AU703836B2

AU703836B2 - Equipment for continuously manufacturing metal coils and metal coil manufacturing method

Info

Publication number: AU703836B2
Application number: AU60621/98A
Authority: AU
Inventors: Yoshikatsu Nohara; Shunji Shoda
Original assignee: Nippon Steel Corp
Current assignee: Nippon Steel Corp
Priority date: 1995-05-08
Filing date: 1998-04-02
Publication date: 1999-04-01
Anticipated expiration: 2016-05-07
Also published as: AU6062198A

Description

S F Ref: 363127D1

AUSTRALIA

PATENTS ACT 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT

ORIGINAL

Name and Address of Applicant Nippon Steel Corporation. of 6-3, Otemachi 2-chome, Chiyoda-ku, Tokyo, 100-71. JAPAN Actual Inventor(s): Address for Service: Yoshikatsu Nohara and Shunji Shoda Spruson Ferguson, Patent Attorneys Level 33, St Martins Tower, 31 Market Street Sydney, New South Wales, 2000, Australia s r Invent' n Title: Equipment for Continuously Manufacturing Metal Coils and Metal Coil Manufacturing Method The following statement is a full description of this invention, including the best method of performing it known to me/us:l.1.BPUI(X287:AJS

DESCRIPTION

Equipment for Continuously Manufacturing Metal Coils and Metal Coil Manufacturing Method TECHNICAL FIELD The present invention relates to an apparatus for producing continuously a metallic coil and a metallic coil production process, wherein a common steel, a stainless steel, an electromagnetic steel or the like is continuously cast at a high speed, for example, by a twin-roll type continuous casting machine, into a thin strip-like slab which is then continuously hot-rolled and heat-treated at a high temperature and a high speed and cooled and optionally pickled and trimmed to produce a strip of the above steel.

BACKGROUND ART In recent years, in the field of iron and steel, for example, a process of continuous casting a thin strip-like slab, hot rolling and heat treating using a device for continuously casting a thin strip-like slab, a hot rolling machine, a heat-treating furnace and the like provided in sequence has been adopted for the production of steel strips from the viewpoint of improving the productivity by the elimination of steps, reduction in cost of installa ion and basic cost of fuel and the like.

t?he development of a twin-roll type continuous casting method using two rolls, as disclosed, for example, in Japanese Unexamined Patent Publication (Kokai) No. 63- 224846, has led to the practical use of the process of continuous casting/hot rolling/heat treating. In the process of continuous casting of a thin strip-like slab/hot rolling/heat treating process, for example, a molten steel is poured into between two rolls and directly cast in a continuous manner into a thin strip-like slab having a -thickness of 2 to 6 mm, and the thin strip-like slab is hot-rolled and heat-treated to prepare a strip which is then coiled by means of a coile: to prepare a coiled, hot-, S2 rolled coil.

An iron oxide scale is generally present on the surface of the hot-rolled coil prepared by the above process, and the shape of both side edge portions of the coil is uneven. For this reason, before machining the hot-rolled strip, the strip should be treated by using a pickling device for removing the scale and a trimmer for trimming both side edge portions of the strip.

A conventional method used for this purpose comprises passing a coiled, hot-rolled coil, having a thickness of 2 to 6 mm, through a pickling device provided in a separate line to remove a scale present on the surface of the coil, cold-rolling the pickled strip to a thickness of 0.2 to 3 mm and coiling the cold-rolled strip to deliver the strip as a coldrolled coil. In the production of a cold-rolled coil by the above conventional method, however, two steps, pickling and cold rolling, should be additionally provided in a separate line, posing problems such as increased cost of installation and basic cost of heat, lowered productivity and the like.

*i [N:\LIlI .101480K;KI Il 3 1 As described above, in recent years, the practical use of the twin-roll type continuous casting method has made it possible to continuously cast a thin strip-like slab having a thickness of 2 to 6 mm which is then hot-rolled to a strip having a thickness of not more than 2 mm. This has enabled the step of cold rolling to be eliminated. Since, however, hot rolling increases the surface area of the strip, there is an ever increasing demand for an improvement in efficiency of the steps of pickling and trimming.

