet with a lighter rotary girder arm construction . ~ .
: as compared with prior art rake mechanisms for comparable tank ~, sizes.
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US-i913 1~365~7 This is accompli~hed by a combination o~ a composite raking mechanism wherein a txaction driven girder arm structure is combined ~ith two different types of sludge engaging raking ~.
means each to operate in their respsctive annular bottom zones A-l and A-2, each with optimum effectiveness.
Accordingly, for handling ~he lighter sludge load in the i outer settling zone A-l, a set of plowing raking blades is rigidly connected to the ou~er end of the girder. In the embodiment of Fig~. 3, 10 and 11, such raking blades 22 are connected or welded to a pair o horizontally spaced parallel stringers 23 and 24 which in turn are further rigidly intex-connècted by mean~ of horizont-~ cros~ members 25. ~his rake structure designated "S" comprising part~ 22, 23, 24 and 25, i~ rigidly connected to the glrder arm above, for in~tance by vertical frame structures 26 such as indicated in Figs. 3 and 11.
Th~ much heavier sludge accumulation in the inner settling i' zone A-2 i9 handled effectively and without overload risk by ~` a yieldable rake arm 27 of linear or tubular configuration, to which are fixed or welded a series of plowing raking blades 28.
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The inner end of the auxiliary arm is connected to the lower end of the vertical cage structure 21 by means of a double hinge device 29 indicated in Fig. 6, and more clearly in the enlarged details of Fig~. 7 and 8.
The double hinge device in this embodiment comprises a l horizontal bracket plate 30 fixea to a corner member 21a of ;, the vertical cage ~tructure. A vertical pin or pivot member 31 li in this bracket plate i9 secured in place as by nut~ 32 at the ~ top.
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US-1913 1 V3 6 S ~i7 At the bottom, this pin has an inverted head portion or vertical plate 33 to which the auxiliary rake~arm 27 is hinged by means of an horizontal pin or pivot member 34. ~-This double hinge connection allows the linear rake member 27 to swing up and down as well as laterally, but is prevented from rotating about its longitudinal axis. For this rake arm to become operative, there is provided a set of divergent guy wires 35 (see Fig. 3) connecting an intermediate point "P-1"
of the cage structure with points A, B, C of the rake arm.
These guy wires support the weight of the arm, while normally maintaining it clear of the tank bottom, when in its lowermost position. A set of rearwardly inclined divergent drag-or draft elements 36 (see Figs. 2 and 3) connects a point "P-2" o~ the tractlon driven girder with points D, E, F, G o~ the rake arm 27.
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The rake arm 27 thus connected to the cage portion and to .. . .
il the girder respectively, under normal load conditions will ,1 //
travel or trail behind the traction driven girder ~ as ind1cated by angle "T" in Fig. 2. But when excessive sludge accumulation is encountered, this arrangement allows the rake arm to yield and override obstructions while nevertheless continuing in its sludge conveying function.
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Howev~r, for pxactical reasons previously set forth, the length of the yieldable rake arm and its raking capacity are ~ limited. Therefore, in the large settling tank equipped with i the composite rake mechanism o the invention, and with the outer rakes in zone A-l adding to the slud~e accumulation in the inner zone A-2, additional raking capacity may be provided to cope with that accumulation.
For that purpose (see Figs. 2 and 3), the rake mechanism is shown to comprise a set o~ auxiliary short rake arms 37, 38 ~ .
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and 39 constructed an ~ ~r3r ~ ed to operate in the manner of ` the yieldable rake arm 27. Accordingly, the rake arm 37 has draft elements 40, 41 and 42 connecting it with point "P-3"
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of a foreshortened auxiliary rake arm 42a which extending from the cage structure appears as a rearward structural girder-like ; extension of the traction driven main girder arm. While , .. .
yieldable by way of a double hinge connection similar to the one described above, the weight supporting guy wires for this rake arm are indicated at 43, 44 and 45 respectively in Fig. 3.
A pair of similar foreshortened auxiliary arms 46 and 47 extend in opposite direction to each other and at right angles :, to arms 11 and 42a. A set of draft elements 48, 49 and 50 ~,~ connect the rake arm 38 with a point "P-4" of auxiliary drive ,4 arm ~6. Similarly a set o draft elements 51, 52 ana 53 connect the rake arm 39 with point "P-5" of auxiliary drive : arm 47. It will be understood khat the auxiliary yieldable rake arms 38 and 39 are provided each with kheir own weight , supporting guy wires extending in a vertical plane when the rake arms are in their lowermost or normal raking position, similar 'i to guy wires 43, 44 and 45 (see Fig. 3) shown to support the : i rake arm 37.
As shown in Figs. 6 and 9, an example of the self-adjusting ,.,;
spherical bearing supporting the inner end of the traction `i driven girder arm and rake structure, comprises a hollow bearing base member 54 bolted to the top end of the center pier or column 12. This bearing base member is in khe Eorm of an inverted flange cup having an upward cylindrical extension i 55 providing in effect an upward extension of the center column, ; for supporting the access bridge 15.
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~ - US-1913 ~Q365~7 An annular spherical bearing face 56 of this base member cooperates with, and is engaged by the inner spherical face 57 of the surrounding bell shaped bearing member 58 which has a top opening 59 accommodating said extension 55. This outer :.
bearing member is self-adjusting spherically, but has rotation preventing lugs 60 and 61 cooperating with lugs 62 and 63 provided on the bearing base member 54. ';
The outer bearing member 57 has a peripheral bottom portion forming an annular thrust bearing 64 supporting a horizontal bearing plate 64a bolted to a surrounding square shaped frame .
member 65 which in turn constitutes the top end of the cage structure 21 (as also seen from Fig. 13).
A slide contact device 66 ~nnects the inleading cable 19 with the outleading cable 20, schematically shown to compri~e a contact ring 67 mounted on the outer spherical bearing member 58, and contact brushes 68 mounted on the annular bearing plate 64a rotating with the cage structure 21.
The slurry feed pipe 17 supported on the access bridge 15 delivers to the feedwell construction 18 mounted on the rake structure and rotating therewith.
