BR102017007036A2 - THERMOPLASTIC LAMINATE FROM THE ECOLOGICAL THERMOPLASTIC COMPOUND FORMED BY COTTON AND / OR POLYESTER WASTE AND / OR COTTON / POLYESTER MIXED - Google Patents

THERMOPLASTIC LAMINATE FROM THE ECOLOGICAL THERMOPLASTIC COMPOUND FORMED BY COTTON AND / OR POLYESTER WASTE AND / OR COTTON / POLYESTER MIXED Download PDF

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Publication number
BR102017007036A2
BR102017007036A2 BR102017007036-0A BR102017007036A BR102017007036A2 BR 102017007036 A2 BR102017007036 A2 BR 102017007036A2 BR 102017007036 A BR102017007036 A BR 102017007036A BR 102017007036 A2 BR102017007036 A2 BR 102017007036A2
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Brazil
Prior art keywords
cotton
polyester
thermoplastic
waste
companies
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BR102017007036-0A
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Portuguese (pt)
Inventor
Alberto Luiz Wanner
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Ambiente Verde Indústria Ltda.
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Application filed by Ambiente Verde Indústria Ltda. filed Critical Ambiente Verde Indústria Ltda.
Priority to BR102017007036-0A priority Critical patent/BR102017007036A2/en
Publication of BR102017007036A2 publication Critical patent/BR102017007036A2/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00—Recovery or working-up of waste materials
    • C08J11/04—Recovery or working-up of waste materials of polymers
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B17/00—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
    • A43B17/003—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined characterised by the material
    • A43B17/006—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined characterised by the material multilayered
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/02—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
    • B29C70/021—Combinations of fibrous reinforcement and non-fibrous material
    • B29C70/025—Combinations of fibrous reinforcement and non-fibrous material with particular filler
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00—Technologies relating to chemical industry
    • Y02P20/141—Feedstock
    • Y02P20/143—Feedstock the feedstock being recycled material, e.g. plastics
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

laminado termoplástico, proveniente do composto termoplastico ecologico formadq por residuos de algodão e/ou poliester e/ou mixados algodao/poliester os resíduos de laminados sintéticos a base de poliuretano, tecidos a base de algodão e/ou a base de poliester e/ou mixados algodão/poliester, eva, espumas de poliuretano e os resíduos plásticos gerado pelas empresas são as sobras do processo produtivo do calçado no setor do corte de peças que compõem o calçados sobram partes de materiais que não tem o tamanho suficiente para se tornar uma peça, com isto utiliza-se a terminologia resíduo ou apara, no setor de injeção sobram as partes que foram descartadas por problemas de qualidade, quando não aproveitadas no mesmo processo se tornam aparas plásticas, que também podem ser as embalagens que a empresa recebe dos componentes comprados de seus fornecedores, utilizados na fabricação do calçado.thermoplastic laminate, derived from the ecological thermoplastic compound formed of cotton and / or polyester and / or cotton / polyester blended residues the waste from polyurethane-based synthetic laminates, cotton-based and / or polyester-based fabrics and / or blends cotton / polyester, eva, polyurethane foams and the plastic waste generated by the companies are the leftovers of the footwear production process in the part cutting sector that make up the leftover parts of materials that are not big enough to become a part, In this way, the waste or chip terminology is used. In the injection sector, the parts that have been discarded due to quality problems, when left unused in the same process, become plastic shavings, which can also be the packaging that the company receives from the purchased components. from its suppliers used in the manufacture of footwear.

Description

“LAMINADO TERMOPLÁSTICO, PROVENIENTE DO COMPOSTO“THERMOPLASTIC LAMINATE, COMING FROM THE COMPOUND

TERMOPLASTICO ECOLOGICO FORMADO POR RESÍDUOS DE ALGODÃOECOLOGICAL THERMOPLASTIC FORMED BY COTTON WASTE

E/OU POLIÉSTER E/OU MIXADOS ALGODÃO/POLIESTER”.AND / OR POLYESTER AND / OR COTTON / POLYESTER MIXEDS ”.

