AU749324B2 - A safety system - Google Patents

Description

AUSTRALIA

Patents Act 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT Names of Applicants: U *0 COREY ALEXANDER MATHER MARK WILLIAM GUST COREY ALEXANDER MATHER MARK WILLIAM GUST Actual Inventors: Address for Service: GCULL-EN &Cr, i.s Ada.s I A~ Patcnt Trade Mark Attorneys,- p \L 240 Queen Street, Briobane, QId. 4000,nnn fYC-. Q-L- Lcc- A-stralia.

RG SM A SAFETY SYSTEM L n^ 9 *C Invention Title: Details of Associated Provisional Application: No. PP7439 filed 2 December 1998 The following statement is a full description of this invention, including the best method of performing it known to us 2 A SAFETY SYSTEM FIELD OF INVENTION This invention relates to a safety system for machinery. In particular, the invention relates to safety equipment for a mobile wood chipping machine.

The invention will be described by way of example with reference to the use of the safety system o0oo with a mobile wood chipping machine. The system of the oooo 10 invention may be used with machines other than mobile ooooo wood chipping machines.

BACKGROUND OF THE INVENTION Mobile wood chipping machines are used by workmen to chip branches and parts of trees into smaller S 15 pieces for providing mulch or to make the pieces of the tree more easily transportable to other locations or for easy disposal. Such machines have a feed chute leading S"into a chamber where chipping discs are present and the discs are driven to cause material introduced into the chamber to be shredded or chipped into small pieces. A pair of feed rollers are present at an end of the chute spaced from a feed opening into the chute. The feed rollers convey material placed into the chute towards the chipping discs. A safety bar extends across the chute in the vicinity of the feed opening and the bar is normally pulled away from the chute to cause a drive to rotate the feed rollers and is pushed towards the chute to disengage the drive.

3 Serious accidents have been known to occur with the use of such machines. It is usual for workmen to wear gloves and other protective clothing, and it is possible that a workman may become snared by the material being fed into the chute in which case the workman may be unable to operate the safety bar in time or may be unable to operate the bar at all and as a consequence may be drawn into the machine and injured. Furthermore, the safety bar may malfunction.

SUMMARY OF THE INVENTION It is an objection of the present invention to provide a safety system for machinery which at least minimises the disadvantages referred to above.

According to one aspect of the invention there 15 is provided a safety system for a machine, the system having at least one passive sensor, a sensing coil associated with the machine for detecting proximity of the passive sensor and control circuitry responsive to the sensing coil for providing a control signal for use in stopping operation of the machine.

The passive sensor may consist of a tuned circuit. Preferably the tuned circuit consists of a coil and a capacitor connected in parallel with one another.

The coil may have any suitable number of turns and the turns may be wound in a spiral to present a helical or a substantially flat-shaped circular coil. The passive sensor may be incorporated in a band normally worn or carried by the machine operator. Preferably, the band is 4 placed around a part of the machine operator's body which might be brought into proximity to the machine. The band may be worn on the wrist of the machine operator. The operator may carry or wear more than one passive sensor.

The sensing coil may be configured as a spiral or as a number of turns of wire with a non-circular path.

The sensing coil may be placed adjacent or incorporated into the machine being used by the operator.

The sensing coil may be placed adjacent those parts of 10 the machine which are able to injure the operator. Where the system of the invention is used with a wood chipping machine, the sensing coil may be mounted to the feed o. •chute of the machine. If necessary, the sensing coil may be insulated from the chute. The sensing coil is 15 energised by the control circuitry and the electromagnetic field generated by the sensing coil is modified by the close proximity of the passive sensor.

S"The circuitry, in response to the detection of modification of the field provides a control output which may then be used to cause the machine with which the safety system is associated to cease operating.

BRIEF DESCRIPTION OF THE DRAWINGS A particular preferred embodiment of the invention will now be described by way of example with reference to the drawings in which: Figure 1 is a circuit diagram of a passive sensor according to an embodiment of the invention; Figure 2 is a block diagram of part of the safety system of the invention; Figure 3 is an hydraulic circuit diagram of a typical hydraulic circuit employed in a wood chipping machine; Figure 4 is a circuit diagram showing further detail of part of the safety system of the invention; Figure 5 is a detailed block diagram of a control circuit for the system shown in figure 4; .ooe Figure 6 is a front elevational view of a feed 10 chute and feed rollers of a wood chipping machine with a mounted sensing coil, according to an embodiment of the invention; and Figure 7 is a side elevational view of the wood chipping machine and mounted sensing coil of figure 6.

