AU703817B2 - Method and apparatus of forming corrosion protection coatings on prestressing strand - Google Patents

Description

S F Ref: 314683

AUSTRALIA

PATENTS ACT 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT

ORIGINAL

I

e Name and Address of Applicant: Actual Inventor(s): Address for Service: Invention Title: Kurosawa Construction Co., Ltd 1-36-7 Wakaba-cho Chofu-shi Tokyo

JAPAN

Takeshi Hasui and Takatsugu Fujikawa Spruson Ferguson, Patent Attorneys Level 33 St Martins Tower, 31 Market Street Sydney, New South Wales, 2000, Australia Method and Apparatus of Forming Corrosion Protection Coatings on Prestressing Strand The following statement is a full description of this invention, including the best method of performing it known to me/us:- 5845 Description The present invention relates to a method and an apparatus of formling corrosion protection coatings on prestressing strand to be used as tensioning member in a prestressed concrete structure, and particularly to a method and an apparatus of forming an individually protected strand by synthetic resin coatings.

1o To introduce prestress in concrete with a pre-tensioning method or a post-tensioning method, prestressing strands are used as tensioning members. At present, prestressing strands are used with no corrosion protection coatings thereon.

Appearance of prestress in the concrete is mainly attributable to the bond 15 between the surrounding concrete and the prestressing strand surfaces, Sspecifically the helical dents of the strand surfaces formed with twisting of the •side wires. Therefore, the forming of corrosion protection coatings on prestressing strand will reduce appreciably the width and depth of every helical dent of the strand, accordingly reducing the bond of the strand surfaces to the surrounding concrete.

~To prevent reduction of the bond of the prestressing strand surfaces to the surrounding concrete, Japanese Patent 59-130960(A) proposed an "anticorrosion strand for use in prestressed concrete structure". It discloses a strand ere•* which has thick synthetic resin coatings on the strand surfaces and sand particles S 25 being blown against the coatings to be partly buried and exposed.

Conventional prestressing strands, however, have anti-corrosion coatings only on their outer surfaces; and no coatings are applied to the spaces between the core steel wire and the surrounding steel wires. If there are pinholes in the anti-corrosion coating of the prestressing strand, damp air or water will enter the coating through its pinholes, whereby ,\libpljOO467:zl corrosion will occur in the core and surrounding wires inside.

As for the conventional prestressing strand having a sand-buried coating thereon, disadvantageously extra work is required for attaching sand particles on the strand, and if such rough-surfaced strands are gripped and pulled with hands, there is a risk of hurting the hands.

WO 92/08551 relates to a coated and filled metal strand composite material comprising a wire strand coaced and impregnated with an impermeable epoxy based resin. Impregnation and coating are effected by passing a fully formed, cleaned and heated strand through a coating line modified to include a mechanism for temporarily opening successive sections of the strand such that the strand passes into the coating line in an opened state. Then the strand wires 15 are coated with a thermosetting epoxy resin and the strand is reclosed. This forces any excess melted epoxy resin out throughi the closing wires and provides for a filling of the dents on the outside of the spiraled strand. The epoxy coated S* strand can then be embedded in an epoxy coating with abrasive or grip-form particles to provide improved bond with concrete. Then the coating on the 20 strand is cured by being passed through a quench tank.

One object of the present invention is to provide a method of forming corrosion protection synthetic resin coatings on a prestressing strand, which assures that a prestressing strand is prevented from corrosion and that a corrosion protection coated strand can be handled without the fear of hurting the hands without reducing the bond of the strand surface to the surrounding concrete.

Another object of the present invention is to provide an apparatus of forming corrosion protection synthetic resin coatings on a prestressing strand to assure that the strands are prevented from corrosion and that a corrosion protection coated strand can be handled without the fear of hurting the hands without reducing the bond of the strand surface to the surrounding concrete. The subject matter of the present invention is specified in the claims.