01. A presente inovação é inovadora, pois faz-se a coleta dos resíduos gerados no processo de produção das empresas e nas famílias, eliminando o envio para aterros industriais e côo processamento, transformando-o em um composto termoplástico através do processo da utilização de um reator confeccionado em aço inox e com aquecimento em óleo térmico a temperatura de 250° a 380°C, obtém-se este composto, que após laminado para a confecção de uma lâmina e esta dará origem às palmilhas e embalagens plásticas de alto padrão.01. The present innovation is innovative, because it collects the waste generated in the production process of companies and families, eliminating the sending to industrial landfills and processing, transforming it into a thermoplastic compound through the process of using a reactor made of stainless steel and heated in thermal oil at a temperature of 250 ° to 380 ° C, this compound is obtained, which after being laminated to make a blade and this will give rise to the insoles and plastic packages of high standard.

02. A presente inovação, COMPOSTO TERMOPLASTICO, proveniente de aparas gerados nas empresas e famílias, é um material 100% reciclado e reciclável, sendo assim os produtos por ele confeccionados atenderão a LEI DA POLÍTICA REVERSA, pois os mesmos são recicláveis podendo retornar ao processo como fonte de matéria prima, gerando um circuito fechado ou a conhecida “SIMBIOSE INDUSTRIAL”. Os materiais compatibilizantes são materiais plastificantes a base de óleo de soja e/ou arroz, sendo adicionados num percentual de 5% a 10%, dependendo da necessidade do processo. O objeto da presente inovação consiste em utilizar os resíduos gerados nas empresas, mais as aparas plásticas geradas pelas famílias e ainda as aparas resultantes do próprio processo em questão, transformando-os nesta sequência: os resíduos gerados nas empresas passarão por um processo de trituração em triturador específico de largura de 0,7 metro com duas caixas de redução e inversor num tamanho de 10 a 15 mm, depois serão moídas em moinhos de boca com 900 mm com 12 navalhas corte “V”, motor de 12 cv, num tamanho de 5 a 8 mm, estas utilizadas numa proporção de 50% a 70% na formula.02. The present innovation, THERMOPLASTIC COMPOUND, from chips generated in companies and families, is a 100% recycled and recyclable material, so the products made by it will comply with the REVERSE POLICY LAW, as they are recyclable and can be returned to the process as a source of raw material, generating a closed circuit or the well-known “INDUSTRIAL SYMBIOSIS”. The compatibilizing materials are plasticizing materials based on soy oil and / or rice, being added in a percentage of 5% to 10%, depending on the need of the process. The object of this innovation is to use the waste generated in the companies, plus the plastic chips generated by the families and also the chips resulting from the process in question, transforming them in this sequence: the waste generated in the companies will undergo a crushing process in specific 0.7 meter wide crusher with two reduction boxes and inverter in a size of 10 to 15 mm, then they will be milled in 900 mm mouth mills with 12 "V" cutter knives, 12 hp engine, in a size of 5 to 8 mm, these used in a proportion of 50% to 70% in the formula.

03. As aparas plásticas geradas pelas famílias e as aparas geradas no processo em questão (matéria prima substituída), serão aglutinadas, moídas e/ou extrusadas (processos já conhecidos), dependendo das características em que estas serão recebidas. Quando for o caso de serem moídas, serão processadas em moinhos com boca de 600 mm, espera dupla de 300 cm, com03. The plastic chips generated by the families and the chips generated in the process in question (substituted raw material), will be bonded, ground and / or extruded (processes already known), depending on the characteristics in which they will be received. When they are ground, they will be processed in mills with a 600 mm mouth, double waiting of 300 cm, with

Petição 870180142444, de 19/10/2018, pág. 3/7Petition 870180142444, of 10/19/2018, p. 3/7

2/2 motor de 30 cv, num tamanho de 3 a 5 mm, numa proporção de 25% a 45% na formula.2/2 30 hp engine, in a size of 3 to 5 mm, in a proportion of 25% to 45% in the formula.