This feedwell construction generally speaking is similar .:
to one shown in U. S. Patent to Stansmore No. 3,542,207, comprising a main feedwell 69 and an auxiliary feedwell 70 which has a pair of downwardly directed feed pipes or downcomers :
71 and 72 delivering respectively half portions of the feed slurry into the main feedwell under a head as represented by the length or vertiaal height o~ these pipes.
The main feedwell 69 (see Figs. 6 and 14~ is connected to the cage structure 21 as indicated by horizontal support members 73 and 74. Normally, this feedwell is submerged with 'I
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US-1913 1 Q3 6 S ~ ~
only a top edge portion "d" shown to extend above the tank overflow level "L".
Internally, this feedwell is formad with a pair of annular channels 75 and 76 providing concentric annular horizontal raceways one above the other, for the two counter-currently directed streams of feed slurry from pipes 71 and 72. These raceways are de~ined by three horizontal annular baffles 77, 78 and 79.
Accordingly, from these pipes two separate streams of the feed slurry having velocity energy are fed into the respective annular channals or raceways, each in a direction opposite to the other~ Thus, the two influent streams are directed int~ annular countercurrent paths located one above the other, and in such a manner that the in~luent energy i0 dissipated, and the feed pulp i~ distributed radially evenly in all directions, while entering the surrounding body of li~uid undergoing sedimentation.
The auxiliary feedwell 70 (see Figs. 6, 9 and 12) comprises a bottom plate 80 mounted atop the cage structure 21, and surrounding the spherically self-adjusting bearing described above. The bottom plate therefore has a central opening 81a and a pair of syn~etrically disposed eccentric openings 81b and 81c connected to the respective aforementioned downcomers 71 and 72. An inner cylindrical wall 82 is connected to the central opening, concentric with the center column 12. An outer peripheral wall 83 extends along the edge or peripheral contour of the bottom plate, shown as of the same higher "h" as the inner cylindrical wall 82. A pair of arcuate lower walls 84 and 85 provide overflow weirs 84a and 85a.
. ' : j -` US-lql3 ~V36S(~7 These arcuate walls or weirs merge at points designated "B-l", "B-2", "B-3" and "B-4" with respective adjacent arcuate portions "B-5" and "B-~" of the peripheral wall, and define therewith and with the inner cylindrical wall 82, an annular feedwell area A-3 receiving feed slurry from feed pipe 17.
That is to say, feed slurry overflow the two arcuate weirs in oppoi~ite directions into respective receiving areas A-5 and A-6, then plunging through the two downcomer pi~es into the main feedwell 69 below.
In this way, there is achieved an effective introduction o~ feed slurry from the stationary ~eed pipe 17 located on the bridge, into the body of liquid undergoing sedlmentation, by ., i .
way o~ the composite rotating ~eedwell construation 18 described above.
In Fig. 4, the invention is embodied in a rake mechanism which di~fers from the embodiment of Figs. 1 to 3, in that the , I , .
rotary rake struature comprises a traction driven rake arm 86 connected to an intermediate portion of a vertical cage structure 87, and otherwise arranged to be submerged in the body of liquid undergoing sedimantation. ~his embodiment allows for correspondingly decreasing the height of the center column, and the elevation of the access bridge, as well as the height to which the feed slurry must be pumped.
This submerged low level girder arm is of simple and relatively }ight construction, having parallel upper and lower j chords 88 and 89, in this respect resembling the emerged or high level girder arm o~ ~igs~ 1 to 3. Yet, its low level l submerged arrangement allows for raking blades 90 operating in I the outer bottom ~one A 7, to be ~ixed directly to the lower chord 89.
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` `` US-1913 , A yieldable rake arm 91 is supported and operates in the ;
inner bottom area A-8, and in the manner similar to the one in Figs. l to 3. Accordingly, there are shown draft elements 92, 93, 94 and 95 connecting the rake arm 91 with point "P-5"
on trailing side of the upper chord 88.
By way o comparison of the two embodiments, it should be understood that the high level girder arm arrangement in Figs. 1 to 3 i8. of practical importance where the liquid under-going sedimentation is of a corrosive nature requiring the use of expensive corrosive resistant steel ~or the submerged parts of the rake structure. The high level emerged position of the girder arm of Figs. 1 to 3, although requiring the vertical connecting frame structure 26 for the fixed raking blades, minlmlzeo thc expcn~ic for the corroslvo rc~lstant ~tecl.
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Usually, a feed slurry or solids suspension is supplied continuouYly to a central ~eed-well in the tank, while sludge is pumped from the sump, and supernatant liquid overflows.
More in particular, the invention is concerned with improvements pertaining to large sedimentation tanks for instance in a size range of 300 ft. to 500 ft. diameter, and possibly even larger, where the use of a traction-driven rake structure is indiaated, in pre~erence to sel-contained pier-supported rake structures requiring a central pier~supported drive head to ~upply the necessary driving torque. This latter type of rake `~
structure may become unwieldy, and uneconomical structurally as well as with respect to torque requirements, when considering those large size tanks.
With respect to this latter type, attempts have been made to overcome suc~ limitations, for example as shown in the U. S. i patent to Scott No. 2,122,385 and 2,122,383, both featuring freely centilevering rake arms constructed and arranged to automatically yield and override excessive sludge accumulations, but neither one of which has been as satisfactory functionally and structurally as the sludge raking mechanism-shown in U. S.
patent to Klopper No. 3,295,835 referred to below, although all of these have practical tank size limitations.
By comparison, the traction type thickener as a class de~y the aforementioned size limitations, larg~ly because o the ~ .
US-1913 ~3~5~
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endwise support of the rake arm structure, and the provision -- of the wheel-supported self propelled outer end of the arm.
This invention therefore is concerned with improvements in the raking mechanism of the conventional traction type sedimentation tanks, briefly termed "Traction Thickeners", as exemplified in U. S. patent to Dorr No. 1,356,608 of 1920.
In this earlier type, the outer end of a rotating rake arm of girder-like construction rests on a carria~e that is sélf-propelled upon a peripheral track.
Supporting the inner end of the rake arm, and connected rigidly therewith i~ a vertical cage structure surrounding the pier, and provided with a vertical thrust bearing at the top.
