AU775167B2 - Indirect suspended load weighing apparatus - Google Patents

Indirect suspended load weighing apparatus Download PDF

Info

Publication number
AU775167B2
AU775167B2 AU48766/99A AU4876699A AU775167B2 AU 775167 B2 AU775167 B2 AU 775167B2 AU 48766/99 A AU48766/99 A AU 48766/99A AU 4876699 A AU4876699 A AU 4876699A AU 775167 B2 AU775167 B2 AU 775167B2
Authority
AU
Australia
Prior art keywords
load
bucket
signal
radius
rope
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU48766/99A
Other versions
AU4876699A (en
Inventor
Frank Edward Oslakovic
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US09/133,636 priority Critical patent/US6072127A/en
Priority claimed from US09/133,636 external-priority patent/US6072127A/en
Priority to ZA9905936A priority patent/ZA995936B/en
Priority to CA002282950A priority patent/CA2282950C/en
Application filed by General Electric Co filed Critical General Electric Co
Publication of AU4876699A publication Critical patent/AU4876699A/en
Application granted granted Critical
Publication of AU775167B2 publication Critical patent/AU775167B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G19/00Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
    • G01G19/14Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for weighing suspended loads
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/26Indicating devices
    • E02F9/264Sensors and their calibration for indicating the position of the work tool

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Control And Safety Of Cranes (AREA)