On the other hand, when the step of pickling and the step of trimming are provided in series with the continuous casting/hot rolling/heat treatment process, the whole line must be ceased (or stopped) for repair or maintenance in any one step or for other reasons, resulting in lowered productivity.

[N LIILBLIO 1480: KII I 4 Disclosure of the Invention It is the object of the present invention to overcome or substantially ameliorate the above disadvantages.

There is disclosed herein an apparatus for producing continuously a metallic coil from a thin strip-like slab, comprising: a device for continuously casting a thin strip-like slab, a hot rolling machine for hotrolling the thin strip-like slab cast by the device, and a heat-treating furnace for heattreating the strip rolled by the hot-rolling machine; a cooler for cooling the strip heattreated in the heat-treating furnace; a vertical carrying device for carrying the strip cooled in the cooler with the carrier direction of the strip switched to the vertical direction; a pickling device for pickling the cooled strip carried by the vertical carrying device; a side trimmer for trimming both side edge portions of the pickled strip; a shear for cutting the side-trimmed strip in the widthwise direction thereof and a coi!er having two take-up reels serving both as a coiler and an uncoiler, said coiler being provided in proximity to the vertical carrying device, said devices being arranged in sequence to constitute a line of continuous casting, hot rolling, heat treatment, and pickling; and a shear line being arranged, in parallel with the line, for introducing the strip cooled in the cooler into a pinch roll provided upstream of the shear line, by a carrying roll provided downstream of the vertical carrying device.

20 Preferably, the carrier roll is extended to provide, in parallel with the continuous casting/hot rolling/heat treatment line, a trimmer line for introducing the strip cooled in the cooler into the pinch roll provided upstream of the trimmer and conducting trimming and shearing.

Preferably, a device for heat-treating the shear plane of the strip is further provided downstream of the trimmrzr.

Preferably, a strip carrying device moves over the pickling device, while grasping a front end of the strip, to immerse the strip into a pickling solution.

Preferably, the vertical carrying device comprises a steel wire belt pressed in contact with both sides of the strip and a drive roller for dividing the steel wire belt.

[N.'l.:II.Ll01480():Klil Brief Description of the Drawings A preferred form of the present invention will now be described by way of example with reference to the accompanyirg drawings, wherein: Fig. 1 is a schematic typical front view showing the apparatus for continuously casting a metallic coil according to one embodiment of the present invention; Fig. 2 is a schematic typical front view showing the apparatus for continuously casting a metallic coil according to another embodiment of the present invention; IN I.LII0480: Kil Fig. 3 is a schematic typical front view showing the apparatus for continuously casting a metallic coil according to a further embodiment of the present invention; Fig. 4 is a schematic typical front view showing the system for continuously casting a metallic coil according to a yet further embodiment of the present invention; Fig. 5 is a schematic typical front view partly in section showing the state of movement, within the pickling tank, of a strip carrying device used in the present invention, for carrying a strip through a pickling tank, and Fig. 5 a schematic typical front view partly in section showing the state of movement of the above strip carrying device within a washing/drier section; Fig. 6 is a schematic side view partly in section showing a strip carrying device used in the present invention, for carrying a strip through a pickling tank, with the strip being in a released state, and Fig. 6 a schematic side view partly in section showing the above strip carrier device with the strip being grasped thereby; S" 20 Fig. 7 is a schematic front view of a vertical pass carrier device used in the present invention; and Fig. 8 is a schematic front view of a carousel type coiler used in the present invention.

BEST MODE FOR CARRYING OUT THE INVENTION 25 The best mode for carrying out the present invention will now be described with reference to the accompanying drawings.

At the outset, a system shown in Fig. 1 will be described.

In the apparatus shown in Fig. 1, a hot rolling machine is provided in proximity to a twin-roll type continuous casting machine, a cooler is provided on the outlet side of the hot-rolling machine, and a pickling device, a side trimmer, and a coiler are provided nn theoutlet side of the cooler.

