AU609100B2 - Process for separation of rare earths - Google Patents

Process for separation of rare earths Download PDF

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Publication number
AU609100B2
AU609100B2 AU13388/88A AU1338888A AU609100B2 AU 609100 B2 AU609100 B2 AU 609100B2 AU 13388/88 A AU13388/88 A AU 13388/88A AU 1338888 A AU1338888 A AU 1338888A AU 609100 B2 AU609100 B2 AU 609100B2
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aqueous solution
rare earth
concentration
organic phase
extraction
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AU1338888A (en
Inventor
Thierry Delloye
Jean-Louis Sabot
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Rhodia Chimie SAS
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Rhone Poulenc Chimie SA
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B59/00Obtaining rare earth metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/26Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
    • C22B3/38Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds containing phosphorus
    • C22B3/382Phosphine chalcogenides, e.g. compounds of the formula R3P=X with X = O, S, Se or Te
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F17/00Compounds of rare earth metals
    • C01F17/10Preparation or treatment, e.g. separation or purification
    • C01F17/17Preparation or treatment, e.g. separation or purification involving a liquid-liquid extraction
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/26Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
    • C22B3/38Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds containing phosphorus
    • C22B3/387Cyclic or polycyclic compounds
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/26Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
    • C22B3/40Mixtures
    • C22B3/408Mixtures using a mixture of phosphorus-based acid derivatives of different types
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

Rare-earth elements present in aqueous solutions are separated using a solvent by a process which consists in performing a liquid- liquid extraction between an aqueous phase containing the rare-earth nitrates and an organic phase, characterised in that a mixture of organophosphorus compounds is used as extraction agent. <IMAGE>

Description

COMMONWEALTH OF AUSTRAL O 1 FORM COMPL E T PATENTS ACT 1952 E SPECIFICATION FOR OFFICE USE: Class Int.Class Application Number: Lodged: Complete Specification Lodged: Accepted: Published: I, I rlS, Priority: a c ",,Related Art: *0 qi o a 005
O
0
O
0 0 U 0 00 0 00 ,,Name of Applicant: RHONE-POULENC CHIMIE Address of Applicant: 25, quai Paul Doumer 92408, Courbevoie, SFrance Actual Inventor: Thierry Delloye and Jean-Louis Sabot a Address for Service: SHELSTON WATERS, 55 Clarence Street, Sydney Complete Specification for the Invention entitled: "PROCESS FOR SEPARATION OF RARE EARTHS" The following statement is a full description of this invention, including the best method of performing it known to me/us:- 1 "1- 1A PROCESS FOR SEPARATION OF RARE EARTHS 4 0 a 0 0 N a o 4
N
*0 0 4 0
N
4 tC C 4 This invention deals with a process for the separation of rare earth elements contained in aqueous solutions, using a solvent.
The invention relates, more precisely to a process of separation by liquid-liquid extraction of rare earths in aqueous solutions of nitrates of the elements.
The term "rare earths" used in accordance with the invention includes rare earthelements by the name of lanthanides which have atomic numbers from 57 to 71 inclusive and yttrium with the atomic number 39.
In the description of this invention which follows, .i by "ceric rare earths", we indicate the lighter elements of rare earths, starting with lanthane, through to neodymium, in accordance S with the atomic numbers and by "yttric rare earths", we designate the heaviest elements of rare earths, starting with samarium and c ending with lutecium and including yttrium.
It is a well known fact that rare earths are difficult to separate due to the difference in the properties of one rare earth in relation to those next to it being extremely slight.
0 Methods for the separation of these very similar S elements have been developed which have taken on particular S importance in the separation of rare earths, i.e. liquid-liquid S extraction methods. They are based on the selective extraction of one of the rare earths using the solution in which they are contained aided by an extracting solvent which is immiscible with the solution.
4 As an extraction solvent, certain Crganophosphorus S compounds are already used in solution with an organic diluent to separate rare earths from one another. The use of tri noctylphosphine oxide by the name of TOPO is particularly well known. However, TOPO is in a solid form at ambient temperature and because of the reduced solubility in the usual diluents 0000 0 000 0 0 00 0 0000 04 0 e 0 2 0 0 0 0 0 00 0 0 S0 0 S0 .1 00 00 0 0 0 o 0 0 0 00 00 o o 000000 0 0 o o 0 0 o* 0 00 o00 0 0o 0 00 0 0 0 00 a 0 0 0 of the kerosene type, it's use is not recommended for certain applications, particularly for the separation of rare earths in a nitrate medium and in concentrated solutions.