Description

Our Ref: 746630 P/00/011 Regulation 3:2
AUSTRALIA
Patents Act 1990
ORIGINAL
COMPLETE SPECIFICATION STANDARD PATENT Applicant(s): Address for Service: Invention Title: General Electric Company One River Road Schenectady New York 12345 UNITED STATES OF AMERICA DAVIES COLLISON CAVE Patent Trade Mark Attorneys Level 10, 10 Barrack Street SYDNEY NSW 2000 Indirect suspended load weighing apparatus The following statement is a full description of this invention, including the best method of performing it known to me:- 5020 I;NDI:RECT SUSPRIDED LOAD WEIGHING _APPAR.ATUS FI~lOF THE TN'JNTION The invention generally relates to indirect Suspended load weighing Systems and particularly relates to a system for determining a load weight by measuring an angular momentum of a rotating or swinging load.
BACKGROUND OF THE IjnVRTION Modern large scale excavators are capable of moving enormous amounts of material during each load cycle. For example, it is common for excavators to move loads weighing in excess of one hundred tons.
Large scale excavators are often used in the mining industry, but also find application in other earth moving applications, such as sand pits.
There are several types of large scale excavators. For example, one common large scale excavator is the so-called dragline excavator. Another example is the shovel type excavator. Those skilled in the art will be familiar with the general operation of these and similar excavators.
Efficiency and productivity are extremely important in large scale excavation projects. Efficiency is often determined by the weight of the material moved per dig cycle. Of course, the actual weight of material loaded during any given dig cycle varies. Hence, it is important to know the weight of the material moved during each dig cycle.
Likewise, concerns for equipment and safety make it equally important to know the weight of the material loaded. For obvious reasons, it is undesirable to exceed the load weight limitation of an excavator.
Similarly, loss of productivity due to equipment problems may prove extremely costly.
In response to these concerns for productivity, efficiency, and equipment operability, several systems and methods have been developed to either directly or indirectly measure the weight of a suspended load in an excavator bucket. Indirect systems monitor parameters such as motor power, rope length and bucket geometry to estimate the weight of the load. Examples of 20 prior art systems include DIGIMATRO/Plus production monitoring system and the BOOMSETNRY/ Plus antitightline system, both of which are manufactured and sold by General Electric, the assignee of the current 25 application.
Common to many indirect load measuring systems are means for determining the three dimensional position of the suspended load.
With dragline and shovel type excavators, the position in space of a suspended load is determined by three independent operator controlled motion drives. First, a hoist drive raises or lowers the suspended load.
Second, a drag/crowd drive moves the suspended load in or out (relative horizontal movement). Finally, a swing drive rotates 03-SA-6 717 the structure and the suspended load from side to side about a centerline of swing or swing axis.
Those skilled in the art will recognize that while the hoist and drag/crowd motion drives are independently controlled, the motion of one drive affects the load reflected to the other motion drive due to the geometrical relationship of the structure, the ropes and the suspended load.
Moreover, when the swing drive rotates the so excavator, the suspended load should be .so. constrained to an essentially circular path.
This is accomplished by the hoist and goes i drag/crowd motion drives. Figures 1 and 2, discussed in more detail below, provide &too .004 examples of typical dragline and shovel type excavators and may be helpful in understanding the geometric relationships between the hoist, drag/crowd and swing motion drives.
There is no economically practical so** method to directly measure the pull in the :.o.,ropes on a large mining excavator. Earlier indirect load systems measured hoist and drag motion drive DC motor armature currents and attempted to calculate motor output torque with sufficient accuracy. The earlier attempts with drives that operated at constant motor field strengths when lifting a suspended load employed torque per armature ampere "constantsn to calculate torque. In reality, these "constants's were not quite constant. Further, these earlier methods Prove inadequate for use with more modern constant horsepower hoist and drag/crowd U -5 Zil 0 weiaht of the material moved during each dig cycle.
Likewise, concerns for equipment and safety make it equally important to know the weight of the material loaded. For obvious reasons, it is undesirable to exceed the load weight limitation of an excavator.
Similarly, loss of productivity due to equipment problems may prove extremely costly.
In response to these concerns for productivity, efficiency, and equipment operability, several systems and methods have 15been developed to either directly or indirectly measute the weight of a suspended load in an excavator bucket. Indirect systems monitor parameters such as motor Power, rope length and bucket geometry to estimate the weight of the load. Examples of prior art systems include DIGIMATEO/Plus production monitoring system and the BOOMSETNRYO/Plus antitightline system, both of which are manufactured and sold by General Electric, the assignee of the current :25 application.
Common to many indirect load measuring systems are means for determining the three dimensional position of the suspended load.
With dragline and shovel type excavators, the position in space of a suspended load is determined by three independent operator controlled motion drives.- First, a hoist drive raises or lowers che suspended load.
Second, a drag/crowd drive moves the suspended load in or out (relative horizontal movement). Finally, a swing drive rotates 03-SA-6717 drives. These modern drives operate at variable motor field strengths.
Subsequently, methods emerged to calculate the torque per armature ampere as a function of motor field strength motor magnetic flux).
In prior art indirect load measuring systems, once hoist and drag motor torques are determined, the system must properly account for the torques required to accelerate the suspended load. Prior art methods limited armature current observations to time periods when hoist and drag/crowd drive speeds were nearly constant and ignored acceleration torques. Unfortunately, even with constant rope speeds, the suspended load still changes direction as it moves to the boom point thereby requiring accelerating line pulls. Additionally, hoist and dragline pulls are required to constrain the'suspended load to a circular path when the excavator *rotates or swings. These centripetal line pulls are a function of swing speed and suspended load weight. Moreover, prior art 25 indirect load measuring systems typically ignore these centripetal line pulls.
One overwhelming challenge of any scheme utilizing hoist and drag/crowd drive torques is in accurately allocating to each drive the acceleration torques that exist for both the drive machinery and the suspended load. The system must then geometrically resolve the remaining static pull torques for each drive into vertical line pull components equal to the weight of the suspended load.
03-SA-6717 There is a need for an indirect suspended load measuring system that eliminates the difficulty in properly allocating acceleration and static load torques between the hoist and drag/crowd drives. There is also a need for an indirect load measuring system that requires motor torque calculations for only a swing drive motor. There is further a need for a system having an accuracy that exceeds that of the prior art.
SUMMARY OF THE INVENTION It is therefore seen to be desirable to 15 provide an imprdved and highly accurate indirect suspended load weighing system for use with excavators-. Thus, it is further desirable to provide an indirect load measuring system that eliminates the 20 difficulty in properly allocating acceleration and static load torques between the hoist and drag/crowd drives. It is alo **desirable to provide an indirect load measuring system that requires motor torque 25 calculations for only the swing drive motor.
It is desirable to provide an indirect load measuring system that accounts for the angular acceleration of the suspended load.