Specifically, in Fig. 1, a thin strip-like Ilab 1 which has been continucusly cast by means of a twin roll 2a, 2b of a twin-roll type continuous casting machine 2 is fed by means of pinch rolls 3 into a hot rolling machine 4 where the thin strip-like slab is hot-rolled to a strip IS which is then introduced into a heat-treating furnace Pinch rolls 6 and pinch rolls 7 are provided respectively on the inlet side and the outlet side of the heat-treating furnace, and the tension of the strip within the heattreating furnace is controlled by means of the pinch rolls 6 on the inlet side and the pinch rolls 7 on the outlet side of the heat-treating furnace.

A cooler 8 is provided downstream of the heat-treating furnace to cool the strip IS at 800 to 1250 0 C, discharged from the heat-treating furnace 5, to a temperature of about 100°C. In order to achieve rapid cooling at a rate of not less than 40°C/sec, the cooler 8 is provided with a slit nozzle.

A mechanical descaling device 9 (for example, a shot blasting device) is provided downstream of the cooler 8 to remove the scale present on the surface of the strip, 20 thereby improving the pickling efficiency in a pickling device which will be described later. A pickling device 11 is provided downstream of the descaling device 9 through pinch rolls 10 on the inlet side of the pickling device. A heat exchanger (not shown) for preventing a temperature 2. 5 rise of the pickling solution P is provided within a pickling tank 12 of the pickling device 11 and always circulates to offer high-temperature pickling and, at the same time, to prevent the pickling solution P from fuming.

A washing/drier section 13 (details not shown) is provided in the rear of the pickling tank 12 to wash the as-pickled strip with water and to dry the washed strip.

Pickling in the pickling device 11 is carried out by a dip pickling method, and sulfuric acid and fluoronitric acid are used in the pickling solution P. A spray method may be used on the downstream side in the pickling tank 12 in order to facilitate the regulation of the pickling time.

The pickled, washed and dried st.-rip IS ,ii charqcd from the pickling device 11 is passed through the pinch rolls 14 on the outlet side of the pickling device 11 into a trimmer where side edge portions of the strip is trimmed. A heater (edge heater) 16 for heating the shear plane of the trimmed strip is provided downstream of the trimmer The shear plane is heated at 900 to 11000C to remove strain created by work hardening.

Two coilers 17a, 17b are provided downstream of the heater, and the strip, of which the si-e edge portions have been heat-treated with the edge heater 16, is passed through pinch rolls 18a, 18b and coiled by means of the coilers. Just before the strip is coiled by a predetermined length, the strip being coiled is cut by means of the pinch roll 19 before the shear and the shear 20 to complete coiling of the strip by means of the coilers, thereby providing pickled coils 21a, 21b.

By virtue of the provision of the two coilers, upon completion of coiling by means of one coiler, the strip is coiled by means of the other coiler to permit continuous 20 operation.

In the drawing, numeral 22 designates an atmosphere control cover 23 provided under the twin roll, and numeral 23 an atmosphere control cover before the hot rolling machine and an atmosphere control cover behind the hot rolling machine.

An apparatus shown in Fig. 2 will now be described.

Fig. 2 shows an apparatus wherein a continuous casting of a thin scrip-like slab/hot rolling/heat treatment line I can be connected selectively to a pickling line II or a shear line IV.

Specifically, a shear line IV comprising: a feed roll 54 and a deflector roll 24, equipped with two snubber rolls and one guide, provided downstream of a cooler 8 provided on the outlet side of a heat-treating furnace 5 of the lin I of continuous casting of a thin st-rip like slab/hot rolling/heat treatment; and, dispo;sd throuqh the deflect or roll, a pinch roll 19, before a shear qcuippId with two snubber rolls and a guide, a shear 20, and a carousel type coiler 27 equipped with take-up reels 25, 26 serving both as a coiler and an uncoiler is provided. Further, a pickling line II comprising: a switchable vertical pass carrier device (vertical carrying device) 28 provided through pinch rolls 53 on the outlet side of the cooler 8; and a pickling device 11, a trimmer 15, an edge heater 16, and a shear 20 disposed through a mechanical descaling device 9 are provided in parallel with the shear line IV.