In operation, this girder-~ike rake arm structure is fully submerged, with the upper horizontal t.russ of the g~rder extending adjacent the plane of the overflow level of the tank, and the lower truss substantially conforming to the bottom profile of the tank. In such large tanks it is customary and economical as well as technically sound to have the bottom profile comprise a shallow outer annular portion of only slightly inclined inverted frusto-conical shape, surrounding a central sludge accumulating area of a substantially deeper conical shape, with an annular "break" representing the intermediate line of demarkation.
Sludge raking blades are fixed directly to the underside of the lower truss. A very rugged rigid rake arm structure of this type was required to withstand excessive raking loads and sludge accumulations occurring mainly in the central bottom area of 30 large a tank. This problem was aggravated when handling heavy metallurgical and viscous sludge, provided that ~lLppage between tho carriage and the track was evolded, and :
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the raking load not so excessive as to cause overload responsive devices to stop the operation.
Conventionally, the carriage is driven by a gear motor receiving its power supply through a slide contact provided upon the center pier, in~erconnecting an inleading cable extending along a stationary radial walkway or access bridge, with an outleading cable extending along the rotating rake arm structure.
A feed pulp supply channel or pipe is carried by the bridge.
This carriage requires drive means sufficiently powerful to cope with the aforementioned loads or sludge accumulations in so large a tank even though protected by overload responsive device~ to stop the operation in case of excessive overloads.
Thereore, it is one ob~ect o~ this invention to provide a traction-driven rake mechani~m Por large diameter tanks, ~ ;
capable of handling and re~olving the a~orementioned loads or sludge accumulations, with minimum power requirements for maintaining uninterrupted operation, and by the same token to preserve and maintain the roller traction force of the self-propelled carriage against slippage.
A further objcct is to provide lift capability to the rake mechanism of a traction-dr1ven unit of a large sedimentation tank.
Another object is to provide such a traction-driven rake mechanism to be of relatively light construction, and requiring a minimum of submerged corrosion resistant expensive parts usually of stainless steel, ~or operakion in corrosive liquids.
In conjunction with the above stated objactives, the invention is furthermore aoncerned with the problem to overcome limitations inherent in the above mentioned rotary rake structure of Klopper Patent No. 3,295,835, ~eaturing a rake arm structure . . ` !. ` ! ': . ., , j ~ ,, - ~ US-1~13 ~0365~7 of great simplicity and low torque requirement, and capable of yielding to overloads to resolve excessive sludge accumulations, but for practical reasons limited to tank sizes much smaller than those contemplated for the traction thickener of this invention.
In the Klopper patent, a linear or straight tubular bladed rake arm has a compound hinge connection between its inner end and the lower end of a vertical drive shaft. This hinge connection allows the arm to swing vertically as well as horizontally, while preventing rotation of the arm about its own longitudinal axis. Sloping guy wires connect the rake arm with the upper end portion of the shaft so as to maintain the raking blades o~ the arm clear ~æ the tank bottom under normal sludge raking conditions.
A horizontal drive arm extends rigidly from the upper end portion of the vertical drive shaft. A downwardly and rear-wardly sloping draft element connects the drive arm with the rake arm, causing the rake arm to follow the drive arm in its rotation, while the compound hinge connection allows the rake arm to yield and override any undue sludge accumulations, thus gradually allowing the same to become resolved.
~owever, for practical reason~, the Klopper type of linear rake arm structure is limited to only a length at which its `
weight can still be supported effectively by the sloping guy wires.
Moreover, if the length of suoh a rake arm were to be extended well beyond such a practiaal limi~, its overall raking capacity would be impaired, with the outer end of the arm rising much higher than desired, when yielding to excessive ~ `
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~ludge accumulations. Yet further, it would be di~ficult or at least awkward to attempt to adapt this tubular rake arm to the aforementioned "break" in the bottom contour of those large size tanks, compounding the gu~ wire supporting problem.
Accord~ng to one aspect of the present invention, there ls provided in a continuously operating large diameter settling tank havlng means ~or supplying feed slurry to the tahk, sediment discharge means at the foot Or a center pier, and overflow means for supernatant liquid, the combination which comprises a center -pier, a vertical cage structure surrounding said pier, and supported upon said pier by a thrust bear~ng at the top thereo~
for rotation about a vertical axis, a main drive arm of girder type construction having an upper and a lower truss and it~
lnner end rlgldly connected to sald cage structure to rotate therewith, and having its outer end supported by a track for travel along the perlphery of the tank, means for propelllng the outer end Or said drive arm along sald track, ror rotatlon to-gether with said cage structure, a bladed rake arm extending from the lower end of said cage structure, and by its length ~
deflning the radlus and extent Or an lnner bottom zone of sedi- -mentatlon sludge accumulatlon around sald pler, surrounded by an outer annular bottom sedimentation zone, wlth the outer end portion Or said drive arm extending a slgniflcant dlstance beyond sald lnner zone and radlally across sald outer zone, hlnge means `~`
connectlng the inner end of said bladed rake arm to the lower end I
of sald cage structure, constructed and arran~ed so as to allow ;
sald rake arm to swing from a predetermlned }owermost normal raklng posltlon rearwardly upwardly along a predetermlned path, while preventing said rake arm ~rom rotatlng about lts own longl~
tudinal axls, a ~loping guy wlre connecting sald rake arm wikh the upper end portion of said cage structure, and normally ~ ;
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extending in a substantially vertical plane, said guy wire being effective to support the rake arm in said lowermost posi-tion relative to the tank bottom under normal sludge raking load conditions, downwardly and rearwardly sloping draft means having its lower end connected to said rake arm, and its upper end connected to said drive arm by a drive connection whereby said drive arm and said rake arm are rotated together, said rake arm during suoh rotation being adapted to move the sludge in said inner zone towards said sludge discharge means, and to yield rearwardly upwardly along said predetermined path when ; overriding excessive sediment accumulation in said lnner zone ~;
while resolvln~ a sludge overload condition therein during continued rotation of the drive arm and rake structure, and outer complementary raking means connected to said outer end portlon of the drive arm, and con~tructed~and arranged for movlng relatlvely light sedimentatlon sludge load rrOm said outer annular zone to said inner zone of sedimentatlon sludge accumulation.