It is further desirable to provide an indirect suspended load weighing system that accounts for the variable angular momentum of a suspended load. It is likewise desirable to provide an indirect suspended load weighing system that accounts for the variable moment of inertia of a rotating load. It is also desirable to provide such a 03 -SA-6717 system that accounts for the variable inertia of the ropes associated with the excavator.
it is desirable to provide an improved indirect suspended load weighing system that can be retrofit into existing excavators. It is also desirable to provide an indirect suspended load weighing system that works with dragline, shovel type and other large scale excavators.
The invention comprises an indirect suspended load weight measuring system suitable for use with an excavator having a :::.moving load bucket rotating about a swing *..axis. The load bucket has a load therein, is.. 1 and the excavator has a swing drive motor for rotating the bucket, and a hoist rope for supporting the load bucket. A torque determination circuit determines a torque of the swing drive motor and outputs a motor *20 torque signal having a parameter representative of an instantaneous motor torque. A radius sensing circuit senses a radius of the load bucket with respect to the swing axis and provides a radius signal. A 25 speed sensing circuit determines an angular speed of the load bucket with respect to the swing axis and provides an angular speed signal. A computation circuit responsive to the instantaneous torque signal, the radius signal and the angular speed signal, computes a weight of the moving load.
The invention also comprises an indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing axis. The load bucket has a load therein, 03 -SA-6717 and the excavator has a swing drive motor f or rotating the bucket, and a hoist rope for supporting the load bucket. A torque determination circuit determines an instantaneous torque of the swing drive motor and outputs a motor torque signal having a parameter representative of the instantaneous motor torque. A radius sensing circuit senses a radius of the load bucket with respect to the swing axis, and provides a first radius signal at a first point during rotation of the bucket, and provides a second radius signal at a second point during rotation of the bucket. A speed sensing 15 circuit determines an angular speed of the load bucket with respect to the swing axis.
The speed sensing circuit provides a first angular speed signal at the first point during rotation of the bucket, and provides a second angular speed signal at the second point during rotation of the bucket. A computation circuit computes a weight of the load as a function of the instantaneous torque signal, the first and second radius signals, and the first and second angular speed signals.
The invention also comprises an indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing axis. The load bucket has a load therein, and the excavator has a swing drive motor for rotating the bucket. A rope having a variable extended length supports the load bucket. A: torque determination circuit determines a torque of the swing drive motor 03 -SA-6717 and outputs a motor torque signal having a parameter representative of an instantaneous motor torque. A radius sensing circuit senses a radius of the load bucket with respect to the swing axis and provides a radius signal. A speed sensing circuit determines an angular speed of the load bucket with respect to the swing axis and provides an angular speed signal. A computation circuit responsive to the instantaneous torque signal, the-radius signal and the angular speed signal, computes a weight of the moving load as a function of a variable inertia of the extended lengths of the rope.
The invention also comprises an indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing *20 axis. The load bucket has a load therein, and the excavator has a swing drive motor for rotating the bucket, and a hoist rope for supporting the load bucket. Torque determination means determines a torque of .0 25 the swing drive motor and outputs a motor *0:00*torque signal having a parameter representative of an instantaneous motor torque. Radius sensing means senses a radius of the load bucket with respect to the swing axis and provides a radius signal. Speed sensing means determines an angular speed of the load bucket with respect to the swing axis and provides an angular speed signal.
Computation means responsive to the instantaneous torque signal, the radius signal and the angular speed signal, computes 03-SA-671.7 a weight of the moving load as a function of a variable angular momentum of the moving load.
The invention also comprises an indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing axis. The load bucket has a load therein, and the excavator has a swing drive motor for rotating the bucket, and a hoist rope for supporting the load bucket. Torque determination means determines an instantaneous torque of the swing drive motor and outputs a motor torque signal having a parameter repres'entative of the instantaneous motor torque. Radius sensing means senses a radius of the load bucket with respect to the swing axis. The radius sensing means provides a first radius signal at a first point during rotation of the bucket, and provides a second radius signal at a-second point during rotation of the bucket. Speed sensing means determines an angular speed of the load bucket with respect to the swing axis. The speed sensing means provides a first angular speed signal at the first point during rotation of the bucket, and provides a second angular speed signal at the second point during rotation of the bucket.
Computation means computes a weight of the load as a function of the instantaneous torque signal, the first and second radius signals, and the first and second angular speed signals.
The invention also comprises an indirect suspended load weight measuring system 03 -SA-6717 suitable for use with an excavator having a moving load bucket rotating about a swing axis. The load bucket has a load therein, and the excavator has a drive motor for moving the bucket, and a hoist rope for supporting the load bucket. A torque determination circuit determines a torque of the drive motor and outputs a motor torque signal having a parameter representative of an instantaneous motor torque. A radius sensing circuit senses a radius of the load bucket with respect to the swing axis and *..*provides a radius signal. A speed sensing *.**circuit determines an angular speed of the load bucket withy respect to the swing axis and provides an angular speed signal. A computation circuit responsive to the instantaneous torque signal, the radius signal and the angular speed signal, computes a weight of the moving load as a function of a variable angular momentum of the moving load.
BRIEF DESCRIPTION OF THE DRAWINGS 25 Figure 1 is a geometric diagram of a dragline excavator suitable for use with an indirect load weighing system according to the present invention.
Figure 2 is a geometric diagram of a shovel excavator suitable for use with an indirect load weighing system according to the present invention.
Figure 3 is control system diagram of a preferred embodiment of an indirect load weighing system according to the present invention.
td I C Figure 4 is a functional block diagram of a preferred embodiment of an indirect load weighing system according to the present invention.
Corresponding reference characters are intended to indicate corresponding parts throughout the drawings.
DETAILED DFRSCRIPTION OF PREFERRED-AMODIMENTS Referring now to Figure 1 which shows a side view of a dragline excavator 10 suitable for use with an indirect suspended load weighing system according to the present 15 invention. Those skilled in the art will recognize that there are many variations between excavators, Fig. 1 provides an example of one possible excavator that is suitable for use with the present invention.
The dragline excavator 10 comprises a main housing 12 mounted on a tub 14. A dragline boom 16, having a boom length EL, is mounted to the front of the excavator The mounting angle of dragline boom 16 establishes a dragline boom angle _Boom angle is measured relative to horizontal *and is typically. fixed, thtithe bo toooom does not raise or lower.
