AU735113B2 - Opioid formulations for treating pain - Google Patents

Description

AUSTRALIA

PATENTS: ACT 1990 *FOR A STANDARD- PATENT

ORIIGNAL

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Name and Address 9,k Plicant:' -1F Actual Inventor(s): Address for Service: Invention Title: WeGe4ti eS.A~ i22Beul-e~rd De--La-PetU-Se0VU Se k9, L-uxembourg- i C Zc 5&\eJW A

LUXEMBOURG-

Richard Sackler. Paul 'Goldenheim and Robert Kalko, Level 3S1Maettreet At wales, 2000. f *y~5 Opioid Formulations for Treating Pain

ALTERED

The following statement is a full description of this invention, including the best method of performing It known to me/us:- 1 METHOD OF TREATING PAIN BY ADMINISTERING 24 HOUR ORAL OPIOID FORMULATIONS

EXHIBITING

RAPID RATE OF INITIAL RISE OF PLASMA DRUG LEVEL BACKGROUND OF THE INVENTION The present invention relates to bioavailable sustained-release pharmaceutical formulations of analgesic drugs, in particular opioid analgesics, which provide an extended duration of effect when orally administered.

It is the intent of all sustained-release preparations to provide a longer period of pharmacologic response after the administration of the drug than is ordinarily experienced after the administration of the rapid release dosage forms. Such longer periods of response provide for many inherent therapeutic benefits that are not achieved with corresponding short acting, immediate release preparations.

This is especially true in the treatment of cancer patients or other patients in need of treatment for the alleviation of moderate to severe pain, where blood levels of an opioid analgesic medicament must be maintained at a therapeutical- 20 ly effective level to provide pain relief. Unless conventional rapid acting drug therapy is carefully administered at frequent intervals to maintain effective steady state blood levels of the drug, peaks and valleys in the blood level of the active drug occur because of the rapid 25 absorption, systemic excretion of the compound and through metabolic inactivation, thereby producing special problems in maintenance of analgesic efficacy.

The prior art teaching of the preparation and use of compositions providing the sustained-release of an active compound from a carrier is basically concerned with the release of the active substance into the physiologic fluid of the alimentary tract. However, it is generally recognized that the mere presence of an active substance in the gastrointestinal fluids does not, by itself, insure bioavailability.

In order to be absorbed, the active drug substance must be in solution. The dissolution time required for a given proportion of an active substance from a unit dosage form is determined as the proportion of the amount of active drug substance released from a unit dosage form over a specified time base by a test method conducted under standardized conditions. The physiologic fluids of the gastrointestinal tract are the media for determining dissolution time. The present state of the art recognizes many satisfactory test procedures to measure dissolution time for pharmaceutical compositions, and these test S.procedures are described in official compendia world wide.

The primary principle guiding the use of opioid ,analgesics in the management of chronic pain is the individualization of dosages to meet the different and changing opioid requirements among and within each individual patient. Pain management authorities stress the importance of titration. Titration to the appropriate dose for a particular patient is necessitated by the wide interindividual differences in the response of different patients to given doses of opioids. While a multitude of factors are responsible for wide inter-individual differences in the response to opioid analgesics, one important factor is rooted in the wide inter-individual 25 variation in metabolism and pharmacokinetics.

"Those opioids which are most efficiently titrated are those with relatively short elimination half-lives in the range of 3 to 5 hours morphine, hydromorphone, oxycodone) as compared to long (12 to 72 hours) and more variable half-life analgesics(e.g., methadone, levorphanol). The shorter half life drugs approach steadystate concentrations in approximately a day rather than in several days to a week or more. Only at steady-state can one expect that the balance between efficacy and side effects will persist at a given dosing schedule. Having confdene tat ~e atint s at approximate steadYstate a dy o sofollowing initiatio of do~i lo 8 frmc quicykr assessment of whether the dosage is appropriate f or that individual. sg rshv r S ~~onceaday orally administrable do~g om aepe viouslY been developed in te rtadare noCommercially avaiabl Pr~enly. however" therear no omec ll available rs nt l d e e s ,24-ho ur opioid aalgesic preparations; however, experience w t th general sustained release preparations have led t eea i the medical commuiy that in order to titrate a patient who i1t eev op-i ~~leiC herapyit isnecessary to use an immediate release 0

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~flalgesif oaeform, such as a parenteral f ormulation. an eic rsage solution or tablet, or the like. only aftr asuia stedstt lee ahieved in the patient by using immediate release 0 oi prp atoS may a patient be switched to asutie rlaeoal pii formulation. ial t theefor folowsthat it ould be very desial pritieeoes tolow h e available a sustained-releas *opioid anlesic preparation which prov de) aporate ~pharmacokinetic parameters absorption profile n ~~cmpayin phrmacodynamic response in the Patient(eg 25relief from pain) such that the same dosage for mayb used tO both titrate a patint e ael therai y pateri therapy and used in chronic mainteince thep eeaftr titration of the patient. This WOul einte he need firs tiratea ptiet on an immediate release dosage form before sitchingq the patient to a d staine rees0~sg form for chronic therapy as describe aboe refeably thsae ut ldrelease preparations wll provid areduraion ofe effetastn longer than ab .out telve hours such that a drug that may be adoinetereltoas pae fonly once a day. Preferably, the sustie rlae og fm 4 will not onl provide effective pain relief for a duration will not only provie will additionally of greater than about 12 hour but will additinallch provide a pharacokinetic and pharmacodynamic profile which will allow a patient who is to receive opioid analgesic therapy to be titrated and chronically treated with the therapy to be ciiri. same sustained-release dosage form.

Many of the oral opioid analgesic formulations that Manyo h lo hmarket must be administered are currently available in themarket must be administered every four to six hours daily; a selected few are formulated for less frequent 12 hour dosing.

There is also a need to develop a drug formulation which provides an absorption profile which is suitable for both titrating a patient who is receiving opioid analgesic otherapy and which also provides sustained release of an opioid analgesic sufficient to provide analgesia for at least aboutl12 hour duration. This would eliminate the need to first titrate a patient with immediate release dosage forms parenteral, oral, rectal) of opioid analgesic and then switch the patient to a sustained release form of the opioid analgesic- Morphine, which is considered to be the prototypic opioid analgesic, has been formulated into twice-daily controlled-release formulations MS Contin tablets, commercially available from Purdue Frederick Company; and KapanolO, commercially available from F.H. Faulding and .i Company; and OramorphO SR, previously referred to as RoxanolO SR, commercially available from Roxane).

An orally administrable opioid formulation which would provide an extended duration of analgesia without higher incidence of adverse effects would be highly desirable.

Such an oral sustained-release formulation of an opioid analgesic would be bioavailable and provide effective steady-state blood levels plasma levels) of the drug when orally administered such that a duration of analgesic efficacy about 24 hours or more is obtained.

OBJECTS AND SUMMARY OF THE INVENTON SIt is accordingly an object of the present invention to provide a method for treating patients in moderate to severe pain with an orally administered pharmaceutical dosage form of an opioid analgesic that is suitable for once-a-day administration.

It is yet another object of the present invention to provide a method for treating patients with a once-aday opioid analgesic formulation which prvides greater analgesic efficacy than that which is obtainable with the preferred Q12H (every 12 hour) analgesic therapies.

it is further an object of the present invention to provide an opioid analgesic dosage form which provides sustained-re lease of the opioid and is also capable for use in titrating a patient receiving opioid analgesic therapy.

In accordance with the above objects and others, the present invention is related in part S 5 to the surprising discovery that in order to provide a 24 hour dosage form of an opioid analgesic, 5 to the surpsg discoven that In otden pai with an analgesic preparation :i it is critical to formulate a sustained release formulationn pain with an analgesic preparation which provides an initially rapid opioid release so that the minimum effective analgesic concentration can be quickly approached in many patients who have measurable if not significant pain at the time of dosing. Due to the unique release profile of the dosage form of the invention, it is possible to use a single dosage form according to the present invention to titrate a patent receiving opioid analgesic therapy while providing sustainedrelease of an opioid analgesic to :once-a-day sustained release oral dosage opiold. formulations which comprise an opioid analgesic and an effective amount of at least one retardant material to cause the opioid analgesic to be released at an effective rate to provide an analgesic effect after oral administration to a human patient for at least about 24 hours.

Throughout the specification and claims the expression "retardant mateial" and the expression "sustained release material' are used interchangeably.

The inventive formulations, when administered in humans, provide an initially rapid rate of rise in the plasma concentration of the opioid characterized by providing an absorption half-life from 1.5 to about 8 hours. In preferred embodiments, the inventive once-daily oral sustained release formulations provides an absorption half-life from 2 to about 4 hours.

The present invention is also directed to a method for titrating human patients with a sustained release oral opioid formulation. The first step of this method comprises administering to a human patient on a once-a-day basis a unit dose of the inventive once-a-day oral sustained release opioid formulations described above and in the following paragraphs. Thereafter, the method includes :15 the further step of monitoring pharmacokinetic and pharmacodynamic parameters elicited by said formulation in said human patient and determining whether said pharmacokinetic and/or pharmacodynamic parameters are appropriate to treat said patient on a repeated basis. The patient is titrated 20 by adjusting the dose of said opioid analgesic administered to the patient by administering a unit dose of said sustained release opioid analgesic formulation containing a different amount of opioid analgesic if it is determinied that said pharmacokinetic and/or said pharmacodynamic 25 parameters are not satisfactory or maintaining the dose of said opioid analgesic in the unit dose at a previously administered amount if said pharmacokinetic and/or pharmacodynamic parameters are deemed appropriate. The titration is continued by further adjusting the dose of the opioid analgesic until appropriate steady-state pharmacokinetic/ pharmacodynamic parameters are acheived in the patient.

Thereafter, the administration of the dose of the opioid analgesic in the oral sustained release formulation is continued on a once-a-day basis until treatment is terminated.

It II) r *o 15

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25 ft 7 The term "bioavailability" is defined for purposes of the present invention as the extent to which the drug opioid analgesic) is absorbed from the unit dosage forms.

The term "sustained release" is defined for purposes of the present invention as the release of the drug opioid analgesic) at such a rate that blood plasma) levels are maintained within the therapeutic range but below toxic levels over a period of time of about 24 hours or longer.

The phrase '"rapid rate of rise" with regard to opioid plasma concentration is defined for purposes of the present invention as signifying that the formulation provides a T 1 2 (abs), or half-life of absorption, from 1.5 about hours to about 8 hours.

The term T (abs) is defined for purposes of the present invention as the amount of time necessary fpr onehalf of the absorbable dose of opioid to be transf4ered to plasma. This value is calculated as a "true" valu e(which would take into account the effect of elimination 'pocesses), rather than an "apparent" absorption half-life.

