AU695776B2 - Cleaning-in-place with a solution containing a protease and a lipase - Google Patents
Cleaning-in-place with a solution containing a protease and a lipase Download PDFInfo
- Publication number
- AU695776B2 AU695776B2 AU65129/96A AU6512996A AU695776B2 AU 695776 B2 AU695776 B2 AU 695776B2 AU 65129/96 A AU65129/96 A AU 65129/96A AU 6512996 A AU6512996 A AU 6512996A AU 695776 B2 AU695776 B2 AU 695776B2
- Authority
- AU
- Australia
- Prior art keywords
- document
- cleaning
- protease
- lipase
- subtilisin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 102000004882 Lipase Human genes 0.000 title claims description 38
- 108090001060 Lipase Proteins 0.000 title claims description 38
- 239000004367 Lipase Substances 0.000 title claims description 38
- 235000019421 lipase Nutrition 0.000 title claims description 38
- 108091005804 Peptidases Proteins 0.000 title claims description 27
- 239000004365 Protease Substances 0.000 title claims description 26
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 title claims 7
- 238000000034 method Methods 0.000 claims description 59
- 102000004190 Enzymes Human genes 0.000 claims description 40
- 108090000790 Enzymes Proteins 0.000 claims description 40
- 230000008569 process Effects 0.000 claims description 28
- 239000004094 surface-active agent Substances 0.000 claims description 14
- 108090000623 proteins and genes Proteins 0.000 claims description 13
- 239000003925 fat Substances 0.000 claims description 11
- 102000004169 proteins and genes Human genes 0.000 claims description 11
- 108010056079 Subtilisins Proteins 0.000 claims description 8
- 102000005158 Subtilisins Human genes 0.000 claims description 8
- 235000013365 dairy product Nutrition 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 108090000787 Subtilisin Proteins 0.000 claims description 7
- 108010089934 carbohydrase Proteins 0.000 claims description 7
- 235000013372 meat Nutrition 0.000 claims description 7
- 235000013305 food Nutrition 0.000 claims description 6
- 230000000813 microbial effect Effects 0.000 claims description 6
- 238000011065 in-situ storage Methods 0.000 claims description 5
- 238000001471 micro-filtration Methods 0.000 claims description 5
- 238000003307 slaughter Methods 0.000 claims description 5
- 108010020132 microbial serine proteinases Proteins 0.000 claims description 4
- 238000000108 ultra-filtration Methods 0.000 claims description 4
- 241000193830 Bacillus <bacterium> Species 0.000 claims description 3
- 102000012479 Serine Proteases Human genes 0.000 claims description 3
- 108010022999 Serine Proteases Proteins 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- UHPMCKVQTMMPCG-UHFFFAOYSA-N 5,8-dihydroxy-2-methoxy-6-methyl-7-(2-oxopropyl)naphthalene-1,4-dione Chemical compound CC1=C(CC(C)=O)C(O)=C2C(=O)C(OC)=CC(=O)C2=C1O UHPMCKVQTMMPCG-UHFFFAOYSA-N 0.000 claims description 2
- 241000223218 Fusarium Species 0.000 claims description 2
- 241000589516 Pseudomonas Species 0.000 claims description 2
- 108090000631 Trypsin Proteins 0.000 claims description 2
- 102000004142 Trypsin Human genes 0.000 claims description 2
- 238000010411 cooking Methods 0.000 claims description 2
- 238000001728 nano-filtration Methods 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 239000012588 trypsin Substances 0.000 claims description 2
- 241000223198 Humicola Species 0.000 claims 1
- 241000235395 Mucor Species 0.000 claims 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 78
- 238000004140 cleaning Methods 0.000 description 47
- 229940088598 enzyme Drugs 0.000 description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 34
- 102000035195 Peptidases Human genes 0.000 description 20
- 235000013336 milk Nutrition 0.000 description 20
- 239000008267 milk Substances 0.000 description 20
- 210000004080 milk Anatomy 0.000 description 20
- 239000000243 solution Substances 0.000 description 20
- 108010003855 mesentericopeptidase Proteins 0.000 description 17
- 230000004907 flux Effects 0.000 description 15
- 239000012528 membrane Substances 0.000 description 14
- 239000002689 soil Substances 0.000 description 14
- 235000008939 whole milk Nutrition 0.000 description 13
- 230000002255 enzymatic effect Effects 0.000 description 11
- 230000003301 hydrolyzing effect Effects 0.000 description 11
- 239000000047 product Substances 0.000 description 10
- 235000019197 fats Nutrition 0.000 description 9
- 235000018102 proteins Nutrition 0.000 description 9
- 238000010306 acid treatment Methods 0.000 description 7
- 241000251468 Actinopterygii Species 0.000 description 6
- 239000000872 buffer Substances 0.000 description 6
- 239000003599 detergent Substances 0.000 description 6
- 239000003995 emulsifying agent Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 108010065511 Amylases Proteins 0.000 description 4
- 102000013142 Amylases Human genes 0.000 description 4
- 108010064785 Phospholipases Proteins 0.000 description 4
- 102000015439 Phospholipases Human genes 0.000 description 4
- 235000019418 amylase Nutrition 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 244000005700 microbiome Species 0.000 description 4
- 238000009928 pasteurization Methods 0.000 description 4
- 239000000344 soap Substances 0.000 description 4
- 108010084185 Cellulases Proteins 0.000 description 3
- 102000005575 Cellulases Human genes 0.000 description 3
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 229940025131 amylases Drugs 0.000 description 3
- 230000001580 bacterial effect Effects 0.000 description 3
- 150000001720 carbohydrates Chemical class 0.000 description 3
- 235000014633 carbohydrates Nutrition 0.000 description 3
- 235000013351 cheese Nutrition 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 3
- 108010005400 cutinase Proteins 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 230000002538 fungal effect Effects 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 239000002736 nonionic surfactant Substances 0.000 description 3
- 239000003352 sequestering agent Substances 0.000 description 3
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- ZIIUUSVHCHPIQD-UHFFFAOYSA-N 2,4,6-trimethyl-N-[3-(trifluoromethyl)phenyl]benzenesulfonamide Chemical compound CC1=CC(C)=CC(C)=C1S(=O)(=O)NC1=CC=CC(C(F)(F)F)=C1 ZIIUUSVHCHPIQD-UHFFFAOYSA-N 0.000 description 2
- 239000004382 Amylase Substances 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- 108010059892 Cellulase Proteins 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 241000242346 Constrictibacter antarcticus Species 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 102100027612 Kallikrein-11 Human genes 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 101710152431 Trypsin-like protease Proteins 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000003518 caustics Substances 0.000 description 2
- 229940106157 cellulase Drugs 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 239000000645 desinfectant Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 108090000765 processed proteins & peptides Proteins 0.000 description 2
- 102000004196 processed proteins & peptides Human genes 0.000 description 2
- 235000015067 sauces Nutrition 0.000 description 2
- 235000013580 sausages Nutrition 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- 241000194108 Bacillus licheniformis Species 0.000 description 1
- 241000194103 Bacillus pumilus Species 0.000 description 1
- 235000014469 Bacillus subtilis Nutrition 0.000 description 1
- 108091005658 Basic proteases Proteins 0.000 description 1
- 241000589513 Burkholderia cepacia Species 0.000 description 1