To attain these objects a method of forming corrosion protection coatings on prestressing strands according to the present invention comprises the steps of: untwisting sequentially selected lengths of a pre-stressing strand having a core steel wire and plural surrounding steel wires wound about the core wire; applying pulverized synthetic resin on each of the surrounding and core steel wires thus untwisted to form coatings on all steel wires; heating and melting such I 'lihnl00467 nmi 2a synthetic resin applied to all steel wires; and winding the untwisted sequential length of the resin-coated surrounding steel wires about the core steel wire.

Also, an apparatus of forming corrosion protection coatings on prestressing strands according to the present invention comprises: means for loosening and untwisting sequentially selected lengths of a prestressing strand having a core steel wire and plural surrounding steel wires wound about the core S* e e a In \IlI00467 znIl 3 wire; means for applying pulverized synthetic resin on each of the surrounding and core steel wires thus untwisted to form coatings on all steel wires; means for heating and melting such synthetic resin applied to all steel wires; means for cooling the resin-coated surrounding and core steel wires; and means for tightening and winding the untwiste2 sequential length of the resin-coated surrounding steel wires about the core steel wire.

According to the present invention, sequentially selected lengths of a prestressing strand are untwisted one after another; pulverized synthetic resin is applied on each of the surrounding and core steel wires thus untwisted; such synthetic S resin applied to all steel wires is heated and melted; and the resin-coated surrounding steel wires are wound about the core steel wire, whereby all of the core and surrounding steel wires are evenly coated with synthetic resin, providing coatings without reducing the width and depth of each dent of the twisting of the surrounding steel wires about the core steel wire, thus enabling the corrosion protection twisted wires to stick to the surrounding concrete as firm as noncoated twisted wires.

Arrangement of resin applying means and heating means between untwisting means and twisting means permits a series of such coating steps to be performed sequentially and continuously.

Other objects and advantages of the present invention will be understood from the following preferred embodiments of the present invention which are shown in accompanying drawings.

Fig.l shows schematically an apparatus of forming corrosion protection coatings on prestressing strands; Fig.2 is a cross section of a prestressing strand; Fig.3 is a front view of loosening-and-untwisting m:eans; Fig.4 is a side sectional view of loosening-and-untwisting means; Fig.5 shows schematically a core-length adjuster; Fig.6 shows the manner in which electrostatji plication of pulverized synthetic resin on prestressing str, .u is effected; 1 -1 4 Fig,7 Is a cross sect ion of the cot l ed core and surrounding steel wires |prior to the twisting .j thei unti sted iand conlod wires; Fig.8 is a side secti onal view of Lightcn ing-and -tl Is I ng means; Fig.9 Is a r-oss section of prestressing strand having corrosion protection coating on each wire; and shows another example of tightening-and-twisting means.

A prestressing strand 1 comprises a core steel wire la and a plurality of surrounding steel wires lb helically wound thereabout as shown in Fig.2. A uncoiling stand 2 bearing a coiled lot of such X: prestressing strand 1 feeds the prestressing strand 1 which is to be coated with a synthetic resin, and a coiling stand 14 at the downstream end is used to wind the coated strand in the form of coil. Specifically, between the uncoil ng stand 2 at tn Supstream end and the coiling stand 14 at the downstream end there are a pull-out roll 3, a polishing means 4, a looseningand-untwisting means 5, a coating means 6, a heating means 7, a primary coc i ng means 8, a tightening-and-twisting means 9, a secondary cooling means 10, a diameter measuring means 11 a S pinhole detecting means 12 and a pull-in means 13 in the order named. Wire expanding means 15a. 15b and 15c for keeping the surrounding steel wires lb :.part f om the core steel vire la of a prestressing strand 1 and a core-length adjusting means 21 are arranged between the loosening-and-untw isting means 5 and the tightening-and-twisting means 9.

