AU7763300A - Conveyor belt cleaner tensioning device - Google Patents

Description

WO 01/23284 PCT/AUOO/01175 TITLE: CONVEYOR BELT CLEANER TENSIONING DEVICE FIELD OF THE INVENTION The present invention relates generally to belt conveyors, and more particularly to a conveyor belt cleaning apparatus for use with such conveyors. 5 BACKGROUND TO THE INVENTION Belt conveyors are used in a variety of applications for the transportation of particulate or granular material, such as coal, grain, ore, minerals, and the like. One problem commonly encountered with belt conveyors is the tendency for particulate material to adhere to the carrying surface of the conveyor belt. This problem is 10 particularly significant in applications such as underground mining operations and coal transportation, where the material moving on the belt must continually be sprayed with water to suppress dust. The water mixes with the fine particulate component of the coal or other material to form a slurry which is particularly prone to sticking to the surface of the belt. This phenomenon reduces the transportation efficiency, and increases the running and 15 maintenance costs of the conveyor. In an attempt to ameliorate these problems, various conveyor belt cleaners in the form of scraping devices have been developed to scrape residual debris from the surface of the belt. These are normally positioned on the underside of the conveyor, at or near the head pulley and just past the intended discharge point, such that the lower run of the belt on 20 its return loop is substantially clean. However, known scraping devices have several inherent disadvantages. The most significant of these relates to the need for the scrapers to accommodate surface irregularities in the belt. Such irregularities most commonly take the form of belt fasteners, WO 01/23284 PCT/AUOO/01175 -2 which are typically formed from steel and protrude beyond the surface of the belt. These fasteners can cause hardened scraping blades to break, chip or shatter, leading to reduced scraping efficiency and downtime whilst repair operations take place. This can also cause premature failure of the belt fasteners. 5 In an attempt to avoid these problems, some scraping blades have been formed from relatively soft materials such as polyurethane, polypropylene and other plastics. Whilst being better able to accommodate surface irregularities in the belt without breakage, such blades are prone to rapid abrasive wear, and hence require frequent replacement. This is costly, and again often results in undesirable downtime. 10 A further problem with known scraping devices relates to the need for each of several scraping blades to be individually adjusted to the correct position relative to the belt, and relative to the adjacent blades. This set-up procedure is time consuming, labour intensive and expensive. Moreover, frequent recalibration is normally required in order to accommodate wear of the scraping blades. 15 It is an object of the present invention to provide a belt scraping assembly which overcomes or substantially ameliorates at least some of these disadvantages of the prior art. SUMMARY OF THE INVENTION Accordingly, a first aspect of the present invention provides a conveyor belt cleaning apparatus for use with a belt conveyor, said cleaning apparatus comprising a first 20 arm and a second arm adapted to support a scraping blade, said first and second arms being mounted to a support frame for rotation about respective first and second pivot axes, such that rotation of said arms about said pivot axes effects corresponding positional adjustments of the scraping blade with respect to the belt.

WO 01/23284 PCT/AUOO/01175 -3 A second aspect of the present invention provides a conveyor belt cleaning apparatus for use with a belt conveyor, said cleaning apparatus comprising a first arm and a second arm adapted to support a scraping blade, said first and second arms being mounted to a support frame for rotation about respective first and second pivot axes, such that rotation of 5 said arms about said pivot axes effects corresponding positional adjustments of the scraping blade with respect to the belt, said apparatus further including a third arm positioned intermediate said first and second arms and adapted to support said scraping blade. A third aspect of the present invention provides a conveyor belt cleaning apparatus 10 for use with a belt conveyor, said cleaning apparatus comprising a scraping blade, a first arm adapted to support said scraping blade, and a second arm adapted to support said scraping blade, said first and second arms being mounted to a support frame for rotation about respective first and second pivot axes, such that rotation of said arms about said pivot axes effects corresponding positional adjustments of the scraping blade with respect to the 15 belt, said apparatus further including a third arm positioned intermediate said first and second arms and adapted to support said scraping blade. Advantageously, the present invention provides a conveyor belt cleaning apparatus for positioning a scraping blade against the surface of a conveyor belt and which is designed to maintain a relatively uniform blade pressure across substantially the full width 20 of the blade, whilst maintaining the blade in a plane substantially perpendicular to the plane of the conveyor belt surface.

