AU609388B2 - High frequency ballast for gaseous discharge lamps - Google Patents

Abstract

An electronic frequency inverter circuit receives input electrical power at a lower frequency and energizes a load circuit (35) including gaseous discharge lamps (36,37) in a range of higher frequencies. First and second semiconductors (30,31) are operated alternately by a logic circuit (40) in current mode control such that the switches operate at the higher frequency range and the frequency of current in the load circuit varies as the magnitude of said source voltage varies. The load circuit has an impedance (38) which varies with frequency such that the peak amplitude of the load current remains substantially constant despite variations in the magnitude of said source voltage to achieve a desirable crest factor for the lamp current.

Description

Registered Patent Attorh y.

TO: THE COMMISSIONER OF PATENTS

AUSTRALIA

,P.LICATION ACCEPTED AND AMENDMENTS SBR:ALB:37W ALLO W ED FIF"Y DOLLARS 7;) FORM 10 SPRUSON FERGUSON COMMONWEALTH OF AUSTRALIA PATENTS ACT 1952 60 9 3 8 8 COMPLETE SPECIFICATION

(ORIGINAL)

FOR OFFICE USE: Class Int. Class Comilete Specification Lodged: Accepted: Published;:' s Priority: Related Art:

I

Sa o @000 0 0 0 000 a 000 C c t e c C t t f i.

1 II diulr-- Name of Applicant: THOMAS INDUSTRIES, INC.

Address of Applicant: 207 East Broadway, Louisville, Kentucky 40202, United States of America Actual Inventor(s): THOMAS E. DEAN, WILLIAM H. HENRICH, DAVID M. FISCHER and LAWRENCE J. STRATTON Address for Service: Spruson Ferguson, Patent Attorneys, Level 33 St Martins Tower, 31 Market Street, Sydney, New South Wales, 2000, Australia Complete Specification for the invention entitled: "HIGH FREQUENCY BALLAST FOR GASEOUS DISCHARGE LAMPS" The following statement is a full description of this invention, including the best method of performing it known to us SBR:ALB:37W Declaration was/wr+e the first application(g) made in a Convention country in respect of the invention the subject of the application.

Louisville, Declared at Kentucky this /4k day of February 19 87 SSFP4 Thomas ign lerDe %Qdent To: The Commissioner of Patents 1/81 1 I-

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I Abstract of the Invention An electronic frequency inverter circuit receives input electrical power at a lower frequency and energizes a load circuit (35) including gaseous discharge lamps (36,37) in a range of higher frequencies. First and second semiconductors (30,31) are operated alternately by a logic circuit (40) in current mode control such that the switches operate at the higher frequency range and the frequency of current in the load circuit varies as the magnitude of said source voltage varies. The load circuit has an impedance (38) which varies with frequency such that the peak amplitude of the load current remains substantially constant despite variations in the magnitude of said source c voltage to achieve a desirable crest factor for the lamp C current.

O O 00 0 0000 0000 o0 0000 00 00 0 000 *0 0 4 C 4 €c I j I Ct a C C t t C 9 IC HIGH FREQUENCY BALLAST FOR GASEOUS DISCHARGE LAMPS Background and Summary of the Invention SThe present invention relates to circuits for energizing gaseous discharge lamps such as fluorescent lamps or high intensity discharge lamps. More particularly, it relates to a ballast using solid state switches and adapted to energize the lamps with high frequency current. Ballast circuits of this type are normally designed to receive energy from a conventional O 60 Hz. cycle as is commonly available, and by means of frequency inversion, generate a higher frequency signal (in the range of 25-100 KHz.) to energize the lamps.

The advantages of high-frequency lamp excitation such as more efficient conversion of electrical energy to light output are well-known. However, in the past, 0o and despite the generally accepted principle that high lo. frequency excitation is more efficient, there have been 00oooo00 o00 many attempts at high frequency ballasts, but few have 0 met with commercial success. Even those high frequency RO ballasts which have been commercially produced have one or more disadvantages to them.

Another important factor in evaluating high frequency ballast circuits is the effect that the excitation current has on lamp life. With the rise in energy costs, both ballast manufacturers and lamp manufacturers have, in the last few years, given increased I attention to high frequency excitation. Lamp manufacturers C I I C have concluded that lamp life may seriously be diminished if the crest factor of the excitation current is not maintained within certain limits.

When, for example, fluorescent lamps were energized by magnetic ballasts at 60 Hz., the crest factor for lamp current (which is defined as the ratio of peak current to RMS current) was approximately 1.41 because Hz. voltage is sinusoidal.

As lamp manufacturers designed lamps for operation at high frequencies, it became clear that the -2crest factor of lamp current must be maintained within a desired range. It is believed that the heating effect of lamp current is sufficient to heat the cathode of the lamp (in fluorescent lamps) to the point where it is capable of emitting 1.7 times the RMS currenV'. Circuits which exceed a crest factor of 1.7 necessari exceed the thermionic emission capability of the cath--le, and this results in sputtering of the cathode material and shortening lamp life.

i 0 Thus, the requirement for achieving a desirable crest factor in high frequency excitation of fluorescent lamps has become an important criteria if a ballast is to receive commercial acceptance. A desired crest factor can be obtained simply by using large inductors and capacitors to filter the line voltage, but the power S requirements of these components make them expensive and somewhat bulky, despite operation at higher frequencies.

0oo00 The preferred embodiment of the present 0000 00. invention, thus, is directed to a high frequency inverter o ooo o ballast for gaseous discharge lamps which achieves a desired crest factor for lamp current with a relatively simple and inexpensive circuit which does not require magnetic components for sensing the lamp current, yet which has many of the desirable characteristics of other solid S state ballast circuits.

Summary of the Invention

(C

Ct Cr The present invention uses first and second power switches which are operated sequentially and mutually exclusively to cause current to flow in the primary winding of a power transformer when conducting. The lamp circuit is connected in the secondary of the power transformer.

