AU666830B2 - Gray glass composition - Google Patents

Gray glass composition Download PDF

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AU666830B2
AU666830B2 AU77673/94A AU7767394A AU666830B2 AU 666830 B2 AU666830 B2 AU 666830B2 AU 77673/94 A AU77673/94 A AU 77673/94A AU 7767394 A AU7767394 A AU 7767394A AU 666830 B2 AU666830 B2 AU 666830B2
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ppm
concentration
glass
composition
feo
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AU7767394A (en
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John Franklin Krumwiede
Anthony Vincent Longobardo
Larry John Shelestak
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PPG Industries Ohio Inc
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PPG Industries Inc
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/095Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/02Compositions for glass with special properties for coloured glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/08Compositions for glass with special properties for glass selectively absorbing radiation of specified wave lengths
    • C03C4/085Compositions for glass with special properties for glass selectively absorbing radiation of specified wave lengths for ultraviolet absorbing glass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S501/00Compositions: ceramic
    • Y10S501/90Optical glass, e.g. silent on refractive index and/or ABBE number
    • Y10S501/905Ultraviolet transmitting or absorbing

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Glass Compositions (AREA)
  • Surface Treatment Of Glass (AREA)

Abstract

The present invention provides a glass composition having a neutral gray color and a luminous (visible) transmittance within a range that allows the glass to be used in the forward vision areas of a vehicle. The base glass is a soda-lime-silica composition and iron, cobalt, selenium and/or nickel are added as colorants. In one particular embodiment of the invention which is essentially nickel-free, a neutral gray colored glass with a luminous transmittance (C.I.E. illuminant A) of 60% and higher at a thickness of 3.9 millimeters may be attained by using as colorants: 0.30 to 0.70 wt. % Fe2O3, no greater than 0.21 wt. % FeO, 3-50 PPM CoO and 1-15 PPM Se, and preferably 0.32 to 0.65 wt. % Fe2O3, 0.065 to 0.20 wt. % FeO, 5 to 40 PPM CoO and 1 to 9 PPM Se. In an alternate embodiment of the invention which includes nickel oxide as a colorant, a neutral gray colored glass with a luminous transmittance of 60% and higher at a thickness of 3.9 millimeters may be attained by using 0.15 to 0.65 wt. % Fe2O3, no greater than 0.18 wt. % FeO, 15-55 PPM CoO, 0-5 PPM Se and 25-350 PPM NiO as colorants, and preferably 0.17 to 0.60 wt. % Fe2O3, 0.04 to 0.16 wt. % FeO, 20 to 52 PPM CoO, 0 to 3 PPM Se and at least 50 PPM NiO.

Description

44705 AWT:HB 666 8w P/00/011 Regulation 3.2
AUSTRALIA
Patents Act 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT
ORIGINAL
t U 0 Name of Applicant: PPG INDUSTRIES INC., o Actual Inventors: JOHN FRANKLIN KRUMWIEDE 0. ANTHONY VINCENT LONGOBARDO LARRY JOHN SHELESTAK 0 Address for Service: COLLISON CO.,117 King William Street, Adelaide, S.A. 5000 Invention Title: GRAY GLASS COMPOSITION The following statement is a full description of this invention, including the best method of performing it known to us: -la BACKGROUND OF THE INVENTION This invention involves a neutral gray colored glass that has a luminous transmittance that makes it highly desirable for use in forward vision areas of a vehicle, such as a windshield and front door windows.
In particular, the glass has a luminous transmittance of 60% or greater and preferably 70% or greater. In addition, the glass of the present invention generally exhibits lower infrared and total solar energy transmittance comparable to typical green glasses used in automotive applications to reduce heat gain in the interior of the enclosure. The glass is also compatible with flat glass manufacturing methods.
o@ Various heat-absorbing glass substrates are known in the art.
The primary colorant in typical green tinted automotive glasses is iron, 15 which is usually present in both the Fe203 and FeO forms. As is conventional, the total amount of iron present in a glass is expressed o oherein as Fe 2 0 3 regardless of the form actually present. Typical green tinted automotive glass has about 0.5 percent by weight total iron, with the ratio of FeO to total iron being about 0.25.
