BE1027521B1 - An automatic mounting device for automotive interior panel snaps - Google Patents

Abstract

The utility model relates to the technical field of automobile interior panels, and more specifically to an automatic snap installation device for automobile interior panels, comprising a table, a fixed base for placing the panel, a mechanism compression fitting to fix the panel and a snap installation mechanism to install the snap, the fixed base is equipped with a profiled groove corresponding to the shape of the surface of the panel. The press mechanism includes at least one set of attachment components, the press stud mounting mechanism includes a manipulator for automatically picking up and mounting the press stud, and a press stud storage tray for placing it. The manipulator includes a base, a control arm, and a control end of the control arm. A manipulator is used to rotate the control arm along the base, to raise and lower the control arm relative to the base, and to rotate the control end along the axis of the control arm. Installing a cylindrical snap mounting plate on the control end of the joystick. A number of slots are provided at the end of the snap button mounting plate for gripping, to solve the technical problems of the existing technology, namely low efficiency and poor installation accuracy of the panel .

Description

An automatic mounting device for automobile interior panel snaps The technical field The utility model relates to the technical field of automobile interior panels, and more specifically an automatic mounting device for panel snaps automotive interiors.

Core technology Automotive interior panels are more commonly used in automotive interior decoration panels, automotive interior panels are generally installed in the form of snaps, easy to install, while not affecting the surface beauty of cars. automotive interior panels, is the most widely used existing technology in the installation.

The back side of an automobile interior panel is usually set into a one-piece snap installation bracket during injection molding, and then formed into a finished automobile interior panel by button mounting - pressure on the installation support of press studs.

In the existing technology, the installation of snaps is usually manual, but this installation is extremely inefficient, while the manual installation can not guarantee the angle of installation of snaps and its strength, which easily leads to poor installation accuracy of product defects.

In addition, since the surface of the automobile interior panel is generally designed for the curved surface, the installation of the snap button cannot effectively position the panel, so it is easy to cause the installation of the button- pressure when the panel slides on the panel surface to form scratches, which affects the quality of the panel surface.

Contents of the Utility Model In order to overcome the shortcomings of the existing technology, the utility model provides an automatic mounting device for automobile interior panel snaps, which is used to solve the technical problems of low efficiency panel installation and low installation accuracy in existing technology.

The technical solution of the utility model to the above technical problem is as follows: a 6080/5058 automatic snap button installation device for automobile interior panels, comprising a table, a fixed base for placing the panel, a compression mechanism for fixing the panel and a snap installation mechanism for installing the snap, the subject fixed base is installed on a table, the subject fixed base is equipped with a profiled groove corresponding to the shape of the panel surface.

The compression mechanism in question comprises at least one set of fixing components, said fixing components for fixing a panel placed in a profiled groove.

The snap mounting mechanism includes a manipulator for automatically picking up and mounting the snap and a snap storage tray for placing it, said manipulator and snap storage tray being located on a side of the table.

The manipulator includes a base, a control arm, and a control end of the control arm.

A subject manipulator is used to rotate the control arm along the base, to raise and lower the control arm relative to the base, and to rotate the control end along the axis of the control arm. ordered.

Installing a cylindrical snap mounting plate on the control end of the joystick.

A number of slots are provided at the end of the press stud mounting plate to allow the snap to be gripped, the locations of said slots being centrally located and symmetrically relative to the axis of the press stud mounting plate.

The beneficial effects of the utility model are as follows: by adapting the fixing base, the profiled groove and the fixing components to the shape of the panel surface, it is possible to effectively position the panel which is to be installed with snaps in order to prevent the panel from moving during the installation of the snaps and to avoid bumps and scratches of the panel, which will affect the quality of its surface.

By adjusting the snap button installation mechanism, the use of manipulator to realize the mechanized action of snap button picking and installation, saves the labor of manual snap button installation, while the mechanized operation is conducive to ensuring the precision of the installation of snaps.

