AU635897B2 - Labelled vessel and process for preparation thereof - Google Patents

Description

AUSTRALIA

Patents Act 635397 COMPLETE SPECIFICATION

(ORIGINAL)

Class Int. Class Application Number: Lodged: Complete Specification Lodged: Accepted: Published: Priority Related Art: Applicant(s): Toyo Seikan Kaisha, Ltd.

3-1, 1-chome, Uchisaiwai-cho, Chiyoda-ku, Tokyo, JAPAN Address for Service is: PHILLIPS ORMONDE FITZPATRICK Patent and Trade Mark Attorneys 367 Collins Street Melbourne 3000 AUSTRALIA Complete Specification for the invention entitled: 'LABELLED VESSEL AND PROCESS FOR PREPARATION THEREOF ur Ref 148402 POF Code: 1523/51607 The following statement is a full description of this invention, including the best method of performing it known to applicant(s): 600- 1 6006 1 *0

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LABELLED VESSEL AND PROCESS FOR PREPARATION THEREOF Background of the Invention Field of the Invention The present invention relates to a labelled plastic vessel and a process for the preparation thereof. More particularly, the present invention relates to a labelled plastic vessel which has no bulge or wrinkle on the outer surface of an attached label and is excellent in the adhesion and peeling resistance of the label, and a process for preparing this labelled vessel by the inmold labelling operation. Furthermore, the present invention relates to an adhesive label to be used for carrying out this process.

15 Description of the Related Art Attachment of a label indicating the content to a hollow-formed vessel is very important in the packaging technique because the attached label increases the commercial value of a packaged product and excites consumers' interest.

It has been known from old that a label is attached to a hollow-formed vessel by the in-mold labelling operation, and there is ordinarily adopted a method in which a label to be attached is held on the inner 25 surface of a cavity of a forming mold by vacuum suction or the like and a plastic parison is subjected to hollow forming in this mold (see, for example, Japanese Patent Application Laid-Open Specification No. 202818/86).

A label composed mainly of a plastic film is preferable as the label to be attached by the in-mold labelling operation because the back surface can be printed and an image is sharp and excellent in the stain resistance. From the viewpoint of utilization of heat of the plastic vessel wall being formed, use of a heatsensitive adhesive, especially a hot-melt adhesive, is -2advantageous.

However, in the case where a label composed of a plastic film is attached to a hollow-formed vessel by the in-mold labelling operation, wrinkling or bulging is caused in the label and the appearance characteristics of the label tend to degrade, and since the adhesion of the label to the outer surface of the vessel is insufficient, the label tends to peel or drop from the vessel during storage or transportation of the vessel.

These tendencies are especially conspicuous in case of a composite label composed of a plastic film and a metal foil.

*A heat-bondable film label of a plastic film comprising a hot-melt adhesive as the adhesive is O 15 disadvantageous in that in the in-mold labelling operation, it is often difficult supply such labels precisely one by one and a trouble of supply of a plurality of labels in the piled state to the side wall portion of a vessel is often caused. The reason is that since the smoothness of the film is high, adhesion is often caused between film labels and since the hot-melt @505 adhesive is sensitive to heat, the stickiness is increased according to environmental conditions and the like.

25 An adhesive composed mainly of an ethylene/vinyl acetate copolymer, in which a tackifier is incorporated according to need, has been used as the hot-melt adhesive for labels. However, this known hot-melt adhesive is still insufficient in the heat resistance and chemical resistance. For example, in the case where hot filling is carried out for improving the preservability of the content (sterilization), deviation of a lebel or reduction of the bonding force tends to occur. Moreover, in case of vessels for cosmetics, toiletry goods, chemicals and the like, troubles such as 3 peeling of labels and reduction of the bonding force are readily caused by the action of the content adhering to the outer surface of the vessel at the filling step.

Summary of the Invention It is therefore a primary object of the present invention to prevent occurrence of wrinkling or bulging in a label in preparing a labelled plastic hollow-formed vessel by the in-mold labelling operation and improve the adhesion of the label to the outer surface of the vessel and the peeling resistance of the label.

Another object of the present invention is to provide a process in which the above-mentioned problems caused in preparing a labelled plastic vessel by the in- 15 mold labelling operation are solved, it is possible to S 15 supply heat-bondable film labels separately one by one assuredly, and a strong bond can be formed between the label and the side wall of a plastic vessel being formed.

Still another object of the present invention is to provide a heat-bondable film label for the in-mold labelling operation, which has a capability of forming a beautiful and sharp printed image thereon, an excellent heat bondability and an excellent separate supplying 96 property (anti-blocking property) in combination.

25 A further object of the present invention is to provide a label for the in-mold labelling operation, which can be attached to a polyolefin type plastic s* vessel with a high bonding strength by the in-mold labelling operation and can form a label-bonded portion having excellent heat resistance and chemical resistance.

In accordance with one fundamental aspect of the present invention, there is provided a process for the preparation of a labelled hollow -essel, which comprises blow-forming a single-layer or multiple-layer plastic parison or sheet in a blow mold having a label attached to the inner surface of a cavity thereof to bond the label to the surface of a side wall portion, wherein a label composed mainly of a drawn film of a plastic material having a heat shrinkage factor larger than the forming shrinkage factor of a plastic material constituting the outer surface of the vessel at a temperature (T 1 lower y 40"C than the melting point or softening point of the plastic material constituting the outer surface of the vessel is used as the label.

In accordance with another aspect of the present invention, there is provided a labelled vessel comprising a plastic vessel formed by blow-forming and a label bonded to the surface of a side wall portion of 15 the vessel by the in-mold labelling operation, wherein the label is a label comprising a drawn plastic film as the substrate and the label is bonded to the vessel so that the residual equilibrium shrinkage factor (Rs), defined by the following formula, of the drawn plastic film is in the range of from 0.5 to 100%:

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Rs 1-2- x 100 L1 (1) wherein L 1 stands for the length of the label film peeled from the vessel and L 2 stands for the length wha n 2 of said peeled label film~equilibro-e. at a temperature (T i lower by 40'C than the melting point or softening point of the plastic material constituting the outer surface of the vessel.

The following labels are especially preferably used in the present invention.

A heat-bondable film label comprising a plastic film layer, a print layer formed on the inner surface side of the plastic film layer, a hot-melt adhesive layer formed on the ptrnt layer and, if necessary, an overcoat layer formed on the outer surface side of the plastic film layer, wherein resin and/or inorganic beads having a particle size of 0.1 to 100 yum are included in any of the print layer, the hot-melt adhesive layer and the overcoat layer, and in any of the surfaces, the center line average height (JIS B-0601) is in the range of from 0.2 to 50 Pum.

(II) A heat-bondable film label comprising a plastic film layer, a print layer formed on the inner surface side of the plastic film layer, a hot-melt adhesive layer formed on the print layer and an overcoat layer of a release substance having a static friction coefficient smaller than 0.20, which is formed on the outer surface side of the plastic film layer.

(III) A label to be bonded to the outer surface of S a polyolefin type plastic vessel by the in-mold labelling operation, which comprises a label substrate and an adhesive layer of chlorinated polypropylene 20 formed on one surface of the substrate.

(IV) A label to be bonded to the outer surface of a polyolefin type plastic vessel by the in-molding labelling operation, which comprises a label substrate and an adhesive layer of a blend of chlorinated 25 polypropylene and a copolymer of ethylene with a carbonyl group-containing ethylenic monomer, which is formed on the substrate on the surface to be bonded to the vessel.

A label to be bonded to the outer surface of a 30 polyolefin type plastic vessel by the in-mold labelling operation, which consists of a laminate comprising a transparent label substrate, a printing ink layer formed on the inner surface side of the label substrate and an adhesive layer of an ethylenic copolymer composed mainly of ethylene and containing an ethylenically 6

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(VI) A label to be bonded to a polyolefin type plastic vessel by the in-mold labelling operation, which consists of a laminate comprising a transparent label substrate, a printing ink layer formed on the inner surface side of the label substrate, a primer layer composed of chlorinated polypropylene or a blend of chlorinated polypropylene and a copolymer of ethylene with a carbonyl group-containing ethylenic monomer, which is formed on the printing ink layer, and an adhesive layer of a copolymer composed mainly of ethylene and containing an ethylenically unsaturated carboxylic acid or a derivative thereof as a comonomer, 15 which is formed on the primer layer.

The labels and (II) are excellent in the heat bondability and separate supplying property, and the labels (III) through (VI) are excellent in the combination of the heat resistance and chemical resistance in the state bonded to a vessel.

Brief Description of the Drawings Fig. 1-A through 1-F are sectional views showing several examples of sectional structures in the label of the present invention.

Fig. 2 is a diagram illustrating the in-mold labelling operation.

Fig. 3 is a diagram of the surface structure of the hot-melt adhesive of the label of the present invention, which is seen in the state magnified by a microscope.

30 Fig. 4 is a differential scanning calorimater (DSC) curve of chlorinated polypropylene used as the adhesive in the present invention.

Fig. 5 is a schematic view illustrating the arrangement of an apparatus for use in preparing the labelled plastic vessel of the present invention.

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Detailed Description of the Preferred Embodiments In the preparation of a plastic formed vessel, a plastic sheet or parison in the molten or softened state is expanded in a mold by blowing a compressed fluid into the mold, the expanded plastic material is brought into contact with the cavity surface of the mold and cooled to form the plastic material into a vessel, and finally, the mold is opened and the formed vessel is taken out.

In the in-mold labelling operation, a label is held on the inner surface of the cavity before the blow-molding of the sheet or parison, and the molten plastic sheet or parison being expanded is brought in contact with a 15 label and heat bonding is advanced.

see 4. In principle, the present invention is based on the Sa finding that in the above-mentioned in-mold labelling O "operation, if a label comprising as the substrate a drawn film of a plastic material having a heat shrinkage S 20 factor larger than the forming shrinkage factor of a plastic material constituting the outer surface of the vessel at a temperature (TI 1 lower by 40"C than the melting point or softening point of the plastic material constituting the outer surface of the vessel is used as 25 the label to be bonded to the vessel, bulging or 0 wrinkling is not caused on the outer surface of the il'. label and a labelled hollow vessel which is excellent in the adhesion between the vessel and label and also in the peeling resistance is obtained.

S 30 In the instant specification and appended claims, ,1 the melting point or softening point of the plastic material means the melting point in case of a plastic material having a clear melting point (crystalline polymer) and the softening point in case of a plastic material having no clear melting point.

It is believed that a film having an improved thermal dimension stability, for example, a drawn and heat-set film, will give satisfactory results as the plastic film to be subjected to a heat treatment. However, in the case where a label comprising this drawn and heat-set film as the substrate is bonded to a hollow-formed vessel by the in-mold labelling operation, wrinkling or bulging is caused on the outer surface of the label, resulting in degradation of the appearance characteristics, and the adhesion to the vessel and the peeling resistance are lower than those attained when a label is bonded outside the mold. It is considered that the reason is to be that the density of the plastic material in the molten state is lower than that in the solid state at normal temperature, and therefore, the formed vessel considerably shrinks in the solid state at normal temperature from the volume at the time of bonding the label to the vessel (in the molten state).

In the present invention, by using a drawn plastic film having a heat shrinkage factor larger than the forming ,hrinkage 20 factor of the plastic material constituting the outer surface of S the vessel at the above-mentioned temperature T 1 as the substrate film of the label, it is possible to leave the heat shrinkability in the label so that the residual equilibrium shrinkage factor (RS) defined by the formula is within a i 5. certain range, whereby it is made possible to keep the outer surface of the label smooth and improve the adhesion to the adhesion.

As used herein the description and the claims the forming shrinkage factor of a plastic material is as defined in ASTM D-955, and the heat shrinkage factor of a film is as determined according to JIS C-2318 (the heating temperature is T 1 and the heating time is 30 minutes). In general, the degree of heat shrinkage of a plastic film depends on the degree 2069N 8 -9of molecular orientation and the degree of heat-setting of this orientation. Namely, in general, the higher is the degree of molecular orientation, the higher is the degree of heat shrinkage, and the higher is the degree of heat-setting of molecular orientation, the lower is the degree of heat shrinkage. Accordingly, by adjusting the degree of molecular orientation of a drawn film to be used for the label or by adjusting the degree of heat-setting of molecular orientation, the degree of heat shrinkage of the film can be adjusted within a desirable range.

