AU6387300A - Methods of treating waste - Google Patents
Methods of treating waste Download PDFInfo
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- AU6387300A AU6387300A AU63873/00A AU6387300A AU6387300A AU 6387300 A AU6387300 A AU 6387300A AU 63873/00 A AU63873/00 A AU 63873/00A AU 6387300 A AU6387300 A AU 6387300A AU 6387300 A AU6387300 A AU 6387300A
- Authority
- AU
- Australia
- Prior art keywords
- waste
- article
- waste solids
- acid
- disposal
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
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- QHZOMAXECYYXGP-UHFFFAOYSA-N ethene;prop-2-enoic acid Chemical compound C=C.OC(=O)C=C QHZOMAXECYYXGP-UHFFFAOYSA-N 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Description
WO 01/08824 PCT/US00/20562 1 Methods of Treating Waste FIELD OF INVENTION The present invention relates generally to a new method of treating waste. Preferably, the present invention relates to a method of treating 5 articles of regulated wastes comprised of an acid polymer or a thermoplastic polymer and a contaminant by degrading and/or chemically treating the article. BACKGROUND OF THE INVENTION 10 Waste disposal is an increasingly problematic concern for industrial facilities. Over the past 20 years, governments around the world have tightened environmental pollution regulations, resulting in stricter disposal requirements. Regulated wastes particularly have experienced tighter waste disposal regulations. The problem is magnified by the fact that ordinary 15 wastes can become hazardous simply be coming into contact, and absorbing minimal amounts of regulated wastes. One particularly troublesome regulated waste is generated from industrial painting. Industrial painting is ordinarily performed in paint spray booths. In a paint spray booth, paint over-spray indiscriminately contacts the walls, 20 and equipment located on the sides and overhead. Equipment is typically protected from paint over-spray with disposable equipment jackets, and walls can be protected by similar protective materials. However, these equipment jackets and protective materials become splattered with the paint over-spray, thereby making the equipment jackets a regulated waste. 25 Consequently, when the equipment jackets or wall covers are removed, they must be disposed of as a regulated waste. The disposal costs for items such as equipment jackets is particularly burdensome due to the hazard level and the volume of waste generated. Disposal costs generally depend on the level of the waste's hazard 30 and the volume. The more hazardous the waste, the fewer available WO 01/08824 PCT/US00/20562 2 disposal sites and the more expensive the disposal cost. Likewise, for any waste, the bulkier the waste, the higher the disposal cost. These problems with waste disposal have lead to a number of waste treatment methods. Several methods treat waste by separating as many re 5 usable and valuable fractions as possible. Other methods decontaminate waste by directly heating the waste with a fluid. SUMMARY OF THE INVENTION The present invention relates to a method for treating wastes. One 10 aspect of the present invention relates to a method of treating an article of regulated waste comprising the steps of: (a) providing an article comprising at least one acid polymer and at least one contaminant; (b) dissolving at least a portion of the article in a disposal liquid thereby creating a waste mixture comprising waste solids and the disposal liquid; and (c) treating the 15 waste solids. Another aspect of the present invention relates to a method of treating an article of regulated waste comprising the steps of: (a) providing an article comprising at least one thermoplastic polymer and at least one contaminant; (b) dissolving at least a portion of the article in a disposal 20 liquid (i) to introduce at least a portion of the contaminants into the disposal liquid and (ii) to create a waste mixture; (c) separating the disposal liquid from the waste mixture to obtain waste solids; and (d) treating the waste solids to render a non-regulated waste. Additional objectives and advantages of the invention will be set 25 forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the WO 01/08824 PCT/US00/20562 3 following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed. DESCRIPTION OF THE PREFERRED EMBODIMENTS 5 The present invention may be understood more readily by reference to the following detailed description of preferred embodiments of the invention and the Examples included therein. Before the present compounds, compositions, articles, devices, and/or methods are disclosed and described, it is to be understood that this 10 invention is not limited to specific articles of regulated waste, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used in the specification and the appended claims, the singular 15 forms "a," "an" and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "an article" includes mixtures of articles, reference to "a thermoplastic polymer" includes mixtures of two or more such thermoplastic polymers, and the like. Ranges may be expressed herein as from "about" one particular 20 value, and/or to "about" another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent "about," it will be understood that the particular value forms another embodiment. It will be further 25 understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint. In this specification and in the claims which follow, reference will be made to a number of terms which shall be defined to have the following meanings: WO 01/08824 PCT/US00/20562 4 References in the specification and concluding claims to parts by weight, of a particular element or component in a composition or article, denotes the weight relationship between the element or component and any other elements or components in the composition or article for which a part 5 by weight is expressed. Thus, in a compound containing 2 parts by weight of component X and 5 parts by weight component Y, X and Y are present at a weight ratio of 2:5, and are present in such ratio regardless of whether additional components are contained in the compound. A weight percent of a component, unless specifically stated to the 10 contrary, is based on the total weight of the formulation or composition in which the component is included. By the term "effective amount" of a compound or property as provided herein is meant such amount as is capable of performing the function of the compound or property for which an effective amount is 15 expressed. The exact amount required will vary from process to process, depending on recognized variables such as the compounds employed and the processing conditions observed. Thus, it is not possible to specify an exact "effective amount." However, an appropriate effective amount may be determined by one of ordinary skill in the art using only routine 20 experimentation. "Acid polymer" means a polymer that forms a salt in a basic aqueous solution, such as aqueous solutions with a pH above about 7.0. Example acid polymers include, but are not limited to, ethylene acrylic acid polymers, ethylene methacrylic acid polymers, and derivatives, copolymers, 25 and mixtures thereof Acid polymers are not water soluble in neutral pH conditions at ambient temperatures but become soluble in water under suitable pH and temperature conditions. "Bi-directional Shake Test" means a test that measures the number of particles generated and released by a stressed equipment jacket. This 30 test is based on American Standard Test Method F51.