- 241000222120 Candida <Saccharomycetales> Species 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 102100024133 Coiled-coil domain-containing protein 50 Human genes 0.000 description 1
- 108010083608 Durazym Proteins 0.000 description 1
- 235000019733 Fish meal Nutrition 0.000 description 1
- 241000427940 Fusarium solani Species 0.000 description 1
- 229920001503 Glucan Polymers 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 101000910772 Homo sapiens Coiled-coil domain-containing protein 50 Proteins 0.000 description 1
- 241001480714 Humicola insolens Species 0.000 description 1
- 101710098556 Lipase A Proteins 0.000 description 1
- 101710098554 Lipase B Proteins 0.000 description 1
- 101710099648 Lysosomal acid lipase/cholesteryl ester hydrolase Proteins 0.000 description 1
- 102100026001 Lysosomal acid lipase/cholesteryl ester hydrolase Human genes 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 241000228147 Penicillium camemberti Species 0.000 description 1
- 235000002245 Penicillium camembertii Nutrition 0.000 description 1
- 241000168225 Pseudomonas alcaligenes Species 0.000 description 1
- 241000589755 Pseudomonas mendocina Species 0.000 description 1
- 101000968489 Rhizomucor miehei Lipase Proteins 0.000 description 1
- 241000235527 Rhizopus Species 0.000 description 1
- 241000235545 Rhizopus niveus Species 0.000 description 1
- 240000005384 Rhizopus oryzae Species 0.000 description 1
- 241000270295 Serpentes Species 0.000 description 1
- 241000147083 Streptomyces chromofuscus Species 0.000 description 1
- 241000223258 Thermomyces lanuginosus Species 0.000 description 1
- 239000005862 Whey Substances 0.000 description 1
- 102000007544 Whey Proteins Human genes 0.000 description 1
- 108010046377 Whey Proteins Proteins 0.000 description 1
- -1 alkyl phenol Chemical compound 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 description 1
- 235000013527 bean curd Nutrition 0.000 description 1
- 239000003659 bee venom Substances 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 235000014048 cultured milk product Nutrition 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 235000011850 desserts Nutrition 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007515 enzymatic degradation Effects 0.000 description 1
- 230000007071 enzymatic hydrolysis Effects 0.000 description 1
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 1
- 238000006911 enzymatic reaction Methods 0.000 description 1
- 150000002194 fatty esters Chemical class 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000004467 fishmeal Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 239000010797 grey water Substances 0.000 description 1
- 230000002366 lipolytic effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000008268 mayonnaise Substances 0.000 description 1
- 235000010746 mayonnaise Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 235000021243 milk fat Nutrition 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 210000000496 pancreas Anatomy 0.000 description 1
- 239000000825 pharmaceutical preparation Substances 0.000 description 1
- 229940127557 pharmaceutical product Drugs 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 239000008237 rinsing water Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000003998 snake venom Substances 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229940001593 sodium carbonate Drugs 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 235000013322 soy milk Nutrition 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000003445 sucroses Chemical class 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 108010075550 termamyl Proteins 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- 235000013618 yogurt Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C7/00—Other dairy technology
- A23C7/02—Chemical cleaning of dairy apparatus; Use of sterilisation methods therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D65/00—Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
- B01D65/02—Membrane cleaning or sterilisation ; Membrane regeneration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0323—Arrangements specially designed for simultaneous and parallel cleaning of a plurality of conduits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/38—Products with no well-defined composition, e.g. natural products
- C11D3/386—Preparations containing enzymes, e.g. protease or amylase
- C11D3/38627—Preparations containing enzymes, e.g. protease or amylase containing lipase
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y301/00—Hydrolases acting on ester bonds (3.1)
- C12Y301/01—Carboxylic ester hydrolases (3.1.1)
- C12Y301/01003—Triacylglycerol lipase (3.1.1.3)
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y301/00—Hydrolases acting on ester bonds (3.1)
- C12Y301/01—Carboxylic ester hydrolases (3.1.1)
- C12Y301/01004—Phospholipase A2 (3.1.1.4)
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y302/00—Hydrolases acting on glycosyl compounds, i.e. glycosylases (3.2)
- C12Y302/01—Glycosidases, i.e. enzymes hydrolysing O- and S-glycosyl compounds (3.2.1)
- C12Y302/01001—Alpha-amylase (3.2.1.1)
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y302/00—Hydrolases acting on glycosyl compounds, i.e. glycosylases (3.2)
- C12Y302/01—Glycosidases, i.e. enzymes hydrolysing O- and S-glycosyl compounds (3.2.1)
- C12Y302/01004—Cellulase (3.2.1.4), i.e. endo-1,4-beta-glucanase
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y304/00—Hydrolases acting on peptide bonds, i.e. peptidases (3.4)
- C12Y304/21—Serine endopeptidases (3.4.21)
- C12Y304/21004—Trypsin (3.4.21.4)
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y304/00—Hydrolases acting on peptide bonds, i.e. peptidases (3.4)
- C12Y304/21—Serine endopeptidases (3.4.21)
- C12Y304/21014—Microbial serine proteases (3.4.21.14)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2321/00—Details relating to membrane cleaning, regeneration, sterilization or to the prevention of fouling
- B01D2321/16—Use of chemical agents
- B01D2321/166—Use of enzymatic agents
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
- C11D2111/20—Industrial or commercial equipment, e.g. reactors, tubes or engines
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- General Health & Medical Sciences (AREA)
- Zoology (AREA)
- General Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Genetics & Genomics (AREA)
- Health & Medical Sciences (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Detergent Compositions (AREA)
- Enzymes And Modification Thereof (AREA)
Description
WO 97/02753 PCT/DK96/00301 1 CLEANING-IN-PLACE WITH A SOLUTION CONTAINING A PROTEASE AND A
LIPASE
FIELD OF INVENTION This invention relates to an enzymatic method of cleaning-in-place soiled process equipment, in particular dairy and slaughter house process equipment.
BACKGROUND OF THE INVENTION Cleaning-in-place (CIP), which has replaced hand cleaning in, dairies, breweries and all potable liquid installations, involves circulating non-foaming or low foaming detergents through process equipment in the assembled state.
A typical basic CIP sequence may consist of the following five stages (for reference see "Hygiene for Management" by Richard A. Sprenger, 5th Ed., p. 135, published by Highfield Publications): pre-rinse with cold water to remove gross soil; detergent circulation to remove residual adhering debris and scale; intermediate rinse with cold water to remove all traces of detergent; disinfectant circulation to destroy remaining microorganisms; final rinse with cold water to remove all traces of disinfectants.