Current is regulated in the primary by sensing the current through the power switches and turning off the conducting switch when the sensed current reaches a predetermined value, thereafter turning on the complementary power switch, causing current to flow in the opposite polarity in the secondary of the power transformer. We refer to this as "current mode" operation -3or regulation. As will be shown, current mode regulation may be employed in various circuit configurations, but the principal advantage is that it maintains the peak amplitude of transformer primary current (and consequently secondary current as well) substantially constant.

The B+ voltage for the inverter circuit is derived from a conventional 60 Hz. source which is full-wave rectified and from a make-up source which supplies a minimum voltage during periods when the /O full-wave rectified voltage would otherwise reduce to zero. Make-up power is supplied from a capacitor which is charged during voltage peaks.

In a preferred embodiment, the power switches are connected in a push-pull circuit arrangement and

'C

operated in current mode regulation. As the B+ voltage C €r increases, the frequency of operation of the power switches S€ (and thus, the frequency of the lamp current) is also increased. Correspondingly, when the B+ voltage goes 0 0 0 Q o lower the frequency of operation decreases. However, ?O the maximum current flowing in the switches remains constant.

(C

The load circuit is designed such that its impedance increases with frequency. When the B+ voltage is at a higher value, the frequency of operation is also higher, and the impedance of the load is greater at the higher frequency. Conversely, when the source voltage is at a lower value the inverter operating frequency is lower and the load impedance is lower. This has the effect of equalizing lamp current and maintaining the peak value of load current at a substantially constant value even though the B+ voltage varies considerably from its peak value to the value of the make-up voltage (which is one-half the peak voltage). A desirable crest factor for lamp current is thereby achieved.

Another feature of the present invention is a circuit provision wherein as power is drawn from the B+ source to be stored in the make-up voltage supply, a signal is generated which increases the current flowing in the 8~--4arranrarsnrr~i~- -4power switches so as not to diminish the actual lamp current during periods when energy is being tapped from the primary source and stored in the make-up voltage source.

A minimum frequency oscillator is also incorporated in the circuit so that in the case normal operation is interrupted for any reason, the minimum frequency oscillator becomes actuated and drives the power switches at a minimum frequency (which, advantageously, (0 is a function of the magnitude of the B+ voltage also).

The minimum frequency oscillator is reset and re-synchronized with the operation of the inverter switches during each half cycle of normal operation so it does not drive the inverter switches during normal operation.

An alternate embodiment is disclosed in which the power switches are connected in a half-bridge circuit configuration with the primary of the power transformer (c4C connected in the diagonal of the bridge. This o configuration permits the use of power switches with lower 9O voltage ratings and may, therefore, reduce overall cost.

Other features and advantages of the present invention will be apparent to persons skilled in the art from the following detailed description of a preferred embodiment accompanied by the drawing wherein identical cc CC reference numerals will refer to like parts in the various views.

Brief Description of the Drawing FIG. 1 is a circuit schematic diagram of a S ballast circuit incorporating the present invention with So portions in functional block form; FIG. 2 is an idealized voltage timing diagram illustrating operation of the system of FIG. 1; FIGS. 3 and 4 also illustrate voltage waveforms which assist in understanding the operation of the circuit of FIG. 1; and FIG. 5 is a functional block schematic diagram of an alternate circuit incorporating the present invention.

Detailed Description Referring first to FIG. i, and before describing the individual circuit components in detail, an overall description of the principal components and their operation will be given. Input electrical power is received from a conventional source, such as a 60 Hz, 115 v. or 220 v.

power line and coupled to input terminals 10. The input power is fed to a full-wave rectifier bridge circuit generally designated 12, the output of which is fed to (0 an input terminal 13 of a power transformer generally designated 15. Terminal 13 may be a center tap of first and second primary windings designated 16, 17 respectively, as illustrated.

If the only voltage fed to the terminal 13 (called the B+ or source voltage) were a full-wave rectified sinusoidal voltage, then the voltage at the terminal 13 would vary from a maximum or peak down to zero .0 o and then back to the peak with the same polarity. In order 0 to prevent the voltage from going to zero (which would 0 000 o O mean that the lamps would not be energized during the 00oo00 0 period when the input voltage is less than a minimum 00o 0Oo 0 operating threshold value), a make-up voltage supply 0o o 0 generally designated by reference numeral 20 stores power during peaks of the B voltage and couples it along a line c C 21 to the terminal 13 of the power transformer 15 during 004 000 periods when the voltage falls below a predetermined value o0 of the B+ source. These periods are sometimes referred 0, to as inter-cusp periods.

Thus, the B+ voltage at terminal 13 is a fO full-wave rectified sinusoidal voltage which does not ScO diminish below a predetermined, fixed minimum level. That 00 0 minimum level preferably is approximately one-half the S peak voltage, is seen in idealized form in FIG. 2, line L1 and generally designated by reference numeral Returning to FIG. 1, a power inverter circuit generally designated 28 includes first and second semiconductor switches 30, 31 which, as illustrated, may be N-channel, enhancement mode MOSFET' s such as are -6commercially available under the designation IRF 730 from General Electric Co. or RCA, Inc. The power switches 31 are turned "on" switched to a conducting state) when a positive level voltage is fed to the gate input lead. When that level is removed, the associated power switch is turned "off" non-conducting).

Power switches 30, 31 (sometimes referred to as "inverter switches") are connected in series with series-connected primary windings 16, 17. The junction between power switches 30, 31 is designated 32 and connected to ground through a current-sensing resistor 33.

The power transformer includes a secondary winding generally designated 34 which is coupled to a lamp circuit generally designated 35 and including at least one gaseous discharge lamp such as a fluorescent lamp, seen at 36. In this case, a second lamp 37 is included 0oo in the lamp circuit. Persons skilled in the art will 0 0 00r readily appreciate that the illustrated circuit, once it Sooo000 S°JO is understood, may be employed to energize and operate 0 0i 0000 0ooo other lamp circuit configurations or different gaseous eoooo discharge lamps, such as so-called High Intensity Discharge 00 o 13 (HID) lamps.