According to one embodiment of the present invention, the order to impart a metallic gloss to the e label and improve the decorative effect, a metal foil is 15 used in combination with the drawn film as the label.

In this embodiment, it is important that the metal is 0 •used in the form of a thin layer having a thickness to 150000 A, especially 100 to 90000 A. If the thickness of the metal layer exceeds the upper limit as in case of an ordinary metal foil, the metal layer cannot follow the shrinkage of the film substrate, and

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S"bulging or wrinkling is readily caused in the bonded label. In contrast, according to the present invention, by reducing the thickness of the metal layer, the metal 25 layer becomes capable of following the shrinkage of the substrate film, and occurrence of bulging or wrinkling can be prevented. However, if the thickness of the metal •layer is smaller than the lower limit value, no metallic gloss can be obtained. Accordingly, it is preferred that the thickness of the metal layer be adjusted within the above-mentioned range. The metal layer may be a vacuum deposition layer or a very thin metal foil.

Fundamental examples of the label to be used in the present invention will now be described.

Referring to Fig. 1-A, this label 1 consists of a 10 laminate comprising a drawn film plastic film substrate layer (outer layer) 2, a print layer 3 formed on the back side of the substrate layer 2 and a hot-melt adhesive resin layer 4 formed on the surface of the print layer 3. The plastic film substrate 2 is a monoaxially or biaxially drawn film having a heat shrinkage factor larger than the forming shrinkage factor of the plastic material constituting the outer surface of the vessel at a temperature (T 1 lower by 40"C than the melting point or softening point of the plastic material constituting the outer surface of the vessel. The hot-melt adhesive is heat-bonded to the plastic material being formed by the blow-forming.

Referring to Fig. 1-B illustrating another example 15 of the laminate label to be used in the present invention, this label 1 consists of a laminate comprising a drawn plastic film substrate layer (outer layer) 2 as mentioned above, a printing ink layer 3 formed on the back side of the substrate later 2, a thin metal foil 5 and a thermoplastic adhesive layer 4. This label 1 is formed by bonding a metal foil to a printed drawn plastic film through a known adhesive or adhesive primer in such a positional relationship that the printing ink layer confronts the metal fo 4 and coating 25 a thermoplastic adhesive on the metal foi l Referring to Fig. 1-C illustrating still another example of the laminate label, this label 1 consists of a laminate comprising a drawn plastic film outer layer 2, a printing ink layer 3 formed on the back side of the drawn plastic film outer layer 2, a drawn plastic film intermediate layer 2a having a vacuum deposition metal layer 5a formed on the surface thereof, and a thermoplastic adhesive inner layer 4. Both the plastic films 2 and 2a should have the above-mentioned characteristics. By vacuum-depositing a metal on the 11 *0 S 0 000 0 0 S...0 0 0 0 &see drawn plastic film, the ''"ckness of the metal layer can be sufficiently reduced uithin the range providing a metalic gloss. This label 1 is formed by bonding a printed drawn plastic film and a metal-vacuum-deposited drawn plastic to each other through an adhesive or an adhesive primer in such a positional relationship that the printing ink layer confronts the metal vacuum deposition layer, and coating a thermoplastic adhesive on the surface on the metal-vacuum-deposite film side.

The laminate label may have a lamination structure as shown in Fig. 1-D. The label 1 shown in Fig. 1-D consists of a laminate comprising a drawn plastic film outer layer 2, a printing layer 3 formed on the back side of the drawn plastic outer layer 2, a drawn plastic 15 film intermediate layer 2a having vacuum deposition metal layer 5a formed thereon, and a hot-melt adhesive inner layer 4. Both the drawn plastic films 2 and 2a should have the above-mentioned characteristics. This label 1 is formed by bonding a printed drawn plastic film and a metal-vacuum-deposited plastic film to each other through an adhesive in such a positional relationship that the printing ink layer confronts the drawn film, and coating an adhesive primer on the vacuum deposition metal layer and coating a thermoplastic 25 adhesive on the adhesive primer.

Referring to Fig. 2 illustrating the in-mold labelling operation, at the step A, split blow molds and 10b are in the open state before the blow-forming of a plastic parison and a label 1 is attached to the 30 cavity surface 11 of at least one of the split molds and 10b in advance. Namely, a portion supporting the label 1 is formed on the cavity surface 11, and a reduced pressure suction mechanism 12 is arranged on this portion and the label 1 is held on the cavity surface 11 by suction. In this case, the label 1 is

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0 05 00 a *5 12 arranged so that the plastic film substrate 2 is located on the outer side and the hot-melt adhesive resin layer 4 is located on the inner side. The means for application and fixation of the label 1 to the cavity surface 11 is not limited to the above-mentioned suction, but the application and fixation can also be accomplished by static electricity.

At the step B, a molten plastic parison 14 is extruded from a die 13, and the split blow molds 10a and 1Ob are closed and a compressed gas is blown into the closed parison 14.

At the step C, the parison expanded in the mold is held by the surface of the mold and pressed to the label 1, whereby adhesion and bonding are accomplished between 15 the parison and label. Simultaneously, the expanded parison is brought into contact with the surface of the mold and cooled to obtain a labelled vessel.

The blow-forming is carried out not only-according to the direct blowing method using a horizontal rotary 20 blow-forming machine or a vertical rotary blow-forming machine but also according to other optional blowforming method such as an injection blow-forming method, a two-staged blow-forming method, a sheet forming method or a stretch-blow-molding method.

25 As the plastic material constituting the vessel and label substrate film, there can be mentioned thermoplastic resins, for example, polyolefins such as crystalline polypropylene, a crystalline propylene/ethylene copolymer, crystalline polybutene-1, 30 crystalline poly-4-methylpentene-1, low-density polyethylene, medium-density polyethylene and highdensity polyethylene, aromatic vinyl polymers such as polystyrene and a styrene/butadiene copolymer, vinyl halide polymers such as polyvinyl chloride and a vinylidene chloride resin, nitrile polymers such as an 13 acrylonitrile/styrene copolymer and an acrylonitrile/styrene/butadiene copolymer, polyamides such as nylon 6, nylon 6,6, poly-p-xylylene adipamide and poly-m-xylylene adipamide, polyesters such as polyethylene terephthalate and polytetramethylene terephthalate, polycarbonates, and polyacetals such as polyoxymethylene.

The hollow formed vessel can have a single-layer or multiple-layer structure. For example, there can be mentioned a vessel composed of a single layer of a polyolefin or polyethylene terephthalate, and a multiple-layer vessel comprising inner and outer layers of a polyolefin or polyethylene terephthalate and an intermediate layer of a gas-barrier thermoplastic resin.

As the gas-barrier resin, there can be used an S. 15 ethylene/vinyl alcohol copolymer having an ethylene content of 50 to 20 mole%, a xylene group-containing polyamide, a gas-barrier polyester, a polymer having a S high nitrile group content, a vinylidene chloride resin and other known gas-barrier resins. If there is no 20 adhesiveness between the inner and outer layers and the intermediate layer, an adhesive resin such as an acidmodified olefin resin, a copolyamide or a copolyester may be interposed between the outer and inner layers and the intermediate layer.

25 Forming shrinkage factors (ASTM D-955) of various resins constituting hollow vessels are shown in Table 1.

3 14 Resin high-density polyethyler low-density polyethylene polypropylene styrene resin polyethylene terephthalE polycarbonate polyamide (nylon 6,6) polyacetal vinyl chloride resin vinylidene chloride res: Table 1 Heat Shrinkage Factor ie 2 to S1.5 to 0.6 to 0.1 to 0.8 ite 0.2 to 0.9 0.5 to 0.7 0.4 to 2.2 2.5 to 0.1 to Ln 0.5 to The drawn film to be used as the label is formed of 15 a thermoplastic resin as mentioned above. The kind of the resin and the drawing degree are determined so that the heat shrinkage of the resin of the drawn film at the temperature T 1 is larger than the forming shrinkage S" factor shown in Table 1, preferably the residual Se** 20 equilibrium shrinkage factor (Rs) represented by the formula is within the above-mentioned range. The drawn film may be an unfoamed transparent film or a lightly foamed drawn film having a blow ratio of 1.1 S to 1.9, especially 1.3 to 1.7. The thickness of the 25 drawn film is generally 20 to 300 /um and preferably to 150 ;um.

It is generally preferred that the drawn film substrate be heat-bonded to the plastic material of the S* outer wall of the vessel through a hot-melt adhesive, 30 though this heat bonding is not particularly necessary if a sufficient heat-bonding force is directly obtained between the drawn film used for the label and the plastic material of the outer surface of the vessel at the hollow-forming step. As the hot-melt adhesive resin, there can be used an ethylene/vinyl acetate 15 copolymer (EVA) having a vinyl acetate content of 5 to by weight, chlorinated polypropylene, an ethylene/ethyl acrylate copolymer (EEA) having an acrylic acid content of 5 to 40% by weight, low-density polyethylene, other ethylene resins, and resin compositions formed by incorporating 5 to 30% by weight of a tackifier such as a rosin, terpene, petroleum or styrene resin into the above-mentioned ethylene resins.

It is preferred that the hot-melt adhesive resin layer be formed in a thickness of 0.1 to 40 im, especially 0.3 to 15 jum, on the substrate film.

Generally, a print layer is formed on the outer or inner side of the drawn film to be used for the label.

A known ink can be used for formation of the print. For 15 example, there can be used an ink comprising a polyester urethane, vinyl urethane, epoxy vinyl, epoxy acrylic or

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*chlorinated polypropylene resin as a vehicle and a colorant. In the case where a transparent portion is required for the reason of design, in order to improve 20 the adhesion of the substrate film to the adhesive layer, a layer composed solely of a vehicle as mentioned above can be additionally formed. In the case where printing is accomplished by an offset printing method, a gravure printing method, a letterpress printing method, 25 an electrophotographic printing method or a hot-stamping method, a metallic gloss layer can be formed on the drawn film to be used for the label by using a material formed by vacuum-depositing aluminum on a polyester film substrate.

•30 In the case where the metal layer is formed, a foil or vacuum deposition layer of a metal having a metallic gloss, such as aluminum, tin or copper, is used. A foil having a thickness of 1 to 15 um, especially 5 to 9,um, is used, or a vacuum deposition metal layer having a thickness smaller than the above-mentioned thickness of 16 the foil is used. Bonding of the metal foil to the printed drawn film and bonding of the vacuum deposition metal film to the printed drawn film substrate is accomplished by using a urethane adhesive or epoxy adhesive, or by using an acid-modified olefin resin type adhesive in some film substrates.

The process of the present invention is especially effective when the in-mold labelling operation is carried out for a hollow vessel, the outer surface of which is composed of an olefin resin such as polypropylene. In this case, it is preferred that a drawn film of an olefin resin such as polypropylene be used as the drawn film substrate of the label.

In preparing a labelled hollow vessel by the in- 15 mold labelling operation, according to the present invention, by using a label comprising a substrate of a drawn film having a specific heat shrinkability, a certain equilibrium shrinkage factor can be left in the bonded label, whereby occurrence of wrinkling or bulging can be prevented and the appearance characteristics can be improved. Moreover, it becomes possible to improve the adhesion of the label to the outer surface of the vessel and the peeling resistance of the label.

Furthermore, by carrying out the in-mold labelling operation, the adhesive-coating operation and labelbonding operation can be omitted, and it becomes .0o possible to rationalize the vessel-preparing process.

In accordance with a preferred embodiment of the present invention, a heat-bondable label is used, a 30 large number of such labels are contained in a magazine, "the magazine is taken out from the magazine and held by suction, and the magazine is transferred into the mold and attached to the mold surface.

The label to be used comprises a plastic film layer, a print layer formed on the inner surface side of 17 the plastic film layer, a hot-melt adhesive layer formed on the print layer, and according to need, an overcoat layer formed on the outer surface side of the plastic film layer. In this embodiment, resin and/or inorganic beads having a particle size of 0.1 to 100 ,um, especially 10 to 70 )um, are incorporated into any one of the above-mentioned print layer, hot-melt adhesive layer and overcoat layer, and the center line average height (JIS B-601) of any one of the surfaces is adjusted within the range of 0.2 to 50,um, especially 0.3 to jum. By dint of these prominent features, sticking or blocking of labels in the piled state can be prevented without degradation of excellent heat bondability, smoothness and decorative effect inherently possessed by the heat-bondable film label and separate supply of labels one by one can be performed assuredly, and in the in-mold labelling operation, good bonding can be attained between the label and the side wall portion of the vessel being formed by dint of the anchoring effect 20 of the above-mentioned beads.