WO 01/23284 PCT/AUOO/01175 -4 Preferably, the first and second arms are mounted for independent rotation about a common pivot axis. Preferably the pivot axis lies in a plane transverse to the direction of movement of the conveyor belt. Preferably the support frame is mounted to a fixed frame of the belt conveyor 5 assembly, such that the pivot axis of the first and second arms is also substantially fixed. Preferably the apparatus further includes resilient bias means adapted to provide a degree of resilient displacement to the first and second arms towards and away from the belt, thereby enabling the scraping blade to traverse surface irregularities in the belt. Preferably, the mountings of the first and second arms each include a resilient biasing 10 means so as to urge the scraper blade into operative scraping engagement with the belt. Preferably the mountings can be adjusted to provide a predetermined degree of pre-load force to produce the desired contact pressure between the scraper blade and the conveyor belt. In use, the apparatus is preferably positioned on the underside of the conveyor belt. 15 Preferably, the apparatus allows the opposing sides of the cleaner blade to move independently of each other so as to conform to any conveyor belt movement. The present invention has particular application with a curved scraping blade, although the invention may be adapted for use with a straight (also known as "inline") scraping blade. Currently, belt cleaners which employ a curved blade use an adjustment 20 mechanism which produces an arced motion so as to bring the cleaner blade into contact with the conveyor belt. This results in a non-uniform pressure across the width of the blade, with greater pressure being applied around the mid point of the cleaner blade.