The foregoing concept of a novel combination embodied ;~ 20 in the composite sludge raking mechanism, incorporates the structural advantages and functional effectiveness of the load-yielding linear rake member, with~ut exceeding its pr~c- ;
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tical size limitations, to operate in the critical central sludge accumulation area of the tank, and to resolve potential ~`
sludge overloads.
The surrounding bottom area is served by the auxiliary outer rake structure for moving the outer lighter portlon of the sludge load lnto the central zone of sludge accumulation.
The traction-driven girder which may be elevated to a position above the overflow level o~ the tank, thus provides . .
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the common motivating member or drive arm for ~he c~mplementary outer end rake structure and for the draft-connected yieldable sludge conveying arm.
As a result, the composite raking mechanism as a whole is relatively lightened, while the extent of submergence is minimizea, combined with lessened drive tor~ue requirements and assured continuity of operation. Moreover, tbe composite -~ .
rake mechanism in this combination is readily adaptable to the ; -profile of the tank bottom involving the aforementioned intermediate "break", while only a minimum of submerged structure ;~
is located in a position where it must react against being dragged through more viscous sludge material. `
Specific features reside in the provision o~ supplemental load-responsive means integrated into the composite raking mechanism of the invention to provide additional sludge raking capacity in the central sludge accumulation zone.
Other specific features are concerned with the provision of means for efficient feed introduction into the tank, ;~
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~ integrated into the composite rake mechanism of this invention.
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As this invention may be embodied in several forms without -departing from the spirit or essential characteristics thereof, the present embodiment is illustrative and not restrictive.
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The scope of the invention is defined by the appended claims rather than by the description preceding them, and all embodi- ~
' 25 ments which fall within the meaning and range of equivalency ~;
of the claims are therefore intended to be embraced by those ' claims.
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~ ` US-1913 1~365~7 Fig. 1 is a schematic vertical sectional view of the settling tank r showing one embodiment of the invention in a center pier supported traction-driven sludge raking mechanism.
~S~eet ~) ~A-~ Fig. 2~is fragmentary plan view of the raking mechanism, taken on line 2-2 in Fig. 1.
Fig. 3 is a side view of the raking mechanism, taken on , line 3-3 of Fig. 2.
Fig. 4 is a side view similar to Fig. 3 of the raking mechanism according to another embodiment of the invention.
Fig. 5 is a detail plan view of t.he rake arm taken on Line 5-5 of Fig. ~, showing the attachment of drag elements for the rake member.
, Fig. 6 is an enlarged vertical sectional view of the center ;~ pier supported cage portion o~ the raking mechanism, and of a ; composite feedwell construction rotating therewith.
Fig. 7 is an enlarged cross-sectional view of a double hinge conn0ction of the raking mechanism, taken on line 7-7 of Fig. 6.
Fig. 8 is a sid~ view taken on line 8-8 of Fig. 7.
~ Fig. 9 is an enlarged vertical sectional view of the center "~
support bearing means of the raking mechanism, taken from Fig. 6.
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Fig. 10 is a cross-section~l detail view of the raking mechanism taken on line 10-10 in Fig. 3.
Fig. 11 is another cross-sectional detail view of the raking mechanism taken on line 11-11 in Fig. 3.
::1 J Fig. 12 is a cross-sectional view taken on line 12-12 in Fig. 6, showing the auxiliary ~ee~well from khe top.
Fig. 13 is a cross-sectional view taken on line 13-13 in ~l Fig. 9, showing the top end portion of the cage structure.
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:,1 U9-l9l3 ' 1~36S~q .~ .,--~ Fig. 14 i~ a cross-sectional view taken on line 14-14 -;
in Fig. 6, showing the main feedwell from the top.
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US-1913 ~Q36S~7 ., As exemplified in Figs. 1, 2 and 3, the invention is embodied in a settling tank 10 of relatively large diameter for example in the order of 250 ft. or larger, having a traction driven rotating sludge raking mechanism of the general type exempliied in U. S. Patent to Dorr No. 1,356,608.
In this mechanism, the inner end of a rotating girder type rake arm structure 11 i9 supported upon a center column or pier 12, for instance by means of a known self-adjusting spherical thrust bearing later on to be more fully disclosed by reference to Figs. 6 and 9. The outer end of the rake arm structure operates upon a peripheral track 13 provided atop the wall of the settling tank, and is propelled thereon by an otherwise known motorized traction drlven carxiage or mechanism indicated at 14 in Fig. 2.
A stationary girder type access bridge struature 15 extending above the rake arm, has one end supported upon the center pier, while the other end had a support column 16 located outwardly adjacent to the circular wall of the tank. This bridge carries the feed supply conduit 17 delivering the pulp or feed suspensions to the feedwell construction 18 surrounding the center pier, and furthermore to be described by reference to Figs. 6 and 9. Also carried by the bridge is an inleading cable 19 which via slide contact rings (see Fig. 9) connects ~ .
~i to an outward leading cable 20 carried by the rake arm structure to energize the motor of the traction driven mechanism.
As shown in this example ~See Fig. 3), the shapa o the tank bottom compri~es an outer annular settling area A-l o shallow slope, surrounding an inner annular area A-2 o an :;
:' us-lgl3 ~036~7 adequately steeper conical lncline, which in turn surrounds an annular sump "S" around the center pier 12. The shallow slope of the outer area is for receiving the lighter portion of the sludge load to be moved inwardly by the rotating rake structure, while the area of ~teeper conical incline is adequate to handle the accumulating heavy portion o~ ~he loadO
A usual sludge withdrawal pipe "P" delivers collected sludge from the sump.
There now follows a more detailed description of the rake structure and its associated part~, embodying one form of this invention.
A pre~erred rotating girder 11 ~truature ~or the a~ore-mentioned large size tank may be o rotating simple and relatively light con~truction and otherwise constructed in the manner indicated in Fig. 11. ~hi~ girder 11 rigidly extends from a vertical cage structure 21 surrounding the center pier (see Figs. 3 and 6) supported upon the pier by the aforementioned sel~-adju~ting bearing to be furthermore described by reference to ig. 9. The cage structure 21 square shaped in cross-section, is generally defined by vertical corner members 21a(see Fig. 14) interconnected by suitable diagonal bracing members.