The dragline boom 16, in turn, supports a load bucket 18 via a hoist rope 20. The load bucket 18 carries a load 22. Load bucket 18 and load 22 comprise a suspended load. The hoist rope is mounted such that it traverses a roller or pulley 26 at the top/end of the dragline boom 16 and is connected at the other end to a hoist rope drum (not shown). The hoist rope drum is UJ I mounted inside the excavator housing. A drag rope 24 is attached to the load bucket 18 on one end, and to a drag rope drum (not shown) at the other end. The drag rope drum is mounted inside the excavator housing 12. A dragline rope angle reflects the angle of the dragline rope 24 with respect to horizontal. A support tower 28 is mounted to the excavator housing 12 and provides additional structural support for the dragline boom 16.
Enclosed within the main housing 12 are motors (not shown) for driving the hoist rope drum and drag rope drum. Further enclosed is is:: 1 an operator comnpartment that includes necessary operator controls. A computer or electronic control system is likewise typically enclosed in the main housing 12.
Further, a swing drive motor 29 is enclosed within the housing 12. The swing drive motor 29 allows for the main housing 12 to rotate about a swing axis 30 while the tub 14 remains stationary.
The hoist rope 20 has a variable extended length HL. The extended length is varied by operation of the hoist rope drum.
The drum extends or retracts the hoist rope in response to the hoist rope motor.
Likewise, the drag rope 24 has a variable extended length DL,. The drag rope extended length is varied by the drag rope drum in response to the drag rope motor.
As mentioned above, the dragline boom angle is typically fixed. Therefore, as the length Hr, of the hoist rope 20 and/or the length D. of the drag rope 24 vary, the 03-SA-6717 dragline rope angle increases or decreases accordingly. Similarly, the radius of the suspended R load varies.
The radius R of the suspended load comprises two components. The first component R, is fixed and reflects the radius from the swing axis 30 to the front of the main housing 12. R, is commonly referred to in the art as the radius from the swing axis 30 to the drag rope "fairlead". The second component R, is variable and reflects the radius from the front of the main housing 12 to the load bucket 18 (radius from fairlead to bucket). Also shown in Fig. 1 is a radius 15 from the swing axis 30 to the end of the boom 26.
In the embodiment shown in Fig. 1, the extended length H, of hoist rope 20 and the extended length DL of the drag rope 24 are determined from measurements taken by *position transducers or resolvers associated with the hoist and drag drum machinery mounted inside the main housing 12. The extended lengths HL and DL are used to 25 calculate the radius of the suspended load per equations 1 through 3 below.
BL
2
DL
2
HL
2
_ARCCOS
2 B
D
L
RF DL COS [2] Radius of Suspended Load R, RF [3] 03-SA-6717 Figure 2 shows a side view of a shovel excavator 50 suitable for use with an indirect load weighing system according to the present invention. The shovel excavator comprises a boom 52 attached to a main housing 12. The main housing 12 is mounted on a track drive 15. The main housing 12 further encloses a swing drive motor (not shown). The swing drive motor allows for the main housing 10 to rotate about a swing axis while the track drive 15 remains stationary.
15 A hoist rope 20 is connected at one end to a load bucket 18, and at the other end to a hoist rope drum (not shown) that is mounted internal to the main housing 12. The hoist rope 20 has an extended length A crowd arm 56 is also attached to the load bucket 18. The crowd arm 56 has an extended length CR. The load bucket 18 is suitable for collecting and transporting a load 22.
Those skilled in the art of excavation 25 equipment will recognize that operation of a typical excavator a dragline excavator 10, a shovel excavator 50, or other variety of excavator) includes three distinct phases: 1) loading or digging; 2) rotating or swinging; and 3) unloading or dropping. In the case of a dragline excavator, the operator extends the hoist rope 20 and drag rope 24 to position the load bucket 18 in contact with material to be loaded. The operator then retracts the drag rope 24 and hoist rope 20 to fill the load bucket 18 with the load 22. Once full, the hoist and drag 0 J 0 JL ropes 20 and 24 are further retracted to allow the load bucket 18 to clear any obstacles. The operator then engages the swing drive motor to rotate the housing 12, which in turn causes the load bucket 18 and load 22 to rotate about the swing axis When the load bucket 18 is positioned above a load receiving truck or other suitable site, the load 22 is unloaded. It is during this swing phase that the preferred embodiment of the present invention calculates the weight
W,
1 of the load 22.
-The load weight Wj.
0 d is calculated over an observation period and accounts for the acceleration of 'the load during that observation period. Due to forces acting upon the bucket and- its contents during ~*rotation, the suspended load has a variable radius during the measurement period. The system inertia WKSQ is sufficiently large such that acceleration occurs over a several second observation period. in practice, the total moment of inertia about the swing axis may be comprised of two components: 1) a constant component WKSQ,h that accounts for the inertia of the machinery and structure; and 2) a variable inertia that accounts for the load weight W11 o f load 22 and the variable radius of the suspended load.
Further improvements in accuracy are possible if the system accounts for the variable inertia 6f the extended lengths of the hoist and drag ropes 20 and 24. The inertia of the ropes is discussed in detail below.
one advantage of the indirect load weighing system of the present invention is 03-SA-6717 that it accounts for the change in total angular momentum of the excavator. Angular momentum equals the moment of inertia multiplied by angular speed. An Appendix provides examples of calculations suitable for carrying out a preferred embodiment of the present invention.
Advantageously, the motor torque need not be uniform during the observation period.
Indeed, it may be intermittent or even reversible. This changing torque is stored as a torque history during the observation period. Moreover, the system moment of inertia WKSQ may change during the observation peribd. The system angular *momentum at the end of the observ ation period will be consistent with the system angular momentum at the beginning of the observation period and the accumulated torque history during the observation period.
The indirect suspended load weighing system calculates the weight of the suspended load Weld that equals the load weight plus :the weight of the load bucket 18. Hence, 25 the Load weight Wl.ad equals the weight of the suspended load W. d less the bucket weight Wbk. The weight of the suspended load W.1d is determined from measured quantities. The bucket weight Wbkl i S typically a known constant. The instantaneous torque TQ of the swing drive motor equals the instantaneous electrical power available to create torque, divided by the swing drive motor instantaneous speed. Those skilled in the art will recognize that there are many ways to determine motor instantaneous speed, such b /1L as, for example, monitoring a tachometer signal representing the motor shaft speed.
Motor instantaneous electrical power available to create torque equals motor instantaneous input power minus motor instantaneous electrical losses. Motor electrical losses may be determined by motor loss algorithms and programmed into the indirect load weighing system accordingly.
Motor electrical losses are a function of measured line amps, measured motor speed and calculated motor power output. Motor instantaneous input power may be derived by measuring the instantaneous line voltage and current suppliecr to the motor, and, if the an AC motor is utilized, the power factor.
Advantageously, DC motor field strength, which may vary during the observation period, need not be utilized in the torque calculation.
instantaneous torque available to change system angular momentum equals motor instantaneous torque TO less the torque required to provide for system mechanical friction and windage losses. Such losses are determined by known mechanical loss algorithms and may be programmed, modeled, or otherwise accounted for within the indirect load weighing system of the present invention. The system mechanical losses are a function of measured motor shaft speed and calculated motor torque.
The system momentum at the time of an observation equals the sum of the instantaneous torques applied to the system integrated over the observation time and the U.3 -ISA-b*/Ill system momentum at the beginning of the observation period.
