BR112022019079A2 - DIRECT REDUCTION PROCESS AND SYSTEM, AND PROCESS TO PRODUCE HIGH PERFORMANCE IRON - Google Patents

DIRECT REDUCTION PROCESS AND SYSTEM, AND PROCESS TO PRODUCE HIGH PERFORMANCE IRON

Info

Publication number
BR112022019079A2
BR112022019079A2 BR112022019079A BR112022019079A BR112022019079A2 BR 112022019079 A2 BR112022019079 A2 BR 112022019079A2 BR 112022019079 A BR112022019079 A BR 112022019079A BR 112022019079 A BR112022019079 A BR 112022019079A BR 112022019079 A2 BR112022019079 A2 BR 112022019079A2
Authority
BR
Brazil
Prior art keywords
direct
direct reduction
high performance
produce high
iron
Prior art date
Application number
BR112022019079A
Other languages
Portuguese (pt)
Inventor
Michael Astoria Todd
Michishita Haruyasu
Original Assignee
Midrex Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Midrex Technologies Inc filed Critical Midrex Technologies Inc
Publication of BR112022019079A2 publication Critical patent/BR112022019079A2/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0073Selection or treatment of the reducing gases
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/14Multi-stage processes processes carried out in different vessels or furnaces
    • C21B13/143Injection of partially reduced ore into a molten bath
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0006Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state
    • C21B13/0013Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state introduction of iron oxide into a bath of molten iron containing a carbon reductant
    • C21B13/002Reduction of iron ores by passing through a heated column of carbon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0086Conditioning, transformation of reduced iron ores
    • C21B13/0093Protecting against oxidation
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/02Making spongy iron or liquid steel, by direct processes in shaft furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/02Making spongy iron or liquid steel, by direct processes in shaft furnaces
    • C21B13/023Making spongy iron or liquid steel, by direct processes in shaft furnaces wherein iron or steel is obtained in a molten state
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/12Making spongy iron or liquid steel, by direct processes in electric furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/14Multi-stage processes processes carried out in different vessels or furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2100/00Handling of exhaust gases produced during the manufacture of iron or steel
    • C21B2100/40Gas purification of exhaust gases to be recirculated or used in other metallurgical processes
    • C21B2100/44Removing particles, e.g. by scrubbing, dedusting
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2100/00Handling of exhaust gases produced during the manufacture of iron or steel
    • C21B2100/60Process control or energy utilisation in the manufacture of iron or steel
    • C21B2100/64Controlling the physical properties of the gas, e.g. pressure or temperature
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2100/00Handling of exhaust gases produced during the manufacture of iron or steel
    • C21B2100/60Process control or energy utilisation in the manufacture of iron or steel
    • C21B2100/66Heat exchange
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/52Manufacture of steel in electric furnaces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/10Reduction of greenhouse gas [GHG] emissions
    • Y02P10/134Reduction of greenhouse gas [GHG] emissions by avoiding CO2, e.g. using hydrogen
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Manufacture Of Iron (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

PROCESSO E SISTEMA DE REDUÇÃO DIRETA, E, PROCESSO PARA PRODUZIR FERRO DE ALTO DESEMPENHO. Um processo de redução direta compreende prover um forno de cuba de uma usina de redução direta para reduzir o óxido de ferro com gás redutor; prover um forno de fusão de ferro reduzido direto; e acoplar uma calha de descarga entre uma saída de descarga do forno de cuba reduzido direto e uma entrada do forno de fusão de ferro reduzido direto; em que o ferro reduzido direto e o gás redutor a partir do forno de cuba fluem através da calha de descarga e o gás redutor controla a atmosfera do forno de fusão para o ambiente redutor.DIRECT REDUCTION PROCESS AND SYSTEM, AND PROCESS TO PRODUCE HIGH PERFORMANCE IRON. A direct reduction process comprises providing a shaft furnace of a direct reduction plant to reduce iron oxide with reducing gas; provide a direct reduced iron melting furnace; and coupling a discharge chute between a direct reduced shaft furnace discharge outlet and a direct reduced iron melting furnace inlet; wherein the direct reduced iron and reducing gas from the pot furnace flow through the discharge chute and the reducing gas controls the atmosphere from the melting furnace to the reducing environment.