The term "steady state" means that a plasma level for a'given drug has been achieved and which is maintained with subsequent doses of the drug at a level which is at or above the minimum effective therapeutic level and is below the minimum toxic plasma level for a given drug. For opioid analgesics, the minimum effective therapeutic level will be a partially determined by the amount of pain relief achieved in a given, patient. It will be well understood by those skilled in the medical art that pain measurement is highly subjective and great individual variations may occur among patients.

The terms "maintenance therapy" and "chronic therapy" are defined for purposes of the present invention as the 8 drug therapy administered to a patient after a patient is titrated with an opioid analgesic to a steady state as defined above.

BRIE'51 DE5SCRIPTIO 07T

DWIG

The following drawings are illustrative of embodiments of the invention and are not meant to limit the scope of the invention as encompassed by-the claims.

Figure .1 is a graphical representation of the mean sedation vs. time curve for Example 1. (fasted); Figure 2 is* a graphical representation of the mean sedation vs. time curve for Example 2 (fasted); *:Figure 3 is a graphical representation of the mean respiratory rate vs. time curve for Example 1 (fasted); j5 Figure 4 is a graphical representation of the mean respiratory rate vs. time curve for Example 2 (fasted); Figure 5 is a graphical representation of the mean pupil size v. time curve for Example 1 (fasted); Figure 6 is a graphical representation of the mean pupil size vs. time curve for Example. 2 (fasted) Figure 7 is a graphical representation of the 'means *subject questionnaire vs. time curve for Example .1 (faste]); Figure 8 is a graphical. representati on of the means 25 subject questionnaire vs. time curve for Exam~ple 2 (fasted); Figure 9 is a graphical representation of the mean plasma morphine concentration-time profile obtained with the Comparative Example (MS Contin 30 mng) (fasted) as compared to the capsules of Example 1 (fed and fasted) and Example 2 (fasted); Figure 10 is-a graphical representation of the mean plasma morphine concentration-time profile obtained with the Comparative Example (MS Contin 30 mg) (fasted) .as compared to the capsules of Example 3 (fed and fasted); 9 Figure 11 is a graphical representation of the mean sedation vs. time curve for Example 3 (fasted); Figure 12 is a graphical representation of the mean respiratory rate vs. time curve for Example 3 (fasted); Figure 13 is a graphical representation of the mean pupil size v. time curve for Example 3 (fasted); and Figure 14 is a graphical representation of the mean subject modified specific drug effect questionnaire vs.

time curve for Example 2 (fasted).

DETAILED DESCRIPTION Even at steady-state dosages of opioid analgesics, most patients remain in measurable or significant pain.

The state-of-the-art approach to controlled release opioid 15 therapy is to provide formulations which exhibit zero order pharmacokinetics and have minimal peak to trough fluctuation in opioid levels with repeated dosing. This zero order release provides very slow opioid absorption, and a generally flat serum concentration curve over time. A flat 20 serum concentration curve is generally considered to be advantageous because it would in effect mimic a steadystate level where efficacy is provided but side effects common to opioid analgesics are minimized. However, by formulating sustained release opioids in this manner, it 25 has been discovered that the patients often experience considerable discomfort at about the time the next oral dose of the opioid is administered.

It has now been surprisingly discovered that quicker and greater analgesic efficacy is achieved by 24 hour oral opioid formulations which do not exhibit a substantially flat serum doncentration curve, but which instead provide a more rapid initial opioid release so that the minimum effective analgesic concentration can be more quickly approached in many patients who have measurable if not significant pain at the time of dosing. Even at steadystate dosages of oral oploid analgesics, most patients have been found to remain in measurable or significant pain and would benefit greatly from treatment with the novel approach to oral opioid treatment disclosed herein. Also surprising and unexpected is the fact that while the methods of the present invention achieve quicker and greater analgesic efficacy, there is not a significantly greater incidence in side effects which would normailly be expected as higher peak plasma concentrations occur.

Defining effective analgesic plasma opioid morphine) levels is very complex. However, there is generally a "minimally effective analgesic concentration" (MEAC) in plasma for a particular opioid below which no 15 analgesia is provided. While there is an indirect relationship between, e.g. plasma morphine levels and analgesia, higher plasma levels are generally associated with superior pain relief. There is a lag time or hysteresis, between the time of peak plasma opioid levels and the time of peak drug effects. This holds true for the treatment of pain with opioid analgesics in general.

*The inventive sustained release once-a-day formulations may be characterized by the fact that they are designed to provide an initially rapid rate of rise in the plasma concentration of said opioid characterized by providing an absorption half-life from about 1 to about 8 hours, when the oral sustained, release formulation is administered in the fasted state without food). In certain embodiments, the absorption half-life is prefe rably from about 1 to about 6 hours, and more preferably from about 1. to about 3 hours.

The inventive formulations may be further characterized by'*having a surprisingly fast time t *o peak drug plasma concentration The of the sustained release formulations of the present invention may 11 be from about 2 to about 10 hours. in certain preferred embodiments the tmax provided by these formulations may b6 from about 3 to about 6.5 hours, from about 6 to about 8 hours and from about 4 to about 9 hours.

The administration of 24-hour 6pioid oral sustained release formulations in accordance with the present invention reveals a greater degree of intensity of certain Pharmacodynamic endpoints during the earlier portions of the plasma concentration, curve 4-8 hours after oral administration) '-such as sedation respiratory rate, pupil size, anid/or comb ined scores from a questionnaire of opioid ~:effects reported by the subjects at serial times following each treatment administration of the oral dosage form). Other measures of analgesic effiaysuchasumo pain intensity difference (SI)adttlpain relief (TOTPAR) have consistently higher numerical scores via the presently claimed methods, while also generating in many cases fwravseevents (which in general are .predomingntly mIld or moderate somnolence, nausea and/or dizziness).- Opioid analgesic compounds which may be used in the present invention include alfentanil, allylprodine, alphaprodine, anileridine, benzylmorphine, bezitramide, buprenorphine, butorphanol, clonitazene, codeine, cyclazocifle, .oorhie dextromoramidei dezac~..ine, di~aukJLIoziiie, di- 25 hydrocodeine, dihydromorphjfle; dimenoxadol, dimepheptanol, dimethylthiambutene, dioxaphety. butyratel. dipipanone, eptazocine, ethoheptazine, e thyl methylthiambuten e ethylmorphine, etonitazene fentanyl, heroin, hydrocodone, hydroluorphone, hydroxypethidine, isomethadonef )etobemjidone, )evaljlorphan, levorphanol, levophenacylmbrphaj, lofenitanil, xneperidine, meptazinol, metazocine, -methadon':e*, metopon, morphine, myrophine, na:lbuphine, narceine, nlicororphine, norlevorphanol, normethadone, nalorphine, normorphine, norpipanone, opium, oxycodone, Oxylnorphone, papaOyeretum, pentazocine,. phenadoxone, phenornorphan, phenazocine.,.pheno- 12 peridine, piminodine, piritramide, propheptazine, promedol, properidine, propiram, propoxyphene, sufentanil, tramadol, tilidine, salts thereof, mixtures of any of the foregoing, mixed mu-agonists/antagonists, mu-antagonist combinations, and the like. The opioid analgesic may be in the form of the free base, a salt, a complex, etc. In certain preferred embodiments, the opioid analgesic is selected from the group consisting of hydromorphone, oxycodone, dihydrocodeine, codeine, dihydromorphine, morphine, buprenorphine, salts of any of the foregoing, and mixtures of any of the foregoing.

In one preferred embodiment the sustained-release opioid oral dosage form of the present invention includes hydromorphone as the therapeutically active ingredient in :15 an amount from about 4 to about 64 mg hydromorphone hydrochloride. In another preferred embodiment, the opioid analgesic comprises morphine, and the sustained release oral dosage forms of the present invention include form .about 5 mg to about 800 mg morphine, by weight.

20 Alternatively, the dosage form may contain molar equivalent amounts of other hydromorphone or morphine salts or of the base. In certain preferred embodiments wherein the opioid is morphine, the maximum plasma concentration is from about 2 ng/ml to about 14 ng/ml, and preferably is from about 3 25 ng/ml to about 8 ng/ml, based on a 30 mg dose of morphine sulfate. In another preferred embodiment, the opioid analgesic comprises oxycodone, the sustained release oral dosage forms of the present invention include from about mg to about 400 mg oxycodone. In other preferred embodiments, the dosage form contains an appropriate amount of another of the opioid analgesics to provide a substantially equivalent therapeutic effect.

The sustained release dosage forms of the present invention generally achieve and maintain therapeutic levels substantially without significant increases in the inten- -13sity and/or degree of concurrent side effects, such as nausea, vomiting or drowsiness, which are often associated with high blood levels of opioid analgesics. There is also evidence to suggest that the use of the present dosage forms leads to a reduced risk of drug addiction. Furthermore, the sustained release dosage forms of the present invention preferably releases the opioid analgesic at a rate that is independent of pH, between pH 1.6 and 7.2. In other words, the dosage forms of the present invention avoid "dose dumping" upon oral administration.

In the present invention, the oral opioid analgesics have been formulated to provide for an increased duration of analgesic action allowing once-daily dosing.

Surprisingly, these formulations, at comparable daily dosages of conventional immediate release drug, are associated with a lower incidence in severity of adverse drug reactions and can also be administered at a lower daily dose than conventional oral medication while maintaining pain control.

oo.ooi The retardant material utilized in the sustained release formulations of the *e 15 invention may be one which is known in the art, including but not limited to acrylic o o.

polymers, alkylcelluloses, shellac, zein, hydrogenated vegetable oil, hydrogenated castor oil, and mixtures of any of the foregoing.

In certain preferred embodiments of the present invention, the sustained release 0 opioid dosage forms comprise a plurality of substrates comprising the active ingredient, 0 20 which substrates are coated with a sustained release coating comprising a retardant 000.

material. The coating formulations of the present invention should be capable of producing a strong, continuous film that is smooth and elegant, capable of supporting pigments and other coating additives, non-toxic, inert, and tack-free.

[N:\libp100482:cms The sustained release preparations of the present invention may be used in conjunction with any multiparticulate system, such as beads, spheroids, microspheres, seeds, pellets, ion-exchange resin beads, and other multi-particulate systems in order to obtain a desired sustained release ot the therapeutically active agent. Beads, granules, spheroids, or pellets, etc., prepared in accordance with the present invention can be presented in a capsule or in any other suitable unit. dosage form.

When the substrates of the present invention are inert pharmaceutical beads, the inert pharmaceutical beads may be .from about 8 mesh to about 50 mesh. .In certain preferred embodiments, the beads are, nu pariel 18/20 beads.

In certain preferred embodiments of the present invention, the sustained release opioid dosage forms comprise a plurality of substrates comprising the active ingredient, which substrates are coated with a sustained release coating. The. coating formulations of the present invention should be capable of producing a strong, continuous film that is smooth and elegant, capable of supporting pigments and other coating additives, non-toxic, inert, and tack-free.