The time allowed for each operation must be determined for each particular plant or circuit being cleaned.
The detergent in step in the above mentioned sequence is often 0.5-1% NaOH/KOH surfactants) at 75-85 0
C
followed by a rinsing with water followed by a treatment with 0.5-1% HNO 3 surfactants) at 10-50 0 C. The surfactants used WO 97/02753 PCT/DK96/00301 2 are typically selected from nonionic and/or anionic surfactants often in combination with sequestering agents.
The industry wants more gentle cleaning media than the ones described above; a new cleaning media should offer one or more of the following advantages: Reduction of the water consumption, less damage to the equipment, lower temperatures, less risk for residues of surfactants and/or caustic and/or acids and/or sequestering agents in the food or beverage, less risk for accidents to the people handling the cleaning media. For membrane cleaning media also an improved cleaning efficacy is wanted.
SUMMARY OF THE INVENTION li In this invention it is surprisingly found that a solution comprising a protease and a lipase is very efficient in cleaning, process equipment containing residues of milk or burnt milk.
Accordingly, the present invention relates to a method of cleaning-in-place soiled process equipment comprising circulating a solution comprising a protease and a lipase for a sufficient period of time to permit action of the enzymes.
DETAILED DISCLOSURE OF THE INVENTION The method of the present invention may be applied to cleaning-in-place of any process equipment known in industry.
The method is particularly well suited for cleaning process equipment that prior to cleaning has contained materials containing proteins, fats or carbohydrates, in particular materials that prior to cleaning has contained fats and proteins such as milk, whey, cheese, cream, butter, milk based desserts, fermented milk products such as yoghurt, ymer,
II
WO 97/02753 PCT/DK96/00301 3 Gaio, meat, meat emulsions, sausages, whole meat cuts, feed products, liquid feed products, soy milk, tofu, fermented oriental fat-containing foods, extruded foods such as spaghetti and egg products, mayonnaise, sauces such as bearnaise sauce, fish, fish emulsions, fish sausages and whole fish cuts.
The mechanism of the enzymatic cleaning of the hard surfaces of the process equipment is believed to be the following: During enzymatic degradation of the soils (protein, fat, carbohydrates) a solubilization occur. Using a protease, the sections formed by the degradation of the protein become soluble. Using a lipase, the degraded fat becomes soluble at alkaline conditions. Using a carbohydrase, degraded polysaccharides becomes soluble or the viscosity may be reduced significantly which help on the mechanical action needed for effective cleaning and rinsing.
Proteins are degraded to emulsifying or foaming products. When degraded by use of efficient serine proteases the amphophilic properties of the peptides formed secure a high foam or emulsification effect. The peptides so formed also have a significant buffer capacity, and generally stabilize enzymes in solution.
Fats degraded by use of a lipase under alkaline conditions form soaps or other amphipatic compounds. Using a 1.3 specific lipase monoglycerides are formed, which are known to be good emulsifiers.
When sufficient soil mate ri. J is present for production of the above mentioned materials no, or very little amounts of surfactants, other than those produced in situ during the cleaning is necessary, because the enzymes form soap and emulsifier from the degraded soil.
The following advantages with use of enzymes compared to traditional cleaning agents can be mentioned: WO 97102753 PCT/DK96/00301 4 o In situ production of soap, emulsifiers, stabilizers due to the degradation of the soils.
o Easier to rinse away.
Biodegradable waste products.
e Low foaming (especially an advantage in CIP, and particularly within membrane cleaning) o Anticorrosive to metals and synthetic polymers used for membranes, sealings and tubes. Longer lifetime is found.
e The time for cleaning may be reduced.
o The energy consumption may be reduced. (The enzymatic cleaning is performed at a lower temperature) o The cleaning may be more efficient.
A possibility for phosphate free cleaning processes.
o The waste water treatment may be cheaper.
a The waste water may be used for feed or (food) The waste water may also be used for other purposes like emulsifiers, buffers or cleaning agents for reuse or use in other places, such as lubrication purposes or polymer production.
The enzymatic cleaning according to the invention is effective, i.e. the substrate for the microorganisms the soil) is so effectively removed that growing of microbial cells is limited and/or inhibited. This is a very important feature, in particular in the slaughter house and in the dairy industries, where the microbial control is very strict.
The method of the invention could therefore be very important in e.g. cleaning milking machines because it is a problem today to keep the inner surfaces of the milking machines free of microorganisms.
As demonstrated in the enclosed examples the method of the invention works very well without any detergents being added. It may, however, in some cases be an advantage also to add a small amount of a surfactant, preferably a non-ionic surfactant, in an amount of up to 1% w/w, preferably in an WO 97/02753 PCT/DK96/00301 amount of up to 0.1% w/w, more preferably in an amount of up to 0.025% w/w. Hereby, in some cases, an even better cleaning effect can be obtained, or the amount of enzymes can be reduced, or the cleaning time can be reduced.
Surfactants If a surfactant is used it will normally be selected from the nonionic group or from the amphoterics. One or more of the following nonionic surfactants may be applied: glycerol derivatives, sorbitan, glucose, sucrose derivatives, fatty acid ethoxylates, fatty acid ethoxylates propoxylates, fatty alcohol ethoxylates, alkyl phenol ethoxylates, fatty alcohol ethoxylates propoxylates, fatty esters of polyalcohol ethoxylates, end-blocked ethoxylates, polypropylene glycols, polyethylene glycols.
Among the amphoterics one or more of following may be applied: alkylimidazoline, alkylbetaines, alkylamidobetaines, protein derivatives.
Process Equipment According to the invention any process equipment known in the art may be cleaned as described herein. In particular, all process equipment used in the food/feed industry may advantageously be cleaned as described in the present invention.
Also process equipment used for waste treatment, oil/water separators, tanks, pipes, and membrane P -Cs WO 97/02753 PCT/DK96/00301 6 separation equipment on, shipboard installations, in particular process equipment for the treatment of the so called "Gray water", may be cleaned as described in the present invention.
Dairy, slaughter house, brewery, feed, feed pelleting, fish and fish meal process equipment is particularly well suited.
Dairy and slaughter houses process equipment In dairies the most difficult soil to remove is "burnt milk".
The milk forms gels on the inner surfaces (the surfaces that are in contact with the milk) of, heat exchangers, tanks, pipes, centrifuges, evaporators and filters.
Also coagulated milk, melted and congealed cheese and milkstone, in particular all cheese manufacturing process equipment, may be problematic to clean. All these items may be effectively cleaned by the method of the present invention.