The prestressing strand 1 is hauled off from the uncoiling stand 2 by the pull-out roll 3 at a predetermined speed, and the prestressing strand 1 is stretched between the uncoiling stand 2 and the coiling stand 14. The pul -out roll 3 compr ises upper and lower rolls 3a and 3b to grip and pull the prestressing strand 1 at a predetermined speed, which corresponds to the speed at which the prestressing strand 1 is fed whi le being coated wi th n syntho ic resili II hiIe st ranrd coit I ng n ppl lrati us.

The prest. ress I fig s trand 1 I s rih)ed w III wire I) rusIes o r, N ive rust, dust or fat from thie prestressirig strand I Ir the pol Siring unit 4. Then, the prestressiug strand 1 thus freed from rust and cleaned is fed to the loosening-and-untwisti ng un it 5 so that sequential lengths of prestressing strand 1 are untwlsted, and the surrounding steel wires lb are kept apart from the core steel wire la in the first, second and third wire expanding units 15a, 15b and As shown in Figs.3 and 4, the loosening-and-untwisting unit comprises a rotary disk 18 rotatably fitted in an annular radial bearing 17, which is fixed to a suationary stand :16. The rotary disk 18 has a core wire guide aperture 20 at its center and a plurality of surrounding wire guide apertures 19 on its circumference. Each guide aperture has a bush 19a or 20a of a hard metal such as alumina to prevent wearing and enlarging of tilhe guide hole.

A sequential selected length of prestressing strand 1 is untwisted by unwinding the end of the prestressing strand and by passing the core wire la and the surrounding wires lb thr-ough S the center and circumferential guide apertures respectively. As seen from Fig.1, the first and second wire expanders 15a and are placed upstream of the coating unit 6, and the third wire expander 15c is pl1aced between the first cooling unit 8 anrid the tightening-and-twisting unit 9.

These wire expanders 15a, 15b and 15c have substantial lythe same structure as the loosening-and-urtwisting unit 5, although the wire expanders 1.5a, 15b and 15c are larger than tihe looseningand-untwisting unit 5. Accordingly, tihe circumnferent i al gu i.de apertures of each wire expander are rpadial iy more apart. fromi tile center gu ide zapec, re than the circurforential guide oper tures of the loosen I g-ar -ur tw i S i ig un it 6 The core-length adjusting unit 21 is placed between the first wire expander 15a and the second expander 15b. The core-length adjusting unit 21 comprises a stationary sheave 22 and a movable sheave 23, and the movable sheave 23 is spring-biased for instance by a coiled spring 24 so as to be kept apart from the stationary sheave 22. These sheaves 22 and 23 are supported by parallel support rods The untwisted prestressing strand 1 is fed from the first wire expander 15a and the second expander 15b to the tightening-andtwisting unit 9 through the coating unit 6, the heating unit 7, the primary cooling unit 8 and the third expander 15c, and is subjected to the sequential treatments with the surrounding steel wires kept apart from the core steel wire in these units so that the untwisted and coated wires are twisted in the tightening-and-twisting unit 9 to provide a corrosion protection :coated prestressing strand.

The coating unit 6 uses, for instance, an electrostatic coating method according to which the core and surrounding wires are coated with pulverized synthetic resin.

As shown in Fig.6, the coating unit 6 comprises a pulverized synthetic resin feeder 26, a pulverized synthetic resin collec- 25 tor 27 and a dust collector 28. Pulverized synthetic resin carries negative electricity, and is suspended in the surrounding atmosphere in the coating unit. The untwisted and separated core and surrounding steel wires are grounded and soaked in the suspension of pulverized synthetic resin to attract pulverized synthetic resin onto the core and surrounding steel wire surfaces. The coating thickness can be controlled by controlling the feeding speed of the untwisted steel wires and the feeding amount of pulverized synthetic resin.

After finishing the application of pulverized synthetic resin to the core and surrounding steel wire surfaces, the untwisted steel wires are shifted to the heating unit 7, which preferably uses a 7 h gh-f'requency inducL ion heaLing iean11s for t e snk of' faclitnt. iati ng the controll ing of tempera ure. The high- requency induction heating coil 20 is used to heat the pulverized synthetic resin applied to the core and ril,-rounding steel wires for instance, at 250C thereby melting the pulverized synthetic resin to form corrosion protection coatings 30 on the core and surrounding steel wires la and lb.