15 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Figure 1 shows an example of a passive sensor 20. The sensor comprises a tuned circuit consisting of a S"coil 21 and a capacitor 22 connected in parallel with the coil. The coil may have any suitable number of turns and it is preferred that the coil be wound in a spiral fashion so that it presents a substantially flat circular profile. The sensor may be incorporated in a wrist band and two such bands may be worn by the machine operator so that the presence of either hand of the operator within a predetermined distance from the machine may be detected.

Of course the sensors need not be incorporated into a band and may be worn or otherwise carried by the operator.

6 Figure 2 shows a block diagram of part of the safety system of the invention. The block diagram shows a battery 30 which may typically be a battery associated with a wood chipping machine 9 (see figures 6 and 7) to which the safety system of the invention may be fitted. A DC to DC converter 31 receives power from the and provides a 24 VDC output for the remainder of the circuit shown in the figure.

o.e A sensor 32, which comprises a coil configured 10 in a flat rectangular shape, is located in a feed chute :o oI 10 of the wood chipping machine 9 (see figures 6 and 7), and, as shown in figure 2, is coupled to sensing electronics 33. An output from electronics 33 is used to operate a relay 34. Relay 34 in turn allows a diverter coil 35 of the solenoid valve to be operated. This ooooo solenoid valve is part of the hydraulic circuit shown in figure 3. Stop and reset switches 36 are coupled to the relay 34.

Figures 6 and 7 show the feed chute 10, two feed rollers 11 and a safety bar 12 of the wood chipping machine 9. The feed rollers 11 control the feeding of branches or the like into the chipping blades of the machine 9. The sensing coil 32 is embedded in a truncated pyramid-shaped insulator matrix 13 that mounts it to and insulates it from a wall of the chute Figure 3 shows a hydraulic pump 1, a reservoir 8 for hydraulic fluid is coupled to the pump. Feed valve 2, when the position shown, allows the pump 1 to supply 7 fluid to safety diverter solenoid valve 3. The valve 2 may be moved to its other position and in which case fluid from the pump is diverted to a return filter 7 and then fed back into the reservoir 8.

Valve 3 includes a coil which when energised moves the valve from the position shown to its second position. In the position shown, fluid passes through valve 3 and is returned to the filter 7 and then to the reservoir 8 because the manual feed roller directional 1 0 valve 4 is in its intermediate position.

ooelo .The solenoid valve 3 is normally in the position shown when its associated coil is de-energised.

Feed roller directional valve 4 is manually operable and may be moved either to the left or to the right of its intermediate position. When valve 4 is moved oo...i to its left hand position fluid may be supplied to flow divider/combiner 5 and by that device to feed roller hydraulic motors 6 to cause the motors to drive the feed rollers 11 in a first direction. When the valve 4 is moved into its right hand position fluid may be supplied to the motors 6 via flow divider/combiner 5 to cause the rollers 11 to be driven in a direction opposite the first direction.

The safety solenoid valve 3 is normally energised and is de-energised whenever the hands of a machine operator are detected close to an area within the feed chute 10 of the chipping machine 9. When valve 3 is de-energised it returns to the position shown in figure 3 8 and motors 6 no longer rotate and the feed rollers 11 cease their rotation.

Figure 4 shows further detail of the safety system of the invention. Alarm circuit 40 has the sensing coil 32 coupled to it. Coil 32 is positioned extending in a plane along the wall of the feed chute 10. The passive sensor coils worn by the machine operator function to modify the electromagnetic field produced by coil 32 whenever the passive sensor coils are close enough to the 10 coil 32. This modification of the field of coil 32 is ooooo sensed by circuit 40 which provides an output as a consequence of this sensed proximity. That output is used to drive a switching circuit consisting of transistors 9.° Q1, Q2 and Q3 and a relay having a coil R1 and a contact S 15 C1. With relay R1 energised contact C1 is in the position shown.

An emergency stop switch SWl is present in S"series with contact C1 and switch SWI is normally closed.