Also included in the lamp circuit 35 is a passive 00 reactance element, in this case an inductor 38 (which may 0 000 be the leakage inductance of the power transformer) is 0. 00 00 0- 0 oo illustrated schematically as connected in series with the Soo00 lamps and transformer secondary so that any current flowing in the lamps 36, 37 also flows in the inductor 38. Logic C) circuitry generally designated by reference numeral 0 0 o controls the state of power switches 30, 31 in current 00o0 mode control, and it also provides a suitable turn-off 0 00 voltage and timing sequence for applying the control voltages for the power switches.

A first comparator circuit 42 senses the voltage at junction 32 which is a signal representative of the current flowing in whichever of the power switches 31 is conducting at any given time. Comparator 42 senses 4 -7the signal on its negative or inverting input lead and compares it with a fixed reference voltage VST PT.

(standing for a "set point" voltage) and generates an output signal when the sensed "current" signal (actually a voltage representation of current) reaches a predetermined value determined by the set point voltage.

The logic circuit 40 includes a flip-flop circuit 43 which changes its output state each time a positive-going signal appears at its clock input, C. The output signals of the flip-flop 43 are coupled through gating circuitry to be described for turning the inverter power switches 30, 31 on and off in mutually exclusive time periods so that they operate in "push-pull" fashion with only one semiconductor switch conducting at any given time.

A brief description of the operation of the circuitry described above will now be given with the object of explaining a principal feature of the system, namely, 0 achieving high freQuency, uninterrupted excitation of the 0 00 0 o° O lamps using a 60 Hz. line source while regulating lamp 0.0. current. If the lamp current were a pure sinusoid of "O constant peak amplitude, a crest factor of approximately 1.41 would be obtained.

The low frequency supply voltage is derived from the input line voltage connected to the source lines and rectified by bridge circuit 12. It is fed to the input terminal 13 of the primary winding 15 of the power transformer. As mentioned, the voltage appearing at the junction 13 from output of the bridge rectifier circuit $0 12 would be a full-wave rectified voltage, but it is 0o modified by power fed from the make-up power source 00ooo "Go a coupled from the winding 19 of the transformer 15 and storing energy in a capacitor to be described which is then coupled back to the junction 13 of the power transformer during periods when the output voltage of the bridge circuit 12 is reduced below a predetermined level.

Referring to line L- of FIG. 2, the solid line generally designated 25 represents the B+ voltage appearing at the S r -8junction 13. Each cycle of the B+ voltage includes a portion of a sinusoidal wave form such as is designated 44a which increases to a peak and then reduces, and a fixed DC minimum level represented by the horizontal line 44b.

During those intercusp periods when the sinusoidal voltage would ordinarily reduce to zero volts as indicated by the dashed line between the peaks (or cusps) of the sinusoidal input voltage, the make-up voltage source 20 supplies a DC level to sustain inverter operation.

Assuming operation during steady state, and, fc a moment, ignoring the effect of the amplitude variation of the input voltage just discussed, it will be assumed that power switch 30 has just been turned on.

A current will flow in the direction of arrow I 1 through the primary winding 17 of the transformer 15, the power switch 30, and the current-sensing resistor 33 to ground.

At this time, power switch 31 is non-conducting, 0 0. 0 and a voltage will appear at the secondary winding 34 of oo the power transformer to energize the lamp load circuit.

!O The current I 1 builds up generally linearly because of oOO the inductive reactance in the circuit, so the voltage at the junction 32 increases in accordance with, and is o representative of, the current flowing in the power switch It is also representative of the currentflowing in the lap circuit, as persons skilled in the art will appreciate.

The voltage at junction 32 is coupled to the V negative (or inverting) input of comparator 42. When that signal exceeds the set point voltage V which is fed

ST.PT.

3 Qto the positive (or non-inverting) input of comparator 42, the comparator 42 will switch states. The output CCC signal, in turn, is fed to the logic circuitry 40 and S causes the flip-flop circuit 43 to change its output state, thereby turning off the power switch 30, and very shortly thereafter, turning on power switch 31, causing a similar current to flow in the primary winding 16 of the power transformer as indicated by the arrow 12 in FIG. 1.

In order to explain the effect of the variation ~I 4 -9in amplitude of the B+ voltage, reference is made to FIG.

3. Since the current increases in the sensing resistor 33 at the initial portion of an exponential increase, it can be considered to be substantially linear. If the voltage (or current) is rising to one level (for example, the level V 1 in FIG. the voltage will be a line as seen at 46 in FIG. 3. If, however, the voltage is rising toward a second, higher level, such as that designated at V 2 in FIG. 3, then the voltage will increase as represented by J(D line 47. Assuming that each of the voltages 46, 47 is then terminated at a fixed level V 0 which is lower than the levels V 1 and V 2 voltage 46 will reach the level

V

0 in time t 5 whereas voltage 47 will reach level V 0 at time t 4 which is shorter than time t 5 Thus, as the instantaneous voltage at input junction 13 gets greater, the resulting current slope (either Il or 12) will increase, and the voltage at junction 32 will rise faster.

0. 00 Correspondingly, as the magnitude of the B+ voltage at 00 0 junction 13 decreases, the voltage at junction 32 will oo0 have a correspondingly slower rise time, and will reach ooo°, oO. a fixed voltage in a slightly longer time. Thus, as the B+ voltage increases, the frequency of the inverter current S will increase and as the B+ voltage decreases, the frequency of the inverter current will decrease. However, because the inverter switches are operated in current mode control, the peak value of inverter current will be constant and thus regulated, even though its frequency I varies monotonically with the magnitude of the B+ voltage.

o o In terms of the operation of the circuitry thusH 3t far described, when the voltage at the input junction 13 0 is relatively high, such as at time t in line L- of FIG.