S 20 Some glasses, e.g. U.S. Reissue Patent No. 25,312 to Duncan et al., produce a gray color in the glass by including nickel oxide as a colorant. However, inclusion of nickel containing materials must be carefully controlled because the presence of nickel during the melting process sometimes leads to the formation of nickel sulfide stones in the glass. Additional potential problems faced when using nickel include haze formation on the glass surface due to reduction of the nickel in the tin bath and change in the glass color when it is heat treated.
I- -2- To avoid this problem, nickel-free colored glasses containing iron oxide, cobalt oxide, and selenium were developed as disclosed in U.S.
Patent No: 3,296,004 to Duncan et al., U.S. Patent No. 3,723,142 to Kato et al.
and British Patent Specification 1,331,492 to Bamford. In U.S. Patent No.
4,104,076 to Pons, instead of nickel, Cr203 or UO2 are used in combination with iron oxide, cobalt oxide, and selenium to produce gray glass. A more recent, nickel-free version of gray glass is disclosed in U.S. Patent No.
5,023,210 to Krumwiede et al. which uses iron oxide, cobalt oxide, selenium, and chromic oxide as colorants.
Many of the commercially available gray glasses are too dark to be used in the forward vision area of a vehicle. In addition, the lighter gray glasses exhibit solar performance properties inferior to those of conventional green automotive glass resulting in elevated interior vehicle temperatures which adversely affect occupant comfort. It would be desirable to have a neutral gray glass that may be used for the vision area of a vehicle, have acceptable solar performance properties and further that is compatible with commercial flat glass manufacturing techniques. j SUMMARY OF THE INVENTION a 20 The present invention provides a neutral gray colored glass composition having a base glass portion comprising: 0 Si02 66-75 percent by weight Na20 10-20 CaO 5-15 25 MgO ooaa A203 a a, K20 'Too a,, 6 -s i -3and a colorant portion consisting essentially of: Fe203 (total iron) 0.30 to 0.70 percent by weight FeO up to 0.21 CoO 3 50 PPM Se 1 -15 PPM, the glass having a luminous transmittance of 60 percent or greater at a thickness of 3.9 millimeters and wherein the color of the glass is characterized by dominant wavelengths in the range of 485 to 540 nanometers and an excitation purity of no higher than 3% at a thickness of 3.9 millimetres.
When the luminous transmittance is 70% and greater, the colorants used to produce the neutral gray glass of the present invention include 0.30 to 0.70 wt. Fe 2 0 3 up to 0.19 wt. FeO, 3 to 35 PPM CoO and O to 10 PPM Se, and preferably 0.32 to 0.65 wt. Fe 2 0 3 0.065 to 0.175 wt. FeO, 5 to 32 PPM CoO and 1 to 5 PPM Se. In addition, it is preferred that when the luminous transmittance is 70 or greater, the total solar energy transmittance should be no greater than 65 and more preferably, no greater than 60 An alternate embodiment of the invention further includes nickel S. oxide as a colorant. In particular, it has also been found that a neutral gray m:colored glass with a luminous transmittance of 60% and higher at a thickness of 3.9 millimeters may be attained by using as colorants: 0.15 to 0.65 wt. Fe 2 03, no greater than 0.18wt. FeO, 15-55 PPM CoO, 0-5 PPM Se and S 25 350 PPM NiO. A preferred embodiment of such a glass composition includes 0.17 to 0.60 wt. Fe 2 03, 0/04 to 0.16 wt. FeO, 20 to 52 PPM CoO, 0 to 3 PPM Se and at least 50 PPM NiO. When the desired luminous transmittance is and greater, the colorants used to produce this alternate neutral gray glass of the present invention include 0.15 to 0.50 wt. Fe 2
O
s up to 0.14 wt. FeO, 20 to 30 PPM CoO, 0 to 3 PPM Se and 25-200 PPM NiO, and preferably 0.20 to 0.43 wt. Fe 2 0 3 0.05 to 0.11 wt. FeO, 22 to 27 PPM CoO, 0 to 2 PPM Se and at least 50 PPM NiO.