04. Os aditivos compatibilizantes, o óleo de soja e/ou arroz serão agregadas à formula com as suas características normais conforme recebido das empresas fornecedoras, numa proporção de 5% a 10%. Na seqüência estas 03 (três) matérias primas serão levados a um misturador/homogeneizador, num período de 30 a 40 minutos, deixando-a pronta para o processo.04. The compatibilizing additives, soy oil and / or rice will be added to the formula with their normal characteristics as received from the supplier companies, in a proportion of 5% to 10%. In sequence, these 03 (three) raw materials will be taken to a mixer / homogenizer, in a period of 30 to 40 minutes, leaving it ready for the process.

05. Esta misturada será levada para o reator através de esteiras em rampa, e este reator será aquecido com óleo térmico para obtenção de uma temperatura de 250° a 380°C, a qual permite obtenção do composto termoplástico num período de 40 a 90 minutos. Esta condição do reator permite que o composto não se divida, e, com isto os resíduos gerados pelas empresas se incorporem no composto, sendo absorvido com carga inerte, obtendo redução de custo, pelo fato destas aparas não terem o destino dos aterros industriais e/ou côo processamento, ou seja, as empresas sem o desencaixe para este procedimento.05. This mixture will be taken to the reactor through ramp mats, and this reactor will be heated with thermal oil to obtain a temperature of 250 ° to 380 ° C, which allows obtaining the thermoplastic compound in a period of 40 to 90 minutes . This condition of the reactor allows the compost to not be divided, and, with this, the residues generated by the companies are incorporated in the compost, being absorbed with an inert load, obtaining cost reduction, because these chips do not have the destination of industrial landfills and / or as processing, that is, companies without disengaging for this procedure.

06. Por fim, após a reação imposta pelo reator, o composto será canalizado para um coxo aplicador e este direcionará conforme controle do operador a quantidade de composto necessário para a laminação da manta, sob e sobre tecido a base de poliéster acoplados por um conjunto de calandras, que permitem uma maior adesão da manta plástica, quando acoplados a outros tecidos, EVAs, espumas ou a própria adesão ao solado do calçado. Estes tecidos de poliéster conferem ao produto final maior elasticidade e resistência, características técnicas exigidas pelos clientes consumidores dos produtos finais.06. Finally, after the reaction imposed by the reactor, the compost will be channeled to a lame applicator and it will direct, according to the operator's control, the amount of compost necessary for the lamination of the mat, under and over fabric based on polyester coupled by a set calenders, which allow greater adhesion of the plastic blanket, when coupled with other fabrics, EVAs, foams or the adhesion to the sole of the footwear. These polyester fabrics give the final product greater elasticity and resistance, technical characteristics required by consumers who use the final products.

Claims (1)