The bead used in the present invention is a socalled spherical filler different form an ordinary filler, and respective particles have independently a clear spherical particle shape (no agglomeration) and have a large particle size and a sharp particle size distribution. If this bead is incorporated in a coating composition and the coating composition is coated on a film, a projection is formed on the surface in the beadcontaining portion. In this projection, the bead is exposed to the surface or the surface of the bead is covered with the hot-melt adhesive resin or overcoat resin. At any rate, a course surface corresponding to the above-mentioned center line height is formed. Fig.

0 4 of the accompanying drawings shows the surface structure of the hot-melt adhesive of the heat-bondable 18 film label of the present invention in the magnified state, and in Fig. 4, the background indicates the hotmelt adhesive resin and small circles indicate beads.

From Fig. l, it is understood that surface projections based on the beads are formed.

According to the present invention, the projecting or roughened portion is formed on the surface of the heat-bondable film surface, and a sufficient clearance is formed between the surfaces of piled labels and sticking of labels with no clearance can be prevented and even if the surface of the hot-melt adhesive becomes tacky to some extent by environmental changes, sticking of labels can be prevented. Furthermore, since the beads used in the present invention are spherical particles and have a smallest surface area per unit volume, the adaptability of the hot-melt adhesive to the coating operatio, is not degraded, and in the in-mold labelling operation, an anchoring action is manifested between the label and the side wall portion of the 20 plastic vessel being formed, whereby excellent bonding can be attained.

In order to prevent blocking and increase the anchoring effect and heat bondability, it is important that the particle size of the beads should be within the above-mentioned range. If the particle size is too *e small and below the above-mentioned range, no substantial blocking-preventing effect is attained and the anchoring effect is small. If the particle size is too large and exceeds the above-mentioned range, the heat bondability is poor and reduction of the smoothness is often caused in the label.

Beads having a solid structure can be used in the present invention, but in order to form a projecting surface or roughened surface effectively with a small amount of beads, it is preferred that beads having a 19 hollow structure or foamed structure be used. From the same viewpoint, It also is preferred that beads having an apparent density of 0.01 to 2.0 g/cc, especially 0.01 to 1.7 g/cc, be used.

It is preferred that the content of beads be 3 to by weight based on the coating composition (the entire hot-melt adhesive). If the content of beads is too low and below the above-mentioned range, the blocking-preventing effect and anchoring effect are insufficient. If the content of beads is too high and exceeds the above-mentioned range, the heat bondability is degraded.

The bead-containing adhesive layer can be formed in a relatively uniform thickness on the substrate film of the label. In view of the blocking-preventing effect and anchoring effect, it is preferred that a certain pattern of projections by the beads be formed. In this S. cell pattern, the number of lines is preferably 10 to 150 per inch (2.5 cm) and especially preferably 15 to 20 100 per inch (2.5 cm). This cell can be formed by using a gravure roll or screen for coating of the adhesive layer.

In the present invention, beads described hereinafter are incorporated in any one of the print layer 3 and the hot-melt adhesive layer 4, preferably in the adhesive layer 4, in the label 1 shown in Fig. I-A or the like.

Referring in Fig. 1-E illustrating another example of the heat-bondable film label of this type, the label

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30 1 comprises a film substrate 2, a print layer 3 and a hot-melt adhesive layer 4 as in case of the label shown in Fig. 1-A, and an overcoat layer 6 is further formed on the outer surface of the film substrate 2. Resin S" and/or inorganic beads can be incorporated into the overcoat layer 6.

20 The beads of the present invention are composed of a thermoplastic resin, a thermosetting resin or an inorganic substance such as ceramics, glass or silica, and the beads have the above-mention' particle size and preferably the above-mentioned apparent density. It is generally preferred that the beads should have a hollow or foamed structure.

Hollow or foamed beads of various resins can be obtained by preparing foamable fine particles of a resin by an encapsulating technique, foaming the foamable fine particles by steam, hot water or hot air, and drying the foamed beads according to need. The particulate structure may be a single-capsule structure, a multiplenucleus capsule structure or a capsule cluster structure.

As preferred examples of the thermoplastic resin, there can be mentioned polyolefins such as polyethylene and S. polypropylene, polystyrene and a stylene copolymer, an acrylic resin such as an acrylate/acrylonitrile copolymer, a vinylidene chloride or vinyl chloride 20 copolymer, and polyamides. As preferred examples of the thermosetting resin, there can be mentioned a phenolic resin, a urea resin and an epoxy resin.

As the inorganic beads, there can be mentioned beads formed by heating and foaming a mineral, such as 25 foamed perlite beads and foamed beads, capsules S. having a glass wall, such as glass balloons, and ceramic glass capsule clusters (spheres containing independent fine cells). Furthermore, there can be used spherical silica hollow bodies, spherical carbon hollow bodies and various spherical ceramic hollow bodies.

These beads can be used singly or in the form of a mixture of two or more kinds of them. For example, resin beads and inorganic beads can be used in combination.

In the present invention, beads are dispersed in a 21 solution or aqueous dispersion of a hot-melt adhesive to form a coating composition, the coating composition is supplied to a gravure roll having a cell pattern formed on the surface, and the coating composition is applied to a label. As the cell pattern, there can be mentioned a pyramid type cell pattern, a lattice type cell pattern, a trapezoid type cell pattern, an inclined line type cell pattern and a tortoise-shell type cell pattern. A similar cell pattern can also be formed by carrying out the coating through a screen.

Referring to Fig. 5 illustrating diagrammatically the arrangement of the labelled plastic vessel of the present invention, many split blow molds 10a and 10b are arranged around a turret 16 so that the split blow molds can rotate with the axis of the turret 16 being as the center. A label-attaching zone A, a parison extrusion zone B, a blow-forming and cooling zone C, a flash *recovery zone D and a bottle take-out zone E are c .0 •arranged in this order along the circular moving path.

20 For facilitating the understanding, one 10a of the paired split blow molds 10a and 10b is shown in the label-attaching zone A, parison extrusion zone B, flash recovery zone D and bottle take-out zone E. The split molds 10a and 10b have a cavity surface 11 having a •25 dimension and shape corresponding to the outer surface of a vessel (bottle) to be formed. The parting faces of the split blow molds lOa and lOb are parallel to the S plane of Fig. 5 and can be opened and closed orthogonally to this plane. The split molds 10a and are provided with a cam 23 for controlling the labeles attaching operation.

In the label-attaching zone A, the split molds lOa and 10b are in the open state, and a label magazine 17 and a label-attaching mechanism indicated entirely by reference numeral 18 are arranged in the zone A. As 22 shown in detail in Fig. 6, the label magazine 17a, 17b comprises a cylindrical container 19 for containing a label 1 therein, a label take-out portion 20 located at one end of the cylindrical container 20 and a spring member 21 arranged at the other end of the cylindrical container to press the label. Many labels 1 are contained in the piled (stacked) state in the container 19. A pawl member (separating pawl) 22 is arranged in the label take-out portion 20 to make it possible to take out labels one by one. In the present embodiment, a pair of label magazines are arranged to bond labels to the front face and back face of the vessel.

The label-attaching mechanism 18 comprises an attracting cap 24 for attracting and holding the label 1 by vacuum suction, an arm 25 for supporting the attracting cap 24, a horizontally reciprocating mechanism 26 for reciprocating the arm 25 in the horizontal direction and a mechanism 28 for turning and s driving the arm 25 around a shaft 27. More 20 specifically, the arm 25 supports the attracting cap 24 S" on the top end in the radial direction and the central side end portion of the arm 25 in the radial direction is slidably connected to a sliding projection member 29 capable of sliding along the shaft 27. The sliding 25 projection member 29 can be engaged with the terminal end of a cam follower 31 at an upper position in Fig. 6 and can be engaged with a cam 23 at a lower position in Fig. 6. The mechanism 26 for reciprocating the sliding member 29 in the horizontal direction comprises a cam and a cam follower 31 and is arranged so that when the cam follower 31 moves toward the arm 25, the arm swings to move the attracting cap 24 to the opposite side (outer side).

In the embodiment shown in Fig. 6, pairs of the arms 21 and attracting caps 24 are arranged 23 0@

S

@0 S S

S

symmetrically at an angle of 180' with respect to the shaft 27 and plane-symmetrically with respect to the rectangular plane of the shaft 27. In the embodiment shown in Fig. 6, when the attracting cap 24 located at the upper position is engaged with the label magazine 17a, 18b, the attracting cap 24 at the lower position are engaged with the split molds lOa and At the stroke I in Fig. 6, the attracting cap 24 at the upper position does not retain the label 1, while the attracting cap 24 at the lower position holds the label 1. These attracting caps 24 are located at positions retreating from the label magazines 17a and 17b and the split molds 10a and 10b. At this stroke I, the split molds do not arrive at the label-attaching zone A 15 yet. Then, the split molds 10a and lOb arrive at the label-attaching zone A and the sliding projecting member 29 at the lower position falls in engagement with the cam 23. In this state the cam 30 for the horizontal reciprocal motion is driven, and the attracting cap 24 at the upper position moves to the label magazines 17a and 17b and the attracting cap 24 at the lower position is driven and advanced toward the split molds 10a and by the label-attaching cam 23. At the stroke II shown in Fig. 6, the attracting cap 24 at the upper position 25 falls in contact with the label 1 contained in the label magazines 17a and 17b, while the attracting cap 24 at the lower position bonds the label 1 held therein to the cavity surface 11 of the split molds 10a and Incidentally, in the embodiment shown in Fig. 6, the 30 split molds 10a and 10b are caused to make a closing motion by a predetermined distance by the cam mechanism 23, whereby attachment of the label 1 to the cavity surface 11 can be smoothly performed. At the stroke II shown in Fig. 6, vacuum is cut in the attracting cap 24 at the lower position, and the label 1 is released and *000

SO

OS 0 5S

S

*o 00

S

o oo *l

S

0 24

S.

S

S

S

SS S

S

is held by the attracting mechanism (suction mechanism 12 in Fig. 2) arranged within the split molds lOa and lOb. Then, the cam 30 for the horizontal reciprocal motion and the attaching cam 23 are driven to retreat the respective attracting caps 24 to the positions of the stroke III shown in Fig. 6. The shaft 27 turns by 180" from the position of the stroke III, and the attracting cap 24 holding the label 1 thereon arrives at the stroke I shown in Fig. 6. Then, the above-mentioned stroke procedures are repeated in the same manner.

Referring to Fig. 5 again, in the parison extrusion zone B, the molten plastic parison 14 is extruded from the die 13. The split molds lOa and lOb are closed and the bottom portion is formed in the parison 14 by the 15 inch-off operation, and a fluid is blown into the interior of the parison 14. Thus, the parison 14 is formed into a labelled plastic vessel 15 in the blowforming and cooling zone C In the flash recovery zone D, the split molds lOa and lOb are opened, and the flash is discharged in a flash recovery chute 32. In the bottle take-out zone E, the labelled bottle 15 is taken out from the molds 10a and lOb and discharged into a delivery mechanism 34.

According to the present embodiment, it is possible 25 to supply and attach labels one by one to the cavity surface of split molds assuredly, and therefore, labelled plastic vessels can be prepared at a high productivity by the in-mold labelling operation.

Furthermore, this label is excellent in the adhesion to 30 the side wall portion'of the vessel, and dropping of the label can be prevented even under severe conditions.

In accordance with another preferred embodiment of the present invention, as shown in Fig. 1-E, an overcoat layer 6 is formed on the outer surface side of the film substrate 2 to protect the plastic film and improve the See

S

@0 S S 0 S0 0 5* 25 touch and appearance characteristics of the surface of the label. In the present invention, the functions of preventing blocking owing to the stickiness of the label and rendering the outer surface of the label slippery are given to the overcoat layer 6.

More specifically, the present embodiment is prominently characterized in that an overcoat layer of a release substance having a static friction coefficient smaller than 0.20, especially smaller than 0.15, is formed on the outer surface side of the plastic film layer, and by dint of this overcoat layer, sticking or blocking of labels in the piled state can be eliminated without degradation of excellent heat bondability, smoothness and decorative effect inherently possessed by 15 the heat-bondable film label, and the labels can be S. supplied separately one by one assuredly.