The voltage, current and speed of the swing drive motor can be measured directly with a great deal of precision. The accuracy of the indirect load weighing system, therefore, depends in large measure upon the accuracy of the electrical and mechanical loss algorithms employed by the system. The dominant electrical loss results from motor resistance; motor resistance varies as a function of temperature. Many forms of temperature compensation exist and will vary depending upon the type of motor actually is.. 1 utilized.
As shown in Fig. 1, one preferred embodiment of the indirect load weighing *****system is for use with a dragline type excavator 10. It is a further preferred embodiment that the dragline excavator employ DC motors for use with the swing drive, hoist drum and drag drum. When the suspended load is rotated from the load position to the dump position, the-swing drive motor accelerates the suspended load from zero speed and then decelerates the :.suspended load to zero speed. In a preferred embodiment of the indirect load weighing system, the resistance loss algorithm employed determines armature circuit resistance from the ratio of measured DC source voltage and measured DC source current at a time when the motor speed is near zero.
At the time when the motor speed is near zero, the DC motor counter electromotive force (CEMP) is also n~early equal to zero.
U.3 Za-L I .L I Further, using the DC source voltage accounts for armature circuit cable resistance, brush resistance and armature resistance at the operating temperature existing at the time of measurement. Advantageously, this approach for determining armature circuit resistance provides accuracy at all operating temperatures because the voltage and current measurements are taken at present operating temperature.
Referring now to Figure 3 which provides a control system diagram for a preferred embodiment of an indirect suspended load weighing system according to the present 15 invention. Starting at the rightmost portion Fig. 3, the load weight W 1 equals the total suspended load weight W.ld Minus the bucket weight Wbk, (a known value). is determined according to equation 4: TQ*dt (WKSQ 5 J1 4 [41
[(R
2 2 K2] *R 1 )2 TQ is the net swing drive motor torque and is integrated over the observation period.
XSQt, is the moment of inertia of the .04..:machinery and structure referred to the speed 30 of the suspended load and may be a constant.
k 1 reflects the radius of the suspended load at the start of the observation period.
Likewise, is the angular speed (RPM) of the swing drive motor at the start of the observation period. R. reflects the radius of the suspended load at the end of the observation period;_ is the angular speed V I .L at the end of the observation period.
K
reflects the radius of gyration of the load bucket 18.
In the preferred embodiment shown in Fig. 3, WKSQh is not constant, but rather accounts for the variable inertia of the extended lengths of the hoist and drag ropes and 21. Equation 5 reflects this variable inertia.
TQ*dt [(WKSQ2M)* (WKSQ1..r) W.ld [5]
[C(R
2 2
K
2
[(RI)
2 X2] In equation 5, WKSQI.Ch represents the moment of inertia of the machinery determined at a first time or point during rotation of the 20 bucket the beginning of an observation period). WKSQi is a moment of inertia of the machinery not including the variable inertia of the extended lengths of the hoist and drag ropes as determined at the first 25 time or point. WKSQ2,Ch represents the moment of inertia of the machinery determined at a second time or point during rotation of the bucket. WKSQ2mch' is a moment of inertia of the machinery not including the variable 30 inertia of the extended lengths of the hoist and drag ropes as determined at the second time or point. WKSQ1O, and WKSQ2 ,C reflect the combined moments of inertia of the extended lengths of the hoist and drag ropes computed at the first and second times/points respectively. The appropriate value for
WKSQ,
may be determined as shown in equations 18-20 in the Appendix.
03 -SA-6717 Figure 3 further shows a RESET signal.
The R.ESET signal commands the system to store the radius of the suspended load and the angular speed of the swing drive motor at the start of the observation period. The RESET signal also provides the time reference necessary to determine the integral of the swing drive motor torque. Note that the length of the observation period need not be fixed. only the start of the observation period is determined by the RESET signal. R 2 and may be measured at any time af ter the RESET signal is applied. Thus, the length of the observation period may vary as **15 circumstances reqiuire. A fixed observation period may be chosen for simplicity.
Likewise an operator selectable or computer controlled period may be desirable.
in Fig. 3, net torque TQ equals the instantaneous calculated torque less bearing and windage losses times gearing and friction loss compensation. The instantaneous calculated torque may be determined as shown in equation 6 below: IA"RA) -CL] Stray Load Loss Torque= 6] V. is the measured armature voltage of the swing dri.ve motor. 'A is the measured armature current of the swing drive motor.
I A 2 R. reflects the motor losses discussed above. is the computed swing drive motor armature resistance, rhe calculation of which U4-~A-b ILl is also described above.- C. and stray load loss reflect system losses and improve the accuracy of the measurement.
Referring now to Figure 4 which depicts a functional block diagram of one preferred embodiment the indirect suspended load weighing system according to the present invention. A swing DC drive controller 70 is connected to a DC swing drive motor 72. The VC drive controller 70 provides a motor field current signal to drive the swing drive motor 72. The DC drive controller 70 also provides a generator field current signal 1,.
to a generator 74.
5 Armature voltage signal V, and armature current signal 1. from swing drive motor 72 are provided as inputs to the drive controller 70.. A tachometer 76 associated with motor 72 provides a an angular speed signal to the drive controller A hoist drum resolver 78 associated with a hoist drum (not shown) provides a hoist rope length signal. The hoist rope length signal has a parameter representative of the extended length H. of the hoist rope Likewise, a drag drum resolver 80 associated with a drag drum (not shown) provides a drag rope length signal. The drag rope signal has a parameter representative of the extended length of the drag rope 24. If a shovel type excavator is used, a crowd arm resolver would replace the drag drum resolver 80; and a crowd arm signal would be provided that has a parameter representative of the extended length CR, of the crowd arm 56 (see Fig. 2) W. .J Q~r I I A programmable logic controller (PLC) 82 interfaces with the drive controller 70, the hoist drum resolver 78, and the drag drum resolver 80. PLC 82 receives the hoist rope length and drag rope length signals H. and DL (CRL in the case of a shovel excavator with a crowd arm as shown in Fig. PLC 82 also receives a motor speed signal from the drive controller 70. Drive controller 70 further provides a motor torque signal to PLC 82.
Finally, PLC 82 outputs a displayed load weight signal 84 to a display 86. While Fig.
4 refers to a display 86, those skilled in the art will recognize that there are other means for Communitating the load weight. For example, the load weight may be stored and later provided on a printout, or the load *weight may be transmitted to a remote location for further processing and display.
In operation, swing drive controller provides a torqufe determination means for determining an instantaneous torque of the swing drive motor and determining a motor torque signal having a parameter representative of the instantaneous motor torque. Those skilled in the art will :~.recognize that swing drive controller 70 may be constructed from a wide variety of component parts. These component parts may include, for example, a microprocessor or microcontroller, a programmable logic controller, discrete components, or the like.
The swing drive controller 70 and PLC 82 compute torque in respcnse to swing drive motor 72 armature curreric 1A and armature voltage VA, swing drive motor 72 angular 03 -SA-6717 speed and the hoist and drag rope lengths and DL.
Referring now to Figs. 1, 2 and 4, PLC 82 in conjunction with hoist drum resolver 7B and drag drum resolver 80, comprise radius sensing means for sensing a radius of the load bucket 18 with respect to the swing axis of the excavator. PLC 82 determines a radius signal R' a first time at a f irst observation time/point during rotation of the bucket. PLC 82 provides the radius signal R' a second time at a second point during rotation of the bucket. In other words, PLC 82 provides a first radius signal at a first point during rotation of the bucket, and provides a second radius signal at a second point'during rotation of the bucket.