The untwisted steel wires thus coated with synthetic resin are fed to the primary cooling unit 8, in which the wire temperature is reduced to a temperature low enough to cause no problem in the subsequent process. The coating unit 6, the heating unit 7 and;thq primary cooling unit 8 are separated by partitions 32.

15 The tightenirng-and-twisting unit 9 is positioned downstream to the primary cooling unit 8 to wind the surrounding steel wires lb about the core steel wire la. The tightening-and-twisting unit 9 has same structure as the loosening-and-untwisting unit 5, and is used symmetrically with the loosening-and-untwisting 20 unit As shown in Fig.8, the tightening-and-twisting unit 9 comprises a rotary disk 35 rotatably fitted in an annular radial bearing 34, which is fixed to a stationary stand 33. The rotary disk has a core wire guide aperture 37 at its center and a plurality of surrounding wire guide apertures 36 on its circumference.

Each guide aperture has a bush 36a or 37a of a hard metal such as alumina to prevent wearing and enlarging of the guide hole The untwisted wires are twisted by passing the core steel wire la and the surrounding steel wires lb through the center and circumferential guide apertures 37 and 36 respectively, thereby setting the surrounding steel wires lb about the core steel wire la so as to wind thereabout. Then, these steel wires are pulled at the wire-feeding rate, and the rotary disk 35 rotates to follow rotation of the wire expander 15c, thereby winding the suirrounding steel wires lb about the core steel wire la to provide 8a prestressing strand.

The wire expander 15c is rotated synchronously with the preceding wire expanders 15a and 15b. The rotation is caused by unwinding the surrounding steel wires lb in the loosening-anduntwisting unit 5, specifically by forced rotation of the rotary disk 18, which forced rotation is transmitted to all wire.expanders 15a, 15b and 15c by the surrounding steel wires lb.

Thus, the rotary disk 35 of the tightening-and-twisting unit 9 rotates in the same direction and at the same speed as the rotary disk 18 of the loosening-and-untwisting unit As may be understood from the above, sequential lengths of untwisted steel wires are fed through the coating unit 6, the heating unit 7 and the primary cooling unit 8 while the sur- S" rounding steel wires Ib are kept apart from the core steel wire a by the wire expanders 15a, 15b and 15c and while the surrounding steel wires Ib are rotated by the rotary disk 18 of the untwisting unit 5, the rotation of which rotary disk 18 is transmitted to the following rotary disk 35 of the twisting unit 9. This assures the even formation of corrosion protection coatings 30 (about 200P on the surrounding and core steel wires.

The synchronous rotation of the rotary disks both of the untwisting and twisting units 5 and 9 in same direction assures that the surrounding steel wires are wound about the core steel wire in the same direction in which the surrounding steel wires were wound about the core steel wire prior to the untwisting of the prestressing strand, thus permitting the quick and easy winding of the surrounding steel wires about the core steel wire.

The 200 micron-thick corrosion protection coatings on the core and surrounding steel wires la and Ib increase the diameters of these wires accordingly, and the coated, surrounding steel wires Ib must travel an increased circumferential distance about the 9 coated core steel wire la, speci ical ly being increased by the ci.rcumferential coating thickness of the coated core steel wire.

As a result the surroundi.ng steel wires are apparently shortened, and are not long enough that both ends of the surrounding and core steel wires to meet when the twisting is finished. According to calculated estimation the core steel wire will have an extra length of about 0.7 millimeters per untwisted length of 1 meter. Assume that a coil of prestressing strand weighing 1 ton is subjected to corrosion protection coating process and that the prestressing strand is about 12.7 millimeters across. The coiled lot of prestressing strand if uncoiled and extended, will be 1,300 meters long, and its core steel wire la will have an extra length of 900 millimeters left 15 unwound by the surrounding steel wires.