SThe reason is considered to be that by arranging a release s ibstance in the form of an overcoat layer on the outer surface side of the plastic film layer, the 20 lubricating property of the surface of the heat-bondable film label is increased and the slip of the film is improved. Accordingly, even if the heat-bondable film label has a sticking or blocking tendency, by dint of this improved slip, when labels are attracted by vacuum 25 suction, the labels can be supplied one by one.

In the present embodiment, it is important the static friction coefficient of the release substance should be smaller than the above-mentioned critical S value. In the case where the static friction 0" 30 coefficient is larger than the above-mentioned critical "0 value, if the stickness is somewhat increased in the surface of the hot-melt adhesive layer in the heatbondable film label by environmental changes, it becomes difficult to impart a lubricating property overcoming this increased stickness to the outer surface of the 26 label, and because of mutual adhesion among labels, it becomes difficult to supply the labels one by one assuredly even if the labels are attracted by vacuum suction.

As the release substance to be used for the overcoat layer in the present invention, there can be mentioned a fluorin resin, a melamine resin, a silicone resin, paraffin, chlorinated paraffin, higher alcohols such as stearyl alcohol and cetyl alcohol, fatty acids such as stearic acid and oleic acid, fatty acid salts, fatty acid esters, polypropylene, ethers such as a glycol alkyl ether, fatty acid amides, graphite and molybdenum sulfide. It is important that the overcoat layer of the release substance should be formed in a thickness of 0.01 to 50)am, preferably 0.1 to 10 jm.

If the thickness of the overcoat layer is too small and below the above-mentioned range, it is difficult to obtain the above-mentioned static friction coefficient, though the static friction coefficient is influenced to 20 some extent by the viscosity of the release substance.

If the thickness of the overcoat layer is too large and exceeds the above-mentioned range, a sharp image cannot be obtained from the outer surface.

In the present invention, in order to prevent 25 migration of the release substance present on the label surface to the adhesive layer of another label and subsequent reduction of the adhesive force, it is preferred that the overcoat layer be composed of a release resin, and a silicone resin, a fluorine resin 30 and a melamine resin is preferably used. Furthermore, a release resin formed by mixing the above-mentioned release substance with 0.1 to 50% by weight, especially 1 to 30% by weight, of nitrocellulose, a vinyl chloride/vinyl acetate copolymer, an acrylic resin, a polyester-urethane, a polyvinyl-urethane, a polyvinyl 27 chloride-urethane or a polyamide is preferably used.

Moreover, an inorganic filler such as silica can be incorporated into the release resin. The overcoat layer is formed by gravure coating, spray coating, comma coating, roll reverse coating or dip coating.

The static friction coefficient of the overcoat is measured according to the test method for determining the friction coefficient of a plastic film or sheet (JIS K-7125), and the measurement is carried out in the state where the overcoat layer of the label is contacted with the overcoat layer of another label.

According to this embodiment of the present invention, the lubricating property of the surface of the heat-bondable film label is improved, and even if S 15 the stickiness of the label is increased by the use of the hot-melt adhesive and the label shows a blocking tendency, mutual slip is attained between two adjacent .'"labels by the presence of the overcoat layer, and in the in-mold labelling operation, labels can be assuredly 20 supplied and bonded one by one to the cavity surface of the split molds. Furthermore, a labelled plastic vessel having an excellent label/vessel integrality, showing a good delivery characteristic because of a small friction o@o0 coefficient of the label surface and having a high *s 25 scratch resistance can be manufactured at a high productivity by the in-mold labelling operation.

In accordance with still another embodiment of the present invention, chlorinated polypropylene is used as the adhesive 4 in labels 1 for the in-mold labelling 30 operation, as shown in Figs. 1-A through 1-E. According to this embodiment, a high adhesion of the label to a polyolefin type plastic vessel being formed in the mold is attained, and the formed bonded portion has a heat resistance sufficient to resist hot filling of the content and even if a cosmetic, toiletry product or 28 chemical adheres to the labelled vessel, an excellent chemical resistance is manifested.

The chlorinated polypropylene used in the present invention comprises polypropylene as the basic skeleton and some of hydrogen atoms are substituted with chlorine atoms. By this substitution with chlorine atoms, a polarity is given to the polymer. Accordingly, the chlorinated polypropylene is different from ordinary polypropylene in that the chlorinated polypropylene is soluble in solvents such as aromatic hydrocarbons, and the chlorinated polypropylene is characterized in that a film can be easily prepared from a solvent solution of the chlorinated polypropylene and the formed film can be easily heat-bonded to various polyolefin plastics such as polyethylene, polypropylene and a propylene/ethylene *copolymer.

The fact that chlorinated polypropylene has excellent heat bondability in the mold to a polyolefi type plastic vessel and gives a bonding having a heat 20 resistance sufficient to resist the hot filling of the content was found as a phenomenon, and this phenomenon has not been theoretically elucidated sufficiently but it is estimated that this phenomenon will probably be due to the following mechanism.

25 More specifically, in order to perform heat bonding in the mold effectively, it is necessary that heat bonding of an adhesive layer to a high-temperature molten resin being formed should be completed by a short-time contact, that is, melting of the adhesive 30 layer should be effected with a relatively small quantity of heat. In order to impart a heat resistance *S sufficient to resist the hot filling to the formed heatbonded portion, it is indispensable that the adhesive layer should not substantially be molten at the hot filling temperature. In the chlorinated polypropylene i' 29 used in the present invention, the crystallinity of polypropylene is reduced by chlorination, resulting in decrease of the melting heat quantity of crystals, but a relatively high crystal-melting temperature inherent to polypropylene is maintained. Therefore, it is estimated that the above-mentioned requirements can simultaneously be satisfied.

Moreover, it is estimated that since this chlorinated polypropylene has the above-mentioned crystal structure, the chlorinated polypropylene has a much higher chemical resistance than the heretofor used ethylene/vinyl acetate copolymer.

It is preferred that the chlorine content of the chlorinated polypropylene used in the present invention be 10 to 50% by weight, especially 20 to 40% by weight.

It also is preferred that the crystal-melting peak temperature (T of the chlorinated nolypropylene measured by a differential scanning calorimater be 130 to 85'C, especially 115 to 85'C, and the crystal-melting heat quantity of the chlorinated polypropylene be to 10 cal/g, especially 1 to 5 cal/g.

If the chlorine content is too low and below the above-mentioned range, the solubility is reduced to render the film-forming operation difficult and the 25 crystal-melting heat quantity is increased beyond the above-mentioned range, with the result that the strength of bonding attained by the in-mold labelling operation tends to decrease. If the chlorine content is too high and exceeds the above-mentioned range, the polarity of the adhesive is too high and the bondability to the polyolefin type plastic material is reduced. If the peak temperature is too high and exceeds the abovementioned range, the bondability (at the in-mold labelling operation) to the polyolefin type plastic material is reduced, and if the peak temperature is

S.

S

SO S

C

0050

S

sees 555.

SO

30 too low and below the above-mentioned range, the heat resistance is degraded. If the heat quantity is too large and exceeds the above-mentioned range, the heat bondability at the in-mold labelling operation is not satisfactory, and if the heat quantity is too small and below the above-mentioned range, the heat resistance is insufficient.

Fig. 4 shows a DSC curve of the chlorinated polypropylene to be used in the present invention.

The chlorinated polypropylene to be used in the present invention is soluble in an aromatic hydrocarbon such as toluene, ethylbenzene or xylene, a halogenated hydrocarbon such as trichloroethylene, tetrachloroethylene or methylchloroform, or an alicyclic hydrocarbon such as cyclohexane, methylcyclohexane or ethylcyclohexane, and if a solution of the chlorinated polyethylene in a solvent as mentioned above is coated and dried, an adhesive film layer is formed.

i It is preferred that the viscosity of the chlorinated 20 polypropylene be 0.1 to 200 P, especially 1 to 50 P, as measured at 25'C with respect to a toluene solution Shaving a concentration of 15 g/100 ml. It is preferred that the thickness of the adhesive layer be 0.1 to '"uam, especially 1 to 10 .m.

Various additives such as a tackifier, a heat stabilizer, a lubricant, a plasticizer and a filler can be incorporated in the adhesive layer of the present *s invention. As the tackifier, there can be used a rosin S type resin, a terpene resin, a petroleum resin, a styrene resin and a cumarone-indene resin. A metal soap type stabilizer and an organic tin type stabilizer can be used as the heat stabilizer, and an epoxy type lubricant and a wax type lubricant can be used as the lubricant. As the plasticizer, there can be used 35 dioctyl phthalate, a fatty acid monoglyceride and a

II

31 fatty acid diglyceride.

According to the present invention, by using chlorinated polypropylene as the adhesive for a label to be used for the in-mold labelling operation, excellent bonding of the label to a polyolefin type plastic vessel formed in the mold can be attained, and furthermore, the formed bonded portion has a heat resistance sufficient to the hot filling of the content and a very high chemical resistance is manifested even when a cosmetic, toiletery product or chemical adheres to the vessel.

In the present invention, a blend of chlorinated polypropylene and a copolymer of ethylene with a carbonyl group-containing ethylene monomer can be used as the adhesive layer in the labels shown in Figs. 1-A through 1-E. The copolymer of ethylene with a carbonyl group-containing ethylene monomer (hereinafter referred to as "ethylene/carbonyl-ethylene copolymer") is characterized in that the copolymer has an excellent adhesion to a coated surface or a printed surface. The reason why the blend of chlorinated polypropylene and the ethylene/carbonyl-ethylene copolymer has not only an excellent heat-bondability to a polyolefin type plastic S' vessel being formed in the mold but also an excellent chemical resistance is considered to be as follows.

"For the heat-bondable label to be bonded to a vessel by the in-mold labelling operation, it is indispensable that heat bonding should be accomplished by a short-time contact while utilizing heat of the wall of the plastic vessel being formed. Since the ethylene/carbonyl-ethylene copolymer has a relatively 30 low melting point, initial bonding of the label to the vessel is accomplished by heat of the vessel wall, and by utilization of reduction of the crystallinity in the chlorinated polypropylene by chlorination of S* polypropylene and also by maintenance of a relatively 32 high crystal-melting temperature inherently possessed by polypropylene, secondary bonding become possible between the label and the vessel, whereby the label is assuredly bonded to the vessel by heat of the vessel wall.

Furthermore, since the ethylene/carbonyl ethylene copolymer is kept molten for a relatively long time, the wettability of the adhesive to the vessel surface is improved and no die line is left. Moreover, since this chlorinated polypropylene has the above-mentioned crystal structure and is blended with the ethylene/carbonyl-ethylene copolymer higher bonding not attainable by the single use of these resins can be attained, and therefore, peeling of the label and reduction of the bonding force by liquid dripping of a 15 shampoo or cosmetic can be prevented, whereby a high chemical resistance is attained.

A copolymer of ethylene with an ethylenically unsaturated monomer having a carbonyl group derived from a carboxylic acid, a carboxylic anhydride, a carboxylic acid ester, a carboxylic acid amide or imide, an aldehyde or a ketone is used as the ethylene/carbonyl-ethylene copolymer in the present invention.

Preferred examples of the carbonyl group-containing 25 ethylenically unsaturated monomer will now be described, though monomers that can be used are not limited to those exemplified below.

A. Ethylenically unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid, fumaric 30 acid, crotonic acid, itaconic acid, citraconic acid and 5-norbornene-2,3-dicarboxylic acid.

B. Ethylenically unsaturated carboxylic anhydrides such as maleic anhydride, citraconic anhydride, 2,3-dicarboxylic anhydride and tetrahydrophthalic anhydride.

33 C. Ethylenically unsaturated esters such as ethyl acrylate, methyl methacrylate, 2-ethylhexyl acrylate, monoethyl maleate, diethyl maleate, vinyl acetate, vinyl propionate, propyl T-hydroxymethacrylate, ethyl hydroxyacrylate, glycidyl acrylate and glycidyl methacrylate.

D. Ethylenically unsaturated amides and imides such as acrylamide, methacrylamide and maleimide.

E. Ethylenically unsaturated aldehydes and ketones such as acrolein, methacrolein, vinylmethylketone and vinylbutylketone.