Furthermore, certain separations, for example, that of yttrium from other yttric rare earths are difficult to carry out because of the great similarity of their properties and also because, under industrial conditions of attack on the rare earth ore, yttrium is present in relatively large quantities of yttric rare earths, these quantities are, of course correlated to the composition of the rare earth ore.
The applicant has found that the extraction agents defined hereafter obviate the drawbacks previously mentioned and provide a very good selectivity in relation to the rare earths in general.
The present invention consists in a method for the separation of rare earths contained in an aqueous solution having at least two of the rare earths, said method comprising the step of extracting the rare earths by liquid-liquid extraction between the aqueous phase containing rare earth nitrates to be separated and an organic phase comprising an extraction agent comprising at least two organoophosphorus compounds having the formula and respectively; 1 R P O 2
R
3 R P 0 i 3 wherein formula
R
I
R
2 and R 3 are identical or different and are, hydrogen or an optionally substituted, linear or branch(.
hydrocarbon radical saturated or unsaturated, or a cyclic hydrocarbon radical, saturated or unsaturated, wherein the sum of the carbon atoms of the radicals R
I
R
2 and R 3 is at least 12 carbon atoms, and wherein formula
R
4
R
5 and R 6 are identical or different and are hydrogen or an optionally substituted, linear or branched, 00 ,o hydrocarbon radical, saturated or unsaturated, wherein *he 0a 0 sum of the carbon atoms of the radicals R 4
R
5 and R 6 0 o 4 5 6 a 00 0o 00 is at least 12 carbon atoms.
0 It should be noted that the radicals R 1
R
2
R
3 4e 0o 21 3 0o 0 o R 4
R
5 and R6 can be carriers of substituent groupings, 0 00 0 o0 0 0 such as, for example, hydroxy or nitro; halogen atoms, in particular chloride and fluorine; lower alkoxy radicals S having a low carbon condensation for example, 1 to 4 atoms; ooo00 o o .oa. cyano groups etc...
0 0 o* The R 1
R
2 R3, R 4
R
5 and R 6 have a number 000006 S* of carbon atoms which usually vary between 1 and 18 atoms of carbon but for preference between 2 and 8 carbon atoms.
They are chosen so that the total number of carbon atoms of the radica ls R, R 2
R
3
R
4
R
5
R
6 is 12 and preferably more than 18.
i- ~aLlr~ 4 For examples of the radicals Rl, R 2
R
3
R
4
R
5
R
6 there are methyl, ethyl, n-propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, methyl- 1-butyl, isopentyl, tert-pentyl, neo-pentyl radicals, the following normal alkyl radicals n-hexyl, n-heptyl, n-octyl, n-nonyl, n-decyl, n-undecyl, n-dodecyl, n-tridecyl, n-tetradecyl, n-pentadecyl, n-hexadecyl, n-heptadecyl, n-octadecyl, as well as branched alkyl radicals which correspond and the cycloalkyl radicals, the cyclohexyl radical in particular.
The following is particularly well suited for use in this S e e Ot invention, a mixture of two extraction agents, one of the extraction agents answering to formula in which R S R 2
R
3 are identical linear alkyl radicals, which means S that the radicals R 1
R
2
R
3 are linear alkyl radicals S with the same carbon condensation, the other answering to formula in which R R 5
R
6 are identical alkyl radicals, which means that the radicals R 4
R
5
R
6 are S4 5 6 linear alkyl radicals with the same carbon condensation but these have a different carbon condensation to the radical R R R 3 j To the extraction agent of formula in which RI, C c R2' R 3 are identical linear alkyl radicals may be t associated an extraction agent with the formula in which:
R
4
R
5
R
6 are identical branched alkyl radicals, that is, the radicals R 4
R
5 are branched alkyl radicals with the same carbon condensation.