Therefore, the coiler is disposed below and in proximity to the pinch rolls 53 on the outlet side of the cooler, and the strip IS is bent downward and horizontally respectively by the deflector rolls 24a, 24b each equipped with two snubber rolls and one guide, provided downstream of the pinch rolls 14 and then coiled alternately by two reels of the coiler.

The above two lines are designed so that, during suspension of the pickling line for repair or maintenance, the strip from the line of continuous casting of a thin 20 strip-like slab/hot rolling/hot treatment may be introduced S* from the cooler 8 directly through the deflector roll 24 too. and the shear 20 into the take-up reels 25, 26 of the 0::coiler 27 without passing through the pickling line, thereby coiling the strip.

Fig. 3 shows an embodiment where, in the line shown in Fig. 2, the take-up reel 25 of the coiler 27 is used as an tt uncoiler.

Specifically, during suspension of the pickling line for repair or maintenance, a cooled strip is directly coiled by means of a take-up reel 25 through pinch rolls 53 provided on the outlet side of the cooler 8 to form a coil 21a. Thereafter, after the operation of the pickling line is resumed and during upetnsion of the line I of count inuou t istini of a thin strip-like slab/hot rolling/h,, a t.ret. I.rnt, t:e coil 21a i; uncoiled, anc t.h, strip i- 'rodu"-.i thr.)u,:h the- pinch rolls 5 and the vcrl.t ir l i-vi into 11-1lith picklino lirnt 11 and introduced through a pickling device, a trimmer, an edge heater, and a shear into the take-up reel 26 to coil the strip.

When both side edge portions of the strip is heattreated by means of the edge heater 16, there is a fear of both the side edge portions of the strip being oxidized. A useful heat treatment method for avoiding such an unfavorable phenomenon is that the heat treatment is performed in a chamber with an inert gas sealed thereinto and covered with an inert gas and the chamber is cooled to 400 0 C or below using an inert gas circulation type cooler (not shown).

Fig. 4 shows an embodiment where three lines, a shear line wherein a carousel type coiler is connec-d through a deflector roll, a trimmer line wherein a trimmer, a heat-treating device, a shear, and a coiler are provided, and a pickling line wherein a pickling device, a trimmer, a heat-treating device, a shear, and a coiler are connected through a vertical carrying device are provided, in parallel to one another, downstream of a heat-treating furnace in the line of continuous casting of a thin striplike slab/hot rolling/heat treatment so that the three lines are switchable.

Specifically, a carousel type coiler 27 is connected I s 25 through a carrier roll 54 and a deflector roll 24 equipped with one snubber roll and one guide, downstream of a cooler 8 in the line I of continuous casting of a thin strip-like slab/hot rolling/heat treatment to provide a shear line IV, and a pickling device 11, a trimmer 15, a heat-treating 30 device (edge heater) 16, a shear 20, and a coiler 27 are connected through a vertical pass carrier device 28 to provide a pickling line II in parallel with the .hear line

IV.

Furth'er, it is also possiible t(o 'in:t_ru'"t a tirmner line IIIt. ipecia- rlly, the itrrier r!I i, 4 provide t en the outlet ;ide ot the cooler 8 it 'r x i a pinth roll '51, a rinme 15), a pinch !l 1 1 p ji with I 1 1 1 snubber roll and a guide, a shear 20, and a coiler 27 are connected through a deflector roll 24a (equipped with one snubber roll) and 24b (equipped with two snubber rolls and one guide) to provide a trimmer line III.

By virtue of the above construction, three lines, that is, a line wherein a thin strip-like slab is subjected to hot rolling and heat treatment and then coiled, a line wherein a thin strip-like slab is subjected to hot rolling and heat treatment and then subjected to pickling, trimming, heat treatment, and coiling, and a line wherein a thin strip-like slab is subjected to hot rolling and heat treatment and then subjected to trimming, heat treatment, and coiling, are switchable.