In slaughterhouses extruderes, meat choppers and other equipment used in meat processing are difficult to clean. In meat and fish processing plants heat exchangers, cooking jars, coolers, storage tanks, pipes, centrifuges, evaporators, filters, sieves and hydrocyclones may be effectively cleaned by the method of the present invention.
Milking machines The use of enzymes for cleaning-in-place of milking machines are advantageous too. These machines are rather difficult to clean as they consist of many "pockets", where soil can hide. There are many rubber and plastic tubes, which are sensitive to caustic, chlorine and acids.
Today milking machines are normally cleaned automatically by use of alkaline and/or chlorine based surfactants together with sequestering agents. There is a wish ~raa WO 97/02753 PCT/DK96/00301 7 in the industry to reduce the amount of chemicals in this application as they can be difficult to rinse out completely.
By enzymatic cleaning the amount of chemicals may be reduced, the amount of rinsing water may be reduced, and the chance for residual amounts of surfactants in the milk is reduced.
Membrane processes Membrane processes are widely used in many industries today. Reverse osmosis covering ultrafiltration, nanofiltration, hyperfiltration and microfiltration are techniques used in the dairy industry and in the fermentation industry (for production of products such as enzymes and pharmaceutical products).
The spiral wounded membrane types are in general not as alkali resistant as the plate and frame systems (dependent on the polymer type in question).
Also in the brewing industry a significant penetration of membrane processes for microfiltration is expected because of the wish to get rid of kiselgur filtration. Today microfiltration is not widely used due to fouling problems and to penetration of high molecular substances into the microfiltration membrane. The soil to be removed is presumably a build up of organic complexes of hop-resin, hop-oil, P-glucans, and tannic-protein products. By choosing the most suitable carbohydrases the method of the invention may give a solution to these problems.
Enzymes According to the invention a cleaning solution containing a protease and a lipase is preferred, but depending on the soil in question the solution may also contain other enzymes such as carbohydrases.
The amount of enzymes used in the solution varies according to the type of enzyme and the soil in question. The
I-
WO 97/r '1 3 PCT/DK96/00301 8 amount of each enzyme will typically be 0.00001-0.1% calculated as pure enzyme protein, preferably 0.001-0.01% calculated as pure enzyme protein.
Protease: Suitable proteases include those of animal, vegetable or microbial origin. Microbial origin is preferred. Chemically or genetically modified mutants are included. The protease may be a serine protease, preferably an alkaline microbial protease or a trypsin-like protease.
Examples of alkaline proteases are subtilisins, especially those derived from Bacillus, subtilisin Novo, subtilisin Carlsberg, subtilisin 309, subtilisin 147 and subtilisin 168 (described in WO 89/06279).
Examples of trypsin-like proteases are trypsin (e.g.
of porcine or bovine origin) and the Fusarium protease described in WO 89/06270.
Examples of commercially available protease enzymes include Alcalase T M SavinaseTM' EsperaseTM and Durazym T M products of Novo Nordisk A/S; Maxacal'M, Maxapem
TM
PurafectTM, and Purafect OXPTM products of Genencor International, and Opticlean T M and Optimase T M by Solvay Enzymes.
Lipase: Suitable lipases include those of bacterial and fungal origin. Chemically or genetically modified mutants are included.
Examples of useful lipases include a Humicola lanuginosa lipase, as described in EP 258 068 and EP 305 216, a Rhizomucor miehei lipase, as described in EP 238 023, a Candida lipase, such as a C. antarctica lipase, e.g., the C. antarctica lipase A or B described in EP 214 761, a Pseudomonas lipase such as a P. alcaligenes and P.
pseudoalcaligenes lipase, as described in EP 218 272, a P. cepacia lipase, as described in EP 331 376, a Bacillus lipase, a B. subtilis lipase (Dartois et al., (1993), Biochemica et Biophysica acta 1131, 253-260), a B.
WO 97/02753 PCT/DK96/00301 9 stearothermophilus lipase (JP 64/744992) and a B. pumilus lipase (WO 91/16422).
Furthermore, a number of cloned lipases may be useful, including the Penicillium camembertii lipase described by Yamaguchi et al., (1991), Gene 103, 61-67), the Geotricum candidum lipase (Schimada, Y. et al., (1989), J. Biochem., 106, 383-388), and various Rhizopus lipases such as a R.
delemar lipase (Hass, M.J et al., (1991), Gene 109, 117-113), a R. niveus lipase (Kugimiya et al., (1992), Biosci. Biotech.
Biochem. 56, 716-719) and a R. oryzae lipase.
Examples of commercial lipases are LipolaseT, Lipolase Ultra
TM
Lipomax T and LumafastTM.
Other types of lipolytic enzymes such as cutinases may also be useful, a cutinase derived from Pseudomonas mendocina as described in WO 88/09367, or a cutinase derived from Fusarium solani pisi described in WO 90/09446).
A phospholipase may also be used; phospholipases may be obtained from porcine or bovine pancreas or from snake or bee venom, or they may be obtained from a microorganism.
Examples of commercial phospholipases are LecitaseT M available from Novo Nordisk A/S and Streptomyces chromofuscus phospholipase available from Toya Jozo Co., Ltd.
Carbohydrases: Depending on the polysaccharides in question to be removed one or more carbohydrases such as anylases or cellulases may be used.
Amylase: Any amylase suitable for use in alkaline solutions can be used. Suitable amylases include those of bacterial and fungal origin. Chemically or genetically modified mutants are included. Amylases include, for example, a-amylases obtained from a special strain of B. licheniformis, described in more detail in British Patent Specification No.
1,296,839. Particularly preferred are Termamyl TM and DuramylT", available from Novo Nordisk A/S.
'cl- WO 97/02753 PCT/DK96/00301 Cellulase: Any cellulase suitable for use in alkaline solutions can be used. Suitable cellulases include those of bacterial and fungal origin. Chemically or genetically modified mutants are included. Suitable cellulases are disclosed in US 4,435,307. Particularly preferred is Celluzyme T M produced by a strain of Humicola insolens, available from Novo Nordisk A/S.
Cleaning-in-place The method of the invention is particularly well suited for cleaning process equipment that prior to cleaning is soiled with a material containing proteins, fats or carbohydrates, in particular process equipment that prior to cleaning is soiled with a material containing fats and proteins.
The solution containing the enzymes is circulated through the process equipment as known in the art. The solution may contain no surfactants other than those produced from fats and proteins either in situ and/or from an earlier cleaning, or it may contain a small amount of a surfactant as described above.
The time needed for effective cleaning depends on many factors such as the process unit to be cleaned, the kind of soil, the thickness and hardness of that soil, and the temperature and pH of the solution containing the enzymes.