*0000 1 oo 2 (corresponding to a peak of the sinusoidal input S voltage), the voltage at junction 32 will rise toward the level VST.PT. more rapidly, and the comparator 42 will switch states more rapidly than when the input voltage is lower, such as at time t 2 on line L-1 of FIG. 2.

Similarly, the time taken for the voltage 32 to rise to the level V will be even longer when the voltage t ST.PT.

t f ii;" at the input junction 13 is derived solely from the make-up supply 20, such as at t 3 in line L- of FIG. 2. In all cases, however, the power switches reverse states when the current following in the switch then conducting reaches a predetermined value as represented by VST.PT..

Referring now to line L-3 of FIG. 2, there are shown three sets of ramp waveforms designated respectively 48, 49 and 50 and depicting, in idealized form, the voltage at junction 32 at times tl, t 2 and t 3 on line L- of FIG.

O 2. The first ramp of each of the sets of ramps 48, 49 and 50 represents the voltage at junction 32 during the time when power switch 30 is conducting, and the subsequent ramp of each set indicates the corresponding voltage at the time when power switch 31 is conducting. The resulting voltage waveform on the secondary of the power transformer is seen on line L-2 of FIG. 2. This waveform has also been drawn in idealized form to illustrate the principle o0o involved rather than to try to depict accurately the exact 00 0o frequencies or voltages, as is customary.

o0 In summary, when the source voltage is relatively 00 Do o high, the frequency of the current in the primary winding (and thus the secondary winding), of the power transformer is at a relative high frequency; and when the input source voltage is relatively low, the frequency of the 0o load current is relatively low. On the other hand, when 0 a 0 0 the frequency of the load current is high, the impedance of inductor 38 is proportionately greater; and when the 0a a frequency of the lamp current is relatively low, the o impedance offered by the inductor 38 is correspondingly low. Thus, the overall effect is to maintain the peak o .00 value of lamp current substantially constant.

a The resulting load current, as seen in line L-4 0 0 0 o 00 of FIG. 2, has a peak amplitude which is substantially constant, although the frequency of the load current varies from a minimum frequency during time t 3 to approximately twice the minimum frequency at time tl, when the B+ voltage is at a maximum. In both cases, however, the excitation frequency of the lamp is in the range of 30 KHz-75 KHz, c L1-: ii i ~rr~-r i; i I i -11thereby achieving the benefits of high frequency excitation, but the crest factor of the lamp current is maintained in a desired range, as discussed more fully below. Further, current regulation and improved crest factor are achieved without sensing lamp current in the secondary of the transformer 15 (which requires inductive sensors such as current transformers) thereby minimizing bulk, cost and quality assurance restrictions. These features are achieved with an uncomplicated current mode IO push-pull inverter circuit with a reliable yet inexpensive circuit arrangement requiring no special magnetic circuit elements, such as might be required if the current were sensed in the secondary of the power transformer.

The circuit shown in FIG. 1 will now be described in more detail. The input section includes a fuse 52 in one of the lines 10 for system protection, a metal oxide varistor (MOV) over-voltage protection device 53 for protection against transient excursions of the input 0. voltaoe, an electromagnetic interference filter circuit S of generally designated 54 and including series inductors ooo Ll and L2 and shunt capacitors Cl and C2 in ehch input line, and the previously identified bridge rectifier circuit 12. The filter circuit not only prevents electromagnetic interference generated in the circuit from go being coupled to the power lines, but it isolates the inverter switches from any high frequency transients on the input power lines. A high frequency bypass capacitor 0o°o< 55 is also coupled between the output of the bridge circuit 12 and ground.

Low voltage for the logic circuitry is derived S from the output of the bridge circuit 12 through a resistor oo 56 to a zener diode 57. A filter capacitor 58 and a high o oa frequency bypass capacitor 59 are connected across the diode 57, the low voltage source being designated Vcc.

The voltage Vcc for the logic supply is less than the output voltage of the bridge circuit 12. This voltage difference can be achieved economically by a voltage drop across a series resistor resistor 56) in the i l I I, -12illustrated embodiment without substantially reducing operating efficiency and without more costly components because arranging the power switches in a current mode control, push-pull configuration requires less logic circuitry and, therefore, less power than many alternative designs.

Turning now to the power inverter circuit 28, for the most part it has already been described. However, each of the power switches 30, 31 has a "snubber" circuit O0 60 connected across its power terminals for protecting the devices against high frequency transient signals.

Turning now to the make-up voltage source, winding 19 of transformer 15 couples power fed from the source lines 10 to a second bridge rectifier circuit 61, the output of which is connected to a storage capacitor 62. The other output terminal of the bridge circuit 61 is connected through a resistor 63 to ground; and a high 0 0o frequency by-pass capacitor 64 is connected across the °o storaoe capacitor 62. A diode 65 couples the make-up S0 0 i oOa0 voltage source to the input terminal 13 of the power 0000 000, transformer.

The previously described input signal to a comparator 42 from the junction 32 is coupled through a resistor 67; and a capacitor 68 is connected between the i:0 negative input terminal of comparator 42 and ground and 0 serves as a high frequency shunt. Additional signals are coupled to the negative input terminal of comparator 42 :oco from the source voltage at junction 13 through resistor 69 and from the signal developed across resistor 63 through 30 a resistor 70. The functions of these two signals will o 0 40 be described below o000 Turning now to the logic circuitry 40, the o 00 flip-flop 43 is a type flip-flop, having a data input designated D and a clock input designated C. The Q output of flip-flop 43 is coupled through a NAND gate 72 and an inverter 73 to the gate lead of power switch 30. The Q output of flip-flop 43 is coupled through a NAND gate 74 and an inverter 75 to the gate input of power switch 31.

II -13- The Q output of flip-flop 43 is also connected to the data input D. The output of comparator 42 is connected through an inverter 76 to the clock input C of the flip-flop 43.

Turning now to the upper left-hand portion of FIG. 1, an initialization (or start-up) circuit gererally designated 80 senses input voltage and inhibits operation of the logic circuit 40 until the input voltage level has reached a predetermined threshold, as during start up.

