AU6014999A - Transformer core - Google Patents

Transformer core Download PDF

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AU6014999A
AU6014999A AU60149/99A AU6014999A AU6014999A AU 6014999 A AU6014999 A AU 6014999A AU 60149/99 A AU60149/99 A AU 60149/99A AU 6014999 A AU6014999 A AU 6014999A AU 6014999 A AU6014999 A AU 6014999A
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ring
cross
rings
leg
transformer core
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AU757893B2 (en
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Lennart Hoglund
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/04Cores, Yokes, or armatures made from strips or ribbons
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/25Magnetic cores made from strips or ribbons

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)
  • Details Of Television Scanning (AREA)
  • Transformers For Measuring Instruments (AREA)

Description

WO00/14753 PCT/SE99/01518 TRANSFORMER CORE FIELD OF INVENTION The present invention relates generally to transformer 5 cores and especially to three-phase and one-phase cores comprising regularly multi-edged legs. BACKGROUND Three-phase transformer cores are usually made of transformer plates cut to E I shape for small trans 10 formers and to rectangular plates, which are laid edge to edge, in larger transformers. They have the drawback that the magnetic field has to pass via edges from plate to plate and that the magnetic field must go an unnecessarily long way and not always along a magnetic 15 orientation. Designers of transformer cores have striven to obtain legs with an essentially circular cross-section because that gives the best efficiency of the final trans former. However, there is always a trade-off between 20 efficiency and production requirements, leading to non optimal transformer cores with non-circular legs. Strip cores for three-phase transformers have hitherto been difficult to manufacture. The efficiency of the core can be increased by cutting strips to variable 25 width and winding rings, which are given a circular cross-section for single-phase transformers and semi circular cross-section for three-phase transformers. This method results in a great deal of waste and the winding process is time consuming.
WO00/14753 PCT/SE99/01518 2 US 4,557,039 (Manderson) discloses a method of manufac turing transformer cores using electrical steel strips having approximately a linear taper. By selecting a suitable taper, a hexagonal or higher order approxima 5 tion of a circular cross section for the legs of the cores is produced. However, the tapered strips are dif ficult and time-consuming to produce and the design is not well adapted to large-scale production. In figs. la-c is shown a prior art three-phase trans 10 former core according to Manderson, generally desig nated 10. The core has a general delta-shape, as is seen in the isometric view of fig. 1, with three legs interconnected by yoke parts. In fig. la, a cross sectional view of the core is shown before final assem 15 bly. The core comprises tree identical ring-shaped parts 12, 13, and 14, the general shape of which appears from fig. 1. Each ring-shaped part fills up one half of two legs with hexagonal cross-sections, see fig. la, thus totalling the three legs of a three-phase 20 transformer. The ring-shaped parts are initially wound from constant width strips to three identical rings 12a, 13a, 14a with rhombic cross-sections comprising two angles of 60 degrees and two angles of 120 degrees. These rings 12a-14a constitute the basic rings. The 25 orientation of the strips also appears from figs. la and lb. Outside of the basic ring in each ring-shaped part there is an outer ring 12b, 13b, 14b of a regular tri angular cross-section. The outer rings are wound from 30 strips with constantly decreasing width.
WO00/14753 PCT/SE99/01518 3 When the three ring-shaped parts 12-14 are put to gether, see fig. lb, they form three hexagonal legs on which the transformer windings are wound. A drawback with this solution is that every size of 5 transformer requires its own cutting of the strips. Also, the outer rings 12b-14b are made of strips with decreasing width, leading to waste and it also makes the transformer according to Manderson difficult to manufacture. 10 Transformer cores are also described in the following documents: SE 163797, US 2,458,112, US 2,498,747, US 2,400,184 and US 2,544,871. However, the above men tioned problems are not overcome by the cores described in these documents. 15 OBJECT OF THE INVENTION An object of the present invention is to provide a transformer core wherein the energy losses are mini mised. Another object is to provide a transformer core, which 20 is easy to manufacture and avoids material waste. Another object is to provide a method of manufacturing a transformer that is well adapted for large-scale pro duction. SUMMARY OF THE INVENTION 25 The invention is based on the realisation that a trans former core with one or more regularly multi-edged legs with more than four edges can be wound of strips of material with constant width.