WO 01/23284 PCT/AUOO/01175 -5 Unless the context clearly requires otherwise, throughout the description and the claims, the words 'comprise', 'comprising', and the like are to be construed in an inclusive as opposed to an exclusive or exhaustive sense; that is to say, in the sense of "including, but not limited to". 5 BRIEF DESCRIPTION OF THE DRAWINGS Preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which: Fig. 1 is a side elevation of one preferred embodiment of a belt cleaner assembly according to the present invention, adapted for mounting to a belt conveyor; 10 Fig. 2 is a perspective view of the belt cleaner assembly shown in Fig. 1; Fig. 3 is a perspective view of a second preferred embodiment of a belt cleaner assembly according to the present invention; Fig. 4 is an enlarged perspective view of the scraping blade support arm circled in broken line in Fig. 3; 15 Fig. 5 is a side elevation of the belt cleaner assembly shown in Fig. 3; Fig. 6 is a partially exploded perspective view of the scraping blade mounting and tensioning sub-assembly; Fig. 7 is a further perspective view of the mounting and tensioning sub-assembly shown in Fig. 6; 20 Fig. 8 is a perspective view of the belt cleaner assembly illustrating the torque and load vectors when the belt cleaner assembly is in use; Fig. 9 is a side view of the belt cleaner assembly illustrating the torque and load vectors when the belt cleaner assembly is in use; and WO 01/23284 PCT/AUOO/01175 -6 Fig. 10 is a perspective view of the belt cleaner assembly illustrating the torque and load vectors when the belt cleaner assembly is in use. DESCRIPTION OF THE PREFERRED EMBODIMENT Referring to the accompanying drawings, the present invention provides a conveyor 5 belt cleaning apparatus 1 for use with a conveyor comprising an endless flexible belt extending between head pulleys (not shown). The head pulleys, intermediate rollers, drive mechanisms and associated support structures of conventional belt conveyor assemblies are well known to those skilled in the art, and so will not be described in further detail. Referring to Figs. 1 and 2, a first preferred embodiment of a conveyor belt cleaning 10 apparatus according to the present invention is depicted. The conveyor belt cleaner 1 includes a shaft 2 which, in use, is mounted on the conveyor structure so as to extend transversely across the width of the conveyor. At each end of the shaft 2 there is provided a mounting sub-assembly 3a, 3b in order to mount the belt cleaner to the frame of the conveyor (not shown). In use, the belt cleaner assembly is mounted on the underside 15 (commonly referred to as the "return side") of the conveyor belt so as to clean the carrying surface of the conveyor belt as it returns from its discharge point. The direction of motion of the conveyor belt is indicated by the arrow X. The mounting sub-assemblies 3a, 3b include bearings 4a, 4b within which respective ends of the shaft 2 are rotatably mounted. The bearings 4a, 4b are each mounted on 20 mounting plates 5a, 5b of the respective mounting sub-assemblies 3a, 3b. Each mounting sub-assembly 3a, 3b further includes a respective adjustment means 6a, 6b at each end of the shaft 2 in the form of a threaded bolt and nut arrangement 7, 8 so as to provide for adjustment of the position of the shaft 2 relative to the plane of the conveyor belt. In use WO 01/23284 PCT/AUOO/01175 -7 the adjustment means 6a, 6b provides for the movement of each end of the shaft 2 in a substantially vertical plane as illustrated by arrow A in Fig. 1. Fixedly mounted on each end of the shaft 2 are arms I0a, 10b. In use, each arm I0a, 10 b is connected to a tensioning means (not shown) in the form of a spring, pneumatic or 5 hydraulic ram, or the like which applies a tension force to the arm in the direction indicated by the arrow B in Fig. 1. This force is transmitted via the arms 10 a, 1Gb to provide a torque (indicated by the arrow T in Fig. 2) to the shaft 2 and bring scraping blade 30 into contact with the carrying surface of the conveyor belt. In this way a pre-load force is applied to the scraping blade 30 which allows the blade to follow the surface of the belt as 10 it moves during operation. The belt cleaner assembly further includes a pair of arms 20a, 20b, which are mounted on the main shaft 2. The arms 20a, 20b are pivotably connected to respective ends of a curved cleaner blade 30 so as to support the cleaner blade at its ends and provide a relatively uniform and controlled contact pressure between the blade and the conveyor 15 belt surface across the full width of the blade. The mountings 21a, 21b of the arms 20a, 20b on the shaft 2 are adapted to provide for independent tensioning so as to allow each arm to move independent of the other and thereby allow for any belt movement. Each mounting 21 a, 21 b on the shaft includes a resilient biasing means (not shown) which permits a degree of biased rotation for each arm with respect to the axis of the shaft 2 and 20 which, in use, acts to bias the respective arms 20a, 20b towards the conveyor belt. In the embodiment depicted in Figs. 1 and 2 the mountings 21a, 21b preferably include a resiliently deformable material, such as rubber, which acts to resiliently bias the respective WO 01/23284 PCT/AUOO/01175 -8 arms 20a, 20b towards the conveyor belt. However it should be appreciated that other forms of biasing may be employed, such as springs for example. The assembly further includes a supporting arm arrangement 40 located intermediate the end arms 20a, 20b. Preferably the intermediate arm 40 is located mid-way between the 5 end arms 20a, 20b. The intermediate arm arrangement 40 assists in keeping a uniform pressure on the blade over the full width of the blade. The linkage comprises an arm 41 which is connected at one end to the shaft 2 and is pivotably connected to arm 42 at hinge point 43. The supporting arm 40 acts to maintain the cleaner blade substantially perpendicular to the surface of the conveyor belt. 10 Referring to Figs. 3 to 10 a second preferred embodiment of the present invention is depicted. For the sake of clarity, those components which are shared with the embodiment depicted in Figs. I and 2 are provided with identical reference numerals. In this embodiment the mounting sub-assembly 3a, 3b for each end of the shaft 2 includes a mounting bush 5 1a, 5 1b within which the shaft 2 is rotatably mounted. Each 15 mounting bush 51 a, 51 b is held in a respective mounting block 52a, 52b which is attached to mounting plate 5a, 5b. The mounting plates 5a, 5b are each provided with an elongated slot 11 through which bolts 12 pass so as to secure the mounting block to the mounting plate. Each mounting sub-assembly includes a respective adjustment means 6a, 6b at each end of the shaft 2 in the form of a threaded bolt 7 and nut 8 arrangement so as to provide 20 for adjustment of the position of the shaft 2 relative to the plane of the conveyor belt as previously described with reference to the embodiment of Figs. 1 and 2. When the end of the shaft is located in the correct position the bolts 12 are tightened to secure the mounting block in position on the mounting plate.