The circuit includes a comparator 81 having its positive (non-inverting) input connected to a voltage divider circuit comprising resistors 82, 83 connected between the low voltage source Vcc and ground. The output of comparator 81 is connected through a diode 84 to a junction designated 85 which is the input to the inverter 76 described above. A resistor 86 is connected between the source Vcc and the junction 85. A resistor 87 is connected between the low voltage source and the output of comparator 0 too0 81, and a resistor 88 is connected between the positive 0o 0 input and the output of the comparator 81. The resistors So..oOO 87, 88 provide positive feedback to the input of comparator 0 81 so that once it is switched it will remain switched t"o unless the input voltage diminishes appreciably as will be understood. This hysteresis effect of the start-up circuit prevents undesired switching of the logic enable circuit when the source voltage is passing through the threshold for operation.

SA resistor 90 is connected between the low voltage source and a zener diode 91. The voltage developed across the diode 91 is coupled directly to the negative input of comparator 81.

oc The function of the initialization circuit A(I 4 is to inhibit operation of the power switches until the C C low voltage source has stabilized when the circuit is initially energized. Resistors 82 and 83 form a voltage divider network which is designed such that the voltage fed to the non-inverting input of comparator 81 is less than the reference voltage across diode 91 until the diode conducts and clamps the voltage at the non-inverting input c.

t, nfl~- m-o C 4,4 -14of comparator 81 which by design does not occur until V has nearly reached its desired value. During this cc initialization period, the output of the comparator 81 is clamped to ground, thereby holding the voltage at junction 85 at a low level through diode 84. The junction is also connected to inputs of the NAND gates 72, 74, and serves as an "enable" signal. When the output of the comparator 81 is relatively low, the gates 72, 74 are disabled, so that the power switches cannot conduct. A positive or relatively high signal is required on the gate lead of a power switch to cause it to conduct.

A minimum frequency oscillator generally designated 95 is set at a freauency below the normal operating range and does not affect the operation of the circuit unless the operating frequency of the push-pull inverter falls below the design range or stops operating altogether. In such a case, the minimum frequency 00.0.0 oscillator serves to operate the inverter at a minimum 0 0 o frequency which preferrably varies with the magnitude of o 0 o ooO the input supply voltage B+.

00890 oooo The minimum frequency oscillator 95 includes tog, a capacitor 96 having one terminal grounded and the other terminal connected to the low voltage power source through a diode designated 99 of a reverse polarity, and it is also connected to the B+ voltage through a resistor 100.

The positive terminal of capacitor 96 is also connected through a resistor 101 to the output of a comparator circuit 102. A comparator circuit 103 has its positive input connected to the previously described reference voltage generated across the diode 91 (as is the negative input of the comparator 102). The negative input of comparator 103 is connected to the positive terminal of S the capacitor 96.

The positive input of the comparator 102 is connected through an inverter 105 to the output of the previously described inverter 76.

The set point voltage, VST.PT. is generated across a capacitor 108, the positive terminal of which is connected to the movable arm of a potentiometer generally designated 109. A fixed resistor 110 is connected in series with the fixed resistor of the potentiometer 109 to the reference voltage developed across zener diode 91. As previously mentioned, the set point voltage is fed to the positive input of the comparator 42.

/V As mentioned, the minimum frequency oscillator serves to establish a minimum switching frequency for the inverter the power switches 30, 31) so that in the event comparator 42 does not trigger the flip-flop 43, the minimum frequency oscillator 45 will perform that function. Otherwise, it would be possible to have one of the power switches 30, 31 be left on indefinitely, thereby saturating the power transformer and preventing a normal operation of the circuit.

0° Once the low voltage source has stabilized after O the initial build-up period following turn on, so that 4UO the gates 72, 74 are enabled by the output of comparator S 81, the normal operation of the circuit proceeds as follows. Assuming the power switch 30 has just been switched to a conducting state, the voltage at the junction 32 increases as current flows through resistor 33. That voltage signal is fed through resistor 67 to the negative input of comparator 42, the positive input of which is at the fixed set point voltage. When the increasing voltage appearing on the negative input of comparator 42 O exceeds the set point voltage, the output of comparator 42 switches to a relatively low voltage which is fed directly to the gates 72, 74 to disable them for a short 41t I period of time to permit the flip-flop 43 to switch its state and to permit current flowing through power switch to return to zero (which does not happen intantaneously).

When the current flowing through the power switch (which had just been turned off) returns to a zero -16level, and after the output state of flip-flop 43 has changed, the output of comparator 42 again goes positive because current stops flowing through switch 30 so the voltage at terminal 32 diminishes beneath the set point voltage. This causes gates 72, 74 once more to be enabled, but the signal inputs from the flip-flop 43 have now assumed their complementary states so that whereas in the previous half cycle, power switch 30 had been conducting, when the gates 72, 74 are once ,ore enabled, power switch 31 is turned on.

As illustrated in idealized form in FIG. 4, the voltage on the negative (inverting) input of comparator 42 is represented by the ramp voltage 107. When that voltage exceeds the set point voltage, the output of comparator 42 goes relatively low, thereby disabling the switches 72, 74 and turning off the power switch 30 at time t 6 in FIG. 4. The current flowing through the switch takes some finite time to reduce to zero as indicated by ~the portion 108, although the lines 107 and 108 are not -o6O necessarily drawn to the same time scale. The same output t ~signal of comparator 42 which disables the gates 72, 74 is inverted by inverter 76 and fed to the clock input C of the flip-flop 43 to cause its outputs to change state because the Q output is connected to the data input D of the flip-flop. The gates 72, 74 are disabled before flip-flop 43 changes its state so that the switching signals on the output leads of the flip-flop are not fed S directly to the power switches.

At the same time, the output signal of the 0 inverter 76 is coupled through inverter 105, the output S signal of which is a negative pulse which causes comparator e 102 to switch to a low output level and thereby create t a low impedance path for quickly discharging capacitor 96. This resets the timing of the minimum frequency oscillator and synchronizes it with the switching of the inverter switches under normal operating conditions.