WO00/14753 PCT/SE99/01518 4 According to the invention there is provided a trans former core, comprising at least one leg and at least one yoke part, wherein the cross-section of said at least one leg is regularly multi-edged with more than 5 four edges, characterised in that the core is made up of rings rolled from strips of constant width. Further preferred embodiments are defined in the de pendent claims. BRIEF DESCRIPTION OF DRAWINGS 10 The invention is now described, by way of example, with reference to the accompanying drawings, in which: fig. 1 is an isometric view of a prior art three-phase transformer core made of rings with rhombic and trian gular cross-sections; 15 figs. la and lb are transverse cross-sections of the core shown in fig. 1 before and after assembly, respec tively; fig. 2 is an isometric view of a three-phase trans former core according to the invention with legs with 20 hexagonal cross-sections; figs. 2a and 2b are transverse cross-sections of the core shown in fig. 2 before and after assembly, respec tively; figs. 3a and 3b are transverse cross-sections of an 25 alternative three-phase transformer core with legs with hexagonal cross-section before and after assembly, re spectively; WO00/14753 PCT/SE99/01518 5 Fig. 4 is an isometric view of a three-phase trans former core with octagonal legs; Fig. 4a is a transverse cross-section of the core shown in fig. 4; 5 Fig. 5 is a cross-section of a transformer leg with ten edges; Fig. 6 is a cross-section of a transformer leg with twelve edges; Figs. 7-9 show an arrangement for influencing the leak 10 age inductance and the harmonics in a three-phase transformer; Fig. 10 is a transverse cross-section of a three-phase transformer core with specially shaped yoke parts for improving the magnetic flux; 15 Fig. 11 shows a three-phase transformer core with lined up legs; Figs. 12-14 show one-phase transformer cores according to the invention; and Figs. 15-17 show further improvements of the shape of 20 the transformer core cross-section. DETAILED DESCRIPTION OF THE INVENTION Preferred embodiments of a three-phase transformer core according to the invention will now be described. Fig. 1 has already been discussed in connection with 25 prior art and will not be explained further.
WO00/14753 PCT/SE99/01518 6 In fig. 2 is shown a three-phase transformer core according to the invention, generally designated 20. In its general shape it is similar to the prior art trans former core shown in fig. 1 with a general delta-shape 5 but is designed in an entirely different way. The core is made up of three ring-shaped parts 22, 23, 24 comprising several rings. These come in two widths, broad or narrow wherein the narrow rings are made up of strips of half the width of the broad rings. Also, they 10 come in two heights, low or high wherein the low rings have half the height of the high rings. Unless other wise stated, these definitions will be used throughout this description. The strips are preferably made of transformer plate. 15 Each of the ring-shaped parts 22-24 comprises a broad high basic ring 22a-24a, respectively, similar to those described with reference to fig. 1. Thus, these rings form in pairs four of the sides in the hexagonal legs. The remaining rhombs in the legs are built in different 20 ways, see figs. 2a and 2b. In the first leg 25 in the background, the additional rhombic cross-section is composed of two rhomboids. The first one, designated 24b and belonging to ring-shaped part 24, is a broad low ring. The second one, desig 25 nated 22b and belonging to ring-shaped part 22, is a narrow high ring. In the second leg 26 to the right in fig. 2, the addi tional rhombic cross-section is composed of one rhom boid and two rhombs. The rhomboid is filled by the nar 30 row high ring 22b belonging to the ring-shaped part 22.