In general, there are various requirements for coils, often necessitating a change in steps. In the present invention, a suitable line can be selected according to these various requirements to change the steps, and various coils can be easily produced through continuous or discontinuous operation.

20 Further, when repair or maintenance is performed in a part of the lines, switching to a different line may be conducted to continue the operation. Therefore, there is o" no need to cease (or stop) all the lines, enabling the productivity on the whole line basis to be improved.

As with the embodiment shown in Fig. 3, this S" embodiment includes a carousel type coiler 27 equipped with take-up reels 25, 26 usable for both coiling and uncoiling purposes. When one take-up reel 25 is connected to the vertical pass carrier device 28, for example, the 30 production system may be operated in such a manner that a coil 21a, which has been coiled by means of one take-up reel 25 through the line V of continuous casting of a thin strip-like slab/hot rolling/hot treatment/coiling, is uncoiled, introduced through the vertical pass carrier device 27, into the pickling/trinnmmer/heat: treatment/coiling line II to conduct pickli n, triminig anld heat tratm nti, and then coiled by meidns; oit the liuther tiikF-up rel 26. In this case, the pickling/trimmer/heat treatment/coiling line II can be operated independently of the continuous casting of a thin strip-like slab/hot rolling/hot treatment/coiling line.

Figs. 5 and show an embodiment of a structure of a strip carrier device 30 which is equipped with a mechanism 29 for detaching a strip IS and inti Jucing the strip IS into a pickling device 11 and movable over a pickling tank 12 and a washing/drier section 13.

As shown mainly in Figs. 2, 3, and 4, the strip carrier device 30, when a coil is subjected to pickling in discontinuous operation, functions to grasp the front end of a strip (or the front end of a dummy sheet), which, after coiling, has been uncoiled from, for example, a carousel type coiler 27 equipped with take-up reels 25, 26 serving both as a coiler and an uncoiler and introduced through the vertical pass carrier device 28 into the pickling tank 21, at the inlet of the pickling device as shown in Fig. 5 and to carry the strip to the outlet of 20 the pickling device as shown in Fig. 5 The strip carrier device 30 is provided so as to be movable on a guide rail 31, provided over the pickling device 11, through steel wires 45a, 45b by taking advantage of winches 44a, 44b each equipped with a drive M.

The detailed structure of the strip carrier device is shown in Figs. 6 and In the drawings, a strip carrier table 37 liftably suspends a detaching mechanism 29 guided by a guide wheel 33 using a lift actuator 32 provided on the strip carrier table.

The detaching mechanism 29 is provided with a manipulator 35 actuated by an actuator 34, and the front end 35a of the manipulator is constructed so as to be bendable inward through a bending portion 35c. The front.

end 35a is connected to a connecting member 31'b which i.: rotatably provided at a bending portion 35d provided on the side portion of a strip pushing portion 3 e.

When the strip carrier deviice 30( grasps thr front ,nlc of the strip, as shown in Fig. 6 the strip carrier device 30 with the front end 35a of the manipulator being disengaged is positioned at the front end portion of the strip IS, and the lift actuator 32 is descended to bring the strip pushing portion 35e in the detaching portion 29 into press contact with the strip IS.

Then, as shown in Fig. 6 the manipulator 35 is lowered by means of the actuator 34, and the connecting member 35b is rotated to bend the front end 35a of the manipulator inward, thereby grasping the strip IS.

When the front end of the strip is released, as shown in Fig. 6 the manipulator 35 is ascended, and the rotation of the connecting member 35b permits the manipulator 35a to be returned to the disengaged position, thereby releasing the front end of the strip.

According to the present invention, since the strip carrier device is provided so as to be movable within the pickling device, the coils can be moved one' by one within the pickling tank.

Further, the carrying speed of the strip carrier device can also be controlled in such a manner that when the strip is grasped and released by the front end of the manipulator, the carrying speed is reduced, while when pickling and washing are conducted, the carrying speed is S 25 increased.