However, a sufficient period of time will normally be from minutes to 10 hours, preferably from 30 minutes to 3 hours; a sufficient temperature of the solution will typically be in the range of from 10°C to 90 0 C, preferably in the range of from 20 0 C to 800C, more preferably in the range of from 400C to 80 0 C, a typical temperature will be around 500C; and the pH of the solution will typically be above 7, preferably be in the range of from pH 8 to pH A typical CIP-sequence according to the invention may consist of the following steps: WO 97/02753 PCT/DK96/00301 11 I: Rinse with water Enzymatic treatment Rinse with water.
II: Rinse with water Enzymatic treatment Rinse with water Acid treatment Rinse with water.
III: Rinse with water Acid treatment Rinse with water Enzymatic treatment Rinse with water.
IV: Enzymatic treatment ALid treatment optionally rinse with water.
V: Acid treatment Enzymatic treatment optionally rinse with water.
VI: Enzymatic treatment Rinse with water Acid treatment optionally rinse with water.
VII: Acid treatment Rinse with water Enzymatic treatment optionally rinse with water.
Buffers During enzymatic hydrolysis of protein- and fatcontaining material at pH 7 carboxyl groups will be nearly fully dissociated. This -eads to a net release of H by cleaving of peptide bonds and by cleaving of ester bonds in triglyceride.
In order not to release small and volatile fatty acids (with bad smell), butyric acid in milk-fat, the pH-value is kept above 7, preferably above 8. Buffers with high capacity and/or in high concentrations 0.1 M) may be used, or it may be preferred to use a NaOH/KOH dosing as in a pH-stat or it may be chosen to have a high pH-value from the start of the cleaning and then let the pH drop from a high value to a lower value during the cleaning.
Y
II L-l s WO 97/02753 PCT/DK96/00301 12 Buffers which bind significant amounts of free Caions may reduce the hydrolytic activity of some proteases and some lipases.
Examples of useful buffer systems, which may be used according to the invention, are sodiumhydrogencarbonate (pH 8) or sodiumcarbonate (pH 8-10) in which the carbonate has a concentration below 0.05 M, preferably below 0.02 M. Also potassiumsodiumhydrogenphosphate at pH 8 may be used at a concentration below 0.05 M, preferably at a concentration below 0.04 M.
The invention is further illustrated in the following examples which are not intended to be in any way limiting of the scope of the invention as claimed.
EXAMPLE 1 Total "Hydrolytic effect" (Model trials) The total hydrolytic effect was measured as m eqvivalents of NaOH/g of dry matter by use of pH-stat at 50 0
C,
on the basis of a 0.4% suspension of burnt whole milk powder. After addition of 0.025% Esperase 8.0 L (available from Novo Nordisk A/S) and/or 0.025% Lipolase 100 L (available from Novo Nordisk A/S) the hydrolysis lasted for 30 minutes whereafter the amount of NaOH was measured. The data are presented in Table 1: Table 1 Data for hydrolytic effect on burnt whole milk (120 0 C for minutes): WO 971/02753 PCT/DK96/00301 13 Cone. of Conc. of m eqv.
Esperase 8.0 L Lipolase 100 L NaOH/g of dry w/w) w/w) matter 0.025 0 0.23 0 0.025 0.12 0.025 0.025 0.55 It can be seen from Table 1 that there is a significant synergistic effect of combining the protease and the lipase.
EXAMPLE 2 CIP of Heat Exchanger Plates In pilot plant a cleaning-in-place of a plate heat exchanger used for high pasteurization of whole milk for 6 hours was demonstrated. The heat exchanger had a 2-3 mm layer of burnt milk. A circulation of a solution containing 0.1% Esperase 8.0 L and 0.1% Lipolase 100 L, 2.0 g NaOH/1 and 6.8 g
KH
2
PO
4 /1 50 0 C for 2 hours was used (both enzymes available from Novo Nordisk After this treatnnt the exchanger was clean. No other detergents than those produced in situ during the cleaning was applied. This proves that the enzymes form soap and emulsifier from the degraded soil. In this test no acid treatment following the enzyme treatment was necessary.
EXAMPLE 3 CIP of Heat Exchanger Plates A complete CIP-programme was carried out on heat exchanger plates that were heavily soiled after high pasteurization of whole milk for 6 hours. The heat exchanger was rinsed in 50°C hot water for 10 minutes. Hereafter an
I
WO 97/02753 PCT/DK96/00301 14 enzyme treatment using 0.1% Esperase 8.0 L and 0.1% Lipolase 100 L, 2.0 g NaOH/1 and 6.8 g KH 2
PO
4 /1 50 0 C for minutes was carried out (both enzymes available from Novo Nordisk A rinsing was carried out for 5 minutes using 50 0 C hot water. A 30 minutes treatment using 0.5% HNO 3 was made. Finally the heat exchanger plates were clean. It should be noted that in this Example an acid treatment was necessary due to a shorter enzyme treatment (60 minutes) compared with Example 2 in which the enzyme treatment lasted 2 hours.
EXAMPLE 4 CIP of Heat Exchanger Plates A complete CIP-programme was carried out on heat exchanger plates that were heavily soiled after high pasteurization of whole milk for 6 hours. The heat exchanger was rinsed in 50 0 C hot water for 10 minutes. Hereafter a treatment using 0.5% HNO 3 for 30 minutes at 50 C was made. The acid was rinsed out with water and an enzyme treatment using 0.1% Esperase 8.0 L and 0.1% Lipolase 100 L, 2.0 g NaOH/1 and 6.8 g KH 2
PO
4 /1 50 0 C for 60 minutes was carried out (both enzymes available from Novo Nordisk A final rinsing was carried out for 5 minutes using 50 C hot water.
The heat exchanger was clean.
The cleaning result achieved in Example 4 gave the same result as the cleaning result achieved in Example 3.
EXAMPLE Milking machines The aim of cleaning milking machines was that the hydrolytic effect of the enzymes (protease lipase) should match that of alkali (NaOH).
We have seen a surprising significant synergistic effect of protease and lipase for the hydrolysis of whole WO 97/02753 PCT/DK96/00301 milk. The hydrolytic effect on a cost equivalent dosage of 0.025% Esperase 8.0 L 0.025% Lipolase 100 L (both enzymes available from Novo Nordisk A/S) at pH=8 seems to be equivalent to 0.32 g NaOH/1 (pH=11.2).
EXAMPLE 6 CIP of Heat Exchanger Plates A complete CIP-programme was carried out on heat exchanger plates that were heavily soiled after high pasteurization of raw unhomogenized whole milk for 6 hours.
The heat exchanger was rinsed in 50 0 C hot water for minutes. Hereafter an enzyme treatment using 0.1% Esperase L and 0.1% Lipolase 100 L, 0.025% Dobanol 25-7 from Shell A/S and 0.025 M NaHCO 3 (pH= 8 50 0 C for 60 minutes was carried out (both enzymes available from Novo Nordisk A rinsing was carried out for 5 minutes using 50 C hot water. A minutes treatment using 0.5% HNO3 was made. Finally the heat exchanger plates were clean.