By placing the snap mounting tray at the operating end of the keyer and placing multiple card slots on the snap mounting tray, rotation of the button mounting tray. 99852 snap can be achieved by rotating the operating arm, so as to take multiple snaps for installation, which improves the installation efficiency of snaps and the automation of installation, this which saves time and effort.

Based on the above technical solutions, the utility model can also provide the following improvements.

Further fastening components use pneumatic clamps.

The pneumatic gripper is mounted with a compression rod at the end of the action, and the pneumatic gripper drives the compression rod to perform pressing and releasing actions on the panel.

The beneficial effect of using the above diagram is as follows: by adapting the fixing components, it is possible to press and fix the panel placed in the profiled groove, and it is possible to position the panel effectively in order to to prevent the panel from moving during the installation of the snaps and to avoid bumps and scratches of the panel, which will affect the quality of its surface.

Further, the demarcation between the profile groove and the upper surface of the fixed base is provided with rounded corners.

The beneficial effect of using the above scheme is that by placing the corners rounded, the panel is protected from bumps and scratches by the corners when placed in the profiled groove, which protects the aesthetics of the panel surface.

Further, the table is equipped with a protective cover, the protective cover includes a bracket and a protective plate, the protective plate includes a side plate on both sides and a top plate, the top plate and the side plate are mounted on the bracket, the bracket is also equipped with a safety light array and a work light.

The beneficial effect of using the diagram above is as follows: placing a safety grid on the side and top plates and on the stand to protect the device.

This avoids side and top damage factors.

Further, the control button is mounted on the surface of the table, the control panel is mounted on the lower edge of the top plate to program the action of the 6060 5958 manipulator, the control panel is electrically connected to the manipulator, the control button is electrically connected to the control panel, and said control panel is also electrically connected to the pilot lamp.

The beneficial effect of using the above diagram is that by placing the control knobs and the control panel on the table surface, it is easy to control the action of the manipulator, which is fast and easy to use.

Further, the snap mounting mechanism also includes a vibrating tray for automatic feeding, the output of the vibrating tray feeder is a snap storage tray. The beneficial effect of using the above diagram is as follows: by adjusting the vibrating plate, the snaps are arranged in an orderly manner, which allows the manipulator snap mounting plate to be easily taken , which is convenient and saves time and effort. Description of the attached figure Figure 1 is a diagram of the structure on the back of the panel; Fig. 2 is a diagram of the top view structure of the utility model; Fig. 3 is a diagram of the three-dimensional structure of the shieldless utility model; Figure 4 is a diagram of the three-dimensional structure of the utility model with shield; Figure 5 is a diagram of the construction of the snap mounting plate; Figure 6 is a diagram of the structure of a fixed base; Fig. 7 is a diagram of the structure of fastening components. In the figure: 1. Table, 2. Fixed base, 3. Control arm, 4. Base, 5. Pneumatic gripper, 6. Panel, 7. Control button, 8. Manipulator, 9. Button mounting plate- pressure,

10. Safety grille, 11. Bracket, 12. Control panel, 13. Top plate, 14. Indicator lamp, 15. Side plate, 2-1. Contoured groove, 2-2. Rounded corners, 3-1. Command end, 5-4. Compression rod, 6-1. Snap button mounting bracket, 9-1. Slot. Specific methods of implementation The following describes the principles and characteristics of the utility model in conjunction with the attached figures. The examples are used only to explain the utility model, and not to limit its scope.