In order to obtain a sustained release of the opioid.

sufficient to provide an analgesic effect for the extended durations get forth in the present invention, the substrate comprising th e therapeutically active agent may be coated with a suf ficient amount of hydrophobic material to obtain a weight gain level from about 2 to about 30 percent, although the overcoat may be greater depending upon the physical properties of the particular opioid analgesic compound utilized and the desired release rate, among other things.

In order to obtain a sustained release of the opioid sufficient to provide an analgesic effect for the extended durations set forth in the present invention, the substrate comprising the therapeutically active agent may be coated with a sufficient amount of retardant material to obtain a weight gain level from about 2 to about 30 percent, although the overcoat may be greater depending upon the physical properties of the particular opioid analgesic compound utilized and the desired release rate, among other things.

The solvent which is used for the retardant material, which is typically hydrophobic, may be any pharmaceutically acceptable solvent, including water, methanol, ethanol, methylene chloride and mixtures thereof. It is preferable however, that the coatings be based upon aqueous dispersions of the hydrophobic material.

15 In certain preferred embodiments of the present invention, the hydrophobic polymer comprising the sustained release coating is a pharmaceutically acceptable acrylic polymer, including but not limited to acrylic acid and methacrylic acid copolymers, methyl methacrylate 20 copolymers, ethoxyethyl methacrylates, cynaoethyl methacrylate, aminoalkyl methacrylate copolymer, poly(acrylic acid), poly(methacrylic acid), methacrylic acid alkylamide copolymer, poly(methyl methacrylate), poly(methacrylic acid anhydride), methyl methacrylate, 15 polymethacrylate, poly(methyi methacrylate) copolymer, polyacrylamide, aminoalkyl methacrylate copolymer and glycidyl methacrylate copolymers.

In certain preferred embodiments, the acrylic polymer is comprised of one or more ammonio methacrylate copolymers. Ammonio methacrylate copolymers are well known in the art, and are described in NF XVII as fully polymerized copolymers of acrylic and methacrylic acid esters with a low content of quaternary ammonium groups.

In one preferred embodiment, the acrylic coating is an acrylic resin lacquer used in the form of an aqueous dispersion, such as that which is commercially available from Rohm Pharma under the Tradename Eudragit®. In further preferred embodiments, the acrylic coating comprises a mixture of two acrylic resin lacquers commercially available from Rohm Pharma under the Tradenames Eudragit® RL 30 D and Eudragit® RS 30 D, respectively. Eudragit® RL 30 D and Eudragit® RS 30 D are copolymers of acrylic and methacrylic esters with a low content of quaternary ammonium groups, the molar ratio of ammonium groups to the remaining neutral (meth).acrylic esters being 1:20 in Eudragit® RL 30 D and 1:40 in Eudragit® RS 30 D. The mean molecular weight is about 150,000. The code designations RL (high permeability) and RS (low permeability) refer to the permeability properties of these agents. Eudragit® RL/RS mixtures are insoluble in water and in digestive fluids. However, coatings formed from the same are swellable and permeable in *.aqueous solutions and digestive fluids.

The Eudragit* RL/RS dispersions of the present invention may be mixed together in any desired ratio in order to 20 ultimately obtain a sustained release formulation having a desirable dissolution profile. Desirable sustained release formulations may be obtained, for instance, from a retardant coating derived from 100% Eudragit® RL, 50% Eudragit® RL and 50% EudragitO RS, and 10% Eudragit® RL:Eudragit® 25 RS. Of course, one skilled in the art will recognize that other acrylic polymers may also be used, such as, for example, Eudragit® L.

In other preferred embodiments, the hydrophobic polymer which may be used for coating the substrates of the present invention is a hydrophobic alkyl cellulosic material such as ethylcellulose. Those skilled in the art will appreciate that other cellulosic polymers, including other alkyl cellulosic polymers, may be substituted for part or all of the ethylcellulose included in the hydrophobic polymer coatings of the present invention.

17 One commercially available aqueous dispersion of ethylcellulose is Aquacoat* (FMC Corp., Philadelphia, Pennsylvania, Aquacoate is prepared by dissolving the ethylcellulose in a water-immiscible organic solvent and then emulsifying the same in water in the presence of a surfactant and a stabilizer. After homogenization to generate submicron droplets, the organic solvent is evaporated under vacuum to form a pseudolatex. The plasticizer is not incorporated in the pseudolatex during the manufacturing phase. Thus, prior to using the same as a coating, it is necessary to intimately mix the Aquacoat® with a suitable plasticizer prior to use.

Another aqueous dispersion of ethylcellulose is commercially available as Surel.ease® (Colorcon, Inc., West Point, Pennsylvania, This product is prepared by incorporating plasticizer into the dispersion during the manufacturing process. A hot melt of a polymer, plasticizer (dibutyl sebacate), and stabilizer (oleic acid) is prepared as a homogeneous mixture, which is then diluted '20 with an alkaline solution to obtain an aqueous dispersion which can be applied directly onto substrates.

In embodiments of the present invention where the coating comprises an aqueous dispersion of a hydrophobic polymer, the inclusion of an effective amount of a plasti- :5 cizer in the.aqueous dispersion of hydrophobic polymer will further improve the physical properties of the film. For example, because ethylcellulose has a relatively high glass transition temperature and does not form flexible films under normal coating conditions, it is necessary to plasticize the ethylcellulose before using the same as a coating material. Generally, the amount of plasticizer included in a coating solution is based on the concentration of the film-former, most often from about 1 to about percent by weight of the film-former. Concentration of the plasticizer, however, can only be properly determined after careful experimentation with the particular coating solution and method of application.

Examples of suitable plasticizers for ethylcellulose include water insoluble plasticizers such as dibutyl sebacate, diethyl phthalate, triethyl citrate, tributyl citrate, and triacetin, although it is possible that other water-insoluble plasticizers (such as acetylated monoglycerides, phthalate esters, castor oil, etc.) may be used. Triethyl citrate is especially preferred.

Examples of suitable plasticizers for the acrylic polymers of the present invention include citric acid esters such as triethyl citrate NF XVI, tributyl citrate, dibutyl phthalate, and possibly 1,2-propylene glycol, polyethylene glycols, propylene glycol, diethyl phthalate, castor oil, and triacetin, although it is possible that °o other water-insoluble plasticizers (such as acetylated monoglycerides, phthalate esters, castor oil, etc.) may be used. Triethyl citrate is especially preferred.

The sustained release profile of the formulations of 20 the invention can be altered, for example, by varying the thickness of the hydrophobic coating, changing the particular hydrophobic material used, or altering the relative amounts of, different acrylic resin lacquers, altering the manner in which the plasticizer is added 25 when the sustained release coating is deriyed from an aqueous dispersion of hydrophobic polymer), by varying the amount of plasticizer relative to hydrophobic polymer, by the inclusion of additional ingredients or excipients, by altering the method of manufacture, etc.

Sustained release spheroids or beads, coated with an opioid may be prepared, e.g. by dissolving the opioid analgesic in water and then spraying the solution onto a substrate, for example, nu pariel 18/20 beads, using a Wurster insert. Optionally, additional ingredients are also added prior to coating the beads in order to assist 19 the opioid binding to the substrates, and/or to color the solution, etc. For example, a product which includes hydroxypropyl methylcellulose, etc. with or without colorant may be added to the solution and the solution mixed for about 1 hour) prior to application of the same onto the beads. The resultant coated substrate, in this example beads, may then be optionally overcoated with a barrier agent, to separate the therapeutically active agent from the hydrophobic sustained release coating. An example of a suitable barrier agent is one which comprises hydroxypropyl methylcellulose. However, any film-former known in the art may be used. It is preferred that the barrier agent does not affect the dissolution rate of the final product.

The opioid, HPMC protected (optional) beads may then be overcoated with hydrophobic polymer, preferably with an effective amount of plasticizer.

The coating solutions of the present invention prefer- ~ably contain, in addition to the film-former, plasticizer, and solvent system water), a colorant to provide elegance and product distinction. Color may be added to the solution of the therapeutically active agent instead, or in addition to the aqueous dispersion of hydrophobic polymer.

A0 25 The plasticized aqueous dispersion of hydrophobic polymer may be applied onto the substrate comprising the therapeutically active agent by spraying using any suitable spray equipment known in the art. In a preferred method, a Wurster fluidized-bed system is used in which an air jet, injected from underneath, fluidizes the core material and effects drying while the acrylic polymer coating is sprayed on. A sufficient amount of the aqueous dispersion of hydrophobic polymer to obtain a predetermined sustainedrelease of said therapeutically active agent when said coated substrate is exposed to aqueous solutions, e.g.

gastric fluid, is preferably applied, taking into account the physically pharacteristics of the therapeutically active agent, the manner of incorporation of the plasticizer, etc. After coating with the hydrophobic polymer, a further overcoat of a film-former, such as Opadry*s, is optionally applied to the beads. This overcoat is provided, if at all, in order to substantially reduce agglomeration of the beads.

Next, the coated beads are cured in order to obtain a stabilized release rate 'of the therapeuticall y active agent.

When the coating comprises an aqueous dispersion of ethylcellulose, the coated substrate is preferably subjected to curing at a temperature greater than the glass 15 transition temperature of the coating solution ethylcellulose) arnd at a relative humidity from about to about 100%, until the curing endpoint is reached, e.g., about 600C and a relative humidity from about 60% to about 100% for a time period from about 48 to about 72 hours, as described in U.S. Patent No. 5,273,760, hereby incorporated by reference.

In preferred embodiments .of the present invention directed to the acrylic coating, a stabilized product is obtained by subjecting the coated substrate to oven curing at a temperature above the Tg of the plasticized acrylic polymer for the required time period, the optimum values for temperature and time for the particular formulation being determined experimentally. In certain embodxients of the present invention, the stabilized product is obtained via an oven curing conducted at a temperature of about 450C for a time period from about 24 to about 48 hours or longer, as described in U.S. Patent No. 5,286,493, hereby incorporated by reference.

The release of the therapeutically active agent from the sustained-release formulation of the present invention o* 0 15 0

S.

20 o o 30 can be further influenced, adjusted to a desired rate, by the addition of one or more release-mc ifying agents, or by providing one or more passageways through the coating. The ratio of hydrophobic polymer to water soluble material is determined by, among other factors, the release rate required and the solubility characteristics of the materials selected.