i v i -4- DETAILED DESCRIPTION The base glass of the present invention, that is, the major constituents of the glass without colorants, is commercial soda-lime-silica glass characterized as follows: Weight SiO 2 66-75 Na 2 0 10-20 CaO 5-15 MgO A1 2 0 3
K
2 0 BaO 0-1 To this base glass the present invention adds colorants in the form of iron, cobalt, selenium and/or nickel. In one particular embodiment of the invention, the glass is essentially nickel-free; that is, no deliberate 0 addition of nickel or nickel compounds is made, although the possibility of 0 0 traces of nickel due to contamination may not always be avoided. The 20 glass in the present invention is essentially free of other colorants. It 0 should be appreciated that the glass compositions disclosed herein may include small amounts of other materials, for example melting and refining aids, tramp materials or impurities. Such materials may include, but are not limited to chromium, manganese, cerium, molybdenum, ti'inium, chlorine, zinc, zirconium, sulfur, fluorine, lithium and strontium. It should be further appreciated that some of these materials as well as others may be added to the glass to improve the solar performance of the glass as will be discussed later in more detail.
t The selenium colorant contributes a pink color to the glass as well as a brown color when complexed with iron to form iron selenide (FeSe). Cobalt produces a blue color. Iron contributes yellow and blue in varying proportions depending upon the oxidation state. Nickel, if used, contributes a green-brown to yellow-brown color.
The glass of the present invention may be melted and refined in a continuous, large-scale, commercial melting operation and formed into flat glass sheets of varying thicknesses by the float method in which the molten glass is supported on a pool of molten metal, usually tin, as it assumes a ribbon shape and is cooled. It should be appreciated that as a result of forming the glass on molten tin, measurable amounts of tin oxide may migrate into surface portions of the glass on the side that was in contact with the tin. Typically, a piece of float glass has an SnO2 concentration of at least 0.05 wt. in the first few microns below the 15 surface of the glass that was in contact with the tin.
The total amount of iron present in the glass is expressed herein in terms of Fe 2 0 3 in accordance with standard analytical practice, but that does not imply that all of the iron is actually in the form of 3 Likewise, the amount of iron in the ferrous state is reported as FeO, even though it may not actually be present in the gl ss as FeO. The proportion of the total iron in the ferrous state is used as a measure of the redox state of the glass and is expressed as the ratio FeO/Fe 2 03, which is the weight percent of iron in the ferrous state (expressedi as FeO) divided by the weight percent of total iron (expressed as Fe 2 0 3 Unless stated otherwise, the term Fe20 3 in this specification shall mean total iron expressed in terms of Fe 2 0 3 and the term FeO shall mean iron in the ferrous state expressed in terms of FeO.
-6- The glass compositions disclosed in the present invention may be made using any of several types of melting arrangements, such as but not limited to, a conventional, overhead fired continuous melting operation as is well known in the art or a multi-stage melting operation, of the type that is discussed later in more detail. However, for glass compositions having a redox of less than 0.30, the former operation is preferred and for glass compositions having a redox of 0.30 or greater, the latter operation is preferred.
Conventional, overhead fired continuous melting operations are characterized by depositing batch material onto a pool of molten glass maintained within a tank type melting furnace and applying thermal on energy until the materials are melted into the pool of molten glass. The melting tanks conventionally contain a large volume of molten glass so as to provide sufficient residence time for currents in the molten glass to 15 affect some degree of homogenization and fining before the glass is discharged into a forming operation.