The carbonyl group-containing ethylenically unsaturated monomer can be contained in an amount of 0.1 to 60% by weight, especially 3 to 50% by weight, in the 15 copolymer. If the amount of the carbonyl groupcontaining ethylenically unsaturated monomer is too small and below the above-mentioned range, it sometimes happens that sufficient adhesion or processability is not obtained in the formed coating layer. If the amount of the ethylenically unsaturated monomer is too large and exceeds the above-mentioned range, the mechanical strength of the formed resin layer is often degraded.

The carbonyl group-containing ethylenically unsaturated monomer can be included in the main chain or 25 side chain of the polymer in the form of a so-called e random copolymer, block copolymer or graft copolymer.

These copolymers can be prepared by known optional means.

*As the copolymer easily available and suitable for 30 attaining the objects of the present invention, an ethylene/vinyl acetate copolymer and an ethylene/acrylic acid copolymer can be mentioned in order of importance.

It is sufficient if the ethylene/carbonyl-ethylene copolymer has a film-forming molecular weight. In view of mechanical characteristics and processability, a 34 copolymer having a melt index (MI) of 0.1 to 300 min is preferably used.

In the present invention, this blend of chlorinated polypropylene and the ethylene/carbonyl-ethylene copolymer is used as the adhesive. It is preferred that the chlorinated polypropyltne:ethylene/carbonyl-ethylene copolymer weight ratio be from 95:5 to 20:80, especially from 90:10 to 20:80. If the ratio of chlorinated polypropylene is too high and exceeds the abovementioned range, initial bonding by the ethylene/carbonyl-ethylene copolymer at the heat-bonding step is weakened, and sufficient and assured adhesion can hardly be obtained only by heat of the wall of the vessel being formed. Moreover, the wettability of the 15 adhesive is reduced and a die line is left. If the S •ratio of chlorinated polypropylene is too low and below the above-mentioned range, secondary bonding by chlorinated polypropylene is degraded and no sufficient adhesion is obtained.

This blend is soluble in aromatic hydrocarbons such as toluene, ethylbenzene and xylene, halogenated hydrocarbons such as trichloroethylene, 0 tetrachloroethylene and methylchloroform, and alicyclic hydrocarbons such as cyclohexane, methylcyclohexane and 25 ethylcyclohexane. A solution of the blend in a solvent as mentioned above is coated and dried to form an adhesive layer.

In accordance with still another embodiment of the present invention, an ethylene type copolymer composed 30 mainly of ethylene and containing an ethylenically unsaturated carboxylic acid or a derivative thereof is as the adhesive layer 4 in the labels shown in Figs. 1-A through 1-E. In the present embodiment, excellent bonding of the label to a polyolefin type plastic ves'sel being formed in the mold is attained, and the adhesion 35 is improved. Accordingly, even if a cosmetic, toiletery product or chemical adheres to the formed vessel, an excellent chemical resistance is attained.

Such the ethylene type copolymer used in the present embodiment comprises ethylene as the main constituent monomer, the copolymer has a high bondability to a polyolefin type plastic vessel, and since the copolymer contains an ethylenically unsaturated carboxylic acid or a derivative thereof, which has a polarity, in the main chain or side chain, the copolymer has an excellent bondability to a printing ink layer. Moreover, since this copolymer is composed mainly of the ethylene polymer chain, the copolymer is molten at a relatively low temperature (generally 60 to 15 120'C) and the copolymer gives a strong heat bond by heat possessed by a polyolefin vessel being molded in the mold.

The fact that in the present invention, by using an ethylene type copolymer comprising an ethylenically unsaturated carboxylic acid or a derivative thereof as the comonomer component as the adhesive at the in-mold labelling operation, a high chemical resistance is attained was found as a phenomenon as the result of various experiments made by us. The reason for attainment of this excellent effect has not been completely elucidated. However, from the results of investigations made by us, it is believed that the reason is as described below.

Reduction of the bonding force in a label-bonded vessel on contact with a chemical such as a surface active agent is considered to be due to a kind of stress cracking (environmental cracking). It is presumed that since the ethylene type copolymer used in the present invention is excellent in the stress cracking resistance, the copolymer is probably excellent in the 36 chemical resistance as the adhesive layer. This presumption coincides with the fact that an ethylene/ethyl acrylate copolymer (EEA) has an especially excellent stress cracking resistance over that of ordinary polyethylene.

In the label of the present invention, a layer of the above-mentioned ethylene type copolymer can be directly formed on the printing ink layer.

Alternatively, the copolymer can be formed as an adhesive layer 4 on the printing ink layer 3 through an appropriate primer layer 7, as shown in Fig. 1-F. It has been found that if chlorinated polypropylene or a combination of chlorinated polypropylene and a copolymer of ethylene with a carbonyl group-containing ethylene 15 type monomer is used for the primer layer 7, the adhesion to the printing ink layer and the durability of this adhesion are further improved. Moreover, the *000 present embodiment is advantageous in that this primer can be coated on the printing ink layer very easily.

In the label of the present embodiment, all of inks .00:0. customarily used for printing of plastic films of this type can be used as the printing ink, but two-component reactive inks are preferably used. For example, there can be used inks formed by dispersing an organic or inorganic pigment in such a vehicle as a combination of an epoxy resin and a resin contaiiing a hydroxyl, amino or carboxyl group, or a combination of a urethane resin and a polyester, an acrylic resin or a vinyl resin. If a transparent portion is necessary the vehicle alone is used.

The specific ethylene type copolymer used in the present invention is formed by including an ethylenically unsaturated carboxylic acid or a derivative thereof into the ethylene polymer chain or the side chain thereof by such means as random copolymerization, block 37

U.

0 US S 0@

S.

a* a 0003a 0 S copolymerization or graft copolymerization. An ethylenically unsaturated carboxylic acid or an anhydride, alkyl ester, amide, metal salt or organic base salt thereof can be used as the ethylenically unsaturated carboxylic acid or its derivative.

Preferred examples are as described below.

A. Ethylenically unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid, fumaric acid, crotonic acid, itaconic acid, citraconic acid and 5-norbornene-2,3-dicarboxylic acid.

B. Ethylenically unsaturated dicarboxylic anhydrides such as maleir anhydride, citraconic anhydride, norbornene-2,3-dicarboxylic anhydride and tetrahydrophthalic anhydride.

C. Ethylenically unsaturated carboxylic acid esters such as ethyl acrylate, butyl acrylate, methyl methacrylate, ethyl methacrylate, 2-ethylhexyl acrylate, monoethyl maleate, diethyl maleate, propyl Yhydroxymethacrylate, ethyl -hydroxyacrylate, glycidyl 20 acrylate and glycidyl methacrylate.

D. Ethylenically unsaturated amides and imides such as acrylamide, methacrylamide and maleimide.

E. Metal salts such as sodium acrylate, sodium methacrylate, zinc acrylate and zinc methacrylate.

In view of the adhesiveness and chemical resistance, it is preferred that the ethylenically unsaturated carboxylic acid or its derivative be contained in an amount of 1 to 300 milliequivalents per 100 g, especially 1 to 200 milliequivalents per 100 g, as the carbonyl group "C O in the ethylene type copolymer used in the present invention. Furthermore, it is preferred that the melt flow rate (MFR) of the ethylene type copolymer be 0.1 to 400 dg/min, especially to 300 dg/min, as measured according to JIS K-6730.

As preferred examples of the ethylene type S0 00 t 38

S.

S

*S

,-0 555S 0@ 55 5 .5 copolymer, there can be mentioned maleic anhydridegrafted polyethylene, an ethylene/ethyl acrylate copolymer and an ionomer(ion-crosslinked ethylene copolymer).

It is preferred that the ethylene type copolymer be formed as a layer having a thickness of 0.01 to 100 jm, especially 0.1 to 50 im. Formation of this adhesive 'er can be accomplished by extrusion coating, heat ',sion bonding of a film or powder and coating of a dispersion or solution.

The chlorinated polypropylene or its blend described hereinbefore with respect to the adhesive can be used for the primer layer. It is preferred that the thickness of the primer layer be 0.1 to especially 1 to 10 }m.

15 The present invention will now be described in detail with reference to the following examples that by no means limit the scope of the invention.

Example 1 One surface of a biaxially drawn "Ilm composed of an ethylene/propylene random copolymer having a melting point of 137'C, which had a thickness of 10 jm, and a heat shrinkage factor of 10% in the machine direction and a heat shrinkage factor of 3% in the transverse direction at the temperature T 1 (the temperature lower by 40'C than the melting point of the plastic material constituting the outer surface of the vessel), that is, at 117'C, was printed, and a sealant composed of chlorinated polypropylene was coated on the print layer.

An oval label having a length of 90 mm and a width of 60 mm was punched out from the obtained label substrate, and according to the steps shown in Fig. 2, the label was bonded to the surface of a bottle composed of an ethylene/propylene copolymer having a forming shrinkage factor of 1.2% and a melting point of 157°C.

0 39

S.

C

e Og

SO

S.

S

In this case, the molten resin temperature of the ethylene/propylene copolymer parison was 210"C, and the blow mold temperature was 8'C. The maximum temperature of the bonded surface of the label during the blowforming operation was 165"C.

The obtained in-mold labelled bottle had a very good appearance and wrinkling of the label or deformation of the bottle was not observed.

When the bonding strength between the label and the bottle was measured, it was found that the bonding strength was 400 g/15 mm. Furthermore, when the bonding strength at 90'C was measured while taking the hot filling into consideration, it was found that the bonding strength at 90"C was 300 g/15 mm, and it was confirmed that the heat resistance was sufficient.

The label was peeled from the obtained in-mold labelled bottle, and the label was heat-treated at T 1 117*C for 2 hours and the residual equilibrium shrinkage factor was measured. It was found that the residual equilibrium shrinkage factor was 0.8% in the machine direction.

Examples 2 through 12 In-mold labelled bottles were formed in the same manner as described in Example 1 by using various label materials shown in Table 1 (incidentally, in Example 8, the injection blow forming method was adopted). Each bottle had a good appearance, and wrinkling of the label or deformation of the bottle was not observed.

Comparative Example 1 An in-mold labelled bottle was formed in the same manner as described in Example 1 by using a biaxially drawn ethylene/propylene random copolymer film shown in the line of "Comparative Example 1" of Table 1, which had a heat shrinkage factor at T 1 (157 40 117'C) smaller than the forming shrinkage factor 0

S

0 Sggg 4o of' the bottle proper, as the label substrate. Orange peel wrinkles were formed on the surface of the label of' the obtained in-mold labelled bottle.

Vo *or, 4* 0 0

S..

S

5 SO.

0 0 r

S)

a 0 S

S.

Table 1 Example No.

material Label MaterJ Substrate melting point Print Layer heat shrinkage factor at Ti machine transrerse direction direction Sealant 2 monoaxially drawn ethylene/propylene random copolymer film, thickness 100pm 3 monoaxially drawn PP foamed film, foaming ratio 1.6, thickness 100pm 4 monoaxially drawn PP foamed film, foaming ratio 1.5, thickness 120pm monoaxially drawn PP film, thickness 8 0pm 6 monoaxially drawn PE foamed film, foaming ratio 1.5, thickness 100pm 1 back surface printed 3 front surface printed, ovei coat varnish applied EVA (vinyl acetate content 10% by weight) rosin type resin not applied ditto not applied 1.5 back surface printed EVA (vinyl acetate content 15% by weight) rosin type resin 1.8 front surface not applied printed, overcoat varnish applied S S S S S S S S S. 55 5 5 5 0@ S S. S @50 S @50 *5 S 5 S S 55 @50 5 S 0 5 S So. Table 1 (continued) Example No.

material Bottle Proper melting point

CO)

forming shrinkage factor M% Bottle-Forming Conditions resin mold tempera- temperatureCC) tureCC) Bonding Strength (g/l5mn) of Label Residual Equilibrium Shrinkage Factor W% 2 ethylene-propylene copolymer/ EV0H multiple-layer 3 ethylene/propylene copolymer 4i ethylene/propylene copolymer ethylene/propylene copolymer 6 high-density polyethylene 500 (outer) layer/ 380 4150 520 1.8 0 S 0 OS S. 0 0 .10 S S I S S 5* S 5 0 5 500 0e 5 Table 1 (continued) Example No.

material Label Mater: Substrate melting point

(C)

Print Layer heat shrinkage factor at Ti machine transrerse direction direction Sealant 7 biaxially drawn ethylene/propylene random copolymer film, thickness 100pum 8 biaxially drawn PET film, thickness 9 monoaxially drawn ethylene/propylene random copolymer film, thickness 100pm monoaxially drawn low-density polyet.ylene film, thickness 120pm 11 monoaxially drawn high-density polyethylene film, thickness l0pm 3 back surface printed 1.0 ditto 1 ditto 1.5 28 EVA (vinyl acetate content 15% by weight) rosin type resin ditto EVA (vinyl acetate content 10% by weight) rosin type resin EVA (vinyl acetate content 10% by weight) terpene type resin EVA (vinyl acetate content 10% by weight) rosin type resin 1 ditto 0 ditto 0 0@ 6 0 9 0S

S.