1 I
N
4a 0O O oo 0 00 0 00 0 0~ e 0 000 00 0 0 0 0 0) U Uf U 000~ O U0 Un 0 0 U 0 0r 0 00
R
4
R
5 R6, are different branched alkyls, that is, at least one of the radicals is different from the two others,
R
4
R
5
R
6 are linear and branched alkyl radicals, that is, there is a simultaneous presence of at least one linear alkyl radical and at least one branched alkyl radical.
The proportion of the organophosphorus compounds in formula and is determined in such a way that a mixture of phosphine oxides which is liquid at the ambient temperature is obtained. The mixture obtained is miscible with the usual diluents in all proportions.
As examples of preferred phosphine oxides in accordance with the invention we quote a mixture of tri(n-hexyl) phosphine and tri(n-octyl) phosphine oxide, in particular tne product known as CYANEX 923 (Registered Trade Mark), marketed by AMERICAN CYANAMID.
Another extraction agent which is favoured is the product known as CYANEX 925 (Registered Trade Mark) which is a mixture composed of 85% of bis(trimethyl-2,4,4 pentyl) oxide n-octylphosphine and 10% tri(trimethyl 1-2,4,4 pentyl) phosphine.
The applicant has found that these extraction agents offer a very good selectivity in relation to the whole of rare earths and in particular to yttrium and the yttric rare earths, notably from gadolinium to lutecium, in contrast to the more usual neutral organophosphorus extraction agents such, for example, as tributyl phosphate.
4b An app'tication, well adapted to th3 method used in this invention is the method for thEI separation of yttrium from the other yttric rare earths yttrium can represent from to 80% of the total weight of the yttric rare earths :the percentage being expressed in weight of the yttrium oxide in relation to tit 4 4 i 4 A i weight of the yttric rare earth oxides, including yttrium.
Another advantage of the extraction agents is that they function in the presence of aqueous phases which have a high concentration of rare earth nitrates (more than 300 g/1) and very concentrated organic phases can be obtained, from more than 50 g to 100 g/1 and more of rare eartis expressed in oxides.
In accordance with the method used in this invention, the aqueous phase which is placed in contact with the extraction agent can be composed of an aqueous solution supplied by the redissolution with nitric acid, of the hydroxides obtained by a sodic attack on the ores containing rare earths such as monazite, bastnaesite and xenotime. Any other rare earth salt solution may be used after the anion present has been changed to a nitrate 0 o0 anion.
o o 0 00<' ThE nethod used in this invention applies to solutions Q C a as they are L after they have undergone a previous concentration U 0a Usually, the liquid-liquid extraction process is used o on aqueous solutions of rare earth nitrates with a concentration ic expressed in rare earth oxides which varies between 20 g/1 and 2 0 500 g/l the limits given are not critical. For preference they "oS" have a concentration between 100 g/l and 500 g/l.
They have an acidity which usually varies between 0.01 N and 3.0 N.
m In accordance with the invention, the organic phase 1o00000 o a may contain, as well as the extraction agent, an organic diluent.
0o0° S Diluents which can be used are those usually employed for liquid- S liquid extraction. Among these we quote the aliphatic or cyclo- 0 OQco aliphatic hydrocarbons such for example as hexane, heptane, dodecane, cyclohxane, isoparafin and petroleum cuttings or the o 30 kerosene or isoparafin type the aromatic hydrocarbons such, for O0 0 o example as benzene, toluene, ethylbenzene, xylene, petroleum 0 cuttings composed of alkylbenzene mixtures, notably cuttings of 0 the SOLVESSO type (Trade name registered by EXXON) and the halogenated hydrocarbons such as chloroform, carbon tetrachloride, ethylme dich.oro-1,2, monochlorobenzene.
A mixture of these diluents may also be used.
For preference, an aliphatic hydrocarbon is used.
UU~~
The potency of extraction of the organic solution in relation to the rare earths, increases as the concentration of the extraction agent is increased in the organic phase nevertheless, the factors of separation of the elements between each other are not modified in any noticeable way by the concentration of the extraction agent. Thus, the concentration of the extraction agent in the organic phase is not a critical factor according to the invention and may vary within wide limits. It can vary from of the volume of the organic phase when the extraction agent is in solution in a diluent, up to approximately 100 whFe the extraction agent is used neat.