WO00/14753 PCT/SE99/01518 7 The rhombs are filled by two narrow low rings 23b, 23c belonging to the ring-shaped part 23. In the third leg 27 to the left in fig. 2, the addi tional rhombic cross-section is also composed of one 5 rhomboid and two rhombs. The rhomboid is filled by the broad low ring 24b belonging to the ring-shaped part 24. The rhombs are filled by two narrow low rings 23b, 23c belonging to the ring-shaped part 23. The reason that the ring-shaped part 23 comprises two low narrow 10 rings instead of one larger ring is that this larger ring can not be both narrow and high, as required in the left leg 27, and broad and low, as required in the right leg 26. Thus, instead two narrow low rings are used. 15 All upper or lower yokes connecting the legs 25-27 have different shapes but all are built from one basic ring with a large rhombic cross-section plus one ring with a rhomboidal cross-section or two rings with a small rhombic cross-section. This gives all yokes the same 20 total cross-section area. The rhombic space outside of the basic rings could of course be filled in accordance with a couple of basic principles. A second embodiment will now be described with reference to figs. 3a and 3b. The core, generally 25 designated 30, has the same general shape as the first embodiment described above. However, in this embodiment the core comprises three identical ring-shaped parts 32-34, of which the rightmost one 32 will be described. The ring-shaped parts 32-34 are similar to the part 23 30 described in connection with fig. 2. In the first leg 35, part 32 comprises two narrow low rings 32b, c WO00/14753 PCT/SE99/01518 8 wherein ring 32c is wound outside of ring 32b. In the second leg 36, part 32 has the two rings 32b, 32c placed one beside the other, see fig. 3a. The two other parts 33, 34 are identical to the first 5 one 32. Thus, the production of the core can as a rule be simplified, depending on the production volume, be cause all three ring-shaped parts 32-34 can be made from the same mould. A further possibility is to make broad low rings and 10 turn the leg parts 60 degrees, forcing a corresponding bending of the yoke parts. The yoke parts then require more space and the bending is not so easy to effect. Making narrow high rings and turning and bending as mentioned is also possible, but difficult. Additional 15 variants, including those with smaller divisions, are also possible. A core with octagonal legs, generally designated 40, will now be described with reference to figs. 4 and 4a. In an octagonal cross-section, see e.g. the back leg 20 45, the sides turn 45 degrees, which means that they have a relative angle of 135 degrees to each other. Three rhombs, each with an angle of 45 degrees, thus get space in the innermost edges of the legs of the core. Outside of these rhombs, two squares are filled 25 by rings with quadratic cross-sections. Finally, a rhomb fills the rest of the octagonal cross-section of the leg. From these six cross-subsections, three subsections compose the cross-section of a profiled ring going to 30 the second leg 46. The remaining subsections compose WO00/14753 PCT/SE99/01518 9 the cross-section of a profiled ring going to the third leg 47. There is also a profiled ring connecting the second and third legs 46, 47. The three profiled rings all contain two rings with 5 equal leg parts. A first ring 42a, 43a, 44a has a rhom bic cross-section and the yoke parts bent 15 degrees. A second ring 42b, 43b, 44b outside of the first ring is quadratic and follows the form of the first ring 42a 44a. 10 Using a solution from the embodiments with hexagonal legs described with reference to figs. 2 and 3, two outer rhombs compose the cross-section of an outer ring with the yoke parts bent 15 degrees. Alternatively, two inner rhombs compose an inner ring but bent 60 degrees. 15 The next ring must now give an outer rhomb in one leg and an inner rhomb in the other leg and be bent 30 degrees. One type of profiled ring is to be preferred because it is difficult to bend a ring 60 degrees and one can not avoid a ring with both an outer rhomb and 20 an inner rhomb. In part 42, the third ring 42c has a rhombic cross section in the leg parts and is placed outermost in the back leg 45 but inside the right leg 46. These rhombs of the leg parts are obtained by displacing the outer 25 strips of the ring to the right at the right leg 46 and to the left at the back leg 45. Furthermore, the legs are turned asymmetrically 30 degrees and the yoke parts are bent accordingly. The ring is given such a circum ference that it will lie outside of the other rings. 30 The final result appears in fig. 4.