A novel combinatLon of sll~dge raklng means according to this invention, enables the-traction-driven raking mechanism to handle heavy sludge loads or aacu~ulations in large slze tanks , .
with relative ease, that is to say, without requiring undue traction ~orce such as may re~ult in track slippage of the traction drive, yet with a lighter rotary girder arm construction . ~ .
: as compared with prior art rake mechanisms for comparable tank ~, sizes.
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US-i913 1~365~7 This is accompli~hed by a combination o~ a composite raking mechanism wherein a txaction driven girder arm structure is combined ~ith two different types of sludge engaging raking ~.
means each to operate in their respsctive annular bottom zones A-l and A-2, each with optimum effectiveness.
Accordingly, for handling ~he lighter sludge load in the i outer settling zone A-l, a set of plowing raking blades is rigidly connected to the ou~er end of the girder. In the embodiment of Fig~. 3, 10 and 11, such raking blades 22 are connected or welded to a pair o horizontally spaced parallel stringers 23 and 24 which in turn are further rigidly intex-connècted by mean~ of horizont-~ cros~ members 25. ~his rake structure designated "S" comprising part~ 22, 23, 24 and 25, i~ rigidly connected to the glrder arm above, for in~tance by vertical frame structures 26 such as indicated in Figs. 3 and 11.
Th~ much heavier sludge accumulation in the inner settling i' zone A-2 i9 handled effectively and without overload risk by ~` a yieldable rake arm 27 of linear or tubular configuration, to which are fixed or welded a series of plowing raking blades 28.
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The inner end of the auxiliary arm is connected to the lower end of the vertical cage structure 21 by means of a double hinge device 29 indicated in Fig. 6, and more clearly in the enlarged details of Fig~. 7 and 8.
The double hinge device in this embodiment comprises a l horizontal bracket plate 30 fixea to a corner member 21a of ;, the vertical cage ~tructure. A vertical pin or pivot member 31 li in this bracket plate i9 secured in place as by nut~ 32 at the ~ top.
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US-1913 1 V3 6 S ~i7 At the bottom, this pin has an inverted head portion or vertical plate 33 to which the auxiliary rake~arm 27 is hinged by means of an horizontal pin or pivot member 34. ~-This double hinge connection allows the linear rake member 27 to swing up and down as well as laterally, but is prevented from rotating about its longitudinal axis. For this rake arm to become operative, there is provided a set of divergent guy wires 35 (see Fig. 3) connecting an intermediate point "P-1"
of the cage structure with points A, B, C of the rake arm.
These guy wires support the weight of the arm, while normally maintaining it clear of the tank bottom, when in its lowermost position. A set of rearwardly inclined divergent drag-or draft elements 36 (see Figs. 2 and 3) connects a point "P-2" o~ the tractlon driven girder with points D, E, F, G o~ the rake arm 27.
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The rake arm 27 thus connected to the cage portion and to .. . .
il the girder respectively, under normal load conditions will ,1 //
travel or trail behind the traction driven girder ~ as ind1cated by angle "T" in Fig. 2. But when excessive sludge accumulation is encountered, this arrangement allows the rake arm to yield and override obstructions while nevertheless continuing in its sludge conveying function.
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Howev~r, for pxactical reasons previously set forth, the length of the yieldable rake arm and its raking capacity are ~ limited. Therefore, in the large settling tank equipped with i the composite rake mechanism o the invention, and with the outer rakes in zone A-l adding to the slud~e accumulation in the inner zone A-2, additional raking capacity may be provided to cope with that accumulation.
For that purpose (see Figs. 2 and 3), the rake mechanism is shown to comprise a set o~ auxiliary short rake arms 37, 38 ~ .
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and 39 constructed an ~ ~r3r ~ ed to operate in the manner of ` the yieldable rake arm 27. Accordingly, the rake arm 37 has draft elements 40, 41 and 42 connecting it with point "P-3"
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of a foreshortened auxiliary rake arm 42a which extending from the cage structure appears as a rearward structural girder-like ; extension of the traction driven main girder arm. While , .. .
yieldable by way of a double hinge connection similar to the one described above, the weight supporting guy wires for this rake arm are indicated at 43, 44 and 45 respectively in Fig. 3.
A pair of similar foreshortened auxiliary arms 46 and 47 extend in opposite direction to each other and at right angles :, to arms 11 and 42a. A set of draft elements 48, 49 and 50 ~,~ connect the rake arm 38 with a point "P-4" of auxiliary drive ,4 arm ~6. Similarly a set o draft elements 51, 52 ana 53 connect the rake arm 39 with point "P-5" of auxiliary drive : arm 47. It will be understood khat the auxiliary yieldable rake arms 38 and 39 are provided each with kheir own weight , supporting guy wires extending in a vertical plane when the rake arms are in their lowermost or normal raking position, similar 'i to guy wires 43, 44 and 45 (see Fig. 3) shown to support the : i rake arm 37.
As shown in Figs. 6 and 9, an example of the self-adjusting ,.,;
spherical bearing supporting the inner end of the traction `i driven girder arm and rake structure, comprises a hollow bearing base member 54 bolted to the top end of the center pier or column 12. This bearing base member is in khe Eorm of an inverted flange cup having an upward cylindrical extension i 55 providing in effect an upward extension of the center column, ; for supporting the access bridge 15.
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~ - US-1913 ~Q365~7 An annular spherical bearing face 56 of this base member cooperates with, and is engaged by the inner spherical face 57 of the surrounding bell shaped bearing member 58 which has a top opening 59 accommodating said extension 55. This outer :.
bearing member is self-adjusting spherically, but has rotation preventing lugs 60 and 61 cooperating with lugs 62 and 63 provided on the bearing base member 54. ';
The outer bearing member 57 has a peripheral bottom portion forming an annular thrust bearing 64 supporting a horizontal bearing plate 64a bolted to a surrounding square shaped frame .
member 65 which in turn constitutes the top end of the cage structure 21 (as also seen from Fig. 13).