WO 01/08824 PCT/US00/20562 5 "Biologically hazardous material" means infectious material, potentially infectious material, and biologically active material such that an article contaminated with this material is rendered a regulated waste. One nonlimiting example of biologically active material is a pharmaceutical 5 agent. "Chemically treating" means contacting an article with a chemical other than water that chemically reacts with the article, or alters the charge characteristics of the article, as opposed to simply encapsulating the article. "Contaminants" within the context herein means any material that 10 renders an article a regulated waste. Example contaminants include, but are not limited to, oil, paint, hydrocarbons, biologically active materials, infectious material, potentially infectious material, and radioactive material. "Degrade" means to lessen the structural integrity and, to subdivide the material into a greater number of parts. Thus, the degradation can occur 15 by shredding (i.e. cutting, grinding, or chopping), crushing, or at a molecular level by dispersing or dissolving the material. The dispersion can be only partial, but the article will still be considered to have been dispersed within the meaning of this document. For example, when certain combinations of polymeric materials are used, less than half (by weight) of 20 the material may be dispersed or dissolved in solution. The remainder is broken into pieces that can be retrieved. Degradation preferably facilitates the eventual treatment of the material's hazardous characteristics, and preferably occurs in a disposal liquid. "Degradable polymer" means a polymer that undergoes a significant 25 change in its chemical structure under specific environmental conditions resulting in a loss of some properties. Example degradable polymers include hydrolytically degradable polymers such as polylactic acid, polyesteramides, polyglycolic acid, polyhydroxy butyrate-co-valorate and the like, and combinations thereof as copolymers, blends, mixtures, and the 30 like.
WO UI/U8824 LT/UL IUU/ZUSOZ 6 "Disperse" means that upon contact with a fluid under appropriate conditions, the material disperses partially or completely into the fluid to form a dispersion. "Dissolve" means that upon contact with a fluid under appropriate 5 conditions, the weight of solid material is reduced by partial or complete dissolution of the material into solution. In both dispersible and dissolvable materials, the material preferably fragments or breaks apart structurally, if it does not dissolve or disperse completely. "Hazardous" describes a solid waste, or combination of a solid and 10 liquid waste, which because of its quantity, concentration, or physical, chemical, or infectious characteristics: (a) may cause, or significantly contribute to an increase in mortality or an increase in serious irreversible, or incapacitating reversible, illness; (b) may pose a substantial present or potential hazard to human 15 health or the environment when improperly treated, stored, transported, or disposed of, or otherwise managed; or (c) has been defined as a hazardous substance in 42 U.S.C. 9601 or by the Administrator of the Environmental Protection Agency. Thus, articles of regulated waste include infectious waste generated 20 at hospitals (i.e. articles that have come into contact with bodily fluids), and industrial waste that must typically be managed as a "hazardous substance" under 42 U.S.C. 9601, such as articles contaminated by paint. "NDP" stands for novel degradable polymer and when used in this specification refers to an ethylene-(meth)acrylic acid copolymer. 25 "Ethylene-(meth)acrylic acid copolymer," in turn, means a copolymer of ethylene and acrylic acid, a copolymer of ethylene and methacrylic acid, a mixture of copolymers of acrylic and methacrylic acids or terpolymers of acrylic acid, methacrylic acid and ethylene. The ethylene-(meth)acrylic acid copolymer preferably comprises 10-30 wt.% acid residues, more 30 preferably 15-25 wt.%.