The multi-stage glass melting and refining operation disclosed in U.S. Patent Nos. 4,381,934 and 4,792,536 to Kunkle et al., 4,792,536 to Pecoraro et al. and 4,886,539 to Cerutti et al. is characterized by separate stages whereby more flexibility in controlling redox conditions is provided. The overall melting process disclosed in these patents consists of three stages: a liquefaction stage, a dissolving stage, and a vacuum refining stage. In the liquefaction stage, batch materials, preferably in a pulverulent state, are fed into a rotating, drumshaped liquefying vessel. As batch material is exposed to the heat within the vessel, liquefied material flows down a sloped batch material lining to a central drain opening at the bottom of the vessel. A stream of liquefied material falls freely from the liquefaction vessel into a dissolving vessel for -7 -7the dissolving stage. The dissolving vessel completes the dissolution of unmelted particles in the liquefied material coming from the liquefaction stage by providing residence time at a location isolated from the downstream refining stage. The dissolving vessel may be in the form of a horizontally elongated refractory basin with the inlet and outlet at opposite ends thereof so as to assure adequate residence time. The refining stage preferably consists of a vertically upright vessel that may be generally cylindrical in configuration having an interior ceramic refractory lining shrouded in a gas-tight, water-cooled casing. As the molten material enters the vessel from the dissolving vessel, it encounters a reduced pressure within the refining vessel. Gases included in the melt expand in volume, creating a foam. As foam collapses, it is incorporated into the liquid body held in the refining vessel. Refined molten material is drained ***from the bottom of the refining vessel into a receiving chamber and 15 delivered to a float forming chamber.
A stirring arrangement may be employed in the multi-stage process to homogenize the glass after it has been refined in order to produce glass of the highest optical quality. If desired, a stirring arrangement may be integrated with a float forming chamber, whereby the glass in the stirring chamber rests on a layer of molten metal. The molten metal may be continuous with the molten metal constituting the support in the forming chamber, and is usually comprised essentially of tin.
The multi-stage operation discussed above generally operates at a redox level of 0.30 or higher; however redox levels below 0.30 may be achieved by increasing the amount of oxidizing constituents in the glass batch. For example, manganese oxide may be added to lower the
I-
-8redox .vel. Redox may also be controlled by adjusting the gas/O 2 ratio of the burners.
The transmittance data provided throughout this disclosure is based on a glass thickness of 3.9 millimeters (0.1 54 inch). Luminous transmittance (LTA) is measured using C.I.E. 1931 standard illuminant over the wavelength range 380 to 770 nanometers at 10 nanometer intervals. Total solar ultraviolet transmittance (TSUV is measured over the wavelength range 300 to 390 nanometers at 10 nanometer intervals.
Total solar infrared transmittance (TSIR) is measured over the wavelength range 800 to 2100 nahometers at 50 nanometer intervals. Total solar energy transmittance (TSET) represents a computed value based on o. measured transmittances from 300 to 2100 nanometers at 50 nanometer intervals. All solar transmittance data is calculated using Parry Moon air o mass 2.0 solar data. Glass color in terms of dominant wavelength and excitation purity are measured using C.I.E. 1931 standard illuminant "C" with a 20 observer.
To determine this transmittance data, the transmittance values are integrated over the wavelength range This range is divided into n equal subintervals of length h by points {XO, X1, Xn where X i a (i x In the present disclosure, the Rectangular Rule is used to compute the transmittance data. An interpolating function is used to approximate the integrand f in each subinterval. The sum of integrals of this function provides an approximation of the integral: I f (X)dX b In the case of the Rectangular Rule, a constant value f(X i is used as an approximation of f(X) on [Xi-1,X i This yields a step-function approximation of f(X) on and the numerical integration formula: 9 -9n f(X i x h I=1 Tables 1, 2 and 3 illustrate examples of glass compositions at a 3.9 mm (0.154 in.) reference thickness which embody the principles of the present invention. Only the colorant portions of the examples are listed in the table below, with Fe 2 03 being total iron, including that present as FeO.
The information provided in Tables 1 and 2 is based on a computer model that generates theoretical spectral properties based on the glass compositions. The compositions in Table 1 exclude nickel oxid as a colorant while the compositions in Table 2 include nickel oxide as a Icolorant. The information provided in Example 25 of Table 3 is based on 15 an experimental laboratory melt. The remaining information in Table 3 in based on actual glass produced using the multi-stage melting process discussed earlier. However, under certain conditions, it is preferred that the glasses disclosed in the present invention be made using a conventional, overhead fired continuous melting process as discussed eq earlier.