Fig. 7 is an embodiment of the structure of a vertical pass carrier devic- 28.

Fig. 7 is a front view of the vertical pass carrier device, and a carrier unit pushing table 43 is provided on both surface sides of a strip IS. A drive roller 38 and an idle roll 41 are rotatably provided on the pushing table 43. Further, a s-eel wire belt 42 is looped on fthe roll;.

The pushing table 43 is moved in a reciprocative manner in the direction of the surface of the strip IS by m ,Nan, ,f the carrier unit pushing actuator 35, and t:nsion is applied also to the steel wire belt 42- by mean;s of a llt tension controller 40 provided on the pushing abl 4P.

When the strip IS is carried in the vertical direction, the carrier unit pushing table 43 is moved toward the strip IS to push the steel belt 42 against the surface of the strip. Further, the belt tension controller 40 is driven to impart a predetermined tension to the steel wire belt 42. In such a state, the drive roller 38 is rotated to move the steel wire belts 42 in the vertical direction, causing the strip IS sandwiched between the steel wire belts 42 to be carried in the vertical direction.

In a conventional process line, a rope or the like is usually passed through rolls corresponding to a path through which a strip is to be passed, and the strip is then guided into the line. In the present invention, It is also possible to pass the coils one by one in a batch process through the line.

Fig. 8 is an embodiment of a carousel type coiler equipped with two take-up reels usable for both coiling and uncoiling purposes.

20 A take-up reel 25 is used also as an unwinding reel, and a coil 21a coilcd by means of a take-up reel 25 is uncoiled through an uncoiling pinch roll 47.

cut In uncoiling the strip, a band binding the coil 21a is cut with a band cutter 49, and the front end of the _-Lrip 25 is guided by means of a guide chute 48 into between uncoiling pinch rolls 47 of the carounel type coiler 27 and fed into a pickling line.

In this case, the strip, which has been passed through the steps of pickling and trimming, is coiled by means of a o" 30 take-up reel 26 with a revolution device 46 of the carousel type cciler 27 being stopped. Numeral 50 designates a belt wrapper.

The process for producing a metallic coil according to the present invention will be described.

At the outset, a thin strip-like slab having a thickness of not more than 6 mm is cast, for example, by means of a twin-roll type continuous casting machine. Tho.

resultant thin strip-like slab is hot-rolled with a reduction ratio of not less than 30% by taking ci :antage of heat possessed by the thin strip-like slab by means of a hot rolling machine connected directly to the casting machine, and the resultant hot-rolled strip is heat-treated in a heat-treating furnace connected directly to the hot rolling machine while holding the temperature with a heat retaining cover so as not to lower the temperature of the thin strip-like slab to 800°C or below.

The heat treatment temperature is in the range of from 800 to 1250°C, preferably in the range of from 1100 to 1250°C. The strip discharged from the heat-treating furnace is transferred into a cooler where it is cooled from a cooling initiation temperature around 10000C to a temperature of 100°C or below at a rate of 20 to 40 0 C/sec.

The cooling serves to decrease the amount of a scale created on the surface of the strip and, at the same time, to prevent incergranular corrosion, thus preventing excessive pickling attributable to intergranular corrosion.

Subsequently, the cooled strip is introduced into a pickling device and immersed in a pickling solution contained in a pickling tank. The pickling solution contained in the pickling tank is at a temperature just below 100°C, and pickling at such a high temperature can 25 improve thE pickling reaction rate, enabling the pickling 4$ time to be shortened to 40 sec or less. After the completion of the pickling, the strip is washed with water and dried and discharged from the pickling device, and both side edge portions of the strip is trimmed with a side trimiauer. Then, the strip is passed through a heat-treating device where the shear plane of the strip is heated in the range of from 900 to 1100°C to remove strain created by work hardening, of the shear plane of the strip, caused by the side trimmer.

When -the shear strain has been removed, hreaking ui: the strip attributable to the shear strain can be preventtc~ at the time of, for example, cold rollin, or cold workinq

I

of the strip.