The release-modifying agents which function as poreformers may be organic or inorganic, and include materials that can be dissolved, extracted or leached from the coating in the environment of use. The pore-formers may comprise one or more hydrophilic polymers such as hydroxypropylmethylcellulose. The sustained release coatings of the present invention can also include erosion-promoting agents such as starch and gums. The sustained release coatings of the present invention can also include materials useful for making microporous lamina in the environment of use, such as polycarbonates comprised of linear polyesters of carbonic acid in which carbonate groups reoccur in the polymer chain. The release-modifying agent may also comprise a semi-permeable polymer. In certain preferred embodiments, the release-modifying agent is selected from hydroxypropylmethylcellulose, lactose, metal stearates, and mixtures of any of the foregoing. The sustained release coatings of.-the present invention may also include an exit means comprising. at least one passageway, orifice, or the like. The passageway may be formed by such methods as those disclosed in U.S. Patent Nos. 3,845,-770; 3,916,889; 4,063,064; and 4,088,864 (all of which are hereby incorporated by reference). The passageway can have any shape such as round, triangular, square, elliptical, irregular, etc.

In other embodiments of the present invention, the present invention may utilize a multiparticulate sustained release matrix. Suitable materials for inclusion in a sustained release matrix are HIydrophilic polymers, such as gums, cellulose ethers, acrylic resins and protein derived materials. Of these polymers, the cellulose ethers, especially hydroxyalkylcelluloses and carboxyalkylcelluloses, are preferred.

The oral dosage form may contain between 1% and 80% (by weight) of at least one hydrophilic or hydrophobic polymer.

Digestible, long chain especially

C

12 -co 0 substituted or unsubstituted hydrocarbons, such as fatty acids, fatty alcohols, glyceryl esters of fatty acids, S.mineral and vegetable oils and waxes. Hydrocarbons having a melting point of between 25" and 90'C are preferred. Of these long chain hydrocarbon materials, fatty (aliphatic) alcohols are preferred. The oral dosage form may contain up to 60% (by weight) of at least one digestible, long chain hydrocarbon.

Polyalkylene glycols. The oral dosage form may contain up to 60% (by weight) of at least one polyalkylene :20 glycol.

For example, a suitable matrix may be one which comprises at least one water soluble hydroxyalkyl cellulose, at* least one C 1 2 preferably

C,-C

22 aliphatic alcohol and, optionally, at least one polyalkylene glycol. The at 25 least one hydroxyalkyl cellulose is preferably a hydroxy (c, to C 6 alkyl cellulose, such as hydroxypropylcellulose, hydroxypropylmethylcellulose and, especially, hydroxyethyl cellulose. The amount of the at least one hydroxyalkyl cellulose in the present oral dosage form will be determined, inter alia, by the precise rate of opioid release required. The at least one aliphatic alcohol may be, for example, lauryl alcohol, myristyl alcohol or stearyl alcohol. In certain preferred embodiments, the at least one aliphatic alcohol is cetyl alcohol or cetostearyl alcohol. The amount of the at least one aliphatic alcohol in the present oral dosage form will be determined, as above, by the precise rate of opioid release required. It will also depend on whether at least one polyalkylene glycol is present in or absent from the oral dosage form.

In the absence of at least one polyalkylene glycol, the oral dosage form preferably contains between 20% and (by wt) of the a-t least one aliphatic alcohol. When at least one polyalkylene glycol is present in the oral dosage form, then the combined weight of the at least one aliphatic alcohol and the at least one polyalkylene glycol preferably constitutes between 20% and 50% (by wt) of the total dosage.

In one embodiment, the ratio of, at least one Shydroxyalkyl cellulose or acrylic resin to at least one 15 aliphatic alcohol/polyalkylene glycol determines, to a considerable extent, the release rate of the opioid from the formulation. A ratio of the at least one hydroxyalkyl cellulose to at least one aliphatic alcohol/ polyalkylene glycol of between 1:2 and 1:4 is preferred, with a ratio of between 1:3 and 1:4 being particularly preferred.

At least one polyalkylene glycol may be, for example, polypropylene glycol or, preferably, polyethylene glycol.

The number average molecular weight of the at least one polyalkylene glycol is preferred between 1000 and 15000 25 especially between 1500 and 12000.

Another suitable sustained release matrix would comprise an alkylcellulose (especially ethyl cellulose), a C 1 to C 36 aliphatic alcohol and, optionally, a polyalkylene glycol.

In addition to the above ingredients, a sustained release matrix may also contain suitable quantities of other materials, diluents, lubricants, binders, granulating aids, colorants, flavorants and glidats that are conventional in the pharmaceutical art.

These sustained release matrices may be prepared, for example, by fobming granules comprising at least one water soluble hydroxyalkyl cellulose and opioid or an opioid salt, mixing the hydroxyalkyl cellulose containing granules with at least one C22-C, 6 aliphatic alcohol, and optionally, compressing and shaping the granules. Preferably, the granules are formed by wet granulating the hydroxyalkyl cellulose/opioid with water. The amount of water added during the wet granulation step may be, between 1.5 and 5 times, especially between 1.75 and 3.5 times, the dry weight of the opioid.

In yet other alternative embodiments, a spheronizing agent, together with the active ingredient can be spheronized to form spheroids. Microcrystalline cellulose is preferred, although hydrous lactose impalpable is preferably utilized for morphine sulfate sustained release formulations prepared by powder-layering techniques. A 20 suitable microcrystalline cellulose is, for example, the material sold as Avicel PH 101 (Trade Mark, FMC Corporation). In such embodiments, in addition to the active ingredient and spheronizing agent, the spheroids may also contain a binder. Suitable binders, such as low vis- 15 cosity, water soluble polymers, will be well known to those skilled in the pharmaceutical art. However, water soluble hydroxy lower alkyl cellulose, such as hydroxy propyl cellulose, are preferred. Additionally (or alternatively) the spheroids may contain a water insoluble polymer, especially an acrylic polymer, an acrylic copolymer, such as a methacrylic acid-ethyl acrylate copolymer, or ethyl cellulose. In such embodiments, the sustained release coating will generally include a water insoluble material such as a wax, either alone or in admixture with a fatty alcohol; or shellac or zein.

The substrates of the present invention may also be prepared via a melt pellitization technique. In such circumstance, the opioid in finely divided form is combined with a binder (also in particulate form) and other dptional inert ingredients, and thereafter the mixture is pelletized, by mechanically working the mixture in a high shear mixer to form the pellets (granules, spheres). Thereafter, the pellets (granules, spheres) may be sieved in order to obtain pellets of the requisite size. The binder material is preferably in particulate form and has a melting point above about 40° C. Suitable binder substances include, for example, hydrogenated castor oil, hydrogenated vegetable oil, other hydrogenated fats, fatty alcohols, fatty acid esters, fatty acid glycerides, and the like.

15 In certain preferred embodiments of the present invention, an effective amount of opioid in immediate release form is included in the 24 hour sustained release unit dose opioid formulation to be administered. The immediate release form of the opioid is included in an amount which is effective to shorten the time to maximum concentration of the opioid in the blood plasma). In such embodiments, an effective amount of the opioid in immediate release form may be coated onto the substrates of the present invention. For example, where the extended release S. 25 opioid from the formulation is due to a controlled release coating, the immediate release layer would be overcoated on top of the'c6ntrolled release coating. On the other hand, the immediate release layer may be coated onto the surface of substrates wherein the opioid is incorporated in a controlled release matrix. Where a plurality of the sustained release substrates comprising an effective unit dose of the opioid multiparticulate systems including pellets, spheres, beads and the like) are incorporated into a hard gelatin capsule, the immediate release portion of the opioid dose may be incorporated into the gelatin capsule via inclusion of the sufficient amount of immediate release opioid as a powder or granulate within the capsule. Alternatively, the gelatin capsule itself may be coated with an immediate release layer of the opioid.

one skilled in the art would recognize still other alternative manners of incorporating the immediate release opioid portion into the unit dose. Such alternatives are deemed to be encompassed by the appended claims. It has been discovered that by including such an effective amount of immediate release opioid in the unit dose, the experience of relatively higher levels of pain in patients is significantly reduced.

The dosage form may be provided by preparing a dosage form consistent with one of the above described methods or by other means known to those skilled in the pharmaceutical art.

In addition to the above, the sustained release opioid formulations may also be manufactured as tablets. In such instances, the tablet may contain, in addition to the ':20 opioid and the retardant material, suitable quantities of other materials, e.g. diluents, lubricants, binders, granulating aids, colorants, flavorants and glidants that are conventional in the pharmaceutical art in amounts up to about 50% by weight of the particulate if desired.

:5 Specific examples of pharmaceutically acceptable carriers and excipients that may be used to formulate oral dosage forms are described in the Handbook of Pharmaceutical Excipients, American Pharmaceutical Association (1986), incorporated by reference herein. Techniques and compositions for making solid oral dosage forms are described in Pharmaceutical Dosage Forms: Tablets (Lieberman, Lachman and Schwartr, editors) Second Edition, published by Marcel Dekker, Inc., incorporated by reference herein. Techniques and compositions for making tablets (compressed and molded), capsules (hard and soft gelatin) and pills are also described in Remington's Pharmaceutical Sciences, (Arthur Osol, editor), 1553-1593 (1980), incorporated by reference herein.

In order to titrate a human patient with the inventive sustained release opioid formulations, a plurality of blood samples are takh from the patient over the course of the dosing interval. The samples thus obtained are then tested to determine the plasma level of the opioid analgesic, and any active metabolites thereof. The values thus obtained may then be utilized to determine additional pharmacokinetic parameters. A determination as to whether the patient has obtained an adequate pharmacodynamic response with said dosage form will be made, e.g., reference to predetermined blood levels, comparison of the 15 results subjective pain tests given to the patient, the adverse effect profile of the drug in he patient, or the like. A determination may then be made as to whether an upward or downward adjustment of the dose is necessary.

The administration of the sustained release unit S: 20 dosage form is continued over the dosing interval of the unit dose to maintain an adequate pharmacodynamic response with the sustained release dosage form. Preferably the adequate pharmacodynamic response will last between about 12 and about 24 hours, most preferably about 24 hours or 25 greater.

The administration of the sustained release unit dosage form is continued over the dosing interval of the unit dose to maintain said adequate pharmacodynamic response with said sustained release dosage form.

If necessary, the above steps are repeated until a determination of adequate pharmacodynamic response is obtained with the sustained release unit dosage form.

According to the above method, a patient may be titrated with a sustained release opioid analgesic dosage form. Subsequent maintenance therapy may be provided with the same sustained release dosage form.

DETAILED DESCRIPTION OF THE PREFERRED

EMBODIMENTS

The following examples illustrate various aspects of the present invention. They are not to be construed to limit the claims in any manner whatsoever.

EXAMPLES 1-2 In Example 1, morphine sulfate sustained-release beads with a 5% w/w sustained release coating comprising Eudragit® RS were prepared, including a 10% immediate release morphine sulfate overcoat. In Example..2, morphine sulfate sustained-release beads with an 8% w/w sustained-release 15 coating comprising Eudragit RS were prepared, including a 10% immediate release morphine sulfate overcoat.