*Tachometer 76 provides a speed sensing means for determining an angular speed of the load bucket 22 with respect to the swing axis :30. Those skilled in the art will recognize there are alternative ways for determining angular speed, such as, for example the use of optical detectors or hail effect devices 25 and the like. The tachometer 76 provides the angular speed signal a first time at a first point during rotation of the bucket.
The tachometer 76 also provides the angular speed signal _a second time at a second point during rotation of the bucket. Phrased differently, the tachometer 76 provides a first angular speed signal at the first point during rotation of the bucket, and provides a second angular speed signal at a second point during rotation of the bucket.
U J 1f- b/ 11 Swing drive controller 70 further comprises computation means for computing the load weight WIO.d as a function of the instantaneous torque signal, first and second radius signals, and first and second angular speed signals. Swing drive controller further comprises a motor power measurement circuit for providing a motor instantaneous power signal having a parameter representative of the instantaneous power of the swing drive motor 72. The torque signal equals the motor instantaneous power signal divided by the motor angular speed- (instantaneous shaft speed).
As described'above, the accuracy of the indirect suspended load weighing system may be improved by accounting for motor electrical losses. In Fig. 4, those losses can be accounted for by employing electrical loss estimation means. For example, by dividing the measured armature voltage and armature current at a time when the motor speed is near zero, the armature circuit resistance of the swing drive motor may be estimated or modeled. Thus, accuracy of the system is improved if the swing drive controller 70 further comprises a motor loss estimation circuit for providing a loss signal having a Parameter representative of motor electrical losses and, correspondingly, the motor instantaneous power signal is reduced by an amount proportional to the loss signal.
As was also discussed above, the accuracy of the load measuring system may be improved by accounting for the variable 03-SA-6717 inertia of the extended lengths HL,, D of the hoist rope 20 and/or drag rope 24. Equation illustrates a suitable approach for accomplishing this improvement.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above constructions and methods without departing from the scope of the invention, it is intended that all matter contained in the above description, shown in the accompanying drawings, and presented in the following 15 appendix shall be'interpreted as illustrative only, and not in a limiting sense.
*oooo ooo* 03-SA-6717 This appendix is intended for the purposes of convenience and completeness.
The appendix is not to be construed in a limiting fashion. The appendix illustrates a preferred embodiment of equations for use with a indirect load measuring system according to the present invention.
Symbol Definitions Dragline boom angle with horizontal (constant) BL Dtagline boom length (constant) DL Dragline drag rope length 15 Hi Dragline hoist rope length INRT1 System total inertia at start of observation period INRT2 System total inertia at end of observation period 20 K Radius of gyration of load bucket S= System angular speed at start of observation period System angular speed at end of observation period R, Radius of suspended load at start of observation period
R
2 Radius of suspended load at end of observation period RB, Radius from swing axis to boom tip Ren Radius of suspended load equivalent to total system inertia during empty bucket calibration test no. 1 R, Radius of suspended load equivalent to total system inertia during empty bucket calibration test no. 2 03-SA-6717 R, Dragline radius from swing axis to drag rope fairlead (constant) R. Dragline radius from drag rope fairlead to bucket Dragline drag rope angle with horizontal ti Time at start of observation period t2 Time at end of observation period TQ Instantaneous motor torque TQ, Average torque during observation period Wbk Weight of empty bucket (constant) Wl Weight equivalent at radius Rcn to total 'system inertia during empty bucket calibration test no. 1 W2, Weight equivalent at radius Rcn to total system inertia during empty bucket calibration test no. 2 WKSQ Moment of inertia of a system WKSQ.O Moment of inertia of machinery and structure referred to speed of suspended load (constant) WKSQ1 Variable moment of inertia of machinery and structure measured at a first time or point during rotation WKSQ2,a Variable moment of inertia of machinery and structure measured at a second time or point during rotation WKSQp Combined moment of inertia of the hoist and drag ropes WKSQm Variable moment of inertia of the extended length of the hoist rope WKSQR Variable moment of inertia of the extended length of the drag rope Wiad Weight of bucket contents W,1 Weight of suspended load (empty bucket plus contents) 03-SA-6717 Wgt/foot Weight per foot of rope Formulae INRT1 WKSQMh Wld*R 1 2 [71 INRT2 WKSQ., Wd*R,2 [8] INRT2*_, TQ*dt INRT*_ [91 (WKSQ. h Wdi*R 2 _TQ*dt (WKSQ.e Wsd*R 1 2 W* (Ri) 2 _TQ*dt (WKSQoh) _TQ*dt [(WKSQch)*(_a *Wld
K
2
[(RI)
2
K]_
Wl. d Wsld Whk The indirect load weighing system of the *30 present invention may be used during empty bucket calibration tests to determine the empty bucket weight and the combined moment .of inertia of the machinery and structure.
These calibrations are necessary to isolate the suspended load moment of inertia and the weight of the load carried by the bucket.
Advantageously, these otherwise difficult to measure and cumbersome to calculate constants are readily determined by using the present invention.
Equation 10 may be used with an empty bucket as part of a calibration test. In particular, these tests may be used to take measurements at two different suspended load radii to determine the machine constants wbk and WKSQ,.b.
Rmnt-v Siir-kpt Calihration Test No. 1: in equation 4 let RI R 2 =Rcn 1 constant Then Weq (RCMi 2Qd *.o [ill 03-SA-6717 Empty Bucket Calibration Test No. 2: In equation 4 let WKSQaC 0 R R.2 constant TQ*dt Then w, 2 (Rm) 2 [12] Solve the simultaneous equations 11 and 12 for Wbc and WKSQ,,: W I* (Rcr) WKSQ.h Wbkc*(Rc) (Re) WKSO__'h Wbk,* [13] [141 o oo oooo 30 o Wbht [w (Re) 2] 2] R 2 2 WKSO .C Wb*(Rk )2 [16] Note that for conditions of a constant moment of inertia and a relative short time interval, equation 9 may be restated as follows; a
TQ
WKSQ (tz ti) [17] Variable _nertia of Ropes: Note further that the accuracy of the suspended load weight determination in equation 4 may be improved by accounting for the variable inertia of the ropes. The following equation illustrates this principle 03-SA-6717 for a single rope. The same principle may be applied to account for the variable inertia associated with a hoist rope and/or a drag rope.
TQ*dt (WKSQ2,h) (WKSQ1..)
W":L
[(R2) a
[(RI)
2 K1]* WKSQIl.h represents the moment of inertia of the machinery determined at a first time or point during rotation of the bucket- WKSQIMnh' is a moment of inertia of the machinery not including the variable inertia of the extended lengths of the hoist and drag ropes as determined at the first time or Spoint. WKSQ2 represents the moment of inertia of the machinery determined at a S. second time or point during rotation of the bucket. WKSQ2ach' is a moment of inertia of the machinery not including the variable inertia of the extended lengths of the hoist 25 and drag ropes as determined at the second time or point. WKSQ1O," and WKSQ2,,p reflect the combined moment of inertia of the extended lengths of the hoist and drag ropes computed at the first and second times/points respectively. The appropriate value for WKSQp,, may be determined as shown in equations 18-20.
WKSQrope WKSQK WKSQ6 [18] Wgt/foot*H, WKSQm 2 R*(R Rp) [19] 3 .03-SA-6717 Wgt/foot*DL WKS 2 R*(R 3 WKSQ, reflects the variable inertia of the extended length of the hoist rope. WKSQua reflects the variable inertia of the extended length of the drag rope.
Those of skill in the art will recognize that the above noted equations may be modified accordingly for a shovel .excavator.
The foregoing equations are in no way intended to limit the scope of the present 15 invention to excavators using both hoist drag ropes.
Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.