Side edge portions of a strip prepar.1 by continuously casting a thin strip-like slab by means of a twin-roll type continuous casting machine and hot-rolling the thin striplike-slab conducted by the present invention have a disordered shape and are uneven, and when the hot-rolled strip as such is cold-rolled with a high reduction ratio under high tension, there is a possibility that cracks are created with the uneven portions serving as an origin of the cracks, resulting in breaking of the strip. In the present invention, after the side edge portions of the strip are trimmed, the shear strain created by work hardening due to trimming is removed by heat treatment, thereby avoiding the above unfavorable phenomenon.

The strip is then passed through a shear where cutting of front and rear ends of the strip or cutting of the strip in the widthwise direction thereof for the purpose of providing the necessary quantity of the coil is performed.

The coil is then coiled by a take-up reel.

Further, according to the present invention, besides the above embodiment wherein a pickling line is connected to the heat treatment line, that is, the line of continuous casting of a thin strip-like slab/hot rolling/heat treatment, it is also possible to use an embodiment where the trimmer line or the shear line is connected to the above heat treatment line.

Specifically, a vertical pass carrier device for switching the strip carrier line is provided on the outlet side of the cooler, and, in addition, a coil car is 30 provided for each of th' two take-up reels serving for both :coiling and uncoiling purposes, such as in a carousel type coiler, to permit the coil to be delivered and received, thus enabling two to three series of lines to be operated independently of one another.

Therefore, according'to the process of the present invention, in the case of suspension of the ca-tinq, hot rolling, heat treatment or pickling device for repair, for example, when only the device for continuously producing a thin strip-like slab can be operated, or alternatively when only the pickling and trimmer devices can be operated, the line pass may be switched to conduct the change of steps, thereby producing a treated coil.

EXAMPLE

A continuous casting/hot rolling/heat treatment/ pickling device shown in Fig. 1 was provided. At the outset, a thin strip-like slab of stainless steel, having a thickness of 2 to 4 mm and a width of 800 to 1300 mm was continuously cast at a rate _f 30 to 150 m/min, and the thin strip-like slab of stainless steel having a temperature of 1200 0 C was hot-rolled with a reduction ratio of not less than 30% to prepare a stainless steel strip having a thickness of 1.5 to 2.7 mm. The strip was then passed through a heat-treating furnace where it was heattreated at 1100 to 1250 0 C for 4 to 10 sec. The heattreated strip was then cooled to 100 0 C at a rate of 0 C/sec. The cooled strip was then shot-blasted and then 20 introduced into a pickling tank, containing a pickling solution of sulfuric acid and fluoronitric acid, where pickling was performed under conditions of pickling solution temperature 70 0 C and immersion time 30 sec. The pickled strip was then washed and dried in a washing/drying section. The dried strip was passed through a trimmer.

The shear plane was heat-treated by means of an edge heater in an inert atmosphere of 900 to 1100 0 C, and the strip was then cooled and coiled by means of a coiler to produce a pickled coil.

The pickled coil thus obtained had good surface appearance, no cracks, an even internal texture and no fear of intergranular corrosion, that is, a stable structure, demonstrating that it had a good quality. Further, as compared with the conventional off-line pickling, the handling cost for pickling can be greatly reduced and, at the same time, the pickling time can be greatly shortenid.

A main object of the present invention is to connect a pickling/trimmer/heat treatment line to a continuous casting of a thin strip-like slab/hot rolling/heat treatment process, thereby realizing a continuous operation of continuous casting of a thin strip-like slab/hot rolling/heat treatment/pickling/trimmer/heat treatment.

However, the present invention aims also to minimize cease (or stop) of the whole line for repair or maintenance of the line and, when different treatment steps are required, to provide a plurality of switchable lines, which permit various combinations of steps, thereby widening the range of combinations of treatment steps.