WO 01/23284 PCT/AUOO/01175 -9 Each mounting sub-assembly further includes a pair of inner and outer torsion springs and collars which are mounted on the shaft 2 and which are configured to impart the desired loadings upon the cleaner blade 30. As with the embodiment of Figs. I and 2, each end of the cleaner blade is pivotably connected to an arm 20a, 20b. The arms 20a, 5 20b are connected to a pair of first collars 53a, 53b which are rotatably mounted on respective ends of the shaft 2. A pair of second collars 54a, 54b are rotatably mounted on respective ends the shaft but can be locked in position on the shaft 2 by means of locking screws/bolts 55. A pair of first torsion springs 56a, 56b are interposed between each pair of adjacent first and second collars with the free ends of the torsion spring engaging in the 10 collars. By rotatably adjusting the relative position of the first and second collars on the shaft it is possible to adjust the spring tension in the torsion springs 56a, 56b and hence the biasing torque imposed on the arms 20a, 20b connected to each end of the cleaner blade. Each mounting sub-assembly further includes an outer locking collar 57a, 57b through which the shaft 2 passes and which can be locked in position on the shaft by means 15 of locking screws/bolts 58. A second torsion spring 59a, 59b is interposed between each outer locking collar 57a, 57b and its respective mounting block 52a, 52b, with one free end 60a, 60b of the torsion spring being engaged in the respective collar 57a, 57b and the second free end 61a, 61b being respectively engaged in the mounting block 52a, 52b. As with the embodiment depicted in Figs. I and 2, the assembly further includes a 20 supporting arm arrangement 10 located intermediate the end arms 20a, 20b. Preferably the intermediate arm 40 is located midway between the end arms 20a, 20b. The linkage comprises an arm 41 which is connected at one end to the shaft 2 and is pivotally WO 01/23284 PCT/AUOO/01175 - 10 connected to arm 42 at hinge point 43. In the embodiment depicted in Figs. 3 to 10, the arm 42 is adjustable in length by means of a threaded shaft and nut arrangement. Referring to Figs. 8 to 10, typical force and torque vectors imposed on the cleaner assembly when in use are illustrated. The shaft 2 is free to rotate in the mounting bushes 5 51a, 51b and is attached to the cleaner blade 30 by means of the outer arms 20a, 20b and the intermediate arm 40. The outer torsion spring 59a, 59b on each end of the shaft has one free end engaged in its adjacent mounting block 52a, 52b and its other free end engaged in its respective outer torsion collar 57a, 57b. The outer torsion springs are supplied in sets of two, with one being wound left hand and the other right hand. By means of the outer 10 torsion springs, the outer torsion collar on each end of the shaft provides a torque to the shaft 2 which acts against the shaft's tendency to rotate away from the conveyor belt when under load. This provides an upward force "FC" acting at the cleaner's blade centre (see Fig. 10). Adjustment of the magnitude of the force "FC" is achieved by holding the shaft 15 stationary, loosening the locking bolts in the torsion collar, rotating the torsion collar in the direction of "AlL" and "AIR" respectively until the desired pre-load is achieved and then tightening the locking bolts to secure the torsion collar in the new position. The cleaner blade connecting arms 20a, 20b provide the forces "F2L" and "F2R" at each end of the cleaner blade via the inner torsion springs. The forces "F2L" and "F2R" 20 are increased by adjusting the inner torsion collars position on the shaft in the direction indicated by "A2L" and "A2R". The forces "F2L" and "F2R" act independently of each other and thus provide the even distribution of cleaner blade pressure on the belt while allowing the blade to follow any variations in the plane of the conveyor belt.