Claims (27)

1. An indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing axis, the load bucket having a load therein, and the excavator having a swing drive motor for rotating the bucket, and a hoist rope for supporting the load bucket, said system comprising: a torque determination circuit for determining a torque of the swing drive motor and for outputing a motor torque signal having a parameter representative of an instantaneous motor torque; 5 a radius sensing circuit for sensing a radius of the load bucket with respect to the swing axis and providing a radius signal; a speed sensing circuit for determining an angular speed of the load bucket with :20 respect to the swing axis and providing an angular speed signal; and a computation circuit responsive to the instantaneous torque signal, the radius signal and the angular speed signal, said computation circuit computing a weight of the moving load.
2. The load measuring system of claim 1 wherein the torque determination circuit further comprises a motor power measurement circuit for providing a motor instantaneous power signal, and a motor shaft speed measurement circuit for providing a motor instantaneous shaft speed signal whereby the torque signal equals the motor instantaneous
03-SA-6717 power signal divided by the motor instantaneous shaft speed signal. 3. The load measuring system of claim 2 wherein the motor power measurement circuit further comprises a motor electrical loss estimation circuit for providing a loss signal having a parameter representative of motor electrical losses whereby the instantaneous power signal is reduced by an amount proportional to the loss signal.
4. The load measuring system of claim 2 wherein the motor shaft speed measurement 15 circuit comprises'a tachometer.
5. The load measuring system of claim 1 having a hoist rope drum, a drag rope, and a drag rope drum wherein the radius sensing 20 circuit further comprises a hoist rope resolver mounted on the hoist rope drum and a drag rope resolver mounted on the drag rope drum, said hoist rope resolver providing a hoist rope length signal having a parameter representative of a length of an extended portion of the hoist rope, and said drag rope resolver providing a drag rope length signal having a parameter representative of a length of an extended portion of the drag rope, whereby the computation circuit further computes the weight of the moving load as a function 6f the length of the extended portion of the hoist rope and the length of the extended portion of the drag rope. I
6. The load measuring system of claim 1 wherein the computation circuit further computes the weight of the moving load as a function of a variable inertia of a length of the hoist rope.
7. The load measuring system of claim 1 having a drag rope wherein the computation circuit further computes the weight of the moving load as a function of a variable inertia of a length of the drag rope. The load measuring system of claim 1 wherein the computation circuit computes the .15 weight of the moving load according to the following: W .od Wald Wbkt where Wd is the weight of the load; :.20 Wbk, is a weight of the bucket when empty; W,1d is the weight of the load plus the weight of the bucket when empty; Wad being further defined according to the following: _TQ*dt W.d (Rz)2 K2]* 2 K2]* where TQ is the instantaneous motor torque; WKSQa,, is a moment of inertia of the excavator; 03-SA-6717 _A is the angular speed of the load bucket determined at a first time; _2 is the angular speed of the load bucket determined at a second time; R, is the radius of the load bucket determined at the first time; R 2 is the radius of the load bucket determined at the second time; and K is a radius of gyration of the load bucket.
9. The load measuring system of claim 8 having a drag rope and said system accounting for a variable inertia of an extended length 15 of the hoist rope'and an extended length of a drag rope according to the following: _TQ*dt [(WKSQ2.eh)*_2 (WKSQl.) W K WKSQlW, WKSQl.' WKSQ1o, WKSQ2.h m WKSQ2,' WKSQ2r 25 where WKSQ1, is a moment of inertia of the excavator determined at the first time, WKSQ2.a. is a moment of inertia of the excavator determined at the second time; WKSQI,' is a moment of inertia of the excavator that does not include the variable inertia of the extended lengths of the hoist and drag ropes at the first time; WKSQ2.cf, is a moment of inertia of the excavator that does not include 03-SA-6717 the variable inertia of the extended lengths of the hoist and drag ropes at the second time; WKSQIo P is a combined moment of inertia of the hoist and drag ropes at the first time; and WKSQ2rpe is a combined moment of inertia of the hoist and drag ropes at the second time. The load measuring system of claim 9 wherein the combined moment of inertia of the hoist and drag ropes is determined according to the following: WKSQ, WKStQ WKSQ,, Wgt/foot*H, WKSQm 2 R*(R R 5 7) I 3 Wgt/foot*D, WKSQR 2 R*(R R)l 3 where WKSQn is the variable inertia of the extended length of the hoist rope; 30 WKSQ,, is the variable inertia of the extended length of the drag rope; Wgt/foot is a weight per foot of rope; HL is the extended length of the hoist rope; D, is the extended length of the drag rope; U3 -SA- 6717 RE, is a radius from the swing axis to an end of a boom; and R, is a dragline radius from the swing axis to a drag rope fairlead.
11. The load measuring system of claim 1 wherein the computation circuit further computes the weight of the moving load as a function of a variable angular momentum of the moving load.
12. An indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing axis, the load bucket having a load therein, and the excavator having a swing drive motor for rotating the bucket, and a hoist rope for supporting the load bucket, said system comprising: a torque determination circuit for determining an instantaneous torque of the swing drive motor and for outputing a motor torque signal having a parameter 25 representative of the instantaneous motor torque; a radius sensing circuit for sensing a o *radius of the load bucket with respect to the swing axis, said radius sensing circuit providing a first radius signal at a first point during rotation of the bucket, and providing a second radius signal at a second point during rotation of the bucket; a speed sensing circuit for determining an angular speed of the load bucket with respect to the swing axis, said speed sensing 03-SA-6 Ill circuit providing a first angular speed signal at the first point during rotation of the bucket, and providing a second angular speed signal at the second point during rotation of the bucket; and a computation circuit for computing a weight of the load as a function of the instantaneous torque signal, the first and second radius signals, and the first and second angular speed signals.
13. The load measuring system of claim 12 wherein the torque determination circuit further comprises a motor power measurement circuit for providing a motor instantaneous power signal, and a motor shaft speed *measurement circuit for providing a motor ~instantaneous shaft speed signal whereby the instantaneous torque signal equals the motor instantaneous power signal divided by the motor instantaneous shaft speed signal.
14. The load measuring system of claim 13 wherein the motor power measurement 25 circuit further comprises a motor electrical loss estimation circuit for providing a loss signal having a parameter representative of motor electrical losses whereby the instantaneous power signal is reduced by an amount proportional to the loss signal. 'The load measuring system of claim 13 wherein the motor shaft speed measurement circuit comprises a tachometer. U:3 -SA 1
16. The load measuring system of claim 12 having a hoist rope drum, a drag rope, and a drag rope drum wherein the radius sensing circuit further comprises a hoist rope resolver mounted on the hoist rope drum and a drag rope resolver mounted on the drag rope drum, said hoist rope resolver providing a hoist rope length signal having a parameter representative of a length of an extended portion of the hoist rope, and said drag rope resolver providing a drag rope length signal having a parameter representative of a length of an extended portion of the drag rope, whereby the computation circuit further 15 computes the weight of the load as a function of the length of the extended portion of the hoist rope and the length of the extended portion of the drag rope.
17. The load measuring system of claim 12 wherein the computation circuit further computes the weight of the load as a function of a variable inertia of a length of the hoist rope.
18. The load measuring system of claim 12 having a drag rope wherein the computation circuit further computes the weight of the load as a function of a variable inertia of a length of the drag rope.
19. The load measuring system of claim 12 wherein the computation circuit further comprises an integration circuit for providing an integrated torque signal having a parameter representative of the integral of 03-SA-6717 a sum of the instantaneous torque signals determined by the torque determination circuit over a load observation period defined by the first and second points during rotation of the bucket, and wherein the computation circuit further computes the weight of the load as a function of the integrated torque signal.
20. The load measuring system of claim 12 wherein the computation circuit computes the weight of the load according to the following: Iwd Wld W where W, is the weight of the load; Wbkt is a weight of the bucket when empty; W,,l is the weight of the load plus the weight of the bucket when empty; U~-~A-bLLI W.Id being further defined according to the following: _TQ*dt I R) K 2 1 ((R 1 Kai* where TQ is the instantaneous motor torque; WKSQac is a moment of inertia of the excavator; and ,are the first and second angular speed signals; R, and R2~ are the first and second radius signals; and K is the radius of gyration'of the load bucket.
21. The load measuring system of claim having a drag rope and said system ;.::accounting for a. variable inertia of an extended length of the hoist rope and an extended length of a drag rope according to 2* the following: -TQ*dt [(WKSQ2ac )t. 2 2 2 K1*2 IPI F WKSQI,.,eh KQ 1 WKS Q1 rape WKQ2ct WKSQ2maeth' WKSQ2rpea where WKSQ1mac is a mcoment of inertia of the excavator determined at the first point during rotation of the bucket; U.3 zu- WKSQ21 is a moment of inertia of the excavator determined at the second point during rotation of the bucket; WKSQlc h is a moment of inertia of the excavator that does not include the variable inertia of the extended lengths of the hoist and drag ropes at the first point during rotation of the bucket; WKSQ2&a' is a moment of inertia of the excavator that does not include the variable inertia of the extended lengths of the hoist and 15 drag ropes at the second point during rotation of the bucket time; oWKSQl1 is a combined moment of inertia of the hoist and drag ropes at the first point during rotation; and o WKSQ2, is a combined moment of inertia of the hoist and drag ropes at the second point during rotation.
22. The load measuring system of claim 21 wherein the combined moment of inertia of the hoist and drag ropes is determined according to the following: WKSQrp WKSQm WKSQ, Wgt/foot*H, WKSQH [(IR) 2 R*(R Rap) 3 Wgt/foot*D, WKSQ 2 R*(R I 03-SA-6717 3 where WKSQO is the variable inertia of the extended length of the hoist rope; WKSQ. is the variable inertia of the extended length of the drag rope; Wgt/foot is a weight per foot of rope; H, is the extended length of the hoist rope; D, is the extended length of the 15 drag rope; is a radius from the swing axis to an end of a boom; and R, is a dragline radius from the swing axis to a drag rope fairlead.
23. An indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing axis, the load bucket 25 having a load therein, and the excavator having a swing drive motor for rotating the bucket, said system comprising: a rope supporting the load bucket, said rope having a variable extended length; a torque determination circuit for determining a torque of the swing drive motor and for optputing a motor torque signal having a parameter representative of an instantaneous motor torque; a radius sensing circuit for sensing a radius of the load bucket with respect to the swing axis and providing a radius signal; 03 -SA-6717 a speed sensing circuit for determining an angular speed of the load bucket with respect to the swing axis and providing an angular speed signal; and a computation circuit responsive to the instantaneous torque signal, the radius signal and the angular speed signal, said computation circuit computing a weight of the moving load as a function of a variable inertia of the extended lengths of the rope.
24. The load measuring system of claim 23 wherein the computation circuit computes 15the variable inertia of the extended length of the rope accoriding to the following: WKSQ.A M WKSQ.' WKSQ,.P WKSQIP M WKSQHJ WKSQM where WKSQ,,ch is a total moment of inertia of the excavator; WKSQ= is the moment of inertia of the hoist rope; and WI(SQ., is the moment of inertia of the drag rope. An indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing axis, the load bucket having a load therein, and the excavator having a swing drive motor for rotating the bucket, and a hoist rope for supporting the load bucket, said system comprising: torque determination means for determining a torque of the swing drive motor and for outputing a motor torque signal .03-SA-6717 having a parameter representative of an instantaneous motor torque; radius sensing means f or sensing a radius of the load bucket with respect to the swing axis and providing a radius signal; speed sensing means for determining an angular speed of the load bucket with respect to the swing axis and providing an angular speed signal; and computation means responsive to the instantaneous torque signal, the radius signal and the angular speed signal, said computation means for computing a weight of too, the moving load as a function of a variable angular momentum of the moving load.
26. The load measuring system of claim 25 wherein the computation means further computes the weight of the moving load as a function of a variable inertia of a length of the hoist rope.
27. The load measuring system of claim 25 wherein the computation means further computes the weight of the moving load as a function of a variable inertia of a length of the drag rope.
28. An indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing axis, the load bucket having a load therein, and the excavator having a swing drive motor for rotating the bucket, and a hoist rope for supporting the load bucket, said system comprising: 03 -SA-6717 torque determination means for determining an instantaneous torque of the swing drive motor and for outputing a motor torque signal having a parameter representative of the instantaneous motor torque; radius sensing means for sensing a radius of the load bucket with respect to the swing axis, said radius sensing means providing a first radius signal at a first point during rotation of the bucket, and providing a second radius signal at a second point-during rotation of the bucket; speed sensing means for determining an angular speed of Ehe load bucket with respect to the swing axis, said speed sensing means providing a first angular speed signal at the first point during rotation of the bucket, and providing a second angular speed signal at the second point during rotation of the ::bucket; and computation means for computing a weight of the load as a function of the instantaneous torque signal, the first and second radius signals, and the first and second angular speed signals. 0 29. The load measuring system of claim 28 hvn grp wherein the computationmenfutr means further computes the weight of the I moving load as a function of a variable inertia of a length of the drag rope.
31. An indirect suspended load weight measuring system suitable for use with an excavator having a moving load bucket rotating about a swing axis, the load bucket having a load therein, and the excavator having a drive motor for moving the bucket, and a hoist rope for supporting the load bucket, said system comprising: a torque determination circuit for determining a torque of the drive motor and for outputing a motor torque signal having a 15 parameter representative of an instantaneous motor torque; a radius sensing circuit for sensing a radius of the load bucket with respect to the 2swing axis and providing a radius signal; a speed sensing circuit for determining an angular speed of the load bucket with respect to the swing axis and providing an angular speed signal; and a computation circuit responsive to the 25 instantaneous torque signal, the radius signal and the angular speed signal, said computation circuit computing a weight of the moving load as a function of a variable angular momentum of the moving load. Do-uma6-16/999
32. An indirect suspended load weight measuring system, substantially as herein described with reference to the accompanying drawings.
33. A method of measuring the weight of a suspended load, substantially as herein described. DATED this 16 th day of September 1999 GENERAL ELECTRIC COMPANY 10 By Their Patent Attorneys DAVIES COLLISON CAVE *o *o*Oo *ooo* oo*
AU48766/99A 1998-05-21 1999-09-16 Indirect suspended load weighing apparatus Ceased AU775167B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US09/133,636 US6072127A (en) 1998-08-13 1998-08-13 Indirect suspended load weighing apparatus
ZA9905936A ZA995936B (en) 1998-08-13 1999-09-15 Indirect suspended load weighing apparatus.
CA002282950A CA2282950C (en) 1998-08-13 1999-09-15 Indirect suspended load weighing apparatus