If the voltage at junction 32 does not rise to the set point voltage within the design period of the i -17minimum frequency oscillator 95, the minimum frequency oscillator will nevertheless sustain operating at a minimum frequency as follows. When comparator 102 changes state from a relatively low voltage output to a relatively high voltage output, the output of the comparator is floating so that it becomes a comparatively high impedance and is not a substantial factor in charging capacitor 96. Rather, capacitor 96 is charged as a function of the magnitude of voltage of the B+ supply (through resistor 100). Thus, ID when the voltage on capacitor 96 exceeds the reference voltage across zener diode 91, comparator 103 will switch its output from a relatively high voltage level to a low voltage level, thereby disabling gates 72, 74, triggering the clock input of the flip-flop 43 via inverter 76, and causing the output of comparator 102 to go low. This discharges capacitor 96 which, in turn, causes comparator 103 to change states once more so that its output goes 4: to a relatively high voltage level. As described above, when the signal at junction 85 goes positive, gates 72, .0QO 74 are enabled once more, but since the state of flip-flop a 43 has changed, the complementary power switch (30, 31) will conduct this half cycle.

The timing of the charging of capacitor 96 depends primarily on the value of the capacitor and the value of resistor 100, and the magnitude of the B+ voltage. The minimum operating frequency of the minimum frequency oscillator (which is not a fixed frequency Soscillator, it will be observed, because of the influence on the charging timer capacitor 96 caused by the value 3Q of the B+ voltage), is designed to be lower than the S minimum operating frequency of the inverter during normal *44r Soperation. This insures that the inverter will be operating as designed for normal operation and not under the minimum frequency oscillator. When, during normal operation, the output of the comparator 42 goes low (representative of the current in the then-conducting switch reaching a predetermined peak value), the gates 72, 74 are disabled, as described, and the flip-flop 43 -18is clocked, but also, the same signal is fed through inverter 105 to cause the comparator 102 to change states and have its output grounded, thereby discharging capacitor 96 and resetting the time base for the minimum frequency oscillator. Thus, the minimum frequency oscillator is synchronized automatically each half cycle, with the switching on of the power switches. The minimum frequency oscillator comes into play only after the current in current sensing resistor 33 and the voltage at junction 32 do not exceed the set point voltage during a period of time longer than the time it takes capacitor 96 to charge to the reference voltage on the positive input of comparator 103.

If the B+ voltage is relatively high, then the time for the voltage at junction 32 to reach the set point voltage will be correspondingly less. Similarly, the period of the minimum frequency oscillator 95 will be U l.i correspondingly less and the operating frequency will be higher because, with the B+ voltage comparatively high, t f charging current through resistor 100 to charge the timing capacitor 96 will be correspondingly greater, thereby reducing the time for the capacitor to charge to the reference voltage on the positive input of comparator 103.

Thus, the base or set frequency of the minimum frequency oscillator increases and decreases as the B+ voltage increases and decreases. Persons skilled in the art will appreciate that having the base frequency of the minimum frequency oscillator 95 vary with the value of B+ voltage reduces the requirements and thus the size of the power transformer. Reduced size, in turn, reduces S its cost.

There is a short delay time in turning the power switches off--that is, between the time the voltage input to the switching level and the time the signal is propagated through the comparator and goes to cause the current through the switch to stop flowing. This causes a slight overshoot in the current flowing through the switches after the switching level at 32 is reached so

"B

-19that the current flowing at the time of shut-off may be above the desired current level. Since the rate of rise of current flowing in the switches is a function of the applied voltage (that is, the B+ voltage), this overshoot will also be a function of applied voltage. In other words, the overshoot will be greater when the B+ voltage is at its peak than when it is at the make-up voltage level. In order at least partially to compensate this effect, resistor 69 is connected between the B+ voltage 'O terminal 13 and the inverting input of comparator 42.

As the B+ voltage becomes greater, more current is fed through resistor 69, causing con. -rator 42 to change states earlier than otherwise would occur, and thereby compensating for the overshooting current mentioned above.

Resistor 70 and its associated circuitry compensates for yet another effect. The storage capacitor 62 which stores power for the make-up voltage during the 4 inter-cusp period is charged by the bridge circuit 61 only when the B+ voltage is near a peak, and during that time, a energy drawn from the source reduces the energy available to the lamp circuit. Since a constant load current is desired, and some input power is diverted to the make-up power source as just indicated, a signal is generated across resistor 63 during the time when capacitor 62 is being charged. This signal is a negative signal which draws a slight current through resistor 70 and causes the current through resistor 33 to rise to a slightly higher value before the input signal to the inverting input of comparator 42 will switch. The additional power is coupled 3D to store energy in storage capacitor 62 for use during 6 the inter-cusp period of source voltage and thereby partly Scompensate for the effect of draining power during voltage peaks of the primary source voltage to charge the make-up capacitor 62 by extending the "on" time of the power switches as a function of the magnitude of the B+ voltage.

Inductor 38 is illustrated in FIG. 1 as a separate component. Preferrably, however, it is incorporated into the magnetic design of the power transformner il 1 1 at junction 32 whicn is a signal. [e.LteI n1 .iL..Lv l v L current flowing in whichever of the power switches 31 is conducting at any given time. Comparator 42 senses c~ In either case, whether a separate component is included or the transformer 15 is designed to have the desired higher impedance at higher frequency, the overall effect is that as the inverter operating frequency increases, the impedance seen by the power switches also increases and the lamp load current remains substantially constant. By way of example, for the range of operating frequency indicated below, if the inductor 38 is designed as the leakage inductance of the power transformer it may be approximately 4 mhy.

By way of further illustration, with the components indicated in Table A below, and with two 34-watt lamps in the lamp circuit, the operating frequency of the power inverter under normal conditions without the minimum frequency oscillator being actuated) varies from KHz to 75 KHz; and a crest factor of approximately 1.6 has been obtained. With the components indicated in Table B below, the minimum frequency oscillator operates in a S frequency range from approximately 23 KHz to 40 KHz.