0 6 S 0 0 *e* 0 S 5 S. 5 0 05 9 0 0 00 5 *0 000 0 500 *0 6 9 0 9 5 3 .0 S 0 000 0 0 0 0 6 095 009 S S Table 1 (continued) Example No. material Bottle Proper melting forming point shrinkage CC) factor W% Bottle-Fcvming Conditions resin mold tempera- temperatureCO) tureC*C) Bonding Strength (g/l5mm) of Label Residual Equilibrium Shrinkage Factor (Z) at Th 7 low-density polyethylene! EVOH multiple-layer 8 polyethylene terephthalate 9 high-density polyethylene low-density polyethylene 11 high-density polyethylene 109 (outer layer) 257 132 109 220 parison temperature, 110 235 230 10 380 80 3410 10 390 8380 3 a a. a a

C

S.

C a C a a.~ a a. a a. Li .0 *0 0 *1 Table 1 (continued) Example No.

.material- Label Mater: Substrate me lting point

CO)

Print La!yer Sealant heat shrinkage factor W% at Ti m achine transrerse direction direction ::..bixiL& dawnFF. f'Q5aIDd _film, thickness= 0m 5 back surface printed, overcoat varnish applied EVA (vinyl acetate content =15% by weight) rosin type resin Comparative Example 1 biaxially drawn ethylene! propylene random copolymer film, thickness =80pm.

0.2 back surface printed ditto

C

CC C

C

CC

C

C

C

C C 0 Ce C C Cs C C..

Og S C C S CC CCC S Cog Table 1 (continued) Example No. material Bottle Proper melting point

(C)

forming shrinkage factor (%I Bottle-Forming Conditions resin mold tempera- temperatureCC) ture(*C) Bonding Strength (g/5mm) of Label Residual Equilibrium Shrinkage Factor M% 12 ethylene/propylene copolymer Comparative ethylene/propylene Example copolymer 1 220 215 47 Example 13 One surface of a biaxially drawn film composed of an ethylene/propylene copolymer having a melting point of 137'C, which had a thickness of 100 am and an MD heat shrinkage factor of 14% and a TD heat shrinkage factor of 3.0% at T 1 (the temperature lower by 30"C than the melting point of the plastic material), that is, at 127°C, was printed, and an acryl polyol/isocyanate type anchoring agent was coated on the print layer and 0 aluminum was vacuum-deposited in a thickness of 500 A on the anchoring agent layer. Then, a primer was coated on the aluminum-vacuum-deposited surface and a sealant composed of chlorinated polypropylene was coated on the primer layer.

15 An oval label having a length of 90 mm and a width of 60 mm was punched out from the obtained label substrate and the label was bonded to the surface of a bottle composed of an ethylene/propylene copolymer having a forming shrinkage factor of 1.2% and a melting point of 157'C according to the steps shown in Fig. 2.

In this case, the molten resin temperature of the S ethylene/propylene copolymer parison was 210°C and the blow mold temperature was 8*C.

The obtained in-mold labelled bottle had a very good appearance, and no wrinkle was observed on the label.

When the bonding strength between the label and the bottle was measured, it was found that the bonding strength was 650 g/15 mm of the width. When the bonding strength at 85*C was measured while taking the hot filling into consideration, it was found that the bonding strength at 85'C was 300 g/15 mm of the width.

It was confirmed that the heat resistance was sufficient.

When the label film was peeled from the obtained in-mold labelled bottle and heat-treated for 2 hours at 48-

T

1 127*C and the residual equilibrium shrinkage factor was measured, it was found that the residual equilibrium shrinkage factor was 12% in the machine direction.

Example 14 One surface of a biaxially drawn film composed of an ethylene/propylene copolymer having a melting point of 137*C, which had an MD heat shrinkage factor of 14% and a TD heat shrinkage factor of 3.0% at T 1 127"C and a thickness of 100 )m was printed and a urethane type adhesive was coated on the print layer and an aluminum foil having a thickness of 6 ~m was laminated on the adhesive layer. Then, a primer was coated on the S surface of the aluminum foil and a sealant composed of a blend of an ethylene/vinyl acetate copolymer with a 15 rosin resin was coated on the primer layer.

An oval label having a length of 90 mm and a width of 60 mm was punched out, from the obtained label substrate and the label was bonded to the surface of a bottle composed of an ethylene/propylene copolymer having a forming shrinkage factor of 1.2% and a melting point of 157°C according to the steps shown in Fig. 2.

In this case, the molten resin temperature of the ethylene/propylene copolymer parison was 210"C, and the t. blow mold temperature was 8'C.

The appearance of the obtained in-mold labelled bottle was very good and no wrinkle was observed on the surface of the label.

When the bonding strength between the label and the bottle was measured, it was found that the bonding strength was 310 g/15 mm of the width.

When the label film was peeled from the in-mold labelled bottle and heat-treated for 2 hours at T 1 127*C and the residual equilibrium shrinkage factor was measured, it was found that the residual equilibrium shrinkage factor was 12.5% in the machine direction.

49 Example One surface of a biaxially drawn film composed of an ethylene/propylene copolymer having a melting point of 137°C, which had a thickness of 100,um, was printed, and a hot-melt adhesive comprising EVA (vinyl acetate content 20% by weight), a rosin type resin and 10% by weight of acrylic hollow beads having a volume average particle size of 40 um and an apparent density of g/cc was coated and dried on the print layer by using a gravure roll having a 45-line lattice pattern. The center line average height on the surface of the adhesive layer of the obtained label substrate was 1.2 um.

A rectangular label having a length of 90 mm and a width of 60 mm was puncheu out from the obtained label substrate, and about 500 of so-obtained labels were charged in the stacked state in the magazine of the inmold labelling apparatus shown in Fig. 6. These labels were taken out one by one from the magazine by a labelbonding head having an attracting cap attached to the top end thereof and charged in blow molds as shown in Fig. 5. In this operation of taking out labels one by one from the magazine by the attracting cap, take-out of two piled labels was not caused.

According to the steps shown in Fig. 5, the label was bonded to the surface of a bottle composed of an ethylene/propylene copolymer having a forming shrinkage factor of 1.2% and a melting point of 157'C. In this case, the molten resin temperature of the ethylene/propylene copolymer parison was 210"C and the blow mold temperature was 8'C. The maximum temperature of the bonded surface of the lavel was 165°C during the blow-forming operation.

The appearance of the obtained in-mold labelled bottle was very good, and wrinkling of the label or deformation of the bottle was not observed.

When the bonding strength between the label and the bottle was measured, it was found that the bonding strength was 450 g/15 mm.

Comparative Example 2 The procedures of Example 15 were repeated in the same manner except that labels were prepared by using the hot-melt adhesive in which the acrylic beads were not incorporated. During the operation of taking out labels from the magazine by the attracting cap, take-out of two labels in the stacked state occurred at a frequency of 4%.

Examples 16 through 19 In-mold labelled bottles were formed in the same manner as described in Example 15 by using adhesive materials obtained by incorporating bead materials shown in Table 2 into adhesive materials shown in Table 2. In each case, the operation of taking out labels from the magazine could be performed smoothly and take-out of two labels in the stacked state was not caused. The bonding strength of the label was measured with respect to each of the in-mold labelled bottles. The obtained results are shown in Table 2. In each case, it was found that the adhesion was very good.

0* 0

S

0 8 0 0e 0O 0 5 4* a 5* 0 00 U 0 0 U S a 0 S S Se Table 2 Adhesive Material Beads material average particle size apparent density jgLcci content by weight) Gravure Roll (Rind, line, number) Center Line Average Height

(PM)

Label Bonding Strength Example EVA (vinyl acetate 16 content 15% by weight) silica 60 0.25 8 lattice pattern, 65 lines EVA (vinyl acetate30 .26 Example content 10% by weight) silica 30 Ol6 Pyamd 1.8 530 17 rosin type +rei acrylic 40 0.62 6 pattern, reinbeads 40) lines Example ethylene/acrylic acid icie 18apl copolymer +glass 30 0.22 7 lxie 07 8 tepn type resin pattern, 38 lines Example chlorinated pPpwe 0 093 attien, 5 600 19polypropylene PPpwep10 093 attien 19 45 lines 52 Example One surface of a biaxially drawn film composed of an ethylene/propylene random copolymer having a melting point of 137'C, which had a thickness of 100 ,um, was printed, and a solvent type hot-melt adhesive comprising an ethylene/vinyl acetate copolymer and a rosin type resin was coated on the print layer. A polyesterurethane containing 20% of a silicone oil was coated on the other surface to form an overcoat layer. The static friction coefficient of the surface of the overcoat layer was 0.12.

A rectangular label having a length of 90 mm and a width of 60 mm was punched out from the obtained label substrate, and about 500 of so-obtained labels were *i 15 charged in a magazine of an in-mold labelling apparatus, taken out one by one from the magazine by a labelbonding head having an attracting cap attached to the 0:0* top end thereof and attached to split blow molds shown in Fig. 2. During this operation of taking out labels one by one from the magazine, take-out of two labels in the stacked state was not caused at all. At this operation, the temperature of air around the label magazine was 26'C.

Then, the label was bonded tc the surface of a 25 bottle composed of an ethylene/propylene copolymer having a forming shrinkage factor of 1.2% and a melting point of 157'C according to the steps shown in Fig. In this case, the molten resin temperature of the 00 .ethylene/propylene copolymer parison was 210'C and the blow mold temperature was 8"C.

The appearance of the obtained in-mold labelled bottle was very good, and wrinkling of the label or deformation of the bottle was not observed at all.

When the bonding strength between the label and the bottle was measured, it was found that the bonding 53 strength was 420 g/15 mm of the width.

Comparative Example 3 The procedures of Example 20 were repeated in the same manner by using labels having no overcoat layer formed thereon. During the operation of taking out the labels from the magazine, take-ou' of two labels in the stacked state was caused at a frequency of The static friction coefficient of the label was 0.35. The temperature of air around the label magazine was 26"C.

Examples 21 through 23 and Comparative Examples 4 and 3 In the same manner as described in Example 20, inmold labelled bottles were formed by using labels having ^overcoat layers of release resins shown in Table 3 and labels comprising substrate films shown in Table 3. The 15 static friction coefficients of the outer surfaces of the respective labels were measured, and the take-out properties of the labels were examined. The obtained results are shown in Table 3.

Example 24 By using the same labels as used in Example formation of bottles were carried out in the same manner *as described in Example 20 when the temperature of air around the label magazine was elevated to 40"C. Takeout of two labels in the stacked state was caused at a 25 frequency of 0.1%.

Comparative Example 6 By using the same labels as used in Comparative Example 3, formation of bottles was carried out in the 0.2.3) same manner as described in Comparative Example 3 when the temperature of air around the label magazine was elevated to 40*C. Take-out of two labels in the stacked state occurred at such a high frequency as 24%.

0 Oe 0 6 p o 0 0 0 Table 3 Overcoat Layer Film Substrate Adhesive Static Friction Coefficient of Label Surface Frequency of Occurrence of Take-Out of Two Labels Example 21 silica paraffin vinyl chloride-vinyl acetate-urethane monoaxially drawn polypropylene film, thickness 100 jan chlorinated polypropylene 0.11 Example 22 Example 23 paraffin polyesterurethane ditto ditto 0.13 0.12 0 0.12 0 polyamide 10 of Teflon Comparative Example 4 Comparative Example 5 biaxially drawn polypropylene film, thickness =100m biaxially drawn polyester film, thickness =50 )m monoaxially drawn polyethylene film, thickness 60 ju EVA (vinyl acetate content 30%) petroleum resin EVA (vinyl acetate content EVA +rosin type resin 0.41 0.44 55

S.