PE2060 5956 Referring to the attached Figures 2 and 6, an automatic snap fastener installation device for automobile interior panels, comprising a table 1, a fixed base 2 for placing the panel 6, a compression mechanism to fix the panel 6 and a snap button installation mechanism 5 to install the snap button, the fixed base 2 in question is installed on a table 1, the fixed base 2 in question is equipped with a profiled groove 2 -1 corresponding to the shape of the surface of the panel 6. The demarcation between the profiled groove 2-1 and the upper surface of the fixed base 2 is provided with rounded corners 2-2. By placing the rounded corners 2-2, the panel 6 is protected against bumps and scratches by the corners when placed in the profiled groove 2-1, which protects the aesthetics of the surface of the panel 6. Se referring to the attached figure 7, said fixing components for fixing a panel 6 placed in a profiled groove 2-1. The fixing components use 5 pneumatic grippers. The 5 pneumatic gripper is mounted with a 5-4 compression rod at the end of the action, and the 5 pneumatic gripper drives the 5-4 compression rod to perform actions of compression and release on the panel 6. By adapting the fixing components, it is possible to press and fix the panel 6 placed in the profiled groove 2-1, and it is possible to effectively position the panel 6 in order to prevent the panel 6 from moving during the installation of the snaps and to avoid shocks and scratches of the panel 6, which will affect the quality of its surface.

By adapting the fixed base 2, the profile groove 2-1 and the fixing components to the shape of the surface of the panel 6, it is possible to effectively position the panel 6 which is to be installed with snaps in order to prevent the panel 6 from moving during the installation of the snaps and to avoid shocks and scratches of the panel 6, which will affect the quality of its surface.

Referring to the attached figure 2 and 5, the snap mounting mechanism in question comprises a manipulator 8 to automatically pick up and mount the snap and a snap storage tray to place it, The mark said manipulator is the ABB manipulator, model IRB260. Said manipulator 8 and the press stud storage tray being located on one side of the table 1. The manipulator 8 comprises a base, a control arm 3 and a control end 3-1 of the control arm 3. A manipulator 8 in question is used to rotate the control arm 3 along the base 4, to raise and lower the control arm 3 relative to the base 4 and to rotate the end of 6060 5958 control 3-1 the along the axis of the control arm 3. Installation of a cylindrical snap mounting plate 9 on the control end 3-1 of the joystick 8. Six slots 9-1 for snap removal are provided at the end of said snap mounting plate 9. The locations of said slots 9-1 are arranged centrally and symmetrically with respect to the axis of the snap mounting plate 9. The button mounting mechanism -pressure also includes a vibrating plate for automatic feeding, the exit from the vibratory plate feeder is a snap storage tray.

By adjusting the vibrating plate, the snaps are arranged neatly, which makes the manipulator snap mounting plate 8 easy to take, which is convenient and saves time and effort.

By adjusting the snap button installation mechanism, the use of 8 manipulator to realize the mechanized action of snap button picking and installation, saves the labor of manual snap button installation , while the mechanized operation is conducive to ensuring the precision of the installation of snaps.

By placing the push button mounting tray 9 at the operational end of the manipulator 8 and placing six card slots 9-1 on the push button mounting tray 9, the rotation of the push button mounting tray 9 can be achieved by rotating the control arm 3, so as to take six snaps for installation, which improves the installation efficiency of the snaps and the automation of the installation, which which saves time and effort.

Referring to the attached figure 4, the table 1 is equipped with a protective cover, the protective cover includes a support 11 and a protective plate, the protective plate includes a side plate 15 on both sides and a top plate 13, the top plate 13 and the side plate 15 are mounted on the bracket 11, the bracket 11 is also equipped with a safety grid network 10 and a work light.

By placing a safety grid 10 on the side plates 15 and the top plates 13 and on the support 11 to protect the device.