For preference, the concentration is selected between and 100 of the volume of the organic phase.
In accordance with the invention, the organic phase may also contains various modifying agents, the principal aim of which is to improve the hydrodynamic properties of the system without altering the extracting properties of the organophosphorus compounds. Among the compounds which work well are the compounds with an alcohol function, particularly the heavy alcohols which have a number of atom carbons between 4 and 15 and the heavy phenols, as well as other various compounds such as certain phosphoric esters such as tri-butylphosphate. A proportion between 3 and 20 by volume in relation to the organic phase is usually favourable.
When cho.,. ng the conditions for the extraction, the concentration of nitrate ions is important as it can facilitate the extraction of the or the several rare earths to be extracted in the orgaiic phast. The concentration of nitrate ions can vary between 1 and 10 moles /litre and for preference is selected between 2 and 9 moles/litre.
SIf necessary, the concentration of nitrate ions can be Sincreased by adding these for example with the addition of an aqueous solution of nitric acid, an aqueous solution of a salt in the form of a nitrate, notably ammonium nitrate.
During the extraction phase, the organic phase and the aqueous phase are placain contact at a temperature which is not critical it is usually selected between 30 0 C and 60 0
C.
C Q 7 The ratio of flow of the organic phase and the aqueous phase is in correlation with the concentration of the extraction agent and is selected in accordance with the concentration of rare earths to be extracted in the aqueous phase and in accordance with the equipment usually used for the liquid-liquid extraction.
When certain rare eartis have been extracted in the organic phase in small quantities when they should have remained in the aqueous phase, it is sometime necessary to introduce a washing stage after the extrajtion stage.
In the washing stage, the organic phase is washed with water, preferably de-ionised water or with an aqueous solution containing nitrate ions, such as an aqueous solution of diluted Snitric acid or an aqueous solution of rare earth nitrates of the same type as the rare earths to be extracted and which can be contained in the part of the aqueous phase obtained in the regeneration stage of the extraction solvent which follows.
When the washing is done with a nitric acid solution, S the concentration is selected at less than 1 N and for preference, Sbetween 10 3 and 10"1N. When an aqueous solution of rare earth nitrates is used, the concentration expressed in rare earth oxides can be included between 5 and 500 g/l, preferably between 100 and g/1.
After the extration and washing followed by the separation of the aqueous phase from the organic phase, the extraction Ssolvent undergoes a regeneration stage.
The single or several rare earths extracted in the organic phase are separated by placing this last in contact with water, preferably de-ionised or with an acid aqueous solution such as, for example, an aqueous solution of nitric acid, sulphuric acid, hydrochloric acid c perchloric acid. For preference, nitric acid is used.
The concentration of the acid solution is selected at less than 1 N and, preferably between 10-3 and 10-1 N.
The one or several rare earths extracted are recovered in the aqueous phase while the extraction solvent can be recycled at the extraction stage. This recycling is not essential to 8 this invention but is desirable for reasons of economy.
A plan follows which allows for the separation, in accordance with the method as previously described in this invention, of at least two and up to n rare earths.
In the case of the separation of two rare earths symbolized by TR 1 and TR 2 the factor of separation between these rare earths is defined as being the reLtion between the coefficient of distribution of TR 1 and TR2 PTRi F o TR2 1 0 n ,The co-efficient of distribution is equal to the ratio between the concentration of TR I (or TR 2 in he organic phase 6 ae and the concentration of TRI or (TR 2 in the aqueous phase.
0 So that the separation between TR 1 and TR2 may be 000000 0 possible, F must be different from 1.
If TR1 is the rare earth which has the highest co- S efficient of distribution, F in this case is greater than 1.
In accordance with the invention, at least two rare Qoo earths TRI and TR 2 are separated by liquid-liquid extraction, between an aqueous phase containing at least the nitrates of these S" rare earths and an organic phase containing the aforesaid extraction agent by proceeding as follows in the first stage, the separation of TR 1 and TR 2 is done BQ O a by extracting TRI in the organic phase TR 2 remaining essentially :i in the aqueous phase at the second stage, selective washing or the organic phase containing TR 1 and a small quantity of TR 2 is carried out using an aqueous solution containing nitrate ions which allows the elimination of TR 2 from the organic phase by passing into the aqueous phase.
the organic phase and aqueous phase are then separated at the third stage, the extraction solvent is regenerated by placing the organic phase in contact with an acid aqueous solution.