WO 01/08824 PCT/US00/20562 7 The NDP may be present as an acid polymer. As used herein, the term "ionomer" means a copolymer of ethylene and (meth)acrylic acid, wherein the copolymer has been neutralized with a metal cation. Ethylene (meth)acrylic acid ionomers are typically obtained by partially reacting an 5 ethylene-(meth)acrylic acid copolymer with a metallic salt to form ionic crosslinks between the (meth)acrylic acid moiety residues within a copolymer chain or between neighboring chains. The cationic charge of the metallic salt partially neutralizes the acid residues of the copolymer. Preferably, about 50 to 60% of the residues of acidic moieties are 10 neutralized; more preferably, about 55% of the acidic moiety residues are neutralized. Suitable cations for neutralizing the acidic moieties are Na +, + 2 2+ 2+ 2+ 2+ 2+
K
+
, Li
+
, Cs
+
, Rb , Hg
+
, Cu , Be 2 , Mg 2+ , Ca , Sr 2, Ba , CU2+, Cd 2+, Hg2+, Sn 2+ , Pb 2+ , Fe 2+ , Co 2+ , Ni 2+ , Zn 2+ , Al3+, Sc 3+ , Fe 3+ and Y3+. Preferred cations include sodium, lithium and potassium ions. 15 The NDP may also be present as a blend of ionomer and ethylene (meth)acrylic acid copolymer. The blend of ionomer and ethylene (meth)acrylic acid copolymer can be present at various ratios, including less than or greater than 9:1, 8:1, 7:1, 6:1, 5:1, 4:1, 3:1, 2:1, 1:1, 1:2, 1:3, 1:4, 1:5, 1:6, 1:7, 1:8, and 1:9. 20 NDP is disclosed in U.S. Application Serial Nos. 08/923,698 and 08/766,765 which are incorporated by reference their entireties. A particularly preferred NDP for film applications is NDP Treatable FilmTM commercially available from Isolyser Company, Inc., Norcross, Georgia. "Optional" or "optionally" means that the subsequently described 25 event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not. For example, the phrase "optionally substituted lower alkyl" means that the lower alkyl group may or may not be substituted and that the description includes both unsubstituted lower alkyl and lower alkyl 30 where there is substitution.
WO 01/08824 rL I/uuu/ILU30o 8 "Potentially infectious" means including, but not limited to, blood and body fluids and materials or articles contaminated with blood or body fluids that are typically considered to be infectious. "Radioactive" means a material or article contaminated with 5 radioactive isotopes. "Regulated Waste" includes (1) hazardous; (2) potentially infectious; and (3) radioactive wastes. A "non-regulated waste" is a waste that is not considered a regulated waste as disclosed herein. "Readily Releasable Particles" means particles that exist on the 10 surface of a cover or jacket and can be removed without the application of mechanical energy. This test is based on American Standard Test Method F51. "Particle" means a solid or liquid object generally between 0.001 and 1000 tm in size. The most common particle is lint."Surface Resistivity" means resistance measured in ohms/square at 73oF and 50% relative 15 humidity. "Thermoplastic polymer materials" means thermoplastic polymers, thermoset polymers, solvent castable polymers, natural polymers, and derivatives and copolymers of these polymers. These materials may be manufactured into panels of knitted fabrics, woven fabrics, non-woven 20 fabrics, films, and molded panels using any available manufacturing method including, but not limited to: single knit, double knit, interlock knit, warped knit, crocheted knit, air laid, dry laid, wet laid, hydroentangled, thermo bonded, chemical bonded, blown extrusion, cast extrusion, hot melt processing, blow molding or injection molding. These thermoplastic 25 polymer materials may be composites or a single layer. "Water soluble" means that the polymer will completely dissolve upon extended contact with water. Nonlimiting examples of water soluble polymers include polyvinyl alcohol, poly aspartic acid, polyacrylic acid, polymethacrylic acid, polyacrylamid, polyvinyl pyrrolidone, polyalkylene WO 01/08824 PCT/US00/20562 9 oxides, complex carbohydrates, and derivatives, copolymers and mixtures thereof. Articles of regulated waste can be present in many forms, and include knitted fabrics, woven fabrics, non-woven fabrics, films, and 5 molded parts of polymers configured using any available manufacturing method including, but not limited to: single knit, double knit, interlock knit, warped knit, crocheted knit, air laid, dry laid, wet laid, hydroentangled, thermo bonded, chemical bonded, blown extrusion, cast extrusion, hot melt processing, blow molding or injection molding. Polymeric materials may 10 be composites or a single layer. Other articles of regulated waste may include, but are not limited to, surgical drapes and gowns, woven sponges and towels, personal protective garments, wipes, collection devices (such as suction canisters), and