A second relay has a coil R2 and two contacts C2 and C3. Contacts C2 and C3 are in the positions shown when relay coil R2 is energised. Coil R3 is the coil of solenoid valve 3 in figure 3. With figure 4 in the state shown coil R3 is energised and the valve in its left hand position.

When coil 32 detects the proximity of a passive sensor coil Rl is de-energised and contact C1 moves to its normally closed position. This de-energises coil R2 and contacts C2 and C3 move to normally closed positions and coil R3 is de-energised.

A start/reset switch SW2 is in series with emergency switch SWI. Once the passive sensors move away from coil 32 coil R1 is energised and contact C1 returns to the position shown in figure 4. Coil R2 is deenergised and contacts C2 and C3 are in the opposite (NC) positions to that shown in the figure and coil R3 is deenergised and the motors 6 (in figure 3) which drive the feed rollers 11 are not operating.

1 0 The start switch SW2 is momentarily moved to ooooo the position opposite to that shown in figure 4 and thus allows coil R2 to be energised to move contacts C2 and C3 into the positions shown. The coil R3 is then energised and switch SW2 is released and returns to the position shown. Coil R2 is held in and coil R3 remains energised until coil 32 once again detects the proximity of a passive sensor.

S"Figure 5 shows a detailed circuit block diagram of a control circuit for the system of the invention. The circuit has four inputs ANTI, ANT2, ANT3 and ANT4 and only one of these is used. Coil 32 (figure 4) has one of its end connected to input ANTI and its other end is connected to ground. The circuit of figure 5 energises the coil 32 and also monitors that coil to detect field changes in that coil produced by the proximity of a passive sensor. An output at line 50 may be used to operate an alarm and is the output supplied to transistor Q1 in figure 4.

The use of passive sensors like that shown in figure 1 means that no power supply need be carried by the machine operator. As the passive sensors do not require power, their function is not dependent on the presence of a power supply to them and thus give rise to operational advantages.

The invention has been described by way of example with reference to its use with a wood chipping machine 9. In that example application solenoid valve 3 in figure 3 is necessary to ensure that drive to the feed rollers 11 is discontinued.

If the system of the invention was used with equipment other than the wood chipping machine 9, a coil like coil 32, passive sensors and other components would still be necessary but a solenoid valve 3 would not. The system of the invention would be used to control some other device to achieve activation and deactivation of S. the equipment being controlled.

Claims (9)

1. 2. The safety system of claim 1 wherein the passive sensor consists of a tuned circuit. 10 3. The safety system of claim 2 wherein the tuned ooooo circuit consists of a coil and a capacitor connected in parallel with one another. S4. The safety system of claim 3, wherein the coil has a number of turns that are wound in a spiral to present a substantially flat shaped circular coil. The safety system of any one of claims 1 to 4, wherein the passive sensor is worn or carried by an .i operator of the machine.
2. 6. The safety system of any one of claims 1 to wherein the passive sensor is incorporated in a band which is placed around a part of the operator's body which is brought into proximity to the machine.
3. 7. The safety system of claim 6, wherein the band is worn on the wrist of the operator.
4. 8. The safety system of any one of the preceding claims, wherein the sensing coil is placed adjacent or incorporated into the machine.
5. 9. The safety system of any one of the preceding claims, wherein the sensing coil is placed adjacent those parts of the machine which are able to injure an operator of the machine. The safety system of any one of the preceding claims, wherein the sensing coil is energised by the control circuitry and a electromagnetic field generated by the sensing coil is modified by the close proximity of the passive sensor, and the circuitry, in response to the oO o detection of modification of the field, provides a 10 control output which then causes the machine to cease operating.
6. 11. The safety system of any one of the preceding "claims when used with a wood chipping machine. PO 0
7. 12. The safety system of claim 11 wherein the 15 sensing coil is mounted to a feed chute of the machine.
8. 13. The safety system of claim 12 wherein the sensory coil is insulated from the feed chute.
9. 14. The safety system of any one of the preceding claims, wherein the sensing coil is configured in a flat rectangular shape. A safety system for use with a wood chipping machine substantially as hereinbefore described with reference to any one of figures 1 to 4, 6 and 7. DATED this 26th day of November 1999 COREY ALEXANDER MATHER MARK WILLIAM GUST By his Patent Attorneysc.-44 CULLEN CO RFG ~2,1 A(2) 0r