The methods of operation for each stage have previously been described.
i I_ 9 In accordance with the invention, a mixture of n rare earths can be separated into two sub-groups by assimilating each sub-group to TR 1 and TR 2 If a mixture of n rare earths are to be separated individually, the sequence of three stage which have just been described is followed, 1) times in order to separate all the rare earths from oneanother.
The practical application of the invention can ha carried out using the usual counter-current technique as explained above but co-current and cross-current techniques well know to the experts can also be used.
s The various contact stages can be effected in the usual liquid-liquid extraction equipment operating counter-current.
This equipment usually includes several tiers of mixer-decanting systems or lined columns and/or agitated, set up for an extract- S ion operation, for selective washing and the recovery of rare t C C earth elements in an aqueous phase and for the regeneration of C C, the extraction solvent.
The examples which follow are given only as indications and should not be considered as limiting the area or concept of the invention.
6 4 *0 1 In these examples, the percentages given are expressed in weight, unless otherwise indicated.
EXAMPLE 1 Factor of separation of yttrium in relation to a lanthanide in a nitrate medium using a mixture of liqcid phosphine oxide in an aromatic hydrocarbon (SOLVESSO 150).
The mixture of rare earths is a solution of rare earth nitrates with a concentration expressed in rare earth oxides of 500 g/1 distributed as follows ceric rare earths La23 2 0 23.0 Co02 46.5 Prg 6 11 5.1 Nd2O 18.4 1 I I ~-aslyrr~ i :ttric rare earths Sm2 3 M 2.3 Eu203 0.07 Gd2 0 3 1.7 Tb 4 0 7 0.16 Dy 2 0 3 0.52 Ho 2 0 3 0.09 Er2 0 3 0.13 Tm 0 0.013% 2 3 1 Yb 2
Q
3 0.061% 4u 2 0 3 0.006% Y 2 0 3 2.0 As an e;itraction agent, the following is used a mixture of trialkytphosphine oxides cuw ,m ed of 60 tri(n-hexyl)phosphine oxide and 40 tri(n-octyl)phosphine marketed by the american company Cyanamid under the name of Y NEX 923.
This extraction agent is placid in solution in an aromatic hydrocarbon, the petroleum cutting SOV8SSQ 150, composed of a mixture of alkylbeaiizene, in particular dymethylbenene and tetramethyl benzone at the rate of 1 mole/litre and the resulting mixture is the extraction solvent.
The aqueous phaae composed of the solution of rare earth nitrates is placed n contact with the organic phase composed of the extraction solvent the ratio of the volume of the phases being equal to one unit, The extraction is done at ambient temperature.
This allows the factor of separation tn/ n be determined for the lanthanide pair (Ln/yttrium which are shown in the tollowing table Ex Sn rac tion La Ce Pr Nd Sm Eu Od Tb Dy Ho Er Tm Yb bu agent: Mixture of tri- Thosph- 0.02 0.09 0.12 0.18 0.59 0.48 0.48 0.75 1.00 1.16 1.44 2.94 2.90 2.2 Ine
CYANEX
923 I *i" 1 11 Tha values of the factors of separation given above allow for t .e calculation of the requirement for the separation of yttrium from the other rare earths according to the usual liquidliquid extraction techniques.
It is to be noted that the mixture of phosphine oxides mentioned has a very good selectivity in relation to the yttrium for t.e yttric rare earths which are the heaviest.
EXAMPLE 2 Factor of separation of yttrium in relation to a lanthanide in a nitrate medium using a mixture of phosphine oxide, liquid, in an aliphatic hydrocarbon (kerosene).
The same extraction agent as that mentioned in example 1 is placed in solution in the kerosene, at a rate of 75 of volume and the mixture obtained is the extraction solvent.
At a temperature of 500, the aqueous phase composed of the rare earth nitrate solution as defined in example 1 is placed in contact with the organic phase composed of the extraction solvent the ratio of the volume of the phases being equal to the unit.