EXAMPLE 7 Total "Hydrolytic effect" The total hydrolytic effect was measured on unhomogenized/pasteurized whole milk (Table 2) and on homogenized/pasteurized whole milk (Table 3) as m eqv NaOH/g of dry matter by use of pH-stat at 50 0 C, pH=8.0 on the basis of a 0.4% suspension of milk. After addition of Esperase 8.0 L and/or Lipolase 100 L (both enzymes available from Novo Nordisk A/S) the hydrolysis lasted for 30 minutes whereafter the amount of NaOH was measured.
Table 2 Data for hydrolytic effect on unhomogenized whole milk, S 0.4% of dry matter, pH 4 WO 97/02753 PCT/K96/00301 16 Conc. of Conc. of m eqv.
Esperase 8.0 L Lipolase 100 L NaOH/g of dry w/w) w/w) matter 0.025 0.025 0.025 0.24 0.07 0.84 0.025 Table 3 Data for hydrolytic effect on homogenized whole milk, S 0.4% of dry matter, pH Conc. or Conc. or m eqv.
Esperase 8.0 L Lipolase 100 L NaOH/g of dry w/w) w/w) matter 0.025 0 0.25 0.025 0.18 0.025 0.025 0.88 It was additionally tried to add different concentrations of SDS (Sodium-dodecylsulphate) to the enzyme solutions but there was no effect calculated as (m eqv. NaOH/g of dry matter) whether or not SDS was added.
Different proteases (Esperase 8.0 L, Alcalase 2.5 L and Savinase 16 L, all available from Novo Nordisk A/S) were also tested giving the following results: Table 4 Data for hydrolytic effect on homogenized whole milk, S 0.4% of dry matter, pH 8.0. Effect of different proteases: WO 97/02753 PCT/DK96/00301 17 Conc. of Conc. of m eqv.
protease Lipolase NaOH/g of dry w/w) w/w) matter 0.025 (Esperase) 0.025 0.85 0.025 (Alcalase) 0.025 1.05 0.025 (Savinase) 0.025 0.95 It can be seen from Table 4 that all three proteases perform fine.
EXAMPLE 8 Viscosity measurements The viscosity was measured on diluted solutions and of unhomogenized milk by use of a Hbebbler viscosimeter at 250C. The milk was tested alone, after addition of 0.025% Esperase 8.0 L 0.025% Lipolase 100 L, and after addition of 2.5 g NaOH/1. The results are presented below: Product: Treatment: Kinematic viscosity: Milk DM) 0.965 mPa X S Milk DM) 0.990 mPa X S Milk DM) 0.025% 0.968 mPa X S Milk DM) 0.025% 1.001 mPa X S Milk DM) 2.50 g NaOH/1 0.997 mPa X S Milk DM) 2.50 g NaOH/1 1.020 mPa X S 2.50 g NaOH/1 0.955 mPa X S 2.50 g NaOH/l 0.955 mPa X S
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WO 97/02753 PCT/DK96/00301 18 wherein E* means Esperase 8.0 L, and L* means Lipolase 100 L.
It can be seen from the results presented above that the enzyme containing solutions have a lower viscosity than the solutions with NaOH. The rinsing after enzyme treatment may therefore be more efficient.
EXAMPLE 9 Ultrafiltration A plate and frame module DDS type 10 having 336 cm 2 membrane type GR 61PP, DDS, was used for the trials. The nominal water flux was according to the data sheet: 250-350 1/m2/h at 20 0 C, 4 Bar. This is recalculated to 17 0 C and 3.1 Bar (Avg) corresponding to 175-250 l/m 2 /h.
On a new and clean membrane the water flux was measured at the following parameters: Temp. 17 0 C, P (avg.)= 3.1 Bar, corresponding to around 67 ml/min, which is eqvialent to 120 l/m 2 /h 10%. This flux should be obtained on a membrane after cleaning.
In all cases the membranes were soiled by ultrafiltration of 2 litre whole milk at 50 0 C for 120 minutes to approximately 25% dry matter (refraktometer).
~P WO 97/02753 PCT/DK96/00301 19 Trial NaOH Cleaning system I. Temp. Cleaning sysno. °C ter II.
Esperase Lipo- HN03 L lase 100 L 6 0.025% 0.025% 50 0.125 7 0.025% 50 0.125 8 0.025% 50 0.125 9 2.5 g/L 50 0.125 2.5 g/L 75 0.125 Procedure: 1. The membranes were soiled by ',trafiltration of 2 litre whole milk at 50 0 C for 120 minut as approximately 25% dry matter (refraktometer) using an init pressure of 3.2 Bar and an outlet pressure of 3.0 Bar. The flow through the pump was 3.5-4 litre per minutes.
2. The recirculation vessel was rinsed with water at When it was clean the water was flowed through the module at no back pressure. This secures maximal flow through the module. This rinsing was carried out for 5 minutes. Hereafter the flux and the temperature were measured. The corrigated flux was then calculated.
3. Water having a temperature of 50 0 C was added. Na 2
CO
3 was then added to a concentration of 0.01 molar. pH was adjusted to 8.0 by use of 1 N HC1. Hereafter the cleaning agents (enzymes or NaOH) were added.
4. Recirculatio was initiated. Also the permeate was recirculated to the vessel. Recirculation was carried out for minutes at 50°C by low pressure (means maximal flow). The WO 97/02753 PCT/DK96/00301 flux and temperature were measured for control purposes during the cleaning operation.
A cleaning was now made with the HNO 3 solution mentioned in the work plan. Recirculation was initiated. Also here the permeate was recirculated to the vessel. Recirculation was carried out for 5 minutes at 25°C by low pressure (means maximal flow) The flux and temperature were measured for control purposes during the cleaning operation.
6. Finally the content was rinsed out of the vessel and cold water was added. After 5 minutes recirculation the water flux was measured at an average pressure at 3.1 Bar and the corrigated flux was calculated. This flux was the finally obtainable flux after the cleaning operation.
The results are shown below in Table 5 (next page).
It can be seen from Table 5 hant the flux is only at the starting level (120 l/mih 1- 10%) aft-'= treatment with a protease lipase solution (see trial no. 6 in Table Table Trial Final Flux Cleaning sy- Flux after Cleaning sy- Flux after no. concen- before stem. cleaning I stem. cleaning II tration, cleaning 1/h/m 2 corr. 1/h/m 2 corr.
DM af- 1/h/m 2 I. 4 II.
ter 120 corr.
min.