equipment covers. The article of regulated waste preferably comprises an acid polymer, 15 a thermoplastic polymer, natural fabric or fiber, or any combination of these materials. One preferred class of articles comprises acid polymers alone or in combination with water soluble polymers, degradable polymers and/or dispersable polymers. Examples of specific polymeric materials include polylactic acid, 20 polyethylene, polypropylene, ethylene vinyl acetate, polybutylene, polyolefin, polyester, polyurethane, polyacrylate, polymethacrylate, polyvinyl chloride, polyvinyl acetate, cellophane, polyvinyl alcohol, and NDP, and blends of these materials. Polyvinyl alcohol and NDP are preferred polymeric materials. Particularly suitable natural fabric or fiber 25 includes cotton, wool, leather, and silk, and blends of these materials. Articles of regulated waste are discussed above. Used equipment covers and jackets are examples of regulated waste. The ink industry uses similar covers that can benefit from these improved disposal processes. Infectious waste from hospitals benefits from these processes as well. The 30 article can be present as a film, a shaped and molded article, or as a fibrous WO UI/U24 rII/UsUUI/ZUSZ 10 fabric. The article can be absorbent, and can, for example, be used as an industrial wipe to manage spills of hazardous materials, or to otherwise wipe up hazardous liquids. Moreover, the article can be a fabric, a plurality of non-fabric fibers, or granular material when used for such absorption. 5 The material can also be a filter used to trap fluid-borne contaminants from liquid or gas streams. One type of cover, and jackets that can be employed in the present invention, are those articles that sustain a low release of particles. By "low release" it is meant that the jacket is functional as an equipment jacket in a 10 desired low particle environment. This can be measured in a variety of manners. For example, one preferred embodiment of the invention relates to an article with less than 500,000 readily releasable particles per square meter of equipment jacket, more preferably less than 100,000 readily releasable particles per square meter. Another preferred embodiment of the 15 method of disposal of the present invention uses an article with less than 2.5 million particles per square meter of equipment jacket as measured with the bi-directional shake test, more preferably less than 200,000 particles per square meter. A further embodiment uses an article devoid of particles that are readily visible to the naked eye. 20 The above-described low release of particles may result with or without anti-particle treatment. Suitable anti-particle treatments include laundering and application of surface coating agents. The equipment that is protected by the article may contain delicate electronic parts that are susceptible to damage from static electricity. 25 Therefore, a preferred embodiment of the invention provides a method of disposal of an article that has anti-static properties and/or comprises an anti static agent. Example antistatic agents include amines, glycerol esters, quaternary ammonium compounds, anionics, alkane sulfonates, and the like as disclosed in Modem Plastics, Mid-November 1998 issue, pages C47 30 C51, which is incorporated in this application in its entirety. Alternatively, W) UI/U524 FIT/UMJUUIU O2 11 the article may have anti-static properties. One indication of anti-static properties is surface resistivity. A suitable surface resistivity is based on the particular industrial application in which the article is employed. For example, the NFPA (National Fire Protection Agency) standard for surface 5 resistivity is 1 x 1011 ohms/square. Where anti-static properties are an issue, it can often be desirable to meet this standard. The article(s) may be comprised of a monolithic film of thermoplastic polymer material. Alternatively, the articles may be comprised of additional layers, such as a reinforcing layer. The 10 thermoplastic polymer panel(s) may have any thickness such that it has sufficient strength to withstand the required use. One preferred embodiment has a thermoplastic polymer panel(s) thickness of about 0.01 mm to about 0.6 mm. More preferably, the thickness is about 0.02 mm to about 0.2 mm, with the range of about 0.03 mm to about 0.6 mm as the 15 most desirable thickness, most preferably 0.06 mm. Similar articles can be used in medical applications where they can become contaminated with blood and body fluids, which may be potentially infectious. Treatment of these articles may include disinfection (signifying a 106 reduction in vegetative microorganisms in an aqueous solution at 20 temperatures above 90 oC) or sterilization (defined as 106 reduction in Bacillus spores) in an aqueous