It should be noted that the modeled compositions in Table 1 999994 included from 6 to 10 PPM of Cr 2 03 and 1 PPM NiO, both of which are considered to be tramp and/or residual material levels, to better reflect the expected spectral properties of the glass. The compositions in Table 2 included similar Cr203 levels. In addition, the analysis of the experimental melt Example 25 in Table 3 showed less than 3 PPM NiO and 10 PPM Cr 2 03. The analysis of the actual production glass disclosed in Table 3 showed less than 3 PPM NiO and between 5 PPM Cr203.
The representative base glass composition for the examples is as follows: SiO 2 Na2O CaO MgO Examples 1-25 72.8% by weight 13.8 Examples 26-29 72.0% by weight 13.5 A1 2 0 3 0.13 0.59 It should be appreciated that this composition may vary especially as a result of the actual amount of colorant present in the glass composition.
TABLE 1 *9 99 0 .9 Q 000* 99 0 0 *400 94 *909 .000 9040 Fe 2 0 3 w4t. FeO wt. Redox coo PPM Se PPM
LTA
TSIR
TSUV
TSET
DW nm Pe Ex. 1 Ex Ex. 3 0.570 0.570 0.340 0.145 0.145 0.087 0.255 0.255 0.255 40 40 40 9 5 7 59.67 63.13 65.30 36.74 36.86 52.76 34.53 37.27 45.99 47.60 49.55 59.20 558.9 493.9 497.4 2.02 2.46 0.39 Ex. 4 Ex, 5 Ex. 6 Ex. Ex. 8 0.570 0.145 0.255 22 7 65.57 36.84 35.95 49.95 562.7 3.36 0.650 0.195 0.300 20 3.5 66.61 27.46 39.85 45.87 493.5 3.7 0.425 0.109 0.255 20 6 69.79 46.32 45.43 57.39 551.3 1.3 0.650 0.175 0.269 15 2.5 69.80 30.97 39.42 48.99 498.1 2.7 0.325 0.065 0.200 32 70.02 60.63 49.67 65.50 490.6 1 .02 0 9
J
lh MMM= llllllllllll
A
TABLE 1 (cont'd.) Ex. 9 Ex. 10 Ex. 1 1 _Ex. 12 Ex. 13 Ex. 14 Ex. 15 Ex. 16 Fe 2 0 3 wt- Fe0 wt. Redox coo PPM Se PPM
LTA
TS IR
TSUV
TSET
DW nm Pe 0.600 0.175 0.292 15 2.5 70.10 30.97 42.05 49.30 494.9 3.2 0.650 0.109 0.167 20 3.5 70.71 46.36 35.29 57.25 553.8 2.81 0.425 0.128 0.300 20 3.5 71.12 41.27 48.81 55.68 491.7 2.58 0.600 0.150 0.250 15 2.5 71.31 36.01 40.56 52.38 501.7 1 .97 0.325 0.425 0.085 0.108 0.262 0.255 25 20 4.5 3.5 71.48 72.06 53.57 46.36 51.82 47.38 62.48 58.65 491.2 496.6 1.41 1.58 0.425 0.109 0.255 20 1 74.43 46.40 49.41 59.99 490.2 3.46 0.425 0.109 0.255 76.57 46.41 47.48 60.16 555.0 2.15 4, 41 55 TABLE 2 ICES IC CCI CCC I C S Fe 2 0 3 wt-% FeO wt. Redox coo PPM Se PPM NiO PPM
LTA
TSIR
TSUV
TSET
DW nm Pe Ex. 17 0.170 0.044 0.255 52 0 300 59.95 67.63 64.02 65.62 511.2 0.88 Ex. 18 0.170 0.044 0.255 40 0 300 62.64 67.67 64.12 66.56 558.3 2.42 Ex. 19 Ex. 20 Ex. 21 0.270 0.600 0.425 0.069 0.160 0.108 0.255 0.267 0.255 40 20 25 0 0 3 200 150 50 64.88 65.33 68.94 58.20 33.48 46.15 56.53 42.58 47.63 62.48 48.63 57.30 499.8 509.8 498.0 1.54 2.07 1.61 Ex. 22 Ex.23 0.425 0.200 0.108 0.051 0.255 0.255 22 27 0 0 1 ou, 150 70.31 70.86 46.01 65.42 50.00 63.80 57.95 68.96 497.5 498.0 2.29 1.26 Ex. 24 0.300 0.077 0.255 22 100 72.19 56.06 56.60 64.29 498.0 1.55 ai -a 12- Fe 2 0 3 wt.% FeO wt. Redox CoO PPM Se PPM
LTA
TSIR
TSUV
TSET