The following table gives the factors of separation FLn/y of the lanthanide couple (Ln)/yttr'.um as well as the charge of the solvent of extraction, at equilibrium, expressed in g of rare earth oxide per litre.
Ln EX Charge trac of ion Nd Sm Eu Gd Tb Dy Ho Er Tn Yb Lu lvent agent g slvent Mixture of trialkyl phosphine CYANEA 0.35 0.54 0.73 0.67 0.94 1.12 1.32 1.71 3.1 1.71 '.93 98.8 23 It is to be noted that the mixture of phosphine oxides given in accordance with the invention is well adapted to a separation yttrium/yttric rare earths, the heaviest.
I
0P 0 0 0o 0 40 L 12 EXAMPLE 3 Method of separation of yttrium from a mixture containing thulium nitrate, ytterbium and lutecium.
This example is executed using the method described in figure 1.
The equipment used for separating these rare earths includes a first liquid-liquid extraction battery with several tiers of the mixing-decanting type, operating countercurrent and composed of an extraction section with cc, C, CV 36 theoretic stage and a washing section with ct 14 theoretic stages, a regeneration-recovery section for the extraction C C c solvent composed of 10 theoretic stages.
The initial mixture or rare earths to be separated is a PCS" solution of rare earth nitrates with an acidity of 0.1 N and a concentration expressed in rare earth oxides of 270 g/l distributed as follows yttrium oxide 95.0 ,O thulium oxide 0.8 ytterbium oxide 3.8 ce lutecium oxide 0.4 The extraction agent used is the mixture of tri-alkyl phosphine oxides (CYANEX 923) as sused in example 1.
,c i This extractions agent is placed in solution in kerosene S at 75 of volume and this mixture is the extraction solvent.
Before describing the various processes, it should be noted that the direction of the organic phase is used for the entry and exit of the extraction-washing nd regeneration-recovery units.
The sequence of the stages is at the exit of the extraction unit at the solution of rare earth nitrates to be separated are introduced at a flow rate of 161 1/h at the entry of the extraction unit at the extraction solvent in introduced at a rate of 2135 1/h; at the exit of the counter extraction section and counter-current to the organic phase, S 13 de-ionised water is introduced at a rate of 1060 1/h at the entry to the counter-extraction section (b) at an aqueous solution of rare earth nitrates is recovered and concentrated by evaporation until a concentration expressed in rare earth oxides of 450 g/l is obtained having the following distribution 8.0
Y
2 0 3 ,15.0 Tm 2 0 3 70 Yb 2 0 3 and 7 Lu 2 0 3 5 1/h are recovered, this being the production and the remainder, 550 1/h, supply at the washing unit to form the back-flow at the entry of the washing unit at at a flow of 711 1/h a very pure aqueous solution of yttrium nitrate is recovered with a concentration expressed in
Y
2 0 3 of 59 g/l and containing less than 10-4 of the other rare earths expressed in oxides at the exit of the regeneration-recovery section (b) at(7) the purified extraction solvent is recovered and can be recycled at in the extraction unit at the same rate of flow this recycling is not, however, essential to this invention but is desirable for reasons of economy.
The method such as it is described, allows yttrium to be obtained from a mixture of rare earths with an excellent extraction output of 93.8 and a very high purity which is 99.9999

Claims (24)

1. A method for the separation of rare earths contained in an aqueous solution having at least two of the rare earths said method comprising the step of extracting the rare earths by liquid-liquid extraction between the aqueous phase containing rare earth nitrates to be separated and an organic phase comprising an extraction agent comprising at least two organophosphorus compounds having the formula and respectively: R R 1 4 R P R P 0 2 0 o0 R R o o0 3 6 o S^ wherein formula S R, R 2 and R 3 are identical or different and are, 1- a q0 hydrogen or an optionally substituted linear or branched hydrocarbon radical saturated or unsaturated or a cyclic hydrocarbon radical, saturated or unsaturated; wherein the 0 sum of the carbon atoms of the radicals R 1 R 2 and R Sis at least 12 carbon atoms, and wherein formula S. R 4 R 5 and R 6 are identical or different and are 0 00 e o hydrogen or an optionally substituted, linear or branched 0 hydrocarbon radical, saturated or unsaturated, wherein the sum of the carbon atoms of the radicals R 4 R 5 and R 6 is at least 12 carbon atoms. rr- i 1~ 15
2. A method according to claim 1 wherein the organophosphorus compounds of formulae and R 1 R 2 R 3 R 4 R 5 and R 6 each have from 1 to 18 carbon atoms.