A slide contact device 66 ~nnects the inleading cable 19 with the outleading cable 20, schematically shown to compri~e a contact ring 67 mounted on the outer spherical bearing member 58, and contact brushes 68 mounted on the annular bearing plate 64a rotating with the cage structure 21.
The slurry feed pipe 17 supported on the access bridge 15 delivers to the feedwell construction 18 mounted on the rake structure and rotating therewith.
This feedwell construction generally speaking is similar .:
to one shown in U. S. Patent to Stansmore No. 3,542,207, comprising a main feedwell 69 and an auxiliary feedwell 70 which has a pair of downwardly directed feed pipes or downcomers :
71 and 72 delivering respectively half portions of the feed slurry into the main feedwell under a head as represented by the length or vertiaal height o~ these pipes.
The main feedwell 69 (see Figs. 6 and 14~ is connected to the cage structure 21 as indicated by horizontal support members 73 and 74. Normally, this feedwell is submerged with 'I
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US-1913 1 Q3 6 S ~ ~
only a top edge portion "d" shown to extend above the tank overflow level "L".
Internally, this feedwell is formad with a pair of annular channels 75 and 76 providing concentric annular horizontal raceways one above the other, for the two counter-currently directed streams of feed slurry from pipes 71 and 72. These raceways are de~ined by three horizontal annular baffles 77, 78 and 79.
Accordingly, from these pipes two separate streams of the feed slurry having velocity energy are fed into the respective annular channals or raceways, each in a direction opposite to the other~ Thus, the two influent streams are directed int~ annular countercurrent paths located one above the other, and in such a manner that the in~luent energy i0 dissipated, and the feed pulp i~ distributed radially evenly in all directions, while entering the surrounding body of li~uid undergoing sedimentation.
The auxiliary feedwell 70 (see Figs. 6, 9 and 12) comprises a bottom plate 80 mounted atop the cage structure 21, and surrounding the spherically self-adjusting bearing described above. The bottom plate therefore has a central opening 81a and a pair of syn~etrically disposed eccentric openings 81b and 81c connected to the respective aforementioned downcomers 71 and 72. An inner cylindrical wall 82 is connected to the central opening, concentric with the center column 12. An outer peripheral wall 83 extends along the edge or peripheral contour of the bottom plate, shown as of the same higher "h" as the inner cylindrical wall 82. A pair of arcuate lower walls 84 and 85 provide overflow weirs 84a and 85a.
. ' : j -` US-lql3 ~V36S(~7 These arcuate walls or weirs merge at points designated "B-l", "B-2", "B-3" and "B-4" with respective adjacent arcuate portions "B-5" and "B-~" of the peripheral wall, and define therewith and with the inner cylindrical wall 82, an annular feedwell area A-3 receiving feed slurry from feed pipe 17.
That is to say, feed slurry overflow the two arcuate weirs in oppoi~ite directions into respective receiving areas A-5 and A-6, then plunging through the two downcomer pi~es into the main feedwell 69 below.
In this way, there is achieved an effective introduction o~ feed slurry from the stationary ~eed pipe 17 located on the bridge, into the body of liquid undergoing sedlmentation, by ., i .
way o~ the composite rotating ~eedwell construation 18 described above.
In Fig. 4, the invention is embodied in a rake mechanism which di~fers from the embodiment of Figs. 1 to 3, in that the , I , .
rotary rake struature comprises a traction driven rake arm 86 connected to an intermediate portion of a vertical cage structure 87, and otherwise arranged to be submerged in the body of liquid undergoing sedimantation. ~his embodiment allows for correspondingly decreasing the height of the center column, and the elevation of the access bridge, as well as the height to which the feed slurry must be pumped.
This submerged low level girder arm is of simple and relatively }ight construction, having parallel upper and lower j chords 88 and 89, in this respect resembling the emerged or high level girder arm o~ ~igs~ 1 to 3. Yet, its low level l submerged arrangement allows for raking blades 90 operating in I the outer bottom ~one A 7, to be ~ixed directly to the lower chord 89.
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` `` US-1913 , A yieldable rake arm 91 is supported and operates in the ;
inner bottom area A-8, and in the manner similar to the one in Figs. l to 3. Accordingly, there are shown draft elements 92, 93, 94 and 95 connecting the rake arm 91 with point "P-5"
on trailing side of the upper chord 88.
By way o comparison of the two embodiments, it should be understood that the high level girder arm arrangement in Figs. 1 to 3 i8. of practical importance where the liquid under-going sedimentation is of a corrosive nature requiring the use of expensive corrosive resistant steel ~or the submerged parts of the rake structure. The high level emerged position of the girder arm of Figs. 1 to 3, although requiring the vertical connecting frame structure 26 for the fixed raking blades, minlmlzeo thc expcn~ic for the corroslvo rc~lstant ~tecl.
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i.` ' ' ., .
Claims
In a continuously operating large diameter settling tank having means for supplying feed slurry to the tank, sediment discharge means at the foot of a center pier, and overflow means for supernatant liquid, the combination which comprises a center pier, a vertical cage structure surrounding said pier, and supported upon said pier by a thrust bearing at the top thereof for rotation about a vertical axis, a main drive arm of girder type construction having an upper and a lower truss and its inner end rigidly connected to said cage structure to rotate therewith, and having its outer end supported by a track for travel along the periphery of the tank, means for propelling the outer end of said drive arm along said track, for rotation together with said cage structure, a bladed rake arm extending from the lower end of said cage structure, and by its length defining the radius and extent of an inner bottom zone of sedimentation sludge accumulation around said pier, surrounded by an outer annular bottom sedimentation zone, with the outer end portion of said drive arm extending a significant distance beyond said inner zone and radially across said outer zone, hinge means connecting the inner end of said bladed rake arm to the lower end of said cage structure, constructed and arranged so as to allow said rake arm to swing from a predetermined lowermost normal raking position rearwardly upwardly along a predetermined path, while preventing said rake arm from rotating about its own longitudinal axis, a sloping guy wire connecting said rake arm with the upper end portion of said cage structure, and normally extending in a substantially vertical plane, said guy wire being effective to support the rake arm in said lowermost position relative to the tank bottom under normal sludge raking load conditions, downwardly and rearwardly sloping draft means having its lower end connected to said rake arm, and its upper end connected to said drive arm by a drive connection whereby said drive arm and said rake arm are rotated together, said rake arm during such rotation being adapted to move the sludge in said inner zone towards said sludge discharge means, and to yield rearwardly upwardly along said predetermined path when overriding excessive sediment accumulation in said inner zone while resolving a sludge overload condition therein during continued rotation of the drive arm and rake structure, and outer complementary raking means connected to said outer end portion of the drive arm, and constructed and arranged for moving relatively light sedimentation sludge load from said outer annular zone to said inner zone of sedimentation sludge accumulation.