REIVINDICAÇÕES LAMINADO TERMOPLÁSTICO, PROVENIENTE DO COMPOSTOTHERMOPLASTIC LAMINATE FROM THE COMPOUND TERMOPLÁSTICO ECOLOGICO FORMADO POR RESÍDUOS DE ALGODÃOECOLOGICAL THERMOPLASTIC FORMED BY COTTON WASTE E/OU POLIÉSTER E/OU MIXADOS ALGODÃO/POLIESTERAND / OR POLYESTER AND / OR COTTON / POLYESTER MIXEDS 01. O Composto Termoplástico Ecológico, caracterizado por matéria prima para confecção de palmilhas para sapatos e embalagens plásticas de alto padrão para os segmentos do calçado, cosméticos, eletrônicos, ferramentas, jóias linha branca, móveis e perfumaria.01. The Ecological Thermoplastic Compound, characterized by raw material for making insoles for shoes and high-quality plastic packaging for the segments of footwear, cosmetics, electronics, tools, jewelry, furniture and perfumery. 02. Caracterizado por resíduos têxteis de algodão e/ou de poliéster e/ou mixados algodão poliéster, laminados sintéticos, espumas de poliuretano, aparas de EVA e aparas plásticas das empresas mixados com as aparas de polietileno, polipropileno, ABS e PET gerados nas famílias, ainda com as aparas do processo em questão aditivados com agentes compatibilizantes de óleos vegetais de soja e/ou arroz.02. Characterized by cotton and / or polyester textile waste and / or mixed polyester cotton, synthetic laminates, polyurethane foams, EVA shavings and plastic shavings from companies mixed with the shavings of polyethylene, polypropylene, ABS and PET generated in the families , still with the chips of the process in question added with compatibilizing agents of vegetable oils of soy and / or rice. 03. Caracterizados pelos processos de trituração e moagem nas aparas gerados pelas empresas, moagem e/ou aglutinação e/ou extrusão nas aparas do processo e aquelas geradas pelas famílias, homogeneização com aditivos compatibilizantes durante 30 a 40 minutos depois levadas por esteiras tipo rampa ao reator de aço inox encamisado e com circuito fechado de aquecimento através de óleo térmico, que a uma temperatura entre 250° a 380°C, efetuará uma reação, transformando esta mistura de materiais em um composto, e este através de um processo de um conjunto de calandras fabricadas em aço carbono, será acoplado em uma ou duas bases de tecido 100% poliéster, conferindo a espessura e características exigidas pelos clientes, originando as laminas que serão utilizadas para fabricação das palmilhas e/ou embalagens de alto padrão.03. Characterized by the processes of crushing and grinding the chips generated by the companies, grinding and / or agglutination and / or extrusion in the process chips and those generated by the families, homogenization with compatibilizing additives for 30 to 40 minutes after carried by ramp-type conveyors jacketed stainless steel reactor with closed heating circuit using thermal oil, which at a temperature between 250 ° to 380 ° C, will carry out a reaction, transforming this mixture of materials into a compound, and this through a process of a set of calenders made of carbon steel, will be coupled in one or two bases of 100% polyester fabric, conferring the thickness and characteristics required by the customers, originating the blades that will be used for the manufacture of insoles and / or high standard packaging. 04. Caracterizado por absorver os resíduos gerados pelas empresas (clientes), ainda aqueles gerados no processo em questão mais os das famílias, transformando-os em componentes já relacionados.04. Characterized by absorbing the waste generated by the companies (customers), even those generated in the process in question plus those of the families, transforming them into already related components.
BR102017007036-0A 2017-04-05 2017-04-05 THERMOPLASTIC LAMINATE FROM THE ECOLOGICAL THERMOPLASTIC COMPOUND FORMED BY COTTON AND / OR POLYESTER WASTE AND / OR COTTON / POLYESTER MIXED BR102017007036A2 (en)

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BR102017007036-0A BR102017007036A2 (en) 2017-04-05 2017-04-05 THERMOPLASTIC LAMINATE FROM THE ECOLOGICAL THERMOPLASTIC COMPOUND FORMED BY COTTON AND / OR POLYESTER WASTE AND / OR COTTON / POLYESTER MIXED

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BR102017007036-0A BR102017007036A2 (en) 2017-04-05 2017-04-05 THERMOPLASTIC LAMINATE FROM THE ECOLOGICAL THERMOPLASTIC COMPOUND FORMED BY COTTON AND / OR POLYESTER WASTE AND / OR COTTON / POLYESTER MIXED

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3842482A1 (en) * 2019-12-23 2021-06-30 Maciej Adam Dechnik Ecological composite made of recycled thermoplastic materials and method used in its production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3842482A1 (en) * 2019-12-23 2021-06-30 Maciej Adam Dechnik Ecological composite made of recycled thermoplastic materials and method used in its production

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