3. A method according to claim 2 wherein R 1 R 2 R 3 R 4 R 5 and R 6 each have from 1 to 8 carbon atoms.
4. A method according to any one of the claims 1 to 3 wherein the organophosphorus compound of formula the sum of the carbon atoms of the radicals R 1 R 2 and R 3 is at least 18 carbon atoms. A method according to any one of the claims 1 to 4, wherein the organophosphorus compound of formula the 0 S* sum of the carbon atoms of the radicals R R 5 and R 6 o 1 4 5 6 0oo', is at least 18 carbon atoms. o 0 o oe 6. A method according to any one of the claims 1 to wherein the extraction agent comprises an organophosphorus 0 0 compound of formula in which R 1 R 2 and R 3 are identical linear alkyl radicals and an organophosphorus oos0 compound of formula in which R 4 R 5 and R 6 are 0p" t identical linear alkyl radicals with a carbon condensation a: which is different to the radicals R 2 and R 3 o 3
7. A method according to any one of the claims 1 to S wherein the extraction agent comprises an organophosphorus compound of formula in which R 1 R 2 and R 3 are identical linear alkyl radicals and an organophosphorus compound of formula in which R 4 R 5 and R 6 are identical branched alkyl radicals or different branched alkyl radicals, or branched or linear alkyl radicals. i i 16
8. A method according to any one of the claims 1 to 7, wherein the extraction agent is a mixture of tri(n-hexyl) phosphine oxide and tri(n-octyl) phosphine oxide or a mixture of bis(trimethyl-2,4,4 pentyl) n-octylphosphine oxide and tri(trimethyl-2,4,4 pentyl) phosphine.
9. A method according to uny one of the claims 1 to 8, wherein the aqueous solution of rare earth nitrates has a concentration, expressed in rare earth oxides between 20 g/l and 500 g/l. A method according to claim 9 wherein the concentration of rare earth nitrates is between 100 g/l and 500 g/l. 'c o 11. A method according to claims 9 or 10 wherein the aqueous S solution of rare earth nitrates has an acidity between 0.01 N and 3.0 N.
12. A method according to any one of the preceding claims wherein the organic phase further comprises at least one organic diluent selected from the group comprising aliphatic or cycloaliphatic hydrocarbons, petroleum cuttings of the kerosene or isoparaffin type, aromatic hydrocarbons, petroleum cuttings consisting of alkylbenzene mixtures and halogenated hydrocarbons.
13. A method according to claim 1 wherein the concentration of the extraction agent in the organic phase is between 5 and 100% by volume of the organic phase.
14. A method according to claim 13 wherein the concentration of the extraction agent is between 50 and 100%. 17 A method according to any one of the claims 1 to 14 wherein the organic phase further comprises at least one modifying agent selected from the group comprising the compounds with an alcohol function and the phosphoric esters.
16. A method according to claim 15 wherein the concentration of the modifying agent in tha organic phase is between 3 and by volume of the organic phase.
17. A method according to any one of the claims 1 to 16 wherein the ion nitrate concentration of the aqueous phase during the extraction is between 1 and 10 moles/litre.
18. A method according to claim 17 wherein the concentration B 8t Oo« of nitrate ions is between 2 and 9 moles/litre.
19. A method according to any one of the claims 1 to 18 i t wherein the extraction temperature is between 10°C and 80 0 C. A method according to any one of the claims 1 to 19 further comprising the step of washing the orgunic phase with water using an aqueous solution containing nitrate ions.
21. A method according to claim 21 wherein the concentration of the nitric acid aqueous solution is less than 1 N.
22. A method according to claim 21 wherein the concentration of the nitric acid aqueous solution is between 10 3 and i N.