9 27.0 17.5 NaOH: 0.25%, 50.6 0.125% w/w 46.9 (Maximal 4"103 flow) 50 0 C, (Maximal min. flow) 30.5 15.6 NaOH: 0.25%, 61.2 0.125% w/w 48.3 (Maximal HNO 3 flow) 75 0 C, (Maximal min. flow) 6 25.0 10.2 Lipolase: 69.9 0.125% w/w 108.5 0.025% HNO 3 Esperase: (Maximal 0.025% flow) (Maximal flow) 7 29.30 13.5 Esperase: 23.9 0.125% w/w 47.5 0.025% HNO 3 (Maximal (Maximal flow) flow) 8 20.2 11.8 Lipolase: 18.9 0.125% w/w 45.3 0.025% HNO 3 (Maximal (Maximal flow) flow) -4 I I
Claims (20)
1. A method of cleaning-in-place process equipment soiled with a material containing fats and proteins comprising circulating a solution comprising a protease and a lipase and no or very little amounts of surfactants other than those produced in situ, for a sufficient period of time to permit action of the enzymes.
2. A method according to claim 1, wherein the process equipment is selected from the group consisting of heat exchangers, tanks, pipes, centrifuges, evaporators, filters, extruders, meat choppers, cooking jars, coolers, storage tanks, sieves, hydroclones, ultrafiltration units, nanofiltration units, hyperfiltration units, microfiltration units and milking machines.
3. A method according to claim 1, wherein the process equipment is a dairy or a slaughter house process equipment. s
4. A method according to any one of claims 1 to 3, wherein the protease is a serine protease. 15
5. A method according to claim 4, wherein the protease is a subtilisin.
6. A method according to claim 5, wherein the subtilisin is obtainable from Bacillus.
7. A method according to claim 5, wherein the subtilisin is subtilisin Novo, subtilisin Carlsberg, BPN', subtilisin 309, subtilisin 147 or subtilisin 168. 20
8. A method according to claim 4, wherein the protease is trypsin or the protease is obtainable from Fusarium.
9. A method according to any one of the preceding claims, wherein the amount of protease in the solution is 0.00001-0.1% calculated as pure enzyme protein.
A method according to any one of the preceding claims, wherein the lipase is 25 of microbial origin.
•11. A method according to claim 10 wherein the lipase is obtainable from Humicola, Mucor or Pseudomonas.
12. A method according to any one of the preceding claims, wherein the amount of lipase in the solution is 0.00001-0.1% calculated as pure enzyme protein.
13. A method according to any one of the preceding claims, wherein the solution additionally contains a carbohydrase.
14. A method according to claim 13, wherein the amount of carbohydrase in the solution is 0.00001-0.1% calculated as pure enzyme protein.
A method according to any one of the preceding claims, wherein the solution additionally comprises a surfactant in an amount of up to 1% w/w.
16. A method according to any one of the preceding claims, wherein the sufficient period of time is from 10 minutes to 10 hours.
17. A method according to claim 16 wherein the period is from 30 minutes to 3 Shours. [n:\libc]03058:SAK -P~III~IIIP 23
18. A method according to any one of the preceding claims, wherein the solution has a pH above 7.
19. A method according to claim 18 wherein the pH is in the range of from pH 8 to pH
20. A method of cleaning-in-place process equipment soiled with a material containing fats and proteins, substantially as hereinbefore described with reference to any one of the Examples. Dated 15 January, 1998 Novo Nordisk A/S Patent Attorneys for the Applicant/Nominated Person SPRUSON FERGUSON [n:\libc03058:SAK INTERNATIONAL SEARCH REPORT International application No. PCT/DK 96/00301 A. CLASSIFICATION OF SUBJECT MATTER IPC6: A23C 7/02 According to International Patent Classification (IPC) or to both national classification and IPC B. FIELDS SEARCHED Minimum documentation searched (classification system followed by classification symbols) IPC6: A23C Documentation searcled other than minimum documentation to the extent that such documents are included in the fields searched SE,DK,FI,NO classes as above Electronic data base consulted during the international search (name of data base and, where practicable, search terms used) MEDLINE, BIOSIS, EMBASE, CLAIMS, WPIL, JAPIO, FOOD SCI.& TECHABS, FOODLINE C. DOCUMENTS CONSIDERED TO BE RELEVANT Category* Citation of document, with indication, where appropriate, of the relevant passages Relevant to claim No. X DE 617585 C (HENKEL CIE 1-17 22 August 1935 (22.08.35), column 2, line 47 line 64; column 3, line 1 line A Fran mjblk till Mejeriprodukter, Hygien, 1-17 Livsmedelsbranchernas yrkesnimnd, Brevskolan 1980, see especially page 26 A WO 9423004 Al (BASF AKTIENGESELLSCHAFT), 1-17 13 October 1994 (13.10.94) SFurther documents are listed in the continuation of Box C. See patent family annex. Special categones of cited documents: T' later document published after the intenational filing date or pnonty date and not m conflict with the application but cited to understand document defiig the general state of the art which is not considered the principle or theory underlying the invention to be of particular relevance eriter document but published on or after the international filing date document of particular relevance: the claimed inventon cannot be considered novel or cannot be considered to involve an inventive "L document which may throw doubts on pnority claim(s) or which is step when the document u taken alone cited to establish the publication date of another citation or other specal reason (as specified) document ofparmcular relevance: the claimed invention cannot be document referng to an oral disclosure, use, exhibition or other considered to involve an ventive step when the document is means combined with one or more other such documents, such combination document published pnor to the international filing date but later than being obvious to a person skilled in the an the pnority date claimed document member of the same patent family Date of the actual completio- of the international search Date of mailing of the international search report 1 7 -10- 1996 16 October 1996 Name and mailing address of the ISA/ Authorized officer Swedish Patent Office Box 5055, S-102 42 STOCKHOLM Ake Lindberg Facsimile No. +46 8 666 02 86 Telephone No. +46 8 782 25 00 Form PCT/ISA/210 (second sheet) (July 1992) INTERNATIONAL 27-ARCH RP PORT Information on patent family members International application No. 01/10/96 PCT/DK 96/00301 Patent document cited in search report Publication date Patent family member(s) Publication date DE-C- 617585 22/08/35 NONE WO-Al- 9423004 13/10/94 DE-A- 4310995 06/10/94 EP-A- 0692015 17/01/96 Form PCFIISA/210 (patent fwnily annex) (July 1992)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK819/95 | 1995-07-12 | ||