O TABLE A 9919 990 1 4B 44 a 44 4 4 Component resistor 33 diode 91 resistor 63 resistor 70 resistor 32 resistor 69 Value 0.5 ohm 4.7 volts (break-down) 1.0 ohm 3.3 K ohm 1.0 K ohm 330 K ohm c ct I 1 Component diode 91 diode 57 resistor 100 capacitor 96 TABLE B Value 4.7 volts (break-down) 12 volts (V 330 K ohm .001 ufd.

vil vi -21- In addition to the features and advantages mentioned above in connection with particular aspects of the embodiment illustrated in FIG. 1, persons skilled in the art will appreciate that measuring inverter current in the circuit connected to the primary winding of the power transformer, as distinguished from the load circuit in the secondary of the transformer further reduces cost because it eliminates any need for a current transformer in the secondary or load circuit.

Referring now to FIG. 5, there is shown an alternative embodiment of the invention which uses current mode regulation as described above, but which includes the switches and power transformer in a half-bridge circuit configuration, as distinguished from the push-pull arrangement shown in FIG. 1 and described above. The half-bridge circuit has isolating transformers for sensing current in, and for driving the power switches and these 0 01 components will increase cost. The half-bridge configuration also requires increased capacity in the low 9 £o voltage logic) power supply. On the other hand, *040 the half-bridge circuit arrangement permits the use of ooo power MOSFET switches with lower voltage and higher current ratings which currently are less expensive. Thus, the half-bridge circuit may be used, for example, with a 277 0 0 v. line voltage.

0 0 0In the half-bridge circuit of FIG. 5, the B+ voltage is derived with a full-wave rectifier and a make-up source as described in connection with the embodiment of FIG. 1 Corresponding elements in FIG. o.0 are given the same reference numeral as in FIG. 1 followed by an Thus, the MOSFET power switches are designated S 30A and 31A and are connected in series across the B+ supply. Capacitors 220 and 221 are also connected in series across the B+ supply voltage; and the primary winding 222 of power transformer 223 forms the diagonal branch of Lhe bridge circuit. The lamp load circuit is connected to the secondary winding 224 of the power transformer. Although not illustrated in the drawing of ft 4,.

1.

I

qft ii 000900 00 O ~@0 o 0 4 0000 0 4000 O 0 0t~ 00 0 0 0 0 0099 00 0 0 0 0 0 00 -22- FIG. 5, power transformer 223 has a leakage inductance similar to that designated 38 in FIG. 1 and performs a similar function.

In the embodiment of FIG. 5, current flowing in the conducting power switch is sensed by a current transformer 226 having its primary Qoil connected in series with primary winding 222. Alternatively, the current trans former could be in the secondary of the power transformer. The output signal of current transformer 226 is coupled to the input of logic circuit 140 which may be substantially the same as the previously described logic circuit 40, except that it is responsive to the absolute value of the output of current transformer 226 not polarity sensitive). In particular, the output of the current transformer 226 may be coupled through a diode bridge (which gives a signal representative of the.

absolute value of the input signal and is not sensitive to the polarity of the input signal) to the junction of resistor 70 and capacitor 68 of FIG. 1 (which is the same as the non-inverting input of comparator 42). The inverter drive signals of inverter circuits 73, 75 are, in this case, coupled to the primary winding 228 of a drive transformer 229 having two secondary windings 230 and 231 which are connected in the gate circuits respectively of the power switches 30A, 30B. Resistor 67 of the FIG. 1 embodiment is eliminated. The drive transformer 229 has its secondary windings arranged in a polarity to cause only one of the switches to conduct at any given time.

When switch 30A conducts, for example, current flows from the positive terminal of the B+ voltage through M4OSFET 30A\, the primary of current transformer, the primary wind-ing 222 of the power transformer (from the plus to the minus terminal) and capacitor 221 to the negative terminal of the B+ supply. When the value of current sensed by the current transformer reaches the preset value, the bistable circuit of the logic circuit switches states; and after switch 30A becomes non-conducting, switch is turned on and current flows through capacitor 220, ii -23primary winding 222 (this time in the opposite direction), the current transformer and switch 30B. Thus, an alternating current is generated in the power transformer to energize the lamp load circuit As in the first embodiment, the frequency of operation of the inverter increases and decreases, but the peak value of current flowing in the primary (and secondary) of the power transformer 223 is substantially constant. As the inverter frequency increases, the leakage reactance of the power transformer is such as to present an increased impedance so that the peak value of load current also remains substantially constant and the crest factor of load current remains below a desired value.

Persons skilled in the art will appreciate that certain of the above elements may be changed, or equivalents may be substituted for those circuits or 1. components disclosed, while continuing to practice the principle of the invention; and it is, therefore, intended that all such modifications and substitutions be covered O as they are embraced within the spirit and scope of the a n ci appended claims.

44

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44 ar o 444* a. a I .i i- i-

Claims (14)

1. An electronic circuit for receiving input electrical power at a lower frequency for energizing a load circuit at higher frequency comprising: voltage source means receiving said input electrical power for generating a source voltage having a varying magnitude and a predetermined minimum voltage; nonl- resoNNrtvV linverter circuit means including first and second switching means connected in circuit with said voltage source means and said load circuit; logic circuit means responsive to a sensed signal oly First cdn seconok representing current flowing in said switching means for operating said first and second switching means to conduct alternately by switching a conducting one of said switching means to a non-conducting state when the current flowing therein reaches a predetermined value and immediately thereafter switching the other of said switching means to conduct until the current flowing therein reaches a predetermined value, whereby the frequency of current in said load circuit varies as the magnitude of said source voltage varies; and reactance circuit means connected in circuit with said load circuit, the operating frequency range of said inverter circuit means and the impedance of said reactance circuit means being such that as the magnitude of said source voltage changes the operating frequency o' said inverto r circuit means changes and the resulting impedance of said reactance circuit means is such that the peak amplitude of current in said load circuit remains substantially constant.