WO 01/23284 PCT/AUOO/01175 - 11 Advantageously, the assembly of the present invention provides for a belt cleaner assembly which provides a relatively uniform pressure across the full width of the cleaner blade whilst enabling a full adjustable inline tensioning device. Although the invention as been described with reference to specific examples, it will 5 be appreciated by those skilled in the art that the invention may be embodied in many other forms.

Claims (12)

1. A conveyor belt cleaning apparatus for use with a belt conveyor, said cleaning apparatus comprising a first arm and a second arm adapted to support a scraping blade, said first and second arms being mounted to a support frame for rotation about respective first 5 and second pivot axes, such that rotation of said arms about said pivot axes effects positional adjustments of the scraping blade with respect to the belt.

2. A conveyor belt cleaning apparatus for use with a belt conveyor, said cleaning apparatus comprising a first arm and a second arm adapted to support a scraping blade, said first and second arms being mounted to a support frame for rotation about respective first 10 and second pivot axes, such that rotation of said arms about said pivot axes effects positional adjustments of the scraping blade with respect to the belt, said apparatus further including a third arm positioned intermediate said first and second arms and adapted to support said scraping blade.

3. A conveyor belt cleaning apparatus for use with a belt conveyor, said cleaning 15 apparatus comprising a scraping blade, a first arm adapted to support said scraping blade, and a second arm adapted to support said scraping blade, said first and second arms being mounted to a support frame for rotation about respective first and second pivot axes, such that rotation of said arms about said pivot axes effects positional adjustments of the scraping blade with respect to the belt, said apparatus further including a third arm 20 positioned intermediate said first and second arms and adapted to support said scraping blade.

4. A conveyor belt cleaning apparatus as defined in any one of claims 1 to 3 wherein there is a relatively uniform blade pressure across substantially the full width of the blade, WO 01/23284 PCT/AUOO/01175 - 13 whilst maintaining the blade in a plane substantially perpendicular to the plane of the conveyor belt surface.

5. A conveyor belt cleaning apparatus as defined in any one of claims 1 to 3 wherein the first and second arms are mounted for independent rotation about a common pivot axis. 5

6. A conveyor belt cleaning apparatus as defined in claim 4 wherein the pivot axis lies in a plane substantially transverse to the direction of movement of the conveyor belt.

7. A conveyor belt cleaning apparatus as defined in any one of claims 1 to 5 wherein the support frame is mounted to a fixed frame of the belt conveyor assembly, such that the pivot axis of the first and second arms is substantially fixed. 10

8. A conveyor belt cleaning apparatus as defined in any one of claims 1 to 6 wherein the apparatus further includes resilient bias means adapted to provide a degree of resilient displacement to the first and second arms.

9. A conveyor belt cleaning apparatus as defined in any one of claims 1 to 7 wherein the mountings of the first and second arms each include a resilient biasing means so as to urge 15 the scraper blade into operative scraping engagement with the belt.

10. A conveyor belt cleaning apparatus as defined in any one of claims 1 to 8 wherein the mountings can be adjusted to provide a predetermined degree of pre-load force to produce the desired contact pressure between the scraper blade and the conveyor belt.

11. A conveyor belt cleaning apparatus as defined in any one of claims 1 to 8 and 20 adapted to be positioned on the underside of the conveyor belt, so as to clean the carrying surface of the conveyor belt as it returns from its discharge point.

12. A conveyor belt cleaning apparatus as defined in any one of claims 1 to 10 wherein said scraping blade is of a curved type.