solution at temperatures above 118 oC for time intervals appropriate to the level of treatment. These same articles may also be contaminated with radioactive waste. Degradation of these articles will release the radioactive 25 contamination into an aqueous solution which may be held for half life degradation or filtering. The resulting aqueous solution can be safely discharged. The article may comprise paint, a liquid hydrocarbon, oil, ink, or combinations of these substances. In one preferred embodiment, the article 30 comprises a polymeric material, natural fabric or fiber, and further WO 01/08824 PCT/US00/20562 12 comprises paint, a liquid hydrocarbon, oil, ink, or combinations of these substances, that have been splattered on or absorbed by the article. A step of the process involves treating the article so as to dissolve and/or degrade a portion of the article. 5 Degradation can occur by any of the methods discussed above. In a preferred embodiment, the degradation occurs while contacting the article with a disposal liquid at temperatures above about 37 C, 40 C, 45 o C, 50 0 C, 55 0 C, 60°C, 65 0 C, 70 0 C,75 0 C, 80 0 C, 85 0 C, 90 0 C, 95-C, 100 0 C, 105 0 C, 110'C, 115 0 C, 120 0 C, 125 0 C, 130'C, 140 0 C, 150 0 C, 160 0 C, 10 170 0 C, 180 0 C, 190'C, 200 0 C, with temperatures above 90'C particularly preferred. Such high temperature treatment has two potential benefits: (1) many materials dissolve or disperse in hot liquid (such as polyvinyl alcohol and NDP), and dissolve or disperse better at hotter temperatures; and (2) higher temperatures can disinfect the article and render it nonhazardous. 15 Higher temperatures are thus desirable whenever disinfection is desired, regardless of the method of degradation. The high temperature treatment can occur separately from any other step of the process, or alternatively the article can be degraded, and/or chemically treated during or by the high temperature treatment. 20 In still another preferred embodiment, the degradation occurs while contacting the article with a disposal liquid of pH greater than about 6.5, 7.0, 7.5, 8.0, 8.5, 9.0, 9.5, 10.0, 10.5, 11.0, 11.5, 12.0, 12.5, 13.0, 13.5, or 14.0, where a pH greater than 10.0 is especially preferred. Such high pH treatments are especially preferred when degrading articles comprising acid 25 polymers that degrade best at higher pH levels. In a particularly preferred embodiment, the article comprises NDP, and is degraded at elevated pH levels and temperatures. Any combination of temperature and pH can be employed in the inventive process. These processes can include pH and temperature combinations which are consistent with commercial and 30 traditional laundering, e.g., on the order of 70 0 F and pH on the order of 9.5 WU UI/U85Z4 r L1/UNUU/ZU0Z 13 to 12.0. In addition, combinations of pH and temperature conditions which are greater than those associated with traditional or commercial washing can be preferred in certain embodiments. Where dispersable polymers, water soluble polymers and/or acid 5 polymers are employed, at least a portion of the article is dissolved in the disposal liquid to form a waste mixture. The disposal liquid acts as a heat and/or chemical transfer medium. As such, any suitable disposal liquid may be used. Example disposal liquids include, but are not limited to, water. The disposal liquid may include additional components that act as 10 processing aid, such as, but not limited to, surfactants, acids, bases, and coagulants. In one embodiment the article is degraded by shredding and dispersing and/or dissolving the article, either simultaneously or consecutively. In the case of articles made from acid polymers such as 15 NDP, degradation can be enhanced by shredding the article before or during the pH and temperature treatment. The process of the present invention includes the dissolution of at least a portion of the article in the disposal liquid so as to form a waste mixture comprising waste solids and the disposal liquid which preferably 20 includes at least a portion of the contaminants. The waste mixture containing degraded waste solids and the disposal liquid, can be further processed after dissolution by suitable treatment. The waste solids can be treated by processes such as chemical treatment, disinfection, and deactivation of biologically active materials. 25 Chemical treatment can occur by many methods known to workers skilled in the art. For example, a paint contaminated article that has been sufficiently degraded can be chemically treated. Chemical treatment can also occur by contacting the article with a basic solution. The higher pH can disinfect the article or render it nonhazardous. For example, a high pH 30 detackifies paint and renders articles contaminated by paint less hazardous.