2. The apparatus of claim 1 wherein said voltage source means comprises rectifier circuit means for generating a full-wave rectified voltage; and make-up power means receiving power from said full-wave rectified voltage for storing energy for use during periods when the output voltage of said rectifier circuit means falls below said predetermined minimum voltage. L p

3. The apparatus of claim 2 wherein said logic circuit means includes a bistable circuit having complementary outputs for determining the states of said first and second switching means respectively; sensing circuit means for generating said sensed current signal representative of the instantaneous current flowing through said switching means; and first comparator circuit means receiving said sensed signal for changing the state of said bistable circuit means when said sensed current reaches a predetermined set point signal representative of a desired current level flowing in said switching means.

4. The apparatus of claim 3 wherein said load circuit includes a power transformer coupled in circuit with said voltage source means and said first and second switching means, whereby said sensed current signal is a ramp signal having a rise time slope which increases when the magnitude of said source voltage increases and which decreases when the magnitude of said source voltage o decreases, thereby to change the operating frequency of said inverter circuit means. The apparatus of claim 4 wherein said sensing circuit means comprises resistive means connected in circuit with said first and second switching means and in the primary circuit of said power transformer.

6. The apparatus of claim 4 further comprising first compensating circuit means for adding a first compensating signal to said sensed signal when the amplitude of the voltage of said voltage source means is relatively high, thereby at least partially to compensate oo for current overshoot in the shutting off of said first and second switching means.

7. The apparatus of claim 6 further comprising second compensating circuit means responsive to the charging of said make-up voltage source means for adding a second compensating signal to said sensed signal to increase the conduction time of said switching means when input power is being tapped to charge said make-up voltage source means. ,i i than the reference voltage across diode 91 until the diode conducts and clamps the voltage at the non-inverting input I -26-

8. The apparatus of claim 1 further comprising minimum frequency oscillator circuit means connected in circuit with said inverter circuit means and responsive to the operation thereof for operating said inverter circuit means if said inverter circuit means does not switch within a predetermined maximum time period, whereby said minimum frequency oscillator circuit means will continue to operate said inverter circuit means at a minimum frequency in the absence of said sensed current signal.

9. The apparatus of claim 8 further comprising timing circuit means for determining the operating frequency of said minimum frequency oscillator circuit means; and third compensating circuit means for modifying said timing circuit means to increase the frequency of said minimum frequency oscillator circuit means when the 4 magnitude of said source voltage increases. 9 4 1o 0. The apparatus of claim 1 further comprising sc o initialization circuit means for disabling said logic circuit means for a period of time after input power is o4,4 os,, applied thereto and until said source voltage has reached a predetermined threshold.

11. The apparatus of claim 10 wherein said initialization circuit includes a comparator circuit for comparing a signal representative of logic source voltage and a reference voltage for generating an enable signal 44 when said logic source voltage is greater than said reference voltage and for coupling said enable signal signal to said logic circuit means, and circuit means for S generating a positive feedback on said comparator circuit S whereby said initialization circuit has an hysteresis O* effect in its operating characteristic.

12. The apparatus of claim 1 further comprising a power transformer coupled in circuit with said inverter circuit means and said load circuit for delivering power at said higher frequency to said load circuit and wherein said reactance circuit means is leakage inductance of said power transformer. j iL~L~L~L~L~L~L~L~L~ -27-

13. The apparatus of claim 1 further comprising an electromagnetic interference filter circuit between said input power and said voltage source means for providing high frequency isolation between said circuit and input power lines.

14. The apparatus of claim 7 further including a low voltage supply circuit for said logic circuit means receiving power from said voltage source and characterized in having a series resistance for effecting a drop in voltage between said voltage source and the output of said low voltage supply circuit. An electronic ballast circuit receiving electrical power from a source at one frequency and providing power at higher frequency comprising: load circuit means including at least one gaseous discharge lamp: a power transformer having at least first and t second primary windings and an output coupled to said load I *44 circuit for energizing the same; first bridge circuit means coupled to said source for genrating a full-wave rectified source voltage; make-up voltage means for supplying a generally constant voltage to the output of said bridge circuit means during periods when said full-wave rectified source voltage falls below a predetermined value; first and second power switching means connected in circuit respectively with said first and second portions of primary windings of said power transformer; logic circuit means for operating said first and second power switching means in current mode control by turning off a conducting one of said switching means 'I when the current flowing therein reaches a predetermined value, and for immediately thereafter causing the other power switching means to conduct, said logic circuit means under normal operation repetitively and continuously causing said switching means to conduct and to turn off in mutually exclusive and successive time relationship, such that the frequency of switching of said power -28- switching means is increased as the instantaneous value of the source voltage increases, thereby to regulate the peak current in said power switching means to a substantially constant value; and reactance circuit means associated with said load circuit such that as the source voltage increases and the frequency of operation of said power switching means increases, the impedance of said load circuit increases, whereby the peak current flowing in said gaseous discharge lamp is rendered substantially constant irrespective of variations in the amplitude of said source voltage.

16. In an electronic frequency inverter circuit receiving input electrical power at a lower frequency and energizing a load circuit in a range of higher frequencies, the improvement comprising: first and second switching means receiving said input power and energizing said load circuit; logic circuit means for operating said first and second switching means in current mode control such that said switching means operate at said higher frequency range and the frequency of current in said S load circuit varies as the magnitude of said source voltage varies; and reactance circuit means in said load circuit having an impedance which varies with frequency such that the peak amplitude of the load current remains substantially constant despite variations in the magnitude of said source voltage.

17. An electronic circuit substantially as hereinbefore described with reference to Figures I to 4 or Figure 5 of the drawings. DATED this TWENTY-NINTH day of JANUARY 1991 j THOMAS INDUSTRIES INC Patent Attorneys for the Applicant SPRUSON FERGUSON amg/0544r