WO00/14753 PCT/SE99/01518 10 A 10-sided leg, generally designated 50, will now be described with reference to fig. 5. The profiled rings contain all four rings with equal leg parts. A first ring 50a, a second ring 50b and a third ring 50c with 5 rhombic cross-sections in their leg parts are attached to the 10-sided cross-section. Thus they have the angles 36, 72, and 108 degrees and their yoke parts bent 24 degrees. A fourth ring 50d having a rhomboid cross-section with the angle 36 degrees lies mainly 10 upon the first ring 50a. Its leg parts are turned out wards 24 degrees, causing a 48 degrees bending of its yokes. The fourth ring also causes the yoke parts of the third ring 50c to make a larger bow to give space. A fifth ring 50e has a rhombic cross-section in its leg 15 parts with the angle 144 degrees when it lies outside of the third ring 50c, but the ring has a rhombic cross-section with the angle 72 degrees when it lies outside of the fourth ring 50d. The yokes are bent only 12 degrees. The arrows i the figure indicate that the 20 cross-sections 50e belong to different profiled rings. There will also be a channel 51 suitable for cooling the legs. In an alternative embodiment, the channel is filled with a ring. This is an advantage when the rings co-operate by letting the magnetic field go between 25 them. The space can e.g. be disposed of in such a way that the upper part of the rings 50c obtains new rhom bic cross-sections with the angle 72 degrees, causing the channels 52a and 52b to be formed. Further parts of ring 50c to the right can be pushed to ring 50e, which 30 forms the spaces 53a and 53b. It is possible to provide three-phase transformer cores with even more edges. Fig. 6 shows a 12-sided core, WO00/14753 PCT/SE99/01518 11 generally designated 60. The profiled rings are com posed of four rings 60a-d with rhombic cross-sections with the angles 30, 60, 90, and 120 degrees, which are attached to the 12-sided cross-section and are turned 5 15 degrees. Inside of these rings there are two rings 60e, 60f with rhombic cross-sections with the angles 30 and 60 degrees, respectively, and turned outward 15 degrees. Attached to the fifth and sixth rings 60e, 60f there is space for a ring 60g with a rhombic cross 10 section with the angle 30 degrees turned outward 45 degrees. Its other leg part is a rectangle outside of the sixth ring 60f and turned outward 15 degrees. Upon the ring 60d there is space for a ring 60h with a rhom bic cross-section with the angle 150 degrees and the 15 other leg part is a rectangle attached to ring 60d and outside ring 60f. The whole cross-section is then filled. Yoke parts are separated by giving some wider bows to give space for other yoke parts. The good properties of these transformer cores can be 20 made even better for some transformer application, see fig. 7. The leakage inductance can easily be increased by an additional core 29 of strips between the primary and secondary windings of the transformer. The strips are brought together at the top and bottom. The strips 25 can be spread around the entire primary winding or be concentrated to one place, making the secondary winding eccentric. The non-linear magnetic properties of iron result in harmonics in the magnetic fields, voltages and cur 30 rents.
WO00/14753 PCT/SE99/01518 12 An additional leg placed in the centre of the core will not get any magnetic field under perfectly symmetrical and distortion-free three-phase conditions. Common com ponents in the phase voltages, like the third harmon 5 ics, will be influenced by a centre leg. Also a combination of strips between the windings and a centre leg is possible. In one embodiment, the centre leg is made of three rec tangular poles 80 from strips given a height three 10 times the width, laid on each other to a quadratic cross-section, see fig. 8. This is preferably triangu lar and a custom-made solution contains poles with a rhombic cross-section, of which three are put together to form a packet with the strip edges toward each other 15 in a wave form, see fig. 9. Three packets are put to gether with small distances to form a leg with a cross section approximating a triangle. The ends of the poles are bent outward to reach the yokes. To make the bends possible spacers between the poles are necessary. The 20 spacers do not influence the magnetic properties be cause one pole from each packet 91a-c; 92a-c; 93a-c is bent to each yoke. Also the strips are, at least on one side, parallel to the spacers. A rod, wound of strips in spiral form or as coils, is 25 useful, especially if there are to be air gaps between the centre leg and the yokes. The spiral can be made wider at the ends to reduce the air gaps to the yokes. The flexibility of building cores like this is good and is shown in fig. 10. The figure shows the core de 30 scribed in connection with fig. 4. A major part of the WO00/14753 PCT/SE99/01518 13 magnetic flux can pass from one profiled ring to another in the legs where they are touching each other. This enables the rotation of larger fluxes in the yoke triangle. 5 With the present invention, it is also possible to pro vide a three-phase transformer core with lined up legs. This has the advantage that the transformer is narrower than with the delta shaped core. This type of trans former is ideal for placement on e.g. train wagons. 