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US8620398P 1998-05-21 1998-05-21
US09/133,636 US6072127A (en) 1998-08-13 1998-08-13 Indirect suspended load weighing apparatus

Publications (2)

Publication Number Publication Date
AU4876699A AU4876699A (en) 2001-03-22
AU775167B2 true AU775167B2 (en) 2004-07-22

Family

ID=32737863

Family Applications (1)

Application Number Title Priority Date Filing Date
AU48766/99A Ceased AU775167B2 (en) 1998-05-21 1999-09-16 Indirect suspended load weighing apparatus

Country Status (1)

Country Link
AU (1) AU775167B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113654631A (en) * 2021-07-30 2021-11-16 深圳市中金岭南有色金属股份有限公司凡口铅锌矿 Dual-container load measuring method, device, equipment and storage medium

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU6276986A (en) * 1985-09-25 1987-03-26 Becor Western Inc. Suspended load measurement system

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU6276986A (en) * 1985-09-25 1987-03-26 Becor Western Inc. Suspended load measurement system

Also Published As

Publication number Publication date
AU4876699A (en) 2001-03-22

Similar Documents

Publication Publication Date Title
CA2282950C (en) Indirect suspended load weighing apparatus
CA2288417C (en) Load weighing system for heavy machinery
EP0229083B1 (en) The determining of the amount of material delivered each operational cycle of a shovel loader
US4677579A (en) Suspended load measurement system
US5321637A (en) Method for measuring the weight of a suspended load
US8373078B2 (en) System and method for load measuring by motor torque
US20080319710A1 (en) Weight Estimation for Excavator Payloads
CN104133176B (en) Oil pumping unit motor dynamic load simulated loading system and oil pumping unit motor dynamic load simulated loading method
AU2021273658A1 (en) System and method for estimating a payload of an industrial machine
AU2009260176A1 (en) Method and system for machinery control
CN109440855B (en) Excavator working efficiency detection method and system
AU775167B2 (en) Indirect suspended load weighing apparatus
KR960000109B1 (en) Method and apparatus for controlling swing stop of upper swing body in construction machine
CN109208687B (en) Method and system for obtaining fuel efficiency of excavator
JP2018145754A (en) Load measurement device of work machine
US5058288A (en) Plumb bob device for determining the bed height of bulk material in a shaft furnace
US9863118B2 (en) Control system for mining machine
JP2856024B2 (en) Lifting device for turbine rotor
JPS58219423A (en) Measuring device for liquid level
SU975925A1 (en) Method of monitoring of excavator bucket loading
JP2000170477A (en) Cutter front load detecting method and device for shield boring machine, and shield boring machine
CN110986883B (en) Inclination angle detection device and inclination angle detection method
CN110589509A (en) Dynamic performance test simulation experiment platform of bucket-wheel stacker reclaimer
SU1121357A1 (en) Apparatus for measuring angular deflection of excavator bucket from vertical plane
CN117303015A (en) Gravity center monitoring method for bucket-wheel stacker reclaimer

Legal Events

Date Code Title Description
DA2 Applications for amendment section 104

Free format text: THE NATURE OF THE PROPOSED AMENDMENT IS: DELETE ALL REFERENCE TO PRIORITY DOCUMENTS