S

S.

S.

*e S

S

0**S Example 24 One surface of a drawn polypropylene film having a thickness of 100 jm was printed with an ink comprising a polyester-urethane, and chlorinated polyethylene having a chlorine content of 26% by weight, a crystal-melting *peak temperature of 90°C, a crystal-melting heat quantity of 2.2 cal/g and a viscosity of 4 P (at as measured with respect to a toluene solution having a concentration of 15 g/100 ml was coated in a thickness of 5 ym on the print layer to form an adhesive layer.

A rectangular label having a length of 90 mm and a width of 60 mm was punched out from the obtained label substrate and bonded to the surface of a bottle composed of an ethylene/propylene copolymer having a melting 15 point of 157"C according to the steps shown in Fig. 2.

In this case, the molten resin temperature of the ethylene/propylene copolymer parison was 210'C and the blow mold temperature was 8'C.

The obtained in-mold labelled bottle had a very 20 good appearance.

When the bonding strength between the label and the bottle was measured, it was found that the bonding strength was 400 g/15 mm of width if sampling was effected in the height direction (HD) of the bottle and 25 the bonding strength was 600 g/15 mm of the width if sampling was effected in the width direction (WD) of the bottle. Incidentally, the bonding strength was determined by the 90' peel test at a peeling speed of 300 mm/min. When the bonding strength at 85'C was measured while taking the hot filling into consideration, it was found that the HD bonding strength was 270 g/15 mm of the width and the WD bonding strength was 400 g/15 mm of the width.

In order to examine reduction of the adhesion of the label by sticking of the content, the in-mold 00 @5 0 S0 0°° 56 labelled bottle was immersed in a rinse, hair tonic or shampoo at 40C for 24 hours. No substantial change of the appearance was caused in the label in any of these contents, and the bonding strength was not substantially changed in any of these contents. Namely, the HD bonding strength was 450 g/15 mm of the width in case of the rinse, the HD bonding strength was 510 g/15 mg of the width in case of the shampoo, and the HD bonding strength was 380 g/15 mm of the width in case of the hair tonic.

Example 25 and Comparative Examples 6 and 7 Labels were prepared in the same manner as described in Example 24 by using various chlorinated polypropylenes differing in the chlorine content, and by using these labels, in-mold labelled bottles were formed and the bonding strength between the label and the bottle was measured. The obtained results are shown in Table 4.

S* *r S

S*

CS 005

S

a a a to..

4 a 4 .4 4 0 SO S LO4 0 J 0 0 a a *0 S 4 4 a S 54 S 54 Table 4I Bottle Material Binder of Ink Chlorinated Polypropylene Adhesive Bonding Strength Appearance (g/15 mn of width) of Formed between Label and Bottle Bottle chlorine content

W%

melting point

CC)

crystalmelting heat quantity (cal/g) HD -TD Example 25 Ccomparative Example 6 ethylene/ propylene copolyner polyesterurethane 100 good ditto ditto 2 155 rising portion formed between label and bottle Comparative Example 7 ditto ditto ditto 58

S

0@

S

S.

0 5 e a

*S

0 c em* Example 26 One surface of a drawn polypropylene film having a thickness of 100 )im was printed with an ink comprising a polyester-urethane, and a medium of a polyester-urethane was coated on the print layer. Then, a blend comprising chlorinated polypropylene A having a chlorine content of 26% by weight, a crystal-melting peak temperature of and a crystal-melting heat quantity of 2.2 cal/g, chlorinated polypropylene B having a chlorine content of 35% by weight, a crystal-melting peak temperature of 62°C and a crystal-melting heat quantity of 0.8 cal/g and an ethylene/vinyl acetate copolymer having MI of 80 and a vinyl acetate content of 43% at a mixing weight ratio of 30/35/35 was coated in a thickness of 1.5 1m on the 15 polyester-urethane medium to form an adhesive layer.

A rectangular label having a length of 90 mm and a width of 60 mm was punched out from the obtained label substrate, and the label was bonded to the surface of a bottle composed of an ethylene/propylene copolymer having a melting point of 158"C according to the steps shown in Fig. 2. In this case, the molten resin temperature of the ethylene/propylene copolymer parison was 210"C, and the blow mold temperature was 7"C.

The appearance of the obtained in-mold labelled 25 bottle was very good.

When the bonding strength between the label and the bottle was measured, it was found that the bonding strength was 540 g/15 mm of the width if sampling was effect in the height direction (HD) of the bottle and 30 the bonding strength was 780 g/15 mm of the width if sampling was effected in the width direction (WD) of the bottle. Incidentally, the bonding strength was measured by the 90'C peel test at a peeling speed of 300 mm/min.

In order to examine reduction of the adhesion of the label by sticking of the content, the in-mold S SO S S S S S 59 labelled bottle was immersed in a rinse or shampoo at for 24 hours. No substantial change of the appearance was caused in any of the contents, and the bonding strength was not substantially reduced in any of the contents. Namely, the HD bonding strength was 500 mm of the width in case of the rinse and the HD bending strength was 530 g/15 mm of the width in case of the shampoo.

Furthermore, the in-mold labelled bottle was filled with water and allowed to stand still at 5"C for 1 days.

Then, the bottle was let to fall down on a concrete floor from a height of 1.2 m five times in the vertical posture and 5 times in the horizontal posture. Peeling of the label was not observed at all.

15 Examples 27 through 29 and Comparative Examples 8 and 9 Labels were prepared in the same manner a described Oe in Example 26 by using various chlorinated polypropylene-ethylene/vinyl acetate copolymer blends differing in the mixing ratio as the adhesive, and by 20 using these labels, in-mold labelled bottles were formed and the appearance and bonding strength were evaluated.

Furthermore, the immersion test and falling test were carried out. The obtained results are shown in Table Incidentally, the chlorinated polypropylene and EVA used 25 were the same as those used in Example 26.

SO

0 ft 0 0@ 0*

S

4 0 8 4 0 4 *48 0 0 4 0 4 9* 4 0 St 9 00 0 4 Sc 0 4 6e S 0 0 S 0 0 0 04 Table Bottle Material Chlorinated PP EVA CIPP A: CIPP B: EVA Bonding Strength (g/15 mmn) between Label and Bottle- Appearance mmers ion Falling Test Test in W5C, 1.2m) Shampoo ('4oC, 24 hour's)

HD

Example 27 ethylene! propylene copolymer Example 28 ditto Example 29 ditto Comparative ditto Example 8 Comparative ditto Example 9 50 25 25 '410

WD

320 310 300 good good good no change no change 0 50 50 0 30 :70 280 270 380 ditto ditto ditto ditto 99 0 1

CYN

54~0 die line peeling in ditto seen (trans- edge parent portion portion) I 99 220 220 good no change peeling of' label 61 Example One surface of a drawn polypropylene film having a thickness of 100 im was printed with an ink comprising a polyvinyl-urethane as a binder and a polyvinyl-urethane ink medium was coated on the ink layer, and &n ethylene/ethyl acrylate copolymer having an ethyl acrylate content of 25% by weight, a crystal-melting peak temperature of 70"C and a melt flow rate of 275 dg/min was coated in a thickness of 5 Ym on the medium layer to form an adhesive layer.

A rectangular label having a length of 100 mm and a width of 80 mm was punched out from the obtained label substrate, and the label was bonded to the surface of a multiple-layer bottle comprising an outer surface layer 15 composed of low-density polyethylene having a melting point of 110 C and an inner layer composed of highdensity polyethylene having a melting point of 130"C according to the steps shown in Fig. 2.

C

In this case, the molten resin temperature was 200"C and the blow mold temperature was 7"C.

The appearance of the obtained in-mold labelled bottle was very good.

S. When the bonding strength between the label and the S. 5 bottle was measured, it was found that the bonding strength was 500 g/15 mm of the width if sampling was effected in the height direction (HD) of the bottle and OS S the bonding strength was 400 g/15 mm of the width if sampling was effected in the width direction (WD) of the bottle. Incidentally, the bonding strength was determined by the 90" peel test at a peeling speed of 300 mm/min.

Example 31 One surface of a drawn polypropylene film having a thickness of 100 jim was printed with an ink comprising a polypropylene A having a chlorine content of 26% by 62 weight, a crystal-melting peak temperature of 900C and a crystal-melting heat quantity of 2.2 cal/g, chlorinated polypropylene B having a chlorine content of 35% by weight, a crystal-melting peak temperature of 62°C and a crystal-melting heat quantity of 0.8 cal/g and an ethylene/vinyl acetate copolymer having MI of 80 and a vinyl acetate content of 43% at a mixing ratio of 30/35/35 was coated in a thickness of 1.5 ium on the print layer. Then, an ethylene/ethyl acrylate copolymer (EEA) having an ethyl acrylate content of 25% by weight, a crystal-melting peak temperature of 75°C and a melt flow rate of 5 dg/min was coated in a thickness of 4 .um on the blend layer to form an adhesive layer.

*0 A rectangular label having a length of 100 mm and a 15 width of 80 mm was punched out from the obtained label substrate, and the label was bonded to the surface of a multiple-layer bottle comprising an outer surface layer composed of low-density polyethylene having a melting point of 110'C and an inner layer composed of high density polyethylene having a. melting point of 130"C according to the steps shown in Fig. 2.

In this case, the molten resin temperature was 200"C and the blow mold temperature was 7'C.

0 The appearance of the obtained in-mold labelled bottle was very good.

When the bonding strength between the label and the bottle was measured, it was found that the bonding strength was 750 g/15 mm. of the width if sampling was 5'5. effected in the height direction (HD) of the bottle and 30 the bonding strength was 790 g/15 mm of the width if sampling was effected in the width direction (WD) of the bottle. Incidentally, the bonding strength was determined by the 90" peel test at a peeling speed of 300 mm/min.

In order to examine reduction of the bonding 63 strength by sticking of the content, the in-mold labelled bottle was immersed in a shampoo at 40 C for 24 hours. The appearance of the label was not changed by this immersion in the shampoo. It was found that the HD bonding strength was 560 g/15 mm of the width and the WD bonding strength was 700 g/15 mm of the width.

Accordingly, it was confirmed that the bonding strength was maintained at a high level.

The in-mold labelled bottle was filled with water and allowed to stand still at 5"C for 1 day, and the falling test was carried out by dropping the bottle on a concrete floor from a height of 1.2 m five times in the vertical posture and five times in the horizontal posture. Peeling of the label was not found.

Examples 32 through 38 and Comparative Examples through 13 *In-mold labelled bottles were formed in the same manner as described in Example 31 by changing the ethyl acrylate content in the adhesive EEA or using various polymers as the adhesive instead of EEA. The appearance and bonding strength were evaluated, and the immersion test in the shampoo and the falling test were carried out. The obtained results are shown in Table a 0

S.'

a 00 0.0

S

S S S S SS S 5 5 @0 S. S 55 S 555 S@ S S S 55 5e5 0 5 *5 5 S 0 5* S Table Adhesive ethylene copolymer content by weight) of ethylenically unsaturated carboxylic acid or its derivative nelt flow rate(dg/min) HD Bonding Strength ti- (g/15 m of nes width) (Mm) Immersion Test (4LC, 24 hours) Falling Test (5 C, 1.2 m, 5 times in either vertical or horizontal posture) Example 32 Example 33 Example 34 Example Example 36 Comparative Example Comparativ Example 11 Example 37

EEA

EEA

EEA

EEA

EEA

20 2100 5 1400 good no change in appearance label ditto ditto ditto ditto ditto ditto ditto ditto e EEA e EEA maleic anhydridemodified 0.01 delamination peeling 5 200 ditto good appearance ditto delamination ditto ditto no change in label ditto peeling ditto polyethylene Example 38 iononer Comparative ethylene/vinyl Example 12 acetate copolymer Comparatve ditto Example 1

Claims (34)

1. A process for the preparation of a labelled hollow vessel, which comprises blow-forming a single- layer or multiple-layer plastic parison or sheet in a blow mold having a label attached to the inner surface of a cavity thereof to bond the label to the surface of a side wall portion, wherein a label composed mainly of a drawn film of a plastic material having a heat shrinkage factor larger than the forming shrinkage factor of a plastic material constituting the outer surface of the vessel at a temperature (T 1 lower by than the melting point or softening point of the plastic material constituting the outer surface of the vessel is used as the label.