The raking mechanism according to Claim 1, wherein said hinge connection comprises a vertical pivotal connection allowing said rake arm to swing about a vertical axis, and a horizontal pivotal connection allowing said rake arm to swing about a horizontal axis, while preventing said rake arm from rotating about its own longitudinal axis.
The sedimentation tank according to Claim 1, wherein said drive arm extends clear of the overflow level of the tank, and wherein said outer raking means. comprise a structure extending from said drive arm downward to the bottom of the tank, and raking blade means connected to the lower end of said structure.
The sedimentation tank according to Claim 1, wherein said drive arm extends clear of the overflow level of the tank, and wherein said outer raking means comprise structure extending from said drive arm downward to the bottom of the tank, and having rigid connections with said arm, and raking blade means rigidly connected to the lower end of said structure.
The sedimentation tank according to Claim 1, wherein said drive arm extends clear of the overflow level of the tank, wherein said outer raking means comprise structure extending from said drive arm downward to the bottom of the tank, and wherein said draft means are connected to the lower truss of said drive arm.
The sedimentation tank according to Claim 1, wherein said feed means comprise an auxiliary feed well for receiving feed slurry, in the form of an annular channel surrounding said thrust bearing and substantially concentric therewith, and connected to the top side of said drive arm structure, an annular main feed well substantially concentric with the vertical axis of rotation of the drive arm, and located below, and in fixed relationship to said drive arm, said main feed well being constructed and arranged so as to provide a pair of radially inwardly open annular flow channels vertically adjacent to one another, and flow passage means constructed and arranged to deliver a pair of streams from said auxiliary feed well into the respective annular flow channels of the main feed well below, said streams being directed into annular countercurrent paths located one above the other, in such a manner that the influent energy is dissipated, and feed pulp delivered downwardly from the feed well is distributed radially evenly in all directions while entering the surrounding body of liquid undergoing sedimentation.
The sedimentation tank according to Claim 1, wherein said upper and said lower truss are parallel to one another.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends at least partially below the overflow level of the tank.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends substantially below the overflow level of the tank, so that said lower truss of the drive arm extends adjacent to the tank bottom in said outer zone thereof, and wherein said outer sediment raking means comprise raking blades connected to said lower truss.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends substantially below the overflow level of the tank, and wherein said upper and lower truss are parallel to one another.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends substantially below the overflow level of the tank, wherein said upper and said lower truss are parallel to one another so that the outer end portion corresponding to said outer zone extends adjacent to the bottom surface of said outer zone and wherein said outer sediment raking means comprise raking blades connected to said lower truss.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends substantially below the overflow level of the tank, and wherein said draft means are connected to the upper truss of said drive arm.
The sedimentation tank according to Claim 1, wherein at least said inner zone is of shallow conical configuration, wherein the structure of said drive arm extends substantially below the overflow level of the tank wherein said upper truss and said lower truss are parallel to one another and said lower truss extends radially and adjacent to the bottom surface of said outer zone, and wherein said outer sediment raking means comprise raking blades connected to said lower truss.
The sedimentation tank according to Claim 1, wherein said outer. zone is of shallow conical inclination, and said inner zone is of a conicity of greater inclination than that of said outer zone, wherein said upper truss and said lower truss are parallel to one another and said lower truss extends radially adjacent to the bottom surface of said outer zone, and wherein said outer sediment raking means comprise raking blades connected to said lower truss.
The sedimentation tank according to Claim 1, wherein said cage structure is of square cross-sectional configuration, comprising four vertical structural corner members, and wherein the cross-sectional area of the arm corresponds substantially to that of the cage structure, with the addition of an auxiliary drive arm extending rearwardly from said main drive arm, and comprising a relatively shortened girder structure and a relatively shortened bladed rake arm having a hinge connection with the cage structure, a guy wire, and a draft connection with said auxiliary arm, effective in the manner of the first mentioned hinge connection, guy wire, and draft connection.
The sedimentation tank according to Claim 15, with the further addition of a pair of similar lateral foreshortened auxiliary drive arms extending from said cage structure opposite to one another and at right angles to said main drive arm, said lateral drive arms each having associated therewith a bladed rake arm provided with a hinge connection, guy wire, and draft connection similar to those provided for said rearwardly extending auxiliary drive arm.
The raking mechanism according to Claim 1, wherein said hinge connection comprises a vertical pivotal connection allowing said rake arm to swing about a vertical axis, and a horizontal pivotal connection allowing said rake arm to swing about a horizontal axis, while preventing said rake arm from rotating about its own longitudinal axis.
The sedimentation tank according to Claim 1, wherein said drive arm extends clear of the overflow level of the tank, and wherein said outer raking means. comprise a structure extending from said drive arm downward to the bottom of the tank, and raking blade means connected to the lower end of said structure.
The sedimentation tank according to Claim 1, wherein said drive arm extends clear of the overflow level of the tank, and wherein said outer raking means comprise structure extending from said drive arm downward to the bottom of the tank, and having rigid connections with said arm, and raking blade means rigidly connected to the lower end of said structure.
The sedimentation tank according to Claim 1, wherein said drive arm extends clear of the overflow level of the tank, wherein said outer raking means comprise structure extending from said drive arm downward to the bottom of the tank, and wherein said draft means are connected to the lower truss of said drive arm.