Morphine sulfate beads were first manufactured using a rotor processing technique. The formula of the morphine sulfate beads to which the sustained-release coating was applied is set forth in Table 1 below: TABLE 1 Amt/Unit Ingredient Percent Morphine Sulfate Powder 30 mg 14.3% 25 Lactose Hydrous Impalpable 42.5 mg 20.2% SPVP 2.5 mg 1.2% Sugar Beads 18/20 125 mg 59.4% Purified Water qs mg Opadry Red YS-1-1841 10.5 mq 4.9% Total 210.5 mg 100.0% A sustained-release coating was then applied to the morphine sulfate beads. The formula for the sustained release coating of Examples 1 and 2 is set forth in Table 3s 2 below: TABLE 2 Example 1 Example 2 Ingredient (mac)l I Ml Morphine Base Beads 189.45 mg 86.7% 189.5 mg 83.0% Retardant Coating Eudragit RS 30D 9.5 mg 4.3% 15.2 mg 6.7% Triethyl Citrate 1.9 mg 0.9% 3.0 mg 1.3% Talc 3.8 mg 1.7% 6.1 mg 2.7% Purified Water qs qs Overcoat Morphine Sulfate Powder 3.0 mg 1.4% 3.0 mg 1.3% S: Opadry Red YS-1-1841 10.8 mg 5.0% 11.4 mg 20 Purified Water as s Total 218.45 mg 100.0% 228.2 mg 100.0% The sustained-release coating was manufactured as follows. The Eudragit RS30D was plasticized with triethyl 25 citrate and talc for approximately 30 minutes. A load of the morphine sulfate beads was charged into a Wurster Insert of a Glatt equipped with a 1.2 mm spray nozzle and the beads were coated to a weight gain of 5% and 8% for Examples 1 and 2, respectively. The final protective Opadry dispersion overcoat was then applied in the Wurster Insert. Upon completion the beads were cured for two days in a dry oven of 45°C. The cured beads were then filled into gelatin capsules at a 30 mg strength.

Dissolution testing was conducted on the gelatin capsules via U.S.P. Apparatus II (Paddle Method). The capsules were placed into 700 ml of simulated gastric fluid (without enzymes) for the first hour at 100 rpm and 37' C, and then p1.3ced into 900 ml of simulated gastric fluid (without enzymes) after the first hour. The results of the percent of morphine sulfate dissolved in relation to time for Examples 1 and 2 are set forth in Table 3 below: TABLE 3 Percent Morphine Sulfate Dissolved Time Example 1 Example 2 1 hour 11.9% 10.2% 2 hours 15.4% 11.3% 4 hours 28.1% 12.8% 8 hours 58.3% 16.4% 12 hours 79.2% 29.6% 18 hours 92.0% 58.1% 24 hours 96.6% 73.2% Clinical Evaluation of Examples 1-2 Ten normal, healthy male subjects were enrolled in a four-way, randomized, single-dose, crossover pharmacokinetic/pharmacodynamic study to characterize the effect of food on the pharmacokinetic/pharmacodynamic profile of o* Example 1 compared with the same product and with morphine CR 30 mg tablet (MS Contin®), each in the fasted state, 20 using plasma morphine concentration and pharmacodynamic parameters. A comparison of Example 2 with morphine controlled release 30 mg tablet (MS ContinO) was also made.

Plasma morphine concentrations were used for calculation of pharmacokinetic parameters including: absorption and 25 elimination rates; area under the curve (AUC); (c) maximum plasma concentration time to maximum plasma concentration TA (elimination). Pharmacodynamic effect compared with plasma concentrations of morphine was to be described from data obtained from the following pharmacodynamic parameters: mood, sedation, respiratory rate, pupillometry and an. adjective questionnaire.

Clinical Laboratory Evaluations Blood samples were collected for hematology (hemoglobin, hematocrit, red blood cell count, white blood cell count with differential, platelet count) and blood chemistry analyses (calcium, inorganic phosphate, uric acid, total protein, albumin, cholesterol, alkaline phosphatase, lactate dehydrogenase (LDH), total bilirubin, serum glutamic oxaloacetic transaminase (SGOT), serum glutamic pyruvate transaminase (SGPT), fasting blood glucose, blood urea nitrogen (BUN), serum creatinine) pre- and post- (72 hours) study 72 hours after Phase 4 dose). A urine sample was collected for urinalysis (specific gravity, glucose, albumin, bile, pH, acetone, microscopic examination) pre- and post- (72 hours) study 72 hours 15 after Phase 4 dose). A pre-study urinalysis for illicit drugs was performed during the screening process and immediately pre-dose for each administration of the study drug (Day 1 of Phases 1 through 4).

Plasma morphine concentrations were determined from blood samples which were drawn just prior to dosing (0 hour) and thereafter at 0.5, 1, 2, 2.5, 3, 3.5, 4, 5, 6, 8, 12, 18, 24, 36, 48 and 72 hours following each dose.

Blood samples, each approximately 10 ml, were drawn into tubes containing ethylenediaminetetraacetic acid (EDTA) S 25 solution, an anticoagulant. Following centrifugation, the plasma was pipetted into two 5-ml polypropylene, labeled tubes and frozen at -20*C. One set of samples was shipped to the designated analytical laboratory in sufficient dry ice to keep them frozen for 2 days, and the second set was retained frozen at the study site as a back-up- Pharmacodynamic Measurements Measurements of the following pharmacodynamic parameters were made just prior to blood sampling at baseline (within 30 minutes prior to dosing) and thereafter at 1, 2, 2.5, 3, 3.5, 4, 5, 6, 8, 10, 12, 18, 24, 36, 48 and 72 hours following each dose.

Mood (measured by a visual analog scale (VAS) on a subject diary sheet) 10 minutes prior to blood sampling.

The VAS was anchored on one end as Worst Mood and the other end as Best Mood.

Sedation (measured by VAS on a subject diary sheet) minutes prior to blood sampling. The VAS was anchored on one end as Asleep and the other end as Awake.

Respiratory rate (breaths per minute) within minutes of blood sampling. (Data were recorded on a subject diary sheet.) Pupil size measured by pupillometry within minutes of blood sampling. Only the left eye was measured at all time periods. (Data were recorded on a subject diary sheet.) Figure 1 is a graphical representation of the mean sedation vs. time curve for Example 1 (fasted). Figure 2 is a graphical representation of the mean sedation vs. time curve for Example 2 (fasted). Figure 3 is a graphical representation of the mean respiratory rate vs. time curve for Example 1 (fasted). Figure 4 is a graphical representation of the mean respiratory rate vs. time curve for Example 2 (fasted).

25 Plasma morphine concentrations were determined by a high-performance liquid chromatographic procedure. Arithmetic mean Cmax, Tmax, AUC, half-lives calculated from individual plasma morphine concentration-versus-time, and oral bioavailability data were as set forth in Tables 4 and 5 below: 00..

00.

Pharmacokinetic Pa ramet eg (hours) AUC (0-72), (hr-rig/mi) AUC (0,00) (hr-ng/ml) (elim; hirs) S. (abs;- hrs) ms conting (LFast) 13.-05 2.45 101 .11 101 .31 2.81 1.20 33 TARLE 4 Ex.

(Fastl 3 *95* 15 05* 136. 10* 155.44* 89 68* 3.96 (Fast) 5. 42* 5.85 109.37 117.77 19.02 2..51 Ex. 1.

4Fedl 5.87* 6.90 111.33 1X34. 10.34 3.*48 4 a *a I. 4 4 .4 f. MS Contin; B- Example 2 fasted; C= Example 1. Fed; and D= Exanple 1 fasted) Pharmaco-

F

0 kinetic 90% C.I.

Parameter (B vs. A)- CMAX 32.24 (ng/ml) (15.7- 46.7) Talax608.27 (hours) (435.6- 780.9) AUC 134.53 (0.72) (111.1- (hr-ng/ml) 158.0) AUC 151.04 (0,00) (112.6- (hr-ng/mfl) 189.4) Fo M% 90% C.I.

(C vs. &I 39.88 (23.3- 56.5)

F

0 FO M% 90% C.I. 90% (D vs. I) D Vs. C) (26.0- 59. 0) 290.*48 (117.9- 463.11) 4 232.33 (58.8- 405.8) 105.02 (81.5- 128.6) 112.91 (81.8- 144.0) 689.41 (24-9- 1353.9) 106 .04 (82. 6;; 129.5) 3108 .09 (77 .1- 139.0) 374.01 (-286.8- 1034.9) (65.2- 148.0) 125.03 (50.7- 199.3) 100. 97 (78.6- 123.3) 95.73 (68.3- 123 .1) 54.25 150.1) 143.48 (37.2- 249.8) (elim; hrs) T, (abs; hrs) 3076.7 (2256.7- 3896.7) 281. 21 (-123 .1- 685.5) 346.0) 239.86 (62.4- 417 .3) Statistically significant (p<.050 0 when compared to MS ContinO (based on untransformed data)

F

0 Oral bjioavailabilitY (Test 1 mean/Reference least squares mean) east squares Table 6 provides the mean plasma morphine concentratoflS (ng/ml) following dosing with MS ContinO and Examples 1 and 2.

Mean S. Plasma Morphine Concentrations (ng/ml) Following Dosing With MS ContinO And Each Formulation Of Mornhine Beads Time (hours) 0.00 0.50 1.00 2.00 2.50 3 .00 3 .50 4.00 5.00 6 .00 8 .00 0 12 .0 18.0 24.0 36.0 48.0 72.0 MS Coritin* 30 mQ* f(Fast) 0. 00±0. 00 3.-04±2. 07 6.78±4..19, 11. 43±5 .70 10-30±6.46 9. 40±5. 41 8 09±4 .4 8 7. 11±3.78 7. 25±4.11 5. 27±3. .31 3. 19±1.99 1. 87±1.00 1. 70±0.7 6 1. 23±0. 67 1. 38±0.96 0. 85±0. 64 0.22±0.47 0. 05±0. 16 Ex. 2 0.00±0. 00 2.22±1. 09 1.89±0. 54 1. 60±0..69 1.78±1. 16 1.54±0. 97 1.34±0.98 1.06±0..49 1. 54±1. 21 1.20±0.77 1.58±1. 00- 2. 62±1. 05 3. 10±1. 64 3. 04±1. 11 2. 54±0. 55 2. 58±1. 04 1.4 8±0. 48 0. 54±0. 66 Ex. 1 (Fast) 0. 00±0.00 1. 82±1. 35 2-.09±1. 07 2. 3,3±0..98 2. 22±0.88 2. 61±1. 12 2. 82±1.39 3 60±2 50 4 09±2. 24 4. 11±1.74 3. 80±1.4 6 3. 57±1.44 2. 83±0. 64 2. 40±1. 13 1. 82±1. 01 1. 35±0. 70 0. 69±1.08 0. 16±0. 33 Ex. 1 (Fed) 0. 00±0. 00 0.51±0.79 1.46±0. 2 .46±0.91 2. 51±0. 88 3. 47±1.77 3. 03±1. 26 3.41±1. 82 3 .8 0±1. 29 4. 23±1.68 4. 4 6±1. 5 1 4. 16±1. 37 4 .3 3±2. 1. 85±1.12 1. 71±0. 73 1. 19±0.40 0. 73±0. 56 0. 22±0. 46 Table 7 provides the mean pharniacokinetic parameters following dosing with MS ContinO And Examiples 1- 2.