WU UI/U55,L4 YuL.1UbUUIZUnDOL 14 The high pH treatment can thus function as chemical treatment apart from the degradation step, or alternatively the article can be degraded and chemically treated in the high pH. Disinfection and/or deactivation of biologically active materials may 5 include denaturing proteins. This process may be performed by any suitable method including, but not limited to, heat or an antimicrobial agent. Any suitable antimicrobial/antifungal agent may be used, such as chlorohexidine glucanate, iodophores, pyrithiones, isothiazolines, or benzimidazoles. These agents may be present in any effective amount. 10 Treatment can preferably involve separating the waste solids from the disposal liquid. The waste solids can then be disposed or further processed, and the disposal liquid discharged with other waste water. Depending on the size and nature of the waste solids, a number of separation techniques may be used, including filtering and skimming. The 15 separated waste solids can then be dewatered and treated. If some or all of the article has been dissolved or dispersed, it may be appropriate to further treat the waste solids to facilitate its separation from the disposal liquid. For example, when the article comprises NDP, and has been degraded in a hot caustic solution, acid can be used to 20 precipitate the NDP out of solution. In a preferred embodiment, the pH of the solution is lowered to 8.5 or below by adding an acid such as sulfuric acid. Still further, the precipitated solids can be coagulated with a coagulant such as alum to even further facilitate separation. Other appropriate coagulants include, but are not limited to, aluminum and ferric 25 compounds and organic macromolecules known as polyelectrolytes (or polymers). A proper dosage of the right polyelectrolyte can improve finished water quality while significantly reducing sludge volume and overall operation costs. Suitable coagulating and flocculating agents are described in "Everything you want to know about Coagulation & WO UI/U5524 rL I/U3UUI.ZU:. 15 Flocculation," Zeta-Meter, Inc., 1993, which is incorporated herein by reference in its entirety. Thus, the invention provides a number of ways that regulated waste streams can be managed. By degrading hazardous articles into smaller 5 pieces, one is able to better treat the article chemically. Treatment of articles contaminated with paint is a good example. Although presented as an example of the invention, it should in no way limit the scope of the invention. In this example, dissolution of a paint contaminated article gives 10 waste paint solids in a disposal liquid. However, complete dissolution of the contaminated article is not necessary to employ these treatment methods. These treatment methods can also be employed if the article is degraded into pieces or particles which, because of their reduced size, can be treated by similar methods. Thus, in one embodiment, the waste mixture 15 is treated to separate the waste paint solids which are then introduced to a paint sludge pit and managed along with the paint sludge from a paint booth. In another embodiment, the article and/or any dissolved or dispersed waste solids are recovered from the disposal liquid, and the liquid discharged to an on-site waste water treatment process. 20 The degradation of the contaminated article can also facilitate further processing of the waste other than by chemical treatment. Thus, as mentioned above, the waste can be subsequently processed by shredding, compacting or crushing. The material that is obtained is greatly reduced in volume, and is more readily disposed. In a particularly useful embodiment, 25 one or more of the articles in a waste stream is degraded by dissolution or dispersion, and reclaimed. The reclaimed articles and/or solids can then be further processed by shredding, compacting or crushing (or otherwise reduced in volume) before disposal. Sometimes valuable articles will remain intact after the initial degradation step. When such articles are 30 present they can be recovered, and reused, before the rest of the waste WO 01/08824 PCT/US00/20562 16 stream is further processed before disposal. This method has particular application to medical waste, which can be disinfected during either the degradation or shredding. In one embodiment the method is used to treat articles collected in a 5 bag, in which only some of the articles are degradable, or the articles do not fully dissolve or disperse when degraded. If the bag is degradable, then the contents of the bag can be processed by first subjecting the bag and its contents to degradation conditions (and optionally disinfection or chemical treatment). Any contents that do not degrade, or which only partially 10 degrade, can be reclaimed after the degradation step, and either segregated for reuse, or further processed by shredding, compacting or crushing. To facilitate reclamation, the degradable bag and its contents can be placed into a mesh bag or basket that does not degrade. Alternatively, the degradable articles can be placed directly into the mesh bag or basket. 15 This invention can be further illustrated by the following examples of preferred embodiments, although it should be understood that these examples are included merely for purposes of illustration and are not intended to limit the scope of the invention unless otherwise specifically indicated. The starting materials are commercially available unless 20 otherwise described. All percentages are by weight unless otherwise described. Experimental The following examples are put forth so as to provide those of 25 ordinary skill in the art with a complete disclosure and description of how the compounds, compositions, articles, devices and/or methods claimed herein are made and evaluated, and are intended to be purely exemplary of the invention and are not intended to limit the scope of what the inventors regard as their invention. Efforts have been made to ensure accuracy with 30 respect to numbers (e.g., amounts, temperature, etc.), but some errors and WO 01/08824 Fu i/u so/Zo 17 deviations should be accounted for. Unless indicated otherwise, parts are parts by weight, temperature is in oC or is at ambient temperature, and pressure is at or near atmospheric. Example 1 5 A 1.5 gram sample of NDP film was covered with a solvent-based primer paint. The film was immersed in a 0.2 -0.5 wt% NaOH solution (5 wt.% NDP, 95 wt.% NaOH solution) at 95 oC and agitated. A suspended solution was obtained from this procedure. The pH of the suspended solution was about 12.0 units. The biochemical oxygen demand ("BOD"), chemical 10 oxygen demand ("COD") and total suspended solids ("TSS") were measured and the results are recorded as the "suspended solution" sample in table 1. A sulfuric acid solution was added to the suspended solution to bring the pH below 8.0 units. Precipitation of the NDP and paint particles occurred when 15 the pH dropped below 8.5 units. A 5% alum solution was added to the solution and this accelerated the rate of precipitation. After 20 minutes of settling, the NDP and paint particles sank to the bottom of the container and a clear supernatant layer remained on top. The supernatant was decanted and measured for BOD, COD and TSS, reported as "supernatant" in table 1. 20 The settled NDP and paint particles were filtered and collected. Filtrate water passed through the filter paper quite easily. A Toxicity Characteristic Leaching Procedure ("TCLP") was performed on the filtered solids. The results of the TCLP test indicated that the settled solids were below regulatory limits for metals, volatiles and semi-volatiles, thus making the 25 solids a non-regulated waste.