DW nm Pe TABLE 3 Ex. 25 Ex.26 0.432 0.404 0.109 0.115 0.252 0.285 19 14 5 5 70.87 71.78 46.53 45.31 49.98 48.74 58.09 57.90 532.9 557.2 0.97 1.54 Ex. 27 0.377 0.107 0.283 19 4 72.3 47.50 51.64 59.61 500.2 0.85 Ex. 28 0.371 0.107 0.289 23 3 72.49 47.45 53.67 60.01 488.6 2.47 Ex. 29 0.415 0.111 0.268 18 3 72.94 46.25 51.49 59.33 493.7 1.54
I
r cr~r c r r 1 Ir:? r crc r r r r rt i r rr
E
r rttir 1 r :1 'D' i j ro 03 Referring to Tables 1, 2 and 3, the present invention provides a neutral gray colored glass using a standard soda-lime-silica glass base 5 composition and iron, cobalt, selenium and/or nickel as colorants. Not all of the examples are the same gray color as indicated by the dominant wavelengths (DW) and excitation purities In the present invention, it is preferred that the glass be a neutral gray color characterized by dominant wavelengths in the range of 480 to 580 nanometers, preferably 485 to 540 nanometers, with an excitation purity of no higher than 8%, preferably no higher than 3%.
In the present invention, the colorants used to produce a nickel-free neutral gray colored glass with an LTA of 60% or greater at a thickness of 3.9 millimeters include 0.30 to 0.70 wt. Fe 2 0 3 no greater than 0.21 wt. FeO, 3-50 PPM CoO and 1-15 PPM Se. A preferred embodiment of such a glass composition includes 0.32 to 0.65 wt. Fe 2 0 3 0.065 to 0.20 wt. FeO, 5 to 40 PPM CoO and 1 to 9 PPM Se.
-13- An alternate embodiment of the invention further includes nickel oxide as a colorant. In particular, it has also been found that a neutral gray colored glass with a luminous transmittance of 60% and higher at a thickness of 3.9 millimeters may be attained by using 0.15 to 0.65 wt. Fe 2 0 3 no greater than 0.18 wt. FeO, 15-55 PPM CoO, 0- PPM Se and 25-350 PPM NiO as colorants. A preferred embodiment of this alternate glass composition includes 0.17 to 0.60 wt. Fe 2 0 3 0.04 to 0.16 wt. FeO, 20 to 52 PPM CoO, 0 to 3 PPM Se and at least PPM NiO.
The redox ratio for the glass of the present invention is preferably maintained between about 0.20 to 0.30, and more preferably between 0.24 to 0.28 which is the typical operating range for a conventional overhead fired melting operation. Higher redox levels may be !',°'attained by processes disclosed herein, but the use of higher redox ratios is preferably avoided to prevent excessive volatilization of selenium during melting.
Glass made by the float process typically ranges from a sheet thickness of about 1 millimeters to 10 millimeters. For the vehicle glazing ;"Iapplications, it is preferred that the glass sheets have a thickness within the thickness range of 1.8 to 6 millimeters.
added If desired, ultraviolet radiation absorbing materials may be added to the glass compositions of the present invention to improve its solar performance. Although not limiting in the present invention, a total of up to 2.0 wt. of oxides of cerium, vanadium, titanium and molybdenum and combinations thereof may be used as UV absorbers to reduce the TSUV of the glass. In a preferred embodiment of the invention, TiO 2 is the preferred UV absorber and may be added in an L A.