TABLE 7 Mean Pharmacokinetic Parameters Following Dosing With MS ContinO And Each Formulation of Morphine-Beads Parameter MS conting 30 mg Ex. 2 .1 (Fast) (Fast) (Fast) 13.05 (ng/ml) ±5.22 3.95 ±1.55 5.42 26 5.85a ±1.92 Ex. 1 -(Fed) 5.87 07 6.90 ±3.18 Tmax (hrs) 2.45 15.05 ±0'.86 ±9.51 I 45 AUC(0,72) 101.11 ±41. 91 (hr-rig/mi) 3 136.10 ±34. .58 109.37± 111.33 ±43.06 ±36.2 In comparing Example 1 (fast) to MS Contin® (fast), there was a statistically significant difference in There were no statistically significant differences between the two treatments in AUC AUC oo) and T, (elim) or TA (abs). The 90% confidence intervals for all pharmacokinetic parameters were outside the 80-120% limits.

In comparin4 Example 1 (fed) to MS Contin® (fast), there was a statistically significant difference in There were no statistically significant differences between the two treatments in AUC AUC oo) and T% (elim) or T, (abs). The 90% confidence intervals for all pharmacokinetic parameters were outside the 80-120% limits.

In comparing Example 1 under fed and fasting conditions, there were no statistically significant differences in AUC AUC oo) and TM (elim) or T (abs). The 90% confidence intervals for all pharmacokinetic parameters were outside the 80-120% limits.

The effect of food on the absorption of Example 1 is characterized by a greater and extended T,.a and T. (abs) values. The extent of absorption (based on AUCs), however, is less than 3% different under fed and fasted conditions.

In comparing Example 2 (fast) to MS Contin* (fast), Sthere were statistically significant differences in AUC AUC oo) and T, (elim). There was no statistically significant difference between the two treatments in T (abs). The 90% confidence intervals for all pharmacokinetic parameters were outside the 80-120% limits.

Based on the 90% confidence interval analysis, neither Example 1 under fasted or fed conditions nor Example 2 beads are equivalent to MS Contine tablets. However, while neither of the experimental -controlled-release morphine formulations are-bioequivalent to MS Contin® tablets, both provide a relatively lower and extended and apparent T, (elim) values.

37 Linear regression of each pharmacodynamic parameter on the log-transformed concentrations for each subject and treatment resulted in 48 of 240 regressions (48/240; having an R 2 value of 20% or higher, of which 8 (8/240; 3%) had a value of 50% or higher. When analyzed by treatment only, all R 2 values were lower than 10%. These values indicate no significant linear relationship between the pharmacodynamic measurements and the log concentrations.

Examination of the mean hysteresis curves revealed a possible relationship between pupil size and morphine concentration. For MS Contine and Example 1, pupil size tended to decrease with an increase in morphine concentration, then increase as morphine concentration decreased.

Figure 5 is a graphical representation of the mean pupil S 15 size v. time curve for Example 1 (fasted). Figure 6 is a graphical representation of the mean pupil size vs. time curve for Example 2 (fasted). No relationship was observed between morphine concentrations and any of the other .o parameters.

S: 20 Two subjects reported six adverse experiences while receiving MS Contin®. Three subjects reported six adverse experiences while receiving controlled-release morphine beads (Example 1; fasted). One subject in each of the following treatment groups reported a single adverse 25 experience: Example 1 (fed) and Example 2 (fasted). No clinically significant changes in physical examination or EKG results, clinical laboratory values or vital sign measurements occurred during the study.

Modified Specific Drug Effect questionnaire The questionnaire was a modification of the 22-item questionnaire used by Jasinski, D.R. (1977) Assessment of the Abuse Potential of Morphine-Like Drugs (Methods Used in Man). In Drug Addiction I (Martin, ed.) pp. 197-258.

Springer-Verlag, New York; and Preston, Jasinski, and Testa, M. (1991) Abuse Potential and Pharmacological Comparison of Tramadol and Morphine. Drug and Alcohol Dependence 27:7-17. The questionnaire consisted of items to be rated by the subject and observer. The items were related to signs of opiate-agonist drugs and were as follows: Subject's Questions 1. Do you feel any effects of the drugs? 2. Is your skin itchy? 3. Are you relaxed? 4. Are you sleepy? Are you drunk? 6. Are you nervous? 7. Are you full of energy? 15 8. Do you need to talk? 9. Are you sick to your stomach? Are you dizzy? The subject rated each of these questions by placing a vertical mark along a 100-mm VAS anchored at one end by 20 "not at all" and at the other end by "an awful lot".

Observer's Questions i1. Is the subject showing any drug effect? 2. Is the subject scratching? 3. Is the subject relaxed? 4. Is the subject drunk? Is the subject nervous? 6. Is the subject talking? 7. Is the subject vomiting? 8. Is the subject confused? 9. Is the subject restless? 10. Is the subject perspiring? The observer rated each of these questions by placing a vertical mark along a 100-mm VAS anchored at one end by "not at all" and at the other end by "extremely". Figure 7 is a graphical representation of the means subject questionnaire vs. time curve for Example 1 (fasted). Figure 8 is a graphiel representation of the means subject questionnaire vs. time curve for Example 2 (fasted).

Adverse Experiences Adverse experiences, whether spontaneously reported or elicited upon direct questioning, were recorded and evalu- 39 ated promptly by the principal. investigator to determine the Severity, duration arnd initiation of corrective measures, if waiajited. Subjects were to be followed until they returned to-baseline status.

nLIytical Plasma morphine analyses were conducted using high performance liquid chromatography (HfPLC). The limit of quantification was 0.5 rlg/,nL. Appendix v contains the plasma morphine analytical report.

Statistical and Pharmacometric Mehd PAram1eters Teserial plsamorphine values, collected frmeach subject and treatment, were corrected for the zero-hour value bysubtraction ofthe zero-hour value from all .subsequent values in that series.

Any serial dataset ini which the zero-hour value exceeded the minimum assay sensitivity was, as rioted above, deemed inadmissible for data analysis. The following parameters were estimated for each~ subject and treatment, usin thebaseline-.corrected plasma levels: C~(ng/zn]) largest observed plasma morphine value Tm.. (hours time of occurrence of relative to *25 time of dosing (elim; hours) apparent half-life of plas ma morphine elimination calculated according to: Ts (elim) .693/Xe where K. is the terminal first-order apparent. elimin- ation rate conistant calculated by PROC NLIN in

SAS

Release 6.07 (SAS Xnstitute, Cary,

NC).

.TI (abs; hrs) apparent half-life of absorption calculated according to: (abs) -0.693/1( Figure is a graphical representation of the mean plasma morphine"doncentration-time profile obtained with the Comparative Example (MS Contin 30 mg)(fasted) as compared to the capsules of Example 1 (fed and fasted) and Example 2 (fasted).

From the results set forth above, it can be seen that the formulation of Example 1 attains a higher and earlier Cmax but a slightly lower extent of morphine absorption than the formulation of Example 2. Visual examination of the time-action data in respect to sedation, respiratory rate, pupil size, and combined scores from a questionnaire of opioid effects reported by the subjects at serial times following each treatment reveals greater degree of intensity of each pharmacodynamic endpoint during the earlier 15 4-8 hours) portion of the time-action curves.

r.

EXAMPLE 3 Beads with a higher loading of morphine sulfate were produced with the use of the powder layering technique in the Glatt Rotor Processor. The formulation of the high load beads is set forth in Table 8 below: TABLE B High Load 2* Bead Percent 2Inredient m/unit 1%) S* Morphine Sulfate Powder 30.0 mg 63.3% Lactose 6.0 mg 12.7% Povidone C-30 1.25 mg 2.6% Sugar Beads 7.75 mg 16.4% Opadry 2.37 mg Purified Water qs Total 47.37 mg 100.0% The sustained-release coating comprised an acrylic polymer Eudragit® RL). A HPMC protective coat was also included between the Eudragit layer and the morphine immediate release layer to further enhance stability. The 0 formula of the sustained release coating of Example 1 is set forth in Table 9 below: TABLE 9 Amt/Unit Percent Ingredient (mqg Morphine (high load) base beads 42.63 mg 78.8% Retardant Coating Eudragit RS 30D 2.1 mg 3.9% Eudragit RL 30D 0.05 mg 0.1% Triethyl Citrate 0.45 mg 0.8% Talc 0.85 mg 1.6% Overcoatings Opadry Blue YS-1-10542A 2.45 mg Purified Water qs Morphine Sulfate Powder 3.0 mg SOpadry Blue YS-1-10542A 2.55 mg 4.8% Purified Water qs 20 Total 54.08 mg 100.0% The sustained release and the immediate release coatings were applied as follows. The Eudragit RL 30D was plasticized with triethyl citrate and talc for approximately 30 minutes. A load of the morphine sulfate beads was charged into a Wurster Insert of a Glatt equipped with 1.2 mm spray nozzle and the beads are coated to a weight gain of The final protective Opadry dispersion overcoat was then applied in the Wurster Insert. Upon completion the beads were cured for two days in a dry oven of 30 45'C. The. cured beads were then filled into gelatin capsules at a 30,mg strength. The cured beads were then filled into gelatin capsules at a strength of 30 mg.

The capsules were then subjected to dissolution testing. Dissolution testing was conducted on the finished products via USP Apparatus II-(Paddle Method). The capsules were placed into 700 ml of simulated gastric fluid (without enzymes) for the first hour at 100 rpm and 370 C, and then placed into 900 ml of simulated gastric fluid (without enzymes) after the first hour. The results of dissolution testing is set forth in Table 10 below: TA~BLE Percent Morphine Tim Sulflate DQisso lve4 1hour 11.7-0.

2 hours 12.1% 4 hours 22.0% 8 hours 45.3% 12 hours 63.7% 18 hours 81.8% 24. hours 92-51 ClincalEvauaton of ExaDle 3 Thirteen normal, healthy male subjects were enrolled in this five-way crossover, randomized, open-label study assessing the effect of food on the pharmacokinetics and pharmacodynamics of single 30-mng doses (capsules) of Example 3. The pharmacoicinetic and-pharmacodynamic results of the extended-release formulations in these fed and fasted subjects were also compared with those of MS ContinO mg tablets in fasted subjects. Plasma Morphine level was 20 used to calculate pharzuacokinetic parameters including: (a) apparent absorption and elimination rates; area-undera:athe-curve (AUC) maximum plasma concentration (d) time to maximum plasma concentration T, (abs),, and Tw (elim). Pharmacodynamic effects were assessed a25 based on evoJ~uations of moody sedation, respiratory rate, Pupillometry, and subject's adjective questionnaire.