23. A method according to claim 20 wherein the washing solution is an aqueous solution of rare earth nitrates with a concentration expressed in rare earth oxides of between 5 and 500 g/l. 4 o^J .L I, 18
24. A method according to claim 23 wherein the concentration of the aqueous solution of rare earth nitrates is between 100 and 500 g/l. A method according co any one of the claims 1 to 24 further comprising the steps of sepaTating the aqueous phase and the organic phase then regenerating the extraction solvent by placing the organic phase in contact with water or with an acid aqueous solution.
26. A method according to claim 25 wherein the acid aqueous solution is a nitric acid aqueous solution, or a sulphuric acid or hydrochloric acid or perchloric acid solution.
27. A method according to claim 26 wherein the acid aqueous solution is a nitric acid solution,
28. A method according to claim 26 or 27 wherein the concentration of the acid aqueous solution is less than 1 N.
29. A method according tc claim 28 wherein the concentration of the acid aqueous solution is between 10 3 N and 101 N. A method according to any one of the claims 1 to 29 oItt, wherein in a first stage, in order to separate at least two A 4 rare earths or two rare earth sub-groups, the aqueous solution of rare earth nitrates is placed in cont .c with an organic phase composed of a diluent of the extraction agent in order to extract, in the otganic phase, the rare earth or S the rare earth sub-group having a co-efficient of distribution which is the highest; the other rare earth or rare earth sub-group remaining essentially in the aqueous phase; in a second stage, the organic phase is selectively washed using an aqueous solution containing nitrate ions in QI i 3 19 order to eliminate the small quantity of the rare-earth or rare earth sub-group the least extracted in the organic phase by the passage into the aqueous phase, the organic phase and the aqueous phase are then separated; in a third stage, the extraction solvent is regenerated by putting the organic solvent in contact with water or with an acid aqueous solution.
31. A method according to claim 30, wherein yttrium is separated from the yttric rare earths.
32. A method according to claim 31 wherein the yttrium expressed in oxide represents from 5 to 80% of the total 0 6 weight of the yttric rare earths expressed in oxides. S33. A method substantially as herein described with reference to any one of the examples. a 4 DATED this 16th day of JANUARY, 1991 RHONE-POULENC CHIMIE Attorney: WILLIAM S. LLOYD Fellow Institute of Patent Attorneys of Australia .c of SHELSTON WATERS S C 0D7
AU13388/88A 1987-03-23 1988-03-22 Process for separation of rare earths Ceased AU609100B2 (en)

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FR2627478B1 (en) * 1988-02-19 1991-02-15 Rhone Poulenc Chimie PROCESS FOR THE TREATMENT OF RESIDUES CONTAINING RARE EARTH AND COBALT
FR2643911B1 (en) * 1989-03-03 1992-06-12 Rhone Poulenc Chimie PROCESS FOR TREATING RARE EARTH ORES
CN1045626C (en) * 1994-11-30 1999-10-13 中国科学院上海有机化学研究所 Neutral phosphorus type extracting agent for separating yttrium
CN103441330A (en) * 2013-08-06 2013-12-11 华为终端有限公司 Wireless communication equipment
JP5684885B1 (en) * 2013-08-12 2015-03-18 国立大学法人九州大学 Rare earth extractant and rare earth extraction method
FR3035880B1 (en) * 2015-05-07 2017-06-02 Commissariat Energie Atomique USE OF NOVEL COMPOUNDS FOR THE SELECTIVE EXTRACTION OF RARE EARTHS FROM AQUEOUS SOLUTIONS COMPRISING PHOSPHORIC ACID AND METHOD OF EXTRACTING THE SAME
US9968887B2 (en) * 2015-05-29 2018-05-15 Ut-Battelle, Llc Membrane assisted solvent extraction for rare earth element recovery
FR3055906B1 (en) * 2016-09-15 2018-09-28 Commissariat A L'energie Atomique Et Aux Energies Alternatives NOVEL EXTRACTOR USEFUL FOR EXTRACTING RARE EARTHS FROM AQUEOUS PHOSPHORIC ACID SOLUTION, AND APPLICATIONS THEREOF
CN114737056B (en) * 2021-01-08 2023-11-03 厦门稀土材料研究所 Organic extractant, and method and application thereof for recovering metal elements
CN113584327B (en) * 2021-06-28 2022-10-28 中国恩菲工程技术有限公司 Method for purifying scandium oxide

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