It should be noted that the present invention is not limited to the above embodiments and the type, structur., mechanism, number, dimension, configuration, operating conditions, etc. regarding elements constituting devices and apparatus necessary for constructing the present invention may be varied and modified depending upon materials used, operating conditions, etc. so far as such variations and modifications meet the construction of the 20 present invention defined in the claims.

Steel materials usable in the present invention include common steels, stainless steels, electromagnetic steels, and other steels such as special steels.

"INDUSTRIAL APPLICABILITY S, 25 In the present invention, a pickling device and a .trimmer are provided in direct connection with a line for continuous casting of a thin strip-like slab/hot rolling/heat treatment, contributing to a reduction in cost of the steps of pickling and trimming and shortening of the period for delivery. Further, a line of continuous casting of a thin strip-like slab/hot rolling/heat treatment and a pickling line, a trimmer line, or a shear line can be operated in a switchable manner. Therefore, there is no need to cease (or stop) the whole series of lines. for reasons of repair or maintenance of each step, enabling the prevention of a lowering in productivity and the prevent ien of an increase in the quantity of coil in proces;s and the, stock of coil.

In general, there are various requirements for coils, often necessitating the change of steps. In the present invention, a suitable line can be selected according to these various requirements to change the steps, and various coils can be easily produced through continuous or discontinuous operation.

Therefore, the production of a metallic coi? according to the present invention is very advantageous from the viewpoint of industry.

*4 •4

Claims

1. An apparatus for producing continuously a metallic coil from a thin strip-like slab, comprising: a device for continuously casting a thin strip-like slab, a hot rolling machine for hot- rolling the thin strip-like slab cast by the device, and a heat-treating furnace for heat- treating the strip rolled by the hot-rolling machine; a cooler for cooling the strip heat- treated in the heat-treating furnace; a vertical carrying device for carrying the strip cooled in the cooler with the carrier direction of the strip switched to the vertical direction; a pickling device for pickling the cooled strip carried by the vertical carrying device; a side trimmer for trimming both side edge portions of the pickled strip; a shear for cutting the side-trimmed strip in the widthwise direction thereof and a coiler having two take-up reels serving both as a coiler and an uncoiler, said coiler being provided in proximity to the vertical carrying device, said devices being arranged in sequence to constitute a line of continuous casting, hot rolling, heat treatment, and pickling; and a shear line being arranged, in parallel with the line, for introducing the strip cooled in the cooler into a pinch roll provided upstream of the shear line, by a carrying roll provided downstream of the vertical carrying device.

2. The apparatus according to claim 1, wherein the carrier roll is extended to provide, in parallel with the continuous casting/hot rolling/heat treatment line, a trimmer line for introducing the strip cooled in the coolcr into the pinch roll provided upstream of goo&*: the trimmer and conducting trimming and shearing.

3. The apparatus according to claim 1, wherein a device for heat-treating the shear plane of the strip is further provided downstream of the trimmer.

4. The apparatus according to claim 1, wherein a strip carrying device moves 25 over the pickling device, while grasping a front end of the strip, to immerse the strip into a pickling solution.

5. The apparatus according to claim 1, wherein the vertical carrying device comprises a steel wire belt pressed in contact with both sides of the strip and a drive roller for dividing the steel wire belt. 30 Dated 30 March, 1998 Nippon Steel Corporation Patent Attorneys for the Applicant/Nominated Person SPRUSON FERGUSON 0lX O Ki II EQUIPMENT FOR CONTINUOUSLY MANUFACTURING METAL COILS AND METAL COIL MANUFACTURING METHOD Abstract Equipment for continuously manufacturing metal coils includes a cooling apparatus (18) provided on the downstream side of a heat treatment furnace in a continuous thin casting production, hot rolling and heat treatment line with acid cleaning equipment, a trimmer a heating apparatus a shearing machine (20) and a winder arranged on the downstream side of this cooling apparatus. This invention enables an acid cleaning line, a trimmer line or a shearing line to be switchably connected to the continuous thin casting production, hot rolling and heat treatment line, and each of these lines to be operated continuously or non-continuously (independently). p. «o* *oe o IN\III I Jo lIJXI) KilI