-14amount ranging from 0.1 to 1.0 wt. of the glass composition, and more preferably 0.2 to 0.5 wt. In general, when the glass is used in a forward vision area of a vehicle, it is required that the LTA be 70% or greater. When the required LTA is 70% or greater, the colorants used to produce the nickelfree neutral gray glass of the present invention include 0.30 to 0.70 wt.
Fe 2 0 3 up to 0.19 wt. FeO, 3 to 35 PPM CoO and 0 to 10 PPM Se, and preferably 0.32 to 0.65 wt. Fe 2 0 3 0.065 to 0.175 wt. FeO, to 32 PPM CoO and 1 to 5 PPM Se. The colorants to produce a luminous transmittance of 70% and greater for in the alternate neutral gray glass composition which includes nickel oxide as a colorant include 0.15 to 0.50 wt. Fe 2 0 3 up to 0.14 wt. FeO, 20 to 30 PPM CoO, 0 to 3 PPM Se and 25-200 PPM NiO, and preferably 0.20 to 0.43 wt. Fe 2 0 3 0.05 to 0.11 wt. FeO, 22 to 27 PPM CoO, 0 to 2 PPM Se and at least 50 PPM NiO. i In addition, for a forward vision area application, it is preferred that the glass composition provide a total solar energy transmittance of no greater than 65%, and more preferably no greater than 60%. This type of performance would make the glass comparable to the performance of standard green automotive glasses.
Other variations as are known to those of skill in the art may be resorted to without departing from the scope of the invention as defined by the claims that follow.
r r u- I

Claims (4)

1. A neutral gray colored glass composition having a base glass portion comprising: SiO2 66-75 percent by weight
10-20 CaO 5-15 MgO A1203 K20 and a colorant portion consisting essentially of: Fe203 (total iron) 0.30 to 0.70 percent by weight FeO up to 0.21 CoO 3 50 PPM Se 1 -15 PPM, the glass having a luminous transmittance of 60 percent or greater at a thickness of 3.9 millimeters and wherein the color of the glass is characterized i by dominant wavelengths in the range of 485 to 540 nanometers and an excitation purity of no higher than 3% at a thickness of 3 9 millimetres. 20 2. The composition as in claim 1 wherein the Fe203 concentration gc.L is from 0.32 to 0.65 weight percent, the FeO concentration is from 0.065 to 0.20 f weight percent, the CoO concentration is from 5 to 40 PPM and the Se ,concentration is from 1 to 9 PPM. 3. The composition of claim 1 wherein the Fe 2 O 3 concentration is from 0.30 to 0.70 weight percent, the FeO concentration is up to 0.19 weight percent, the CoO concentration is from 3 to 35 PPM and the Se concentration is ,i from 1 to 10 PPM and further wherein said composition has a luminous transmittance of 70 percent or greater at a thickness of 3.9 millimeters. 7730 .q B P ,ao ,B j- 11 -16- 4. The composition as in claim 3 wherein the total solar energy transmittance is 65 percent or less. The composition as claim 1 wherein the Fe 2 03 concentration is from 0.32 to 0.65 weight percent, the FeO concentration is from 0.065 to 0.175 weight percent, the CoO concentration is from 5 to 32 PPM and the Se concentration is from 1 to 5 PPM. 6. The composition as in claim 1 further including additional ultraviolet absorbing material. 7. The composition as in claim 6 wherein said ultraviolet absorbing material is an oxide of a material selected from a group consisting essentially of cerium, vanadium, titanium, and molybdenum and combination thereof in an amount up to 2.0 wt. of the glass composition. 8. The composition as in claim 7 wherein said TiO2 is in an amount from 0.1 to 1.0 wt. 9. A glass sheet made from the composition as recited in claim 1. The glass sheet as in claim 9 wherein the sheet has a thickness between 1.8 to 6 mm.