2. A process according to claim 1, wherein the residual equilibrium shrinkage factor defined by the following formula, of the drawn plastic film is in the range of from 0.5 to 100%: S S. S. S S S. S L 1 L Rs 1 x 100 L1 (1) 2 25 S 30 wherein L 1 stands for the length of the label film peeled from the vessel and L stands for the length wvhen 2 of said peeled label film equilibrae at a temperature (T 1 lower by 40°C than the melting point or softening point of the plastic material constituting the outer surface of the vessel.

3. A process according to claim 1, wherein the label consists of a laminate comprising an outer layer of said drawn plastic film, a print layer formed on the inner side of the film and an inner layer of a hot-melt adhesive resin. -66-

4. A process according to claim 1, wherein the resin constituting at least the outer surface of the vessel is an olefin resin and the drawn plastic film is a drawn olefin resin film.

5. A process according to claim 4, wherein the drawn plastic film is a drawn foamed olefin resin film.

6. A process according to claim 1, wherein the label consists of a laminate comprising at least one layer of a drawn plastic film having a heat shrinkage factor larger than the forming shrinkage factor of the plastic material constituting the outer surface of the vessel at a temperature (T 1 lower by 30"C than the melting point or softening point of the plastic material constituting the outer surface of the vessel, a thin layer of a metal and a thermoplastic adhesive layer.

7. A process according to claim 6, wherein the metal thin layer has a thickness of 50 to 150000 A.

8. A process according to claim 6, wherein the laminate has a layer structure comprising an outer layer of a drawn plastic film, an intermediate layer of a metal foil and an inner layer of a thermoplastic adhesive.

9. A process according to claim 6, wherein the laminate has a layer structure comprising an outer layer of a drawn plastic film, an intermediate layer of a metal-vacuum-deposited drawn plastic film and an inner layer of a thermoplastic adhesive. A process according to claim 1, wherein many labels are contained in the stacked state in a magazine, S 30 the labels are sucked and delivered into molds one by one and the delivered labels are attached to the surfaces of the molds.

11. A process according to claim 1, wherein the label comprises a layer of said drawn plastic film, a print layer formed on the inner face side of th3 film 6.7 layer, a hot-melt adhesive layer formed on the print layer and, if necessary, an overcoat layer formed on the outer surface side of the film layer, and resin and/or inorganic beads having a particle size of 0.1 to 100 am are incorporated in any one of the print layer, the hot-melt adhesive layer and the overcoat layer and the center line average height (JIS B-0601) in any of the surfaces of the label is 0.2 to 50 jm.

12. A process according to claim 1, wherein the label is a laminate comprising a substrate of said drawn plastic film and an adhesive layer of chlorinated polypropylene formed on one surface of the substrate. V. 13. A process according to claim 1, wherein the Soo* label is a heat-bondable film label comprising a layer 15 of said drawn plastic film, a print layer formed on the inner surface side of the film layer, a hot-melt adhesive layer formed on the print layer and an overcoat layer composed of a release substance having a 00 static friction coefficient smaller than 0.20.

14. A process according to claim 1, wherein the label is a laminate comprising a substrate of said drawn plastic film and an adhesive layer composed of a blend of chlorinated polypropylene and a copolymer of ethylene with a carbonyl group-containing ethylene type monomer, 0 25 which is formed on one surface of the substrate. A process according to claim 1, wherein the label is a laminate comprising a substrate of said drawn plastic film and an adhesive layer of a copolymer t composed mainly of ethylene and containing an ethylenically unsaturated carboxylic acid or a derivative thereof as a comonomer, which is formed on one surface of the substrate.

16. A labelled vessel comprising a plastic vessel formed by blow-molding and a label bonded to the surface of a side wall portion of the vessel by the in-mold 68 labelling operation, wherein the label is a label comprising a drawn plastic film as the substrate and the label is bonded to the vessel so that the residual equilibrium shrinkage factor defined by the following formula, of the drawn plastic film is in the range of from 0.5 to 100%: L L Rs L1 x 100 wherein L 1 stands for the length of the label film peeled from the vessel and L stands for the length wV-ver\ 2 of said peeled label filmjequilibrpe_ at a temperature (T 1 lower by 40'C than the melting 15 point or softening point of the plastic material constituting the outer surface of the vessel.

17. A labelled vessel as set forth in claim 16, wherein the resin constituting at least the outer surface of the vessel is an olefin resin and the drawn plastic film is a drawn olefin resin film.

18. A labelled vessel as set forth in claim 16, wherein the drawn plastic film is a drawn foamed olefin .resin film.

19. A labelled vessel as set forth in claim 16, 25 wherein the label is a laminate comprising an outer layer of said drawn plastic film, a print layer formed on the inner surface side of the film and an inner layer of a hot-melt adhesive. A labelled vessel as set forth in claim 19, wherein the adhesive layer is composed of chlorinated polypropylene.

21. A labelled vessel as set forth in claim 19, wherein the adhesive layer is composed of a blend comprising chlorinated polypropylene and a copolymer of ethylene with a carbonyl group-containing ethylene type monomer.

22. A labelled vessel as set forth in claim 19, wherein the adhesive resin layer comprises an ethylene type copolymer composed mainly of ethylene and containing an ethylenically unsaturated carboxylic acid or a derivative thereof as a comonomer.

23. A labelled vessel as set forth in claim 16, wherein the label is a laminate comprising at least one layer of said drawn plastic film, a thin layer of a metal and a thermoplastic adhesive layer.

24. A labelled vessel as set forth in claim 16, wherein the label comprises a layer of said drawn plastic film, a print layer formed on the inner face side of the film layer, a hot-melt adhesive layer formed on the print layer and, if necessary, an overcoat layer formed on the outer .rface side of the film layer, and resin and/or inorganic beads having a particles size of 0.1 to 100 pm are incorporated in any one of the print layer, the hot-melt adhesive layer and the overcoat layer and the center line average height (JIS B-0601) in any of the surfaces of the label is 0.2 t- 50 pm.

25. A labelled vessel as set forth in claim 16, wherein the label is a heat-bondable film label comprising a layer of said drawn plastic film, a print layer formed on the inner surface side of the film layer, a hot-melt adhesive layer formed on the print layer and an overcoat layer composed of a release substance having a static friction coefficient smaller than 0.20.

26. A heat-bondable film label for use in the preparation of a labelled hollow vessel, said label comprising a plastic film layer, a print layer formed on the inner surface side of the plastic film layer, a hot-melt adhesive layer formed on the print layer and, if necessary, an overcoat layer formed on the outer surface side of the plastic film layer, wherein resin ,,,,and/or inorganic beads having a particle size of 0.1 to 100 m re included in any of the print layer, the hot-melt adhesive 69 layer and the overcoat layer, and in any of the surfaces, the denter line average height (JIS B-0601) is in the range of fromt 0.2 to 50 pm and wherein the heat shrinkage factor of the plastic film layer is larger than the forming shrinkage factor of a plastic material constituting the outer surface of the vessel at a temperature (T 1 lower by 40 0 C than the melting point or softening point of the plastic material constituting the outer surface of the vessel.

27. A heat-bondable film label as set forth in claim 26, wherein the resin and/or inorganic beads are hollow or foamed beads.

28. A heat-bondable film label as set forth in claim 26 wherein the beads have an apparent density of 0.01 to 2.0 g/cc.

29. A heat-bondable film label as set forth in claim 26, wherein the hot-melt adhesive layer is composed of a composition comprising 0.1 to 40% by weight of the beads based on the entire "20 composition and a cell pattern having a line density of 10 to 150 lines per inch (2.5 cm) is formed on the hot-melt adhesive S layer. A label to be bonded to the outer surface of a polyolefin type plastic vessel by the in-mold labelling operation, which comprises a plastic containing label substrate and an adhesive layer of chlorinated polypropylene formed on one surface of the substrate and wherein the heat shrinkage factor of the plastic of the substrate is larger than the forming shrinkage factor of a plastic material constituting the outer surface of the vessel at a temperature (T 1 lower by 40 0 C than the melting point or softening point of the plastic material constituting the outer surface of the vessel.

31. A label as set forth in claim 30, wherein the chlorinated polypropylene has a chlorine content of 10 to 50% by weight. 2. A label as set forth in claim 30, wherein the label strate is a plastic film or a composite material comprising a plastic film layer and a metal layer.

33. A label as set forth in claim 30, wherein a layer of an ink comprising chlorinated polypropylene or a polyester-urethane resin as a binder is interposed between the chlorinated polypropylene adhesive layer and the label substrate.

34. A heat-bondable film label for use in the preparation of a labelled hollow vessel, said label comprising a plastic film layer, a print layer formed on the inner surface side of the plastic film layer, a hot-melt adhesive layer formed on the print layer and an overcoat layer of a release substance having a static friction coefficient smaller than 0.20, which is formed on the outer surface side of the plastic film layer, wherein the i: .5 heat shrinkage factor of the plastic film layer is larger than the forming shrinkage factor of a plastic material constituting the outer surface of the vessel at a temperature (T 1 lower by 40 0 C than the melting point or softening point of the plastic material constituting the outer surface of the vessel. A heat-bondable film label as set forth in claim 34, wherein the overcoat layer is composed of a release resin.

36. A label to be bonded to the outer surface of a polyolefin type plastic vessel by the in-molding labelling operation, which comprises a plastic containing label substrate and an adhesive ae" layer of a blend of chlorinated polypropylene and a copolymer of ethylene with a carbonyl group-containing ethylenic monomer, which is formed on the substrate on the surface to be bonded to the vessel, wherein the heat shrinkage factor of the plastic of the substrate is larger than the forming shrinkage factor of a plastic material constituting the outer surface of the vessel at a temperature (T 1 lower by 40 0 C than the melting point or softening point of the plastic material constituting the outer surface of the vessel.

37. A label as set forth in claim 36, wherein at least one of a polyurethane resin layer and a layer of an ink comprising a kA/, olyurethane resin as a binder is formed between the label 71 substrate and the adhesive layer of the blend of chlorinated polypropylene and the copolymer of ethylene with the carbonyl group-containing ethylenic monomer.

38. A label to be bonded to the outer surface of a polyolefin type plastic vessel by the in-mold labelling operation, which consists of a laminate comprising a transparent plastic containing label substrate, a printing ink layer formed on the inner surface side of the label substrate and an adhesive layer of an ethylenic copolymer composed mainly of ethylene and containing an ethylenically unsaturated carboxylic acid or a derivative thereof as a comonomer, which is formed on the printing ink layer, wherein the heat shrinkage factor of the plastic of the substrate is larger than the forming shrinkage factor of a plastic material constituting the outer surface of the vessel at a temperature (T 1 lower by 40°C than the melting point or softening point of the plastic material constituting the outer surface of the vossel.

39. A label to be bonded to a polyolefin type plastic vessel by the in-mold labelling operation, which consists of a laminate comprising a transparent plastic containing label substrate, a S.. printing ink layer formed on the inner surface side of the label substrate, a primer layer composed of chlorinated polypropylene or a blend of chlorinated polypropylene and a copolymer of ethylene with a carbonyl group-containing ethylenic monomer, which is formed on the printing ink layer, and an adhesive layer of a copolymer composed mainly of ethylene and containing an ethylenically unsaturated carboxylic acid or a derivative thereof as a comonomer, which is formed on the primer layer, wherein the heat shrinkage factor of the plastic of the substrate is larger than the forming shrinkage factor of a plastic material constituting the outer surface of the vessel at a temperature (T 1 lower by 40 0 C than the melting point or softening point of the plastic material constituting the outer surface of the vessel. A process according to claim 1 substantially as 39' /'iereinbefore described with reference to any one of the examples. 72

41. A process according to claim 'hereinbefore described with reference embodiments thereof as illustrated accompanying drawings. 1 substantially as to any one of the in any one of the DATED: 4 November 1992 PHILLIPS ORMONDE FITZPATRICK Attorneys for: TOYQ SEIKAN KAISHA, LTD. 1149N .i.s S S S. S S S S S S 5.555. 2 0 S S S S S *SSSSS S

555. 555* 5* 5 S S 39 73