With a view to adjust the core steel wire length so that both ends of the surrounding and core steel wires to meet, the core length adjuster 21 is placed between the first wire expander 15a and the second wire expander 15b. As seen from Fig. 5, the core steel wire la extends from the untwisting unit 5 to pass through the wire expander 15a, going downstream around the stationary sheave 22 and coming back upstream around the movable sheave 23, Sand again going downstream to pass through the wire expander to the coating unit 6.

The core steel wire la goes around the stationary sheave 22 and then around the movable sheave 23, which is initially put close to the stationary sheave 22 (phantom lines), and the movable sheave 23 is spring-biased so as to be liable to move apart from the stationary sheave 22, so that the leading length of core steel wire la having the surrounding steel wires lb already unwound thereabout may be kept stretched between the untwisting unit 5 and the twisting unit 6 all the time.

With this arrangement an ever increasing extra length of core steel wire la will be increasingly pulled backward so that 10 both ends of the surrounding steel wires b) and the core stloe wire la meet in the sequential twisted length or coated steol wires. If the traveling distance of tihe movable sheave 23 is set one meter, the length of core steel wire e <tend ing from the movable sheave 23 to the stationary sheave 22 an I uack to the movable sheave 23 will be two meters long, and will be long enough to permit required adjustment of the presumable extra core length in coating a coiled lot of prestressing strand weighing one ton.

Every time one-ton heavy coiled lot of prestressing strand has been coated, the movable sheave 23 is returned to the initial position (phantom lines), removing the remaining length of core steel wire la, and then the coating of another coiled lot of .15 prestressing strand can be starte!. If it is desired that the S preceding coated prestressing strand be connected to the subsequent prestressing strand, which is to be coated, the leading end of the subsequent prestressing strand is untwisted by hand, and likewise the trailing end of the preceding coated prestressing strand is untwisted by hand to pull backward the core steel wire la from the untwisting unit 5, causing the movable sheave 23 to move toward the stationary sheave 22 against the coiled spring 24, and cutting the remaining length of ore steel wire so that both trailing ends of the surrounding and core steel wires meet, and finally the leading ends of the core and surrounding steel wires of the subsequent prestressing strand are heated and melted to be connected to the trailing ends of the core anc surrounding steel wires of the preceding coated, prestressing strand. Thus, continuous processing of sequential coiled lots of prestressing strand is permitted.

The coated prestressing strand 38 is shown in cross section in Fig.9. It is cooled to normal temperature in the secondary cooling unit 10. Thereafter, the diameter of the coated prestressing strand 38 is measured to make a decision as to whether a required corrosion protection coating is formed.

11 For instance, the coated prestressing strand 38 is measured in two dimensions, for instance in the X- and Y-axes, and ii the measured size should be found out of the permissible range, For instance, -50p for a 200 micron thick corrosion protection coating, warning signals are generated or the whole system is made to stop.

At the subsequent step a decision is made as to whether the corrosion protection coating 30 has pinholes in the pinhole detector 12, which is of non-contact type, for instance, using an optica l detector means. Pinholes if any, are detected, and then, such pinholes are marked; and warning signals are generated or the whole system made to stop.

e 15 The pull-in unit 13 holds the corrosion protection coated prestressing strand 38 between its upper and lower endless belts 13a and 13b, and the pull-in unit 13 hauls in the corrosion protection coated prestressing stranc 38, thus allowing the coiling unit 14 to coil the corrosion protection coated prestressing strand 38.

At outset, the whole system must be ready to feed a prestressing A strand 1 from the upstream end. The leading end of the Sprestressing strand 1 is untwisted by hand to pass the surrounding and core steel wires lb and la through the circumferential and center guide apertures 19 and 20 of the rotary disk of the untwisting unit 5, and the leading ends of the untwisted steel wires are drawn to pass to the coiling stpnd 14 through the coating unit 6, the heating unit 7, the primary cooling unit 8, the twisting unit 9 and the secondary cooling unit 10 vhile keeping the surrounding steel wires lb apart from the center core steel wire la by the wire expanders 15a, 15b and Thus, the selected length of untwisted strand may be expanded, coated and twisted to the original shape.