WU UI/U55/4 rLI/UnUUILUnOL 18 Table 1: Primer Paint- solvent based Sample BOD (mg/L) COD (mg/L) TSS (mg/L) Suspended solution 1500 6200 14000 5 Supernatant 1300 6000 110 Example 2 A 1.5 gram sample of NDP film was covered with a water-based color paint 10 and treated as described in example 1. The sample did not settle as quickly or filter as easily as in example 1, but a clear supernatant was still obtained. The results for BOD, COD and TSS for the suspended solution and the supernatant are included in table 2. The TCLP results indicated that the settled solids were below regulatory limits for metals, volatiles and semi 15 volatiles, thus making the solids a non-regulated waste. Table 2: Color Paint- water based Sample BOD (mg/L) COD (mg/L) TSS (mg/L) Suspended 20 solution 1200 10000 17000 Supernatant 330 2200 69 Example 3 25 A 1.5 gram sample of NDP film was covered with a solvent-based clear paint and treated as described in example 1. The sample quickly settled and filtered easily, but the supernatant was cloudy. The results for BOD, COD and TSS for the suspended solution and the supernatant are included in table 3. The TCLP results indicated that the settled solids were 30 below regulatory limits for metals, volatiles and semi-volatiles, thus making the solids a non-regulated waste.
WO 01/08824 'U1UNUUI U/o 19 Table 3: Clear Paint- solvent based Sample BOD (mg/L) COD (mg/L) TSS (mg/L) Suspended solution 1400 8400 19000 5 Supernatant 100 4100 480 Throughout this application, various publications are referenced. The disclosures of these publications in their entireties are hereby 10 incorporated by reference into this application in order to more fully describe the state of the art to which this invention pertains. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without 15 departing from the scope or spirit of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the 20 following claims.
Claims (23)
1. A method of treating an article of regulated waste comprising the steps of: a. providing an article comprising at least one acid polymer and at least one contaminant; b. dissolving at least a portion of the article in a disposal liquid thereby creating a waste mixture comprising waste solids and the disposal liquid; and c. treating the waste solids.
2. The method of claim 1, wherein step (b) further comprises the step of degrading the article.
3. The method of claim 2, wherein prior to step (b) the method comprises grinding, shredding, cutting, chopping or crushing of the article.
4. The method of claim 1, wherein step (b) comprises contacting the article with a disposal liquid at temperatures above about 90 0 C.
5. The method of claim 1, wherein step (b) comprises contacting the article with disposal fluid at a pH greater than about 10.0.
6. The method of claim 1, wherein step (c) comprises separating the waste solids from the disposal liquid, degrading the waste solids, sterilizing the waste solids, chemically treating the waste solids or disinfecting the waste solids.
7. The method of claim 6, further comprising treating the waste solids to render a non-regulated waste.
8. The method of claim 1, wherein the at least one contaminant comprises paint, a liquid hydrocarbon, oil, ink, radioactive material, biohazardous material, or a combination thereof.
9. The method of claim 1 wherein the article further comprises one or more of polyvinyl alcohol, NDP, polylactic acid, polyethylene, WO 01/08824 PCT/USUU/20562 21 polypropylene, ethylene vinyl acetate, polybutylene, polyolefin, polyester, polyurethane, polyacrylate, polymethacrylate, polyvinyl chloride, polyvinyl acetate, poly aspartic acid, polyacrylic acid, polymethacrylic acid, polyacrylamid, polyvinyl pyrrolidone, polyalkylene oxides, complex carbohydrates, cellophane, cotton, wool, leather, silk, and blends thereof.