Plasma morp'hine concentrations were determined by a :high-performance liquid chromatographic procedure. All subjects completed the study and were included in the biopharmaceutical analysis. Arithmetic mean

AUC,

half-lives calculated from individual plasma morphine concentration-versus..timel and oral bioavailability data are set. forth in Tables 11 and 12 below: 20 Pharmacokinetic Pa ameter (ng/ml) (hours) AUC (0.72) (hr-ng/ml) AUC (0,00 (hr ng/ml); Tw (P-1im, hrs), T% (abs; hrs) TABLE 11 Ex. 3 (Fed) 5.45 8 .04 118.12 13:.67 21.19 3. 12 TABLET 12 Ex. 3 MS ContjnO (Past) (Fasted) 4.03 11.65 12.92 2.77 140.79 114.05 54.51 1.26 2.44 3.34 Pharmacokinetic Parameter (rig/mi) (hours) AUC (0.72; (hr-ng/ml: AUC (0,00) (hr-rig/mi) Ty, (elim; Tw (abs; h

F

0 Ex. 3 vs.

90% C.I. MS ContinO (Ex 3: Fed vs. Fast) (Both -Fasted) 164.36 29.54 (113.L-215.6) (14.3-4-4.7) 53.49 514.28 (13.3-93.7) (306. 8-721. 7) 89.93. 119.35 (64.8-115.1) (89.2-149.5) 86.56 143.48 (62.5-110.6) (108.6-178.1) hrs) 34.53 1609.0 (7.4-61.7) (1170-2048) rs) 135.27 191.45 (83.5-187.0) (92.0-290.9) Oral bioavailability (Test mean/]Reference- mean) U 0 0* 0 a 0 a. 0

U.

44 Table. 13 provides the mean( plasma morphine concentrations, (ng/xnl) following dosing with MS Contins and Example 3.

TABLE 13 Mean Plasma Morphine Concentrations S5tandard Deviation-Following Administration 55..

S S 5*

C

S

S

S S 5. *5 S Time Ihours) 00 0.50 1.00 2 .00 2.50 3.00 3 .50 4 .00 5.00 6.00 8.00 10.0 12.0 18. 0 24.0 36.0 48.0 72.0 Ex. 3 30 mg Fed 0. 00±0'.00 0 .2 01± 0. 44.7 0:-331± 0 .47 9 1.65±1.53 3.06±1.04- 3.53±1.82 3 .06±1. 16 3. 23±1. 04 4.01±1.50 4.00±2.09 4.03±1.90 3.95±1.89 3.20±1.47 2.06±1.02 2. 10±0. 963 1.66±1.05 0.872±0.681 0.300±0.529 Ex. 3 30 ;cq Fasted 0.00±0.00 2.00±1.48 2.27±0.,799 2.19±0.936 2.20±0.798 2.24±1.05 2.87±1.94 2.33±1. 13 2.9 1±0.93 2. 96±1. 24 2.58±1.24 1.95±0.965 2.18±0.983 2.75±1.53 2.72±0. 971 2.65±1.18 1.53±0. 851 0.468±0 .650 MS ContinO 30img std 0. 00±0. 00 3.42±1.82 6. 09±2. 03 8 .82±2.61 9.12±2.97 9.91±5.32 8. 83±3 .58 8-12±3.26 7.79±3.47 6.07±3.69 4.68±3.88 2.61±1.43 1. 58±0. 815 1. 46±0. 745 1. 34±0. 890 1.08±0.971 0.528±0.831 Table 14 provides the mean pharmacokinetic parameters following dosing with MS ContinO And Example 3.

Mean Pharmacokinetic Parameters ±Standard Deviation FnI~nwjngAdminisrto fEc Frwulation Parameter Cmax (rig/mi) (hrs) AtJC(01,72) (hr-rig/mi) 30 mg Fed 5. 45±1 .68 8.04*8'.31 EkX. 3 3 0 mcf Fasted 4. 03±1.55 12.92±14.66 30 mg Fasted 11.65±4 .82 2.77±0.927 114.05±4 2.42 I. 45 118.12±36.77 140.79±51.2-3 The ratios of least-squares mean AUC for the 30 mg capsules of Example 3 given t-der fed and fasted conditions indicate that AUC values under fed conditions are within of those under fasted conditions. The value of was 64% greater under fed conditions. The value of under fed conditions was approximately 50% of that when given under fasted conditions. The apparent absorption rate was approximately 35% greater. under .fed conditions, and the apparent elimination rate under fed conditions was approximately 35% of that under fasted conditions, indicating that absorption of morphine is slowed by the presence of food, and elimination rate is increased.

The ratios of least-squares mean AUC for the 30 mg capsule of Example 3 and the MS Contin® 30 mg tablet indi- 15 cate that AUC (0,72) values for Example 3 are within of those for MS Contin*, and AUC (0,00) values are 44% greater for Example 3. The value of for Example 3 was 29.5% of that for Ms Contin*. The value of under fed conditions was over five times that for Example 3. The apparent absorption rate was approximately 91% greater for Example 3, and the apparent elimination rate for Example 3 was over 16 times that for MS Contin*, indicating that absorption and elimination of morphine is slower for Example 3.

25 Linear regression of each pharmacodynamic parameter on the log-transformed concentrations for each subject and treatment resulted in 74 of 315 regressions having an R2 value of 20% or higher, and 12 of 315 having a value of 50% or higher. When analyzed by treatment only, there were zero R' values higher than 10%. Of those individual

R

2 valuesabove 20%, 21 occurred in the 63 regressions (33%) f of Subject's Modified Specific Drug Effect Questionnaire scores on log concentration, and 7 of the 63 were above 50%. These values indicate a possible.linear relationship between the log concentrations and Subject's

MSDEQ

S. scores. Examination of the mean hysteresis curves also reveals a possible relationship between morphine concentration and Subject's MSDEQ scores. For each formulation, subject Modified Specific Drug Effect Questionnaire scores tended to increase with an increase in morphine concentration, then decrease as morphine concentration decreased.

No relationships were observed between morphine concentrations and any of the other pharmacodynamic parameters.

Figure 10 is a graphical representation of the mean plasma morphine concentration-time profile obtained with the Comparative Example (MS Contin 30 mg)-(fasted) as compared to the capsules of Example 3 (fed and fasted).

Figure 11 is a graphical representation of the mean sedation vs. time curve for Example 3 (fasted). Figure 12 is a graphical representation of the mean respiratory rate vs.

time curve for Example 3 (fasted). Figure 13 is a graphical representation of the mean pupil size v. time curve for Example 3 (fasted). Figure 14 is a graphical representation of the mean subject modified specific drug effect questionnaire vs. time curve for Example 2 (fasted).

EXAMPLE 4 Beads with a higher loading of morphine sulfate were produced with the use of the powder layering technique in the Glatt Rotor Processor. The formulation of the high load beads is set forth in Table 15 below.

TABLE High Load Percent Ingredient Bead mg/unit

L%)

Morphine Sulfate Powder 60.0 mg 56.4% Lactose 12.0 mg 11.3% Eudragit RS30D 4.16 mg 3.9% Povidone C-30 8.31 mg 7.8% Sugar Beads 16.80 mg 15.8% Opadry 5.06 mg 4.8 Purified Water Total 106.33 mg 100% These immediate release base beads were manufactured using the powder layering technique in the Glatt Rotor Processor.

The sustained release coating comprised an etilylcellulose acrylic polymer Aquacoat ECD 30). A JIPMC protective coat was also includecd aft 'er the Aguacoat layer to further enhance stability. The formula of the sustained-release coating of Example 4 is set forth in Table 16 below-.

TABLE 16 Ingredient Ait/Unit (mci) Percent (i Morphine (high load) .based beads 106.33 rmg 73.1% Rletardant CqaLS.

15 Aquacoat ECD 30) 23.13 mg 15.9% Methocel E5 Premium 3.46 mg 2.4% Triethyl Citrate 5.32 mg 3.6% Purified-Water ivil---q vinalOvercoaot Opadry Blue YS-1-10542A 7.28 mg Purified Water Total 54.-08 mg 100.0% The sustained release coating and final overcoat were applied as follows: TEle combination of Aquacoat ECD 30 and Iletliocel E5 Premium was plasticized with triethyl..ire :for approximately 30 minutes. A load of morphine s!;ulfate was charged into a Wurster insert of a Glatt equipped with a 1.2 inm spray nozzle and the beads are coated to a weight gain of 25%. Upon completion of the Retardant the beads were cured for 3 days in a Tempe rature/Humid ity Chamber of 60*C/o0%RlI. The cured beads were then dried for 1 day in a dry Oven Of G0 0 C. The cured dried beads were charged into a Wurster Insert of a Glatt equipped with a 1.2 min spray nuzzle and thle final protective opadry dispersion overcoat was tlhen applied. The finished sustained release beads along with the Low Load Immediate Release Morphine Sulfate beads were inidividu ally filled into the same gelatin capsules at a combined strength of 60 Mg. The sustained released beads comprised 90~ or 54 mug of strength 10/05 '01 THU 16:15 [TX/RX NO 9561] 48 and the Immediate Release Beads comprised 10% or 6 mg of the capsule strength.

The capsules were then subjected to dissolution testing. Dissolution testing was conducted on the finished products via USP Apparatus II-(Paddle Method). The capsules were placed into 700 ml of simulated gastric fluid (without enzymes) for the first hour at 100 rpm and 37 9

C,

and then placed into 900 ml of simulated intestinal fluid (without enzymes) after the first hour. The results of dissolution testing is set forth in Table 17 below.

TABLE 17 Time Morphine Sulfate Dissolved 1 hour 10.4% 2 hours 11.4% 15 4 hours 17.5% 8 hours 31.8% 12 hours 54.0% 18 hours 88.6% 24 hours 102.3% EXAMPLB Beads with a higher loading of morphine sulfate were produced with the use of the powder layering technique in the Glatt Rotor Processor. The formulation of the high load beads is set forth as per Table 18 in Example The sustained-release coating comprised an acrylic polymer Eudragit® RS/RL). A HPMC protective coating was also included after the Eudragit layer to further enhance stability. The formula of the sustained-release coating of Example 5 is set forth in Table 18 below.

TABLE 18 Ingredient Amt/Unit (ma) Percent Morphine (high load) based beads 106.33 mg 87.96% Retardant Coating Eudragit RS 30 D 5.05 mg 4.18% Eudragit RL 30 D 0.27 mg 0.22% Triethyl Citrate 1.06 mg 0.88% Talc 2.13 mg 1.76% Final Overcoat Opadry Blue YS-1-10542A 6.04 mg Purified Water qs Total 120.88 mg 100.0% The sustained-release and the final coatings were ap- S: plied as follows. The Eudragit RS/RL 30D was plasticized with triethyl citrate and talc for approximately 30 min- Sutes. A load of the morphine sulfate beads was charged into j S 20 a Wurster Insert of a Glatt equipped with a 1.2 mm spray nozzle and the beads are coated to a weight gain of The final protective Opadry dispersion overcoat was then applied in the Wurster Insert. Upon completion the beads were cured for two days in a dry oven of 45"C. The cured beads 25 were then filled into gelatin capsules at a 60 mg strength.