Alternatively a predetermined length of dummy surrounding and core steel wires may be set in the whole system in the same way I 12 as just describea al though those dutimmy steel wi res start fI ro the downstream end, that is, the col ling stand extending towarJ the upstream end, that is, toward the wire reeding stand 2. The leading end of the prest rossing strand from the unco ling stand 2 is untwisted by harndto be freed from rust and cleaned in the polishing unit 4, and the ends ol tne surrounding and core steel wires thus cleaned are heated and welded to the ends of the dummy surrounding and core str lI wires. Then, the untwisted strand to be c ated is m to pass to the coiligri stand 14 through the whole system by hauling the dummy wire rope downstream. This alternative has the effect of improving the working efficiency.

SWhen the coating of a coiled lot of prestressing strand 1 is almost finished, another coiled lot of prestressing strand 1 is set on the wire feeding stand 2, and the leading end of the prestressing strand 1 is pulled out by the pull-out unit 3 to be freed fromrust and cleaned in the pol ishing unit 4. The ru<tfree and cleaned end of the prestressing strand is unt" ted by hand to heat and weld the leading ends of the surround lh nd core steel wires to the trailing ends of the surrounding and core steel wires of the preceding prestressing strand, the coating of which is almost finished. Thus, a plurality of coiled lots of prestressing strand can be coated continuously, permitting the whole system to run without intermission. After coating a series of coiled lots may be separated at each welding joint at the coiling unit 14.

In coating a relatively thick prestressing strand, the surrounding and core steel wires are thick enough to transmit rotating power from the untwisting unit 5 to the twisting unit 9 via the wire expanders 15a, 15b and 15c. In coating a relatively th;n prestressing strand, however, the surrounding and core steel wires are too thin to transmit rotating power from the untwisting unit 5 to the twisting unit 9 via tne wire expanders 15a, 15b and causing undesired twisting on the way to the twisting unit 9.

13 With a view to eliminating such undesired twisting, the twisting unit 9 may be equipped with extra drive to rotate its rotary disk 35 as seen from Fig.lO0. Specifically, a timing pulley 39 is integrally connected to the rotary disk 35 of the twisting unit 9, and the timing pulley 39 is connected to a decelerator 42 by a timing belt 40 and a powder clutch 41, and the decelerator 42 is adapted to be driven by an inverter motor. 44 through the agency of an associated drive belt 43.

In operation the inverter motor 44 rotates synchronously with rotation of the rotary disk of the untwisting unit 5 and the feeding speed of the prestressing strand to give a forced rotation to the timing pulley 39 via the decelerator 42, thus causing the rotary disk 35 of the twisting unit 9 to rotate 5 synchronously with the rotary disk 18 of the untwisting unit assuring that the surrounding steel wires Ib are wound about the core steel wire la to provide the original twisted wire shape.

The rotating of the twisting rotary disk synchronous with the 20 untwis:ing rotary disk causes the synchronous rotation of the expanders 15a, 15b and 15c, thus eliminating the possibility of undesired wire twisting, which otherwise, would be caused in case of relatively thin steel wires.

25 As may be understood from the above, the method of forming corrosion protection coatings on prestressing strands according to the present invention comprises the steps of untwisting sequential lengths of a prestressing strand; keeping the surrounding steel wires apart from the core steel wire to coat these steel wires with a synthetic resin; and twisting the coated steel wires to provide the original shape of prestressing strand, thus permitting the separate coating of eacl. steel wire.

The arrangement of coating unit and heating-and-curing unit between the untwisting unit and the twisting unit permits continuous corrosion protection coating formation on the surface of each steel wire.