10. The method of claim 1, wherein the article further comprises polyvinyl alcohol.
11. The method of claim 1, wherein the at least one acid polymer comprises NDP.
12. A method of treating an article of regulated waste comprising the steps of: a. providing an article comprising at least one thermoplastic polymer and at least one contaminant; b. dissolving at least a portion of the article in a disposal liquid (i) to introduce at least a portion of the contaminants into the disposal liquid and (ii) to create a waste mixture; c. separating the disposal liquid from the waste mixture to obtain waste solids; and d. treating the waste solids to render a non-regulated waste.
13. The method of claim 12, wherein step (d) comprises precipitation of the contaminants.
14. The method of claim 13, wherein the precipitation is by acid treatment.
15. The method of claim 14, wherein step (d) further comprises filtering the precipitate.
16. The method of claim 12, wherein step (b) comprises maintaining the disposal liquid at a temperature above about 90 0 C. WO Ul/USSZ4 rLI/UbUUIZU"o 22
17. The method of claim 1, wherein step (d) comprises separating the waste solids from the disposal liquid, degrading the waste solids, sterilizing the waste solids, chemically treating the waste solids or disinfecting the waste solids.
18. The method of claim 12, wherein step (b) comprises maintaining the disposal liquid at a pH greater than about 10.0.
19. The method of claim 12, wherein prior to step (b) the method comprises grinding, shredding, cutting, chopping or crushing of the article.
20. The method of a claim 12, wherein the at least one contaminant comprises paint, liquid hydrocarbon, oil, ink, or a combination thereof.
21. The method of claim 12, wherein the at least one thermoplastic polymer comprises one or more of polyvinyl alcohol, NDP, polylactic acid, polyethylene, polypropylene, ethylene vinyl acetate, polybutylene, polyolefin, polyester, polyurethane, polyacrylate, polymethacrylate, polyvinyl chloride, polyvinyl acetate, poly aspartic acid, polyacrylic acid, polymethacrylic acid, polyacrylamid, polyvinyl pyrrolidone, polyalkylene oxides, complex carbohydrates, cellophane, cotton, wool, leather, silk, and blends thereof.
22. The method of claim 12, wherein the at least one thermoplastic polymer comprises polyvinyl alcohol.
23. The method of claim 12, wherein the at least one thermoplastic polymer comprises NDP.
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US14585999P | 1999-07-28 | 1999-07-28 | |
US60145859 | 1999-07-28 | ||
PCT/US2000/020562 WO2001008824A1 (en) | 1999-07-28 | 2000-07-28 | Methods of treating waste |
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Publication Number | Publication Date |
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AU6387300A true AU6387300A (en) | 2001-02-19 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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AU63873/00A Abandoned AU6387300A (en) | 1999-07-28 | 2000-07-28 | Methods of treating waste |
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EP (1) | EP1214157A1 (en) |
AU (1) | AU6387300A (en) |
CA (1) | CA2380012A1 (en) |
WO (1) | WO2001008824A1 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US9302134B1 (en) | 2013-04-12 | 2016-04-05 | Vigilant Devices, LLC. | Systems, apparatuses, and methods for rendering drugs unusable, irretrievable, and suitable for non-regulated waste disposal |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE3738786A1 (en) * | 1987-11-14 | 1989-05-24 | Belland Ag | ADHESIVE FILM IN LIQUID ALKALI, LIKE LABEL AND THE LIKE |
CH680837A5 (en) * | 1991-08-06 | 1992-11-30 | Drisa Polytechnik Ag | |
DE4202248A1 (en) * | 1992-01-28 | 1993-07-29 | Belland Ag | METHOD FOR RECOVERY OF POLYMERS SOLVED IN AQUEOUS ALKALINE OR ACID MILIEU |
US5286424A (en) * | 1992-11-09 | 1994-02-15 | Mobil Oil Corporation | Recycling polyolefins coated with chlorine-containing polymer |
US6162852A (en) * | 1996-12-13 | 2000-12-19 | Isolyser Company, Inc. | Degradable polymers |
-
2000
- 2000-07-28 AU AU63873/00A patent/AU6387300A/en not_active Abandoned
- 2000-07-28 WO PCT/US2000/020562 patent/WO2001008824A1/en not_active Application Discontinuation
- 2000-07-28 EP EP00950829A patent/EP1214157A1/en not_active Withdrawn
- 2000-07-28 CA CA002380012A patent/CA2380012A1/en not_active Abandoned
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