This avoids side and top damage factors. the control button 7 is mounted on the surface of the table 1, the control panel 12 is mounted on the lower edge of the top plate 13 to program the action of the manipulator 8, the control panel 12 is electrically connected to the manipulator 8, the control button 7 is electrically connected to the control panel 12, and said control panel 12 is also electrically connected to the pilot lamp 14. By placing the control buttons 7 and the control panel 12 on the surface from the table 1, it is easy to control the action of the manipulator 8, which is fast and easy to use. Working principle: When using this device to install the push button, first operate the control panel 12 to set the steps of the manipulator action 8, put the push button into the vibrating plate, through the vibration of the vibrating plate by the output of the snap rules arranged on the feeder, the board 6 is placed in the profiled groove 2-1 of the fixed base 2, the pneumatic gripper 5 does the action so that the rod of 5-4 compression on the panel 6 for fixing, the snap installation tray 9 of the control arm 3 of the manipulator 8 rotates to the snap storage tray to take the snap. Each time the control arm 3 rotates at a certain angle so that the snap button is recessed into the slot 9-1 of the snap button mounting panel 9, after the six slots 9-1 all take the push buttons, the control arm 3 rotates at a certain angle to install the push button in the slot 9-1 on the push button mounting bracket 6-1 on the panel 6, after installing the six push buttons- press in sequence, the manipulator 8 rotates to the non-interference station, the action of the pneumatic gripper 5 so that the compression rod 5-4 leaves the panel 6, just remove the panel 6. During all the process, it realizes the mechanical installation, efficient positioning of the 6 panel, the installation process saves time and effort, and at the same time can ensure the accuracy of the installation, to avoid damage the surface of the 6 panel scratches, to ensure the quality of the surface d u panel 6.

The above is only a best example of the utility model, and is not intended to limit the utility model. All modifications, equivalent replacements, improvements, etc. made in the spirit and principles of the utility model must be included in the scope of protection of the utility model.

Claims (6)

Claims 1. An automatic snap installation device for automotive interior panels, it is characterized by comprising: a fixed base for placing the panel, a compression mechanism for fixing the panel and a release mechanism. installation of snaps to install the snap, the subject fixed base is installed on a table, the subject fixed base is equipped with a profiled groove corresponding to the shape of the panel surface, the compression mechanism in question comprises at least one set of fixing components, said fixing components for fixing a panel placed in a profile groove, the subject snap mounting mechanism comprises a manipulator for automatically picking up and mounting the button- and a snap storage tray for placing it, said manipulator and snap storage tray being located on one side of the table, the manipulator comp makes a base, a control arm and a control end of the control arm, a subject manipulator is used to rotate the control arm along the base, to raise and lower the control arm relative to the base and for rotating the control end along the axis of the control arm, installing a cylindrical snap mounting plate on the control end of the joystick, a number of slots are provided at the end of the press-stud mounting plate to enable it to be grasped, the locations of said slots are arranged centrally and symmetrically with respect to the axis of the press-stud mounting plate. 2. An automatic mounting device for automotive interior panel snaps as claimed in claim 1, characterized in that: the fastening components use pneumatic clamps, the pneumatic clamp is mounted with a compression rod at the end of the action, and the pneumatic gripper drives the compression rod to perform pressing and releasing actions on the panel. 3. An automatic mounting device for automotive interior panel snaps as claimed in claim |, characterized in that: the demarcation between the profiled groove and the upper surface of the fixed base is. 9205852 with rounded corners. 4. An automatic mounting device for automotive interior panel snaps as claimed in claim, characterized in that: the table is equipped with a protective cover, the protective cover comprises a bracket and a protective plate, the protective plate includes a side plate on both sides and a top plate, the top plate and the side plate are mounted on the bracket, the bracket is also equipped with a security light array and of a work lamp. 5. An automatic mounting device for automotive interior panel snaps as claimed in claim 4, characterized in that: the control knob is mounted on the table surface, the control is mounted on the lower edge of the top plate for programming the action of the joystick, the control panel is electrically connected to the joystick, the control button is electrically connected to the control panel, and said control panel is also electrically connected at the indicator light. 6. An automatic mounting device for automotive interior panel snaps as claimed in claim |, characterized in that: the snap mounting mechanism also comprises a vibrating plate for automatic feeding, the output of the vibratory plate feeder is a snap storage tray.