DK81995 | 1995-07-12 | ||
DK1221/95 | 1995-11-02 | ||
DK122195 | 1995-11-02 | ||
PCT/DK1996/000301 WO1997002753A1 (en) | 1995-07-12 | 1996-07-03 | Cleaning-in-place with a solution containing a protease and a lipase |
Publications (2)
Publication Number | Publication Date |
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AU6512996A AU6512996A (en) | 1997-02-10 |
AU695776B2 true AU695776B2 (en) | 1998-08-20 |
Family
ID=26064715
Family Applications (1)
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AU65129/96A Ceased AU695776B2 (en) | 1995-07-12 | 1996-07-03 | Cleaning-in-place with a solution containing a protease and a lipase |
Country Status (4)
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EP (1) | EP0840553A2 (en) |
AR (1) | AR002835A1 (en) |
AU (1) | AU695776B2 (en) |
WO (1) | WO1997002753A1 (en) |
Families Citing this family (28)
Publication number | Priority date | Publication date | Assignee | Title |
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DE69202055T2 (en) | 1991-05-14 | 1995-08-24 | Ecolab Inc., St. Paul, Minn. | TWO-PIECE CHEMICAL CONCENTRATE. |
US6150324A (en) | 1997-01-13 | 2000-11-21 | Ecolab, Inc. | Alkaline detergent containing mixed organic and inorganic sequestrants resulting in improved soil removal |
US6177392B1 (en) | 1997-01-13 | 2001-01-23 | Ecolab Inc. | Stable solid block detergent composition |
US6258765B1 (en) | 1997-01-13 | 2001-07-10 | Ecolab Inc. | Binding agent for solid block functional material |
US6156715A (en) | 1997-01-13 | 2000-12-05 | Ecolab Inc. | Stable solid block metal protecting warewashing detergent composition |
DE19838939A1 (en) * | 1998-08-27 | 2000-03-09 | Henkel Ecolab Gmbh & Co Ohg | Process for cleaning milk heaters |
US7795199B2 (en) | 2000-06-29 | 2010-09-14 | Ecolab Inc. | Stable antimicrobial compositions including spore, bacteria, fungi, and/or enzyme |
US6624132B1 (en) | 2000-06-29 | 2003-09-23 | Ecolab Inc. | Stable liquid enzyme compositions with enhanced activity |
FR2818150B1 (en) * | 2000-12-15 | 2004-04-30 | Anios Lab Sarl | COMPOSITION FOR THE TREATMENT OF OBJECTS FOR DISINFECT |
DE10064372A1 (en) | 2000-12-21 | 2002-07-11 | Ecolab Gmbh & Co Ohg | Use of low-foam, surfactant-containing percarboxylic acid agents for CIP disinfection |
US6472199B1 (en) * | 2001-04-04 | 2002-10-29 | West Agro, Inc. | Method of cleaning dairy pipelines using enzyme pretreatment |
WO2009031992A1 (en) | 2007-09-04 | 2009-03-12 | Elizabeth Varriano-Marston | Method for controlling banana quality by packaging |
PE20100269A1 (en) | 2008-09-05 | 2010-04-30 | TransAlgae Ltd | HERBICIDE RESISTANCE TO MAINTAIN AXENIC CROPS BY GENETIC MANIPULATION |
FI121712B (en) | 2009-04-30 | 2011-03-15 | Ab Enzymes Oy | A new fungal-derived protease and its use |
FI121711B (en) | 2009-04-30 | 2011-03-15 | Ab Enzymes Oy | A fungal-derived serine protease and its use |
FR2945043B1 (en) | 2009-04-30 | 2019-07-26 | Roquette Freres | PROCESS FOR PURIFYING GLUCOSE POLYMERS FOR PERITONEAL DIALYSIS SOLUTIONS |
FI121851B (en) | 2009-07-08 | 2011-05-13 | Ab Enzymes Oy | A fungal-derived protease and its use |
FI123942B (en) | 2010-10-29 | 2013-12-31 | Ab Enzymes Oy | Variants of fungal-derived serine protease |
FI123425B (en) | 2011-03-31 | 2013-04-30 | Ab Enzymes Oy | PROTEAS ENTYMES AND USES OF THIS |
EP2814957B1 (en) | 2012-02-15 | 2016-01-13 | Ecolab USA Inc. | Method of enzyme inactivation |
WO2016046334A1 (en) * | 2014-09-25 | 2016-03-31 | Novozymes A/S | Use of enzyme for cleaning |
EP3233894A1 (en) | 2014-12-16 | 2017-10-25 | Novozymes A/S | Polypeptides having n-acetyl glucosamine oxidase activity |
CN105169953A (en) * | 2015-09-29 | 2015-12-23 | 唐山沃德环保技术有限公司 | Enzyme cleaning agent for removing reverse osmosis membrane microbial contaminants and use method thereof |
JP2018531783A (en) | 2015-10-14 | 2018-11-01 | ノボザイムス アクティーゼルスカブ | Water filtration membrane cleaning |
EP3636735B1 (en) | 2018-10-12 | 2024-03-27 | AB Enzymes Oy | Protease enzyme variants and uses thereof |
US20240110131A1 (en) * | 2021-02-10 | 2024-04-04 | Bl Technologies, Inc. | Enhanced enzymatic cleaner for membranes and method of cleaning thereof |
US20230069489A1 (en) * | 2021-08-27 | 2023-03-02 | NuGeneration Technologies, LLC dba NuGenTec | Cleaning and Sanitizing in the Meat Packing Industry |
US20240327759A1 (en) * | 2023-03-29 | 2024-10-03 | Ecolab Usa Inc. | Multi-step methods of cleaning dairy membranes |
Citations (3)
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DE617585C (en) * | 1933-08-04 | 1935-08-22 | Henkel & Cie Gmbh | Procedure for removing milk stone or beer stone |
US4456544A (en) * | 1983-08-05 | 1984-06-26 | Vsesojuzny Nauchno-Issledovatelsky Biotecknichesky Institut | Enzyme-containing detergent composition for presterilization treatment of medical instruments and equipment |
WO1992003529A1 (en) * | 1990-08-24 | 1992-03-05 | Novo Nordisk A/S | Enzymatic detergent composition and method for enzyme stabilization |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4310995A1 (en) * | 1993-04-03 | 1994-10-06 | Basf Ag | Use of polyaspartic acid in cleaning formulations |
-
1996
- 1996-07-03 WO PCT/DK1996/000301 patent/WO1997002753A1/en not_active Application Discontinuation
- 1996-07-03 EP EP96924788A patent/EP0840553A2/en not_active Withdrawn
- 1996-07-03 AU AU65129/96A patent/AU695776B2/en not_active Ceased
- 1996-07-12 AR AR10357996A patent/AR002835A1/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE617585C (en) * | 1933-08-04 | 1935-08-22 | Henkel & Cie Gmbh | Procedure for removing milk stone or beer stone |
US4456544A (en) * | 1983-08-05 | 1984-06-26 | Vsesojuzny Nauchno-Issledovatelsky Biotecknichesky Institut | Enzyme-containing detergent composition for presterilization treatment of medical instruments and equipment |
WO1992003529A1 (en) * | 1990-08-24 | 1992-03-05 | Novo Nordisk A/S | Enzymatic detergent composition and method for enzyme stabilization |
Also Published As
Publication number | Publication date |
---|---|
WO1997002753A1 (en) | 1997-01-30 |
AU6512996A (en) | 1997-02-10 |
AR002835A1 (en) | 1998-04-29 |
EP0840553A2 (en) | 1998-05-13 |
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