11. A neutral gray colored glass composition having a base glass portion comprising: SiO2 66 -75 percent by weight Na20 10-20 CaO 5-15 MgO A1203 K20 -4 I C 4 r A -17- and a colorant portion consisting essentially of: Fe203 (total iron) FeO CoO Se NiO 0.15 to 0.65 percent by weight up to 0.18 15 55 PPM 0-5 PPM
25-350 PPM rr r o rs rr eor rr r o r r t rt t c rr r I t rrrair t r r r r r r rr the glass having a luminous transmittance of 60 percent at thickness of 3.9 millimeters and wherein the color of the glass is characterised by dominant wavelengths in the range of 485 to 540 nonometers and an excitation purity of no higher than 3% at a thickness of 3.9 millimetres. 12. The composition as in claim 11 wherein the Fe 2 03 concentration is from 0.17 to 0.60 weight percent, the FeO concentration is from 0.04 to 0.16 weight percent, the CoO concentration is from 20 to 52 PPM,m the Se concentration is from 0 to 3 PPM and the NiO concentration is at least 20 PPM. 13. The composition as in claim 11 wherein the Fe 2 0 3 concentration is from 0.15 to 0.50 weight percent, the FeO concentration is up to 0.14 weight percent, the CoO concentration is from 20 to 30 PPM, the Se concentration is from 0 to 3 PPM and the NiO concentration is 25 to 200 PPM 25 and further wherein said composition has a luminous transmittance of percent or greater at a thickness of 3.9 millimeters. 14. The composition as in claim 13 wherein the total solar energy transmittance is 65 percent or less. I -18- The composition as in claim 13 wherein the Fe 2 03 concentration is from 0.20 to 0.43 weight percent, the FeO concentration is from 0.05 to 0.11 weight percent, the CoO concentration is from 22 to 27 PPM, the Se concentration is from 0 to 2 PPM and the NiO concentration is at least PPM. 16. The composition as in claim 11 further including additional ultraviolet absorbing material. 17. The composition as in claim 16 wherein said ultraviolet absorbing material is an oxide of a material selected from a group consisting essentially of cerium, vanadium, titanium and molybdenum and combination thereof in an amount up to 2.0 wt. of the glass composition. 18. The composition as in claim 17 wherein said TiO 2 is in an amount from 0.1 to 1.0 wt. 19. A glass sheet made from the composition as recited in claim 11. It The glass sheet as in claim 19 wherein the sheet has a thickness between 1.8 to 6 mm. a c a i Dated this 19th day of December 1995 PPG INDUSTRIES INC S, By their Patent Attorneys COLLISON CO. ,.i C C0*Jo Y i i ABSTRACT OF THE INVENTION The present invention provides a glass composition having a neutral gray color and a luminous (visible) transmittance within a range that allows the glass to be used in the forward vision areas of a vehicle. The base glass is a soda-lime-silica composition and iron, cobalt, selenium and/or nickel are added as colorants. In one particular embodiment of the invention which is essentially nickel-free, a neutral gray colored glass with a luminous transmittance illuminant A) of 60% and higher at a thickness of 3.9 millimeters may be attained by using as colorants: 0.30 S 10 to 0.70 wt. Fe203, no greater than 0.21 wt. FeO, 3-50 PPM CoO and 1-15 PPM Se, and preferably 0.32 to 0.65 wt. Fe 2 03, 0.065 to 0.20 wt. FeO, 5 to 40 PPM CoO and 1 to 9 PPM Se. In an alternate embodiment of the invention which includes nickel oxide as a colorant, a a Oat. neutral gray colored glass with a luminous transmittance of 60% and higher at a thickness of 3.9 millimeters may be attained by using 0.15 to 0.65 wt. Fe 2 0 3 no greater than 0.18 wt. FeO, 15-55 PPM CoO, 0- PPM Se and 25-350 PPM NiO as colorants, and preferably 0.17 to 0.60 wt. Fe 2 0 3 0,04 to 0.16 wt. FeO, 20 to 52 PPM CoO, 0 to 3 PPM Se and at least 50 PPM NiO.
AU77673/94A 1993-11-16 1994-11-08 Gray glass composition Expired AU666830B2 (en)

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TW291474B (en) 1996-11-21
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