BR112022019079A 2020-03-24 2021-03-24 DIRECT REDUCTION PROCESS AND SYSTEM, AND PROCESS TO PRODUCE HIGH PERFORMANCE IRON BR112022019079A2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US202062993787P 2020-03-24 2020-03-24
US17/209,706 US11788159B2 (en) 2020-03-24 2021-03-23 Integration of DR plant and electric DRI melting furnace for producing high performance iron
PCT/US2021/023802 WO2021195161A1 (en) 2020-03-24 2021-03-24 Integration of dr plant and electric dri melting furnace for producing high performance iron

Publications (1)

Publication Number Publication Date
BR112022019079A2 true BR112022019079A2 (en) 2022-11-29

Family

ID=77855548

Family Applications (1)

Application Number Title Priority Date Filing Date
BR112022019079A BR112022019079A2 (en) 2020-03-24 2021-03-24 DIRECT REDUCTION PROCESS AND SYSTEM, AND PROCESS TO PRODUCE HIGH PERFORMANCE IRON

Country Status (9)

Country Link
US (1) US11788159B2 (en)
EP (1) EP4127250A4 (en)
CN (1) CN115315533A (en)
AR (1) AR122397A1 (en)
BR (1) BR112022019079A2 (en)
CA (1) CA3171742A1 (en)
MX (1) MX2022011647A (en)
WO (1) WO2021195161A1 (en)
ZA (1) ZA202210583B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12000011B2 (en) 2021-06-22 2024-06-04 Midrex Technologies, Inc. System and method for the production of hot briquetted iron (HBI) containing flux and/or carbonaceous material at a direct reduction plant
DE102021133577A1 (en) * 2021-12-17 2023-06-22 Thyssenkrupp Steel Europe Ag Process for producing an iron-based melt in an electric melter
US20230287528A1 (en) * 2022-03-11 2023-09-14 Midrex Technologies, Inc. Hot Metal Production from DRI with Electric Arc Heating
WO2024023559A1 (en) * 2022-07-29 2024-02-01 Arcelormittal A method for manufacturing molten pig iron into an electrical smelting furnace
WO2024023560A1 (en) * 2022-07-29 2024-02-01 Arcelormittal A method for manufacturing pig iron in an electrical smelting furnace and associated electrical smelting furnace

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2844056C3 (en) * 1978-10-10 1981-08-13 Mannesmann AG, 4000 Düsseldorf Method and device for the production of steel from iron ore dust by direct reduction
JPS6246186A (en) 1985-08-23 1987-02-28 株式会社 環境総研コンサルタント Method of adjusting ambient temperature of lowermost step shelf of preheating tower for melting furnace
CN1345381A (en) 1997-08-22 2002-04-17 威廉·L·舍伍德 Direct iron and steelmaking
US6685761B1 (en) 1998-10-30 2004-02-03 Midrex International B.V. Rotterdam, Zurich Branch Method for producing beneficiated titanium oxides
IT1302814B1 (en) * 1998-12-11 2000-09-29 Danieli & C Ohg Sp PROCEDURE AND RELATED INTEGRATED PLANT FOR THE PRODUCTION OF STEEL BY DIRECT REDUCTION OF IRON OXIDES
US6214086B1 (en) 1999-08-20 2001-04-10 Midrex International B.V. Rotterdam, Zurich Branch Direct reduced iron discharge system and method
US6648942B2 (en) 2001-01-26 2003-11-18 Midrex International B.V. Rotterdam, Zurich Branch Method of direct iron-making / steel-making via gas or coal-based direct reduction and apparatus
CN1894426A (en) 2003-09-30 2007-01-10 伊尔萨有限公司 Method and apparatus for producing molten iron
ITMI20050731A1 (en) * 2005-04-22 2006-10-23 Danieli Off Mecc REDUCTION OVEN
US7938882B2 (en) 2007-04-02 2011-05-10 Midrex Technologies, Inc. Method and system for the supply of hot direct reduced iron for multiple uses
JP6476940B2 (en) 2015-02-04 2019-03-06 新日鐵住金株式会社 Manufacturing method of molten steel
WO2016148555A1 (en) * 2015-03-13 2016-09-22 Сулейман Мустафьевич ТЛЕУГАБУЛОВ Method for the reduction smelting of steel and apparatus for carrying out said method
WO2016178691A1 (en) 2015-05-07 2016-11-10 Halliburton Energy Services, Inc. Bucket conveyor system on storage/delivery system
ITUA20163986A1 (en) 2016-05-31 2017-12-01 Tenova Spa METHOD AND EQUIPMENT FOR THE PRODUCTION OF CAST IRON, CAST IRON PRODUCED ACCORDING TO THAT METHOD
CN109929959B (en) * 2019-03-28 2021-03-02 东北大学 Method for producing molten iron by powdery iron ore in suspension state through direct reduction-smelting

Also Published As

Publication number Publication date
ZA202210583B (en) 2023-06-28
CN115315533A (en) 2022-11-08
CA3171742A1 (en) 2021-09-30
EP4127250A4 (en) 2024-05-29
EP4127250A1 (en) 2023-02-08
AR122397A1 (en) 2022-09-07
US20210301359A1 (en) 2021-09-30
MX2022011647A (en) 2022-10-13
WO2021195161A1 (en) 2021-09-30
US11788159B2 (en) 2023-10-17

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