10 Fig. 11a shows the transverse cross-section of a trans former with octagonal legs. All legs comprise four rhombs with an angle of 45 degrees and two squares. Rings running between adjacent legs are shown in the figure while those running between the outer legs are 15 almost entirely hidden. In order to make transformer cores of this kind, the leg parts must be bendable and that the yoke parts can be bent and pass each other. There are several solu tions, of which one is shown in the figure. The leg 20 parts of the rings are bent outward and the yoke part inward or vice versa. The shape of the yoke parts is limited by the limited possibilities of plastic defor mations but otherwise the yoke parts can have any shape. The principle shown in fig. 11 is to have sharp 25 bends and straight yoke parts. The rings can also be placed on each other giving rounded bends in order to save material. The yokes between the left leg 115 and the centre leg 116 are built up of a ring 112a with a rhombic cross 30 section in the leg part, a ring 112b with a square WO00/14753 PCT/SE99/01518 14 cross-section and both bent 22.5 degrees and a rhombic ring 112c turned 67.5 degrees in the leg parts. The rings 112a and 112b fit into the octahedrons close to the yoke side while the ring 112c fits into the oppos 5 ing side. The yoke between the centre leg 116 and the right leg 117 can only be placed in the centre leg in the remain ing positions: 114a-c. The cross-sections of the left and right legs 115, 117 are mirror images to the centre 10 leg 116 so that the rings running in the centre leg are symmetric. The inner rings 114a, 114b have their clos est positions in the right leg 117. However, the ring 114c with a square cross-section in the leg parts runs to the closest square-shaped position in the right leg. 15 The reason behind that is that the ring 113a with a square cross-section between the outer legs is in an outer position on the yoke parts already present in order to reach the left leg. The turning of the yokes can be impossible to achieve. 20 In an alternative embodiment, a heavily sloping fold is used instead. This is shown for the ring 114c having the shortest yoke. The fold starts at one end of the yoke and ends at the other end, marked by 118a for the lower yoke and 118b for the upper yoke in fig. 11. 25 Also, the yokes can be subdivided into several narrow rings. Also single-phase transformers will be more efficient if they are given polygonal cross-sections. Fig. 12 shows a transformer with an octagonal cross-section 30 composed of rings with the same cross-sections as in the three-phase transformers but with the return loops WO00/14753 PCT/SE99/01518 15 going the closest way outside of the windings. The rings can be transposed and yet given an octagonal cross-section. A small reduction of the amount of plate can e.g. be obtained by looping up to the left of the 5 ring looping rightmost in the figure. There must its cross-section be changed to a rhombic form close to rectangular form. A core with two legs can be made from the three-phase designs by bending the rings from one leg together to 10 form only one more leg. A core is shown in fig. 13 with an octagonal cross-section in its legs. The turning of three leg-parts is 45 degrees and the bending is 90 degrees. A ring with a rectangular cross-section and the two rings outside of that ring are not deformed. 15 Cores with hexagonal legs need only three rings made of strips with the same width. If that octagon edge where three rhomb edges meet, is put innermost in the core, the turnings will only be 22.5 degrees except for the rhomb in the middle, which 20 must be turned 67.5 degrees. Replacing this rhomb with a ring, with steps approximating the rhomb, is more realistic and is shown in fig. 14. A further improve ment is made by letting the strips reach the circle, thus increasing the total cross-section. 25 The segments outside of a polygonal leg can be filled by a thin rhombic ring of a strip with about half the width and the full height of the segment and wound to its total width. Folds in the strips along the middle of the rhomb as in fig. 15 make two sides to one flat 30 side giving a triangle, the sides of which are in con tact with the core. With about 2/3 width and 8/9 WO00/14753 PCT/SE99/01518 16 height, a fold at the edge of the innermost strip makes a trapezoid cross-section as in fig. 16. The cross section can also be rounded. By means of strips of constant width the leg parts can 5 be given a cross-section shape closer to the shape of a circle, see fig. 17, 17a and 17b. The right leg 172 in fig. 17 will be described as an example with reference to fig. 17a, wherein a transverse cross-section of that leg is shown. Innermost, there are rings 173 of e.g. 10 80% of full width and to a height of 9% of its width. There are three rings reaching a circumscribed circle, see fig. 17a. Four of the six segments have been filled with magnetic material and strips outside of the assembled core can 15 fill the other segments. A ring 174 can be placed on the outer sides of the hexagons. Another embodiment is shown in fig. 17b, wherein the ring 174 has been replaced by broader strips in the 20 other rings. Some of the advantages of the inventive transformer core have already been mentioned. Among the other advantages can be mentioned: lower no load losses, less weight, less volume, lower electrical leakage, a reduc 25 tion of harmonics due to the symmetry of the phases of the three-phase transformer, easy maintenance etc. Preferred embodiments of a transformer core according the invention have been described. The person skilled WO00/14753 PCT/SE99/01518 17 in the art realises that these can be varied within the scope of the claims.

Claims (20)

1. A transformer core, comprising at least one leg 5 and at least one yoke part, wherein the cross-section of said at least one leg is regularly multi-edged with more than four edges, c h a r a c t e r i s ed i n t h a t the core is made up of rings rolled from strips of constant width. 10
2. A transformer core according to claim 1, c h a r a c t e r i s e d i n t h a t said at least one leg has hexagonal cross-section.