I. The capsules were then subjected to dissolution testing. Dissolution testing was conducted on the finished products via USP Apparatus II (Paddle Method). The capsules were placed into 700 ml of simulated gastric fluid (without enzymes) for the first hour at 100 rpm and 37'C, and then placed into 900 ml of simulated intestinal fluid (without enzymes) after the first hour. The results of dissolution testing is set forth in Table 19 below.

TABLE 19 Time Morphine Sulfate Dissolved 1 hour 10.4% 2 hours 11.4% 4 hours 17.5% 8 hours 31.8% 12 hours 54.0% 18 hours 88.6% 24 hours 102.3% EXAMPLE 6 Matrix Beads Matrix Beads with a higher loading of morphine sulfate were produced with the use of the powder layering technique in the Glatt Rotor Processor. The formulation of the high load matrix beads is set forth in Table 20 below.

TABLE High Load Percent Ingredient Bead ma/unit Morphine Sulfate Powder 60.0 mg 46.0% Lactose 12.0 mg 9.2% Eudragit RS30D 29.10 mg 22.4% Povidone C-30 5.80 mg Sugar Beads 16.80 mg 12.9% Opadry 6.50 mg Purified Water qs Total 130.20 mg 100% The matrix component is comprised of an ethylcellulose polymer Aquacoat ECD 30). A HPMC protective coat was also included after the aquacoat layer to further enhance stability.

The matrix beads were made as follows. The Aquacoat ECD 30 was plasticized with tributyl citrate for approximately 30 minutes. Morphine sulfate powder and lactose 25 were blended for approximately 5 minutes in a hobart mixer.

,A load of sugar beads was charged into the rotor insert of a Glatt equipped with a 1.2 mm spray nozzle/powder feed assembly. An Accurate Powder Feeder was positioned over the spray nozzle/powder feed assembly and charged with the morphine sulfate/lactose blend. The morphine sulfate/ lactose blend is then layered onto the sugar beads using the plasticized hydrophobic polymer dispersion Aquacoat ECD 30 and tributyl citrate) as the binding agent.

Upon completion of the layering process the final protective Opadry dispersion overcoat was then applied. The beads were then cured for one day in a dry oven of The cured beads were then filled into gelatin capsules at a 60 mg strength.

The capsules were then subjected to dissolution testing. Dissolution testing was conducted on the finished products via USP A~pparatus II-(Paddle Method). The capsules were placed into 700 ml of simulated gastric fluid (Without enzymes) for the first hour at 100 rpm and 37'C, and then placed into 900 ml of simulated intestinal fluid (without enzymes) after the first bour. The results of diSSo1lution testingj is set forth in Table 21 below.

TABLt 21, Time Morphine. Sulfate Dissolved 1 hour 32.4% 2 hours 44 B% :4 hours 59-6% 8 hours 76.6% 12 hours 88.0% hours 97.6% *24 hours 102.2%s :Fourteen normal healthy human subjects were enrolled in a six way crossover, randomized, open label study assessing the effect of food on the phiarmacokinetics and pharmtacodynamics of a single dose of either example 4, S or 6 iho without food. Plasma samples were analyzed for morhin leelsandthefollowing pharmacokinetic results 25 were calculated, and the results are set forth in Table 22 below.

_tIBLEC 22 Pharmacokinetic 1'larauieter Per GO mg Dose Example AUC Cm a x Tmiax kMumber Ii l~r) .Lngq/Ml) L O-Urs I 4 Fasted 120 6.1 4 Fed 131 8_.3 8.8 Fasted 149 11.3 6.7 Fed 159 11-5 6.4 6 Fasted 154 14.3 1.8 6 Fed 154 12.7 2.8 '01 THU 16:15 [TX/RX NO 9561] 52 EXAMPLE 7 Hvdromorphone HC1 8 mq Once-a-Day Capsules Drug Loading Hydromorphone beads were prepared by dissolving hydromorphone HC1 in water, adding Opadry Y-5-1442 and mixing for about 1 hour to obtain a 20% w/w suspension.

This suspension was then sprayed onto Nu-Pareil 18/20 mesh beads using a Wurster insert.

First Overcoat The loaded hydromorphone beads were then overcoated with a 5% w/w gain of Opadry Light Pink using a Wurster insert. This overcoat was applied as a protective coating.

15 Retardant Coat After the first overcoat, the hydromorphone beads were then coated with a 5% weight gain of a retardant coating mixture of Eudragit RS 30D and Eudragit RL 30D at a ratio of 90:10, RS to RL. The addition of Triethyl Citrate (a plasticizer) and Talc (anti-tacking agent) was also included in the Eudragit suspension. The Wurster insert was used to apply the coating suspension.

Second Overcoat 25 Once the retardant coating was complete, the hydromorphone beads were given a final overcoat of Opadry Light Pink to a 5% weight gain using a Wurster insert.

This overcoat was also applied as a protective coating.

Curing After the completion of the final overcoat, the hydromorphone beads were cured in a 45*C oven for 2 days.

0*00 .00.

fe Enlcapsulation Beads were hand filled in size #2 clear gelatin capsules at an 8 mg strength of Hydromorphone HCl.

The formulation for Example 7 is set forth in Table 23 below: TABLE Z23 HYDROMORPHONE HC1 a mg ONCE A DAY CA~PSULES Ingredient mg/capsul e Loading Ilydromorphone HCl 8.00 Opadry Light Pink (Y-5-1442) 4.00 Purified Water'. q .s.

18/20 Mesh Sugar Spheres 1148.00 Overcoa ting Opadry Light Pink (Y-5-1442) 8.40 Purifiled Water' 1 ~s RetardantCoating Eudrait RS30D27.60 Eudrait RL30D20.80 Triety Cirate1.68 Talc3.36 Purified Water' 1 ~s Second Overcoating Opadry Light Pink (Y-5-1442) Purified Water' Encapsulation Size #2 Clear Hard Gelatin Capsules n/a Total Fill weight 1191.44 mg -Used in processing and remains as residual moisture only.

2 Dry weight.

0O 0e o.

**o*o 0

S

S 0 o.

@050

OS«

*0 5 0

S.<

Dissolution Testing The above capsules were tested using USP methodology and were found to have the following results: Time Initial 1 hour 17.2 2 hours 48.4 4 hours 77.4 8 hours 93.3 12 hours 97.2 18 hours 98.8 24 hours 98.8 A single-dose randomized, crossover bioavailability study was conducted with the above 8 mg controlled release hydromorphone HCl capsules and two immediate release 4 mg tablets (Dilaudid e as the reference in fed and fasted conditions. Blood samples were assayed for hydromorphone levels and the following pharmacokinetic parameters were calculated. The results are provided in Table 24 below: TABLE 24 Group AUC IR T. CMO T112 (hr) (pg/ml) (abs) CR Fasted. 21059 101 4.9 1259 2.56 CR Fed, 25833 106 4.6 1721 3.92 IR Fasted*" 20903 100 0.85 3816 0.18 IR Fed.. 24460 100 1.15 3766 0.32 CR Example 7 IR Dilaudid The examples provided above are not meant to be exclusive. Many other variations of the present invention would be obvious to those skilled in the art, and are contemplated to be within the scope of the appended claims.

Claims (7)

1. A method of effectively treating pain in humans, comprising orally administering to a human patient on a once-a-day basis an oral sustained release opioid pharmaceutical composition comprising a plurality of inert pharmaceutical beads coated with an analgesically effective amount of an opioid analgesic, said opioid coated beads overcoated with an effective amount of at least one hydrophobic polymer selected from the group consisting of a pharmaceutically acceptable acrylic polymer, a hydrophobic cellulosic material, and combinations thereof, said pharmaceutical o composition providing a time to maximum plasma concentration T(max)from about 2 to 8 hours and a maximum plasma concentration C(max) which is :0 from about 2.6 to 3.4 times the plasma level of said opioid in said patient at 24 hours after single administration of the dosage form. S2. The method of claim 1, wherein said opioid is selected from the group consisting of hydromorphone, oxycodone, dihydrocodeine, codeine, dihydromorphine, morphine, buprenorphine, salts of any of the foregoing, and mixtures of any of the foregoing.

3. The method of claim 1, wherein said opioid is selected from the group consisting of alfentanil, allylprodine, alphaprodine, anileridine, benzylmorphine, bezitramide, buprenorphine, butorphanol, clonitazene, codeine, desomorphine, dextromoramide, dezocine, diampromide, dihydrocodeine, dihydromorphine, dimenoxadol, dimepheptanol, dimethylthiambutene, dioxaphetyl butyrate, dipipanone, eptazocine, ethoheptazine, ethylmethylthiambutene, ethylmorphine, etonitazene, fentanyl, heroin, hydrocodone, hydromorphone, hydroxypethidine, isomethadone, ketobemidone, levorphanol, levophenacyl morphan, lofentanil, meperidine, meptazinol, metazocine, methadone, metopon, myrophine, nalbuphine, narceine, normorphine, norpipanone, opium, 4 As oxycodone, oxymorphone, papaveretum, pentazocine, phenadoxone, phenomorphan, phenazocine, phenoperidine, piminodine, piritramide, 56 proheptazine, promedol, properidine, propiram, propoxyphene, sufentanil, tramadol, tilidine, salts thereof, and mixtures thereof.

4. The method of claim 1, wherein said opioid is morphine and the maximum plasma concentration of said opioid is from about 2 ng/ml to 14 ng/ml. The method of claim 1, wherein said opioid is morphine and the maximum plasma concentration of said opioid is from about 3 ng/ml to 8 ng/ml.

6. The method of claim 1, wherein said opioid analgesic consists of from about 2 mg to 64 mg hydromorphone.

7. The method of claim 1, wherein said opioid analgesic consists of from about 5 mg to 800 mg morphine. 0 000

8. The method of claim 1, wherein said opioid analgesic consists of from about 5 mg to 400 mg oxycodone. 0 9. The method of claim 1, wherein the maximum plasma concentration C(max) 0O* is about 2.6 times the plasma level of said opioid in said patient at 24 hours after administration of the dosage form. method of claim 1, wherein the maximum plasma concentration C(max) is about 3.4 times the plasma level of said opioid in said patient at 24 hours p after administration of the dosage form.

11.The method of claim 1, wherein the maximum plasma concentration C(max) is about 3.0 times the plasma level of said opioid in said patient at 24 hours after administration of the dosage form.