14 The use of core-length adjuster permits both ends of the surrounding and core wires of an elongated wire rope to meet when the required twisting is finished.

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Claims (4)

1. Method of forming coatings on a prestressing strand comprising the steps of: untwisting sequentially selected lengths of a prestressing strand (1) having a core steel wire (la) and plural surrounding steel wires (lb) wound about the core wire: applying pulverized synthetic resin on each of the surrounding steel wires (lb) and the core steel wire (la) thus untwisted; and heating and melting such synthetic resin applied to all steel wires (la, lb); characterised in that the method further comprises cooling the applied synthetic resin before retwisting the resin-coated surrounding steel wires (Ib) about the resin-coated core steel wire (la).

2. Method according to claim 1, wherein each sequential length of prestressing strand is untwisted and kept radially wide between adjacent steel wires (la, Ib) with the aid of expanding means (15) while pulverized synthetic resin is applied and while pulverized synthetic resin thus applied is heated and melted to form coatings an all steel wires (la, lb). S.3. Method according to claim 1 or 2, wherein untwisting rotation is simultaneously used for twisting operation by converting the untwisting rotation to the twisting rotation via said expanding means 20 4. Apparatus for forming coatings on a prestressing strand comprising: means for loosening and untwisting sequentially selected lengths of a prestressing strand having a core steel wire (la) and plural surrounding steel wires (lb) wound about the core wire means for applying pulverized synthetic resin on each of the surrounding steel wires (Ib) and the 25 core steel wire (la) thus untwisted; means for heating and melting such synthetic resin applied to all steel wires (la, lb); and means 10) for cooling the resin-coated surrounding steel wires (lb) and the core steel wire (la); characterised in that the cooling means 10) are located upstream a means (9) for tightening and retwisting the resin-coated surrounding steel wires (Ib) about the resin-coated core steel wire (la). Apparatus according to claim 4, wherein the loosening-and- untwisting means comprises a rotary disk (18) having a center guide aperture to permit the core steel wire (la) to pass therethrough and a plurality of circumferential guide apertures (19) to permit the surrounding steel wires (lb) to pass therethrough, said circumferential guide apertures (19) being arranged on a circle having the center guide aperture as its center.

6. Apparatus according to claim 4 or 5, wherein the loosening-and- untwisting means is structurally similar to the tightening-and-twisting means and expanding means (15) is placed between the loosening-and-untwisting In hlbpl00467 zmin 16 means and the tightening-and-twisting means said expanding means having a core wire guide and surrounding wire guides to keep the surrounding steel wires (Ib) radially apart from the core steel wire and a core length adjusting means (21) is placed between the loosening-and-untwisting means and the tightening-and-twisting means said core length adjusting means (21) having a stationary sheave (22) and a movable sheave which is spring- biased in a given constant direction.

7. Apparatus according to any of claims 4 to 6, wherein it further comprises drive means (40-44) to rotate the tightening-and-twisting means (9) synchronously with the loosening-and-untwisting means in the same direction. Dated 23 October, 1998 Kurosawa Construction Co., Ltd Patent Attorneys for the Applicant SPRUSON FERGUSON .::D2 1on t o In \hbpiOO4G7zm1 Method and Apparatus of Forming Corrosion Protection Coatings on Prestressing Strand Abstract Disclosed is a method of forming corrosion protection coatings on prestressing strands. It comprises the steps of untwisting sequential lengths of a prestressing strand; keeping the surrounding steel wires (Ib) apart (15a,15b,15c) from the core steel wire (la) to coat these steel wires with a synthetic resin; and twisting the coated steel wires to provide a prestressing strand of the original shape, thus permitting the separate coating of each steel wire (la,lb), leaving, on the prestressing strand surface, the helical dent as deep and wide as the noncoated prestressing strand to assure the bond of the twisted wire to the surrounding concrete as firm as the noncoated prestressing strand. Also, an apparatus for carrying out such coating method is disclosed. *S 'ee o* e IN\l. IBM122489 GMM