The sedimentation tank according to Claim 1, wherein said feed means comprise an auxiliary feed well for receiving feed slurry, in the form of an annular channel surrounding said thrust bearing and substantially concentric therewith, and connected to the top side of said drive arm structure, an annular main feed well substantially concentric with the vertical axis of rotation of the drive arm, and located below, and in fixed relationship to said drive arm, said main feed well being constructed and arranged so as to provide a pair of radially inwardly open annular flow channels vertically adjacent to one another, and flow passage means constructed and arranged to deliver a pair of streams from said auxiliary feed well into the respective annular flow channels of the main feed well below, said streams being directed into annular countercurrent paths located one above the other, in such a manner that the influent energy is dissipated, and feed pulp delivered downwardly from the feed well is distributed radially evenly in all directions while entering the surrounding body of liquid undergoing sedimentation.
The sedimentation tank according to Claim 1, wherein said upper and said lower truss are parallel to one another.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends at least partially below the overflow level of the tank.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends substantially below the overflow level of the tank, so that said lower truss of the drive arm extends adjacent to the tank bottom in said outer zone thereof, and wherein said outer sediment raking means comprise raking blades connected to said lower truss.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends substantially below the overflow level of the tank, and wherein said upper and lower truss are parallel to one another.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends substantially below the overflow level of the tank, wherein said upper and said lower truss are parallel to one another so that the outer end portion corresponding to said outer zone extends adjacent to the bottom surface of said outer zone and wherein said outer sediment raking means comprise raking blades connected to said lower truss.
The sedimentation tank according to Claim 1, wherein the structure of said drive arm extends substantially below the overflow level of the tank, and wherein said draft means are connected to the upper truss of said drive arm.
The sedimentation tank according to Claim 1, wherein at least said inner zone is of shallow conical configuration, wherein the structure of said drive arm extends substantially below the overflow level of the tank wherein said upper truss and said lower truss are parallel to one another and said lower truss extends radially and adjacent to the bottom surface of said outer zone, and wherein said outer sediment raking means comprise raking blades connected to said lower truss.
The sedimentation tank according to Claim 1, wherein said outer. zone is of shallow conical inclination, and said inner zone is of a conicity of greater inclination than that of said outer zone, wherein said upper truss and said lower truss are parallel to one another and said lower truss extends radially adjacent to the bottom surface of said outer zone, and wherein said outer sediment raking means comprise raking blades connected to said lower truss.
The sedimentation tank according to Claim 1, wherein said cage structure is of square cross-sectional configuration, comprising four vertical structural corner members, and wherein the cross-sectional area of the arm corresponds substantially to that of the cage structure, with the addition of an auxiliary drive arm extending rearwardly from said main drive arm, and comprising a relatively shortened girder structure and a relatively shortened bladed rake arm having a hinge connection with the cage structure, a guy wire, and a draft connection with said auxiliary arm, effective in the manner of the first mentioned hinge connection, guy wire, and draft connection.
The sedimentation tank according to Claim 15, with the further addition of a pair of similar lateral foreshortened auxiliary drive arms extending from said cage structure opposite to one another and at right angles to said main drive arm, said lateral drive arms each having associated therewith a bladed rake arm provided with a hinge connection, guy wire, and draft connection similar to those provided for said rearwardly extending auxiliary drive arm.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US42937673A | 1973-12-28 | 1973-12-28 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1036507A true CA1036507A (en) | 1978-08-15 |
Family
ID=23702968
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA214,182A Expired CA1036507A (en) | 1973-12-28 | 1974-11-19 | Traction-driven composite sludge raking mechanism for sedimentation tanks |
Country Status (11)
Country | Link |
---|---|
JP (1) | JPS5841084B2 (en) |
BE (1) | BE823953A (en) |
BR (1) | BR7410767D0 (en) |
CA (1) | CA1036507A (en) |
DE (1) | DE2459852A1 (en) |
FR (1) | FR2255932B3 (en) |
GB (1) | GB1450260A (en) |
IN (1) | IN143543B (en) |
IT (1) | IT1027059B (en) |
NL (1) | NL7415971A (en) |
ZA (1) | ZA747372B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52109663A (en) * | 1976-03-12 | 1977-09-14 | Hitachi Plant Eng & Constr Co Ltd | Rake arm for sludge rake machine |
RU2322282C1 (en) * | 2006-12-27 | 2008-04-20 | Общество С Ограниченной Ответственностью "Инсел" | Radial settler |
CN115475419A (en) * | 2022-09-30 | 2022-12-16 | 熊海源 | A tank inner wall cleaning device for sewage filtration and sedimentation |
-
1974
- 1974-11-18 ZA ZA00747372A patent/ZA747372B/en unknown
- 1974-11-19 CA CA214,182A patent/CA1036507A/en not_active Expired
- 1974-11-20 IN IN2568/CAL/74A patent/IN143543B/en unknown
- 1974-12-09 NL NL7415971A patent/NL7415971A/en not_active Application Discontinuation
- 1974-12-12 IT IT70613/74A patent/IT1027059B/en active
- 1974-12-13 JP JP49143353A patent/JPS5841084B2/en not_active Expired
- 1974-12-18 DE DE19742459852 patent/DE2459852A1/en not_active Withdrawn
- 1974-12-23 BR BR10767/74A patent/BR7410767D0/en unknown
- 1974-12-24 GB GB5580174A patent/GB1450260A/en not_active Expired
- 1974-12-27 FR FR7442994A patent/FR2255932B3/fr not_active Expired
- 1974-12-27 BE BE152018A patent/BE823953A/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
FR2255932A1 (en) | 1975-07-25 |
JPS5097961A (en) | 1975-08-04 |
FR2255932B3 (en) | 1977-09-23 |
BR7410767D0 (en) | 1975-09-02 |
BE823953A (en) | 1975-04-16 |
AU7557274A (en) | 1976-05-20 |
NL7415971A (en) | 1975-07-01 |
GB1450260A (en) | 1976-09-22 |
IN143543B (en) | 1977-12-24 |
IT1027059B (en) | 1978-11-20 |
JPS5841084B2 (en) | 1983-09-09 |
DE2459852A1 (en) | 1975-07-10 |
ZA747372B (en) | 1976-06-30 |
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