3. A transformer core according to claim 2, c h a r a c t e r i s e d i n t h a t it comprises nine 15 rings.
4. A transformer core according to claim 3, c h a r a c t e r i s e d i n t h a t it comprises three rings of a first width and a first height and six rings of a second width corresponding to half the first width 20 and a second height corresponding to half the first height.
5. A transformer core according to claim 4, charac t e r i s ed by a first (32), a second (33) and a third (34) ring 25 shaped part, wherein each ring-shaped part comprises a first ring (32a, 33a, 34a) wound from strips of a first width to a first height, the cross-sections of said rings being rhombic with two angles of 60 degrees, a second ring (32b, 33b, 34b) wound from a strip of a 30 second width essentially corresponding to half the WO00/14753 PCT/SE99/01518 19 first width, to a second height essentially corresponding to half the first height, said second ring having rhombic cross-section and being positioned on said first ring (32a, 33a, 34a), 5 a third ring (32c, 33c, 34c) wound from a strip of the second width to the second height, said second ring having rhombic cross-section and being positioned in one position on said first ring (32a, 33a, 34a) adja cent to said second ring and in another position on 10 said second ring, said first, second and third ring-shaped part being assembled whereby a three-phase transformer core with three legs with hexagonal cross-sections is formed.
6. A transformer core according to claim 2, 15 c h a r a c t e r i s e d i n t h a t it comprises seven rings.
7. A transformer core according to claim 6, charac t er i s ed by a first (22a), a second (23a) and a third (24a) ring 20 wound from strips of a first width to a first height, the cross-sections of said rings being rhombic with two angles of 60 degrees, said first, second and third rings forming yoke parts together forming a triangle, a fourth ring (24b) wound from a strip of said first 25 width to a second height essentially corresponding to half the first height, said fourth ring having rhomboi dal cross-section and being positioned on said third ring (24a), WO00/14753 PCT/SE99/01518 20 a fifth ring (22b) wound from a strip of a second width essentially corresponding to half the first width, to said first height, said fifth ring having rhomboidal cross-section and being positioned on said first ring 5 (22a), a sixth ring (23b) wound from a strip of the second width to said second height, said sixth ring having rhombic cross-section and being positioned on said second ring (23a), and 10 a seventh ring (23c) wound from a strip of the second width to said second height, said seventh ring having rhombic cross-section and being positioned on said second ring (23a) and on said sixth ring (23b), whereby a three-phase transformer core with three legs 15 with hexagonal cross-sections is formed.
8. A transformer core according to claim 1, c h a r a c t e r i s e d in t h a t said at least one leg has octagonal cross-section.
9. A transformer core according to claim 8, 20 c h a r a c t e r i s e d by a first, a second, and a third profile ring, each comprising three rings (42a, 42b, 42c) with two leg parts and two yoke parts, wherein a first ring (42a) having rhombic cross-section in its 25 leg parts with an angle of 45 degrees and with the yoke parts bent 15 degrees in such a direction that the outer side faces of its leg parts are moved towards each other, WO00/14753 PCT/SE99/01518 21 a second ring (42b) having quadratic cross-sections in its leg parts and being positioned on said first ring, and a third ring (42c) having rhombic cross-sections in its 5 leg parts, a first leg part having 45 degrees lying mainly on said first ring (42a) and a second leg part having 135 degrees lying on said second ring (42b), said first, second and third profile rings being assem bled whereby a three-phase transformer core with three 10 legs with octagonal cross-sections is formed.
10. A transformer core according to claim 1, c h a r a c t e r i s e d in t h a t said at least one leg has a cross-section with ten edges.
11. A transformer core according to claim 10, 15 c h a r a c t e r i s e d by a first, a second, and a third profile ring, each comprising five rings (50a-e) with two leg parts and two yoke parts, wherein a first ring (50a) having rhombic cross-sections in its leg parts with an angle of 36 degrees, 20 a second ring (50b) having rhombic cross-sections in its leg parts with an angle of 72 degrees, a third ring (50c) having rhombic cross-sections in its leg parts with an angle of 108 degrees, a fourth ring (50d) having rhombic cross-sections in 25 its leg parts with an angle of 36 degrees and lying mainly on the first ring (50a) and having its yoke parts turned outwards 24 degrees, and WO00/14753 PCT/SE99/01518 22 a fifth ring (50e) having rhombic cross-sections in its leg parts with an angle of 144 degrees when it lies on the third ring (50c) but rhombic cross-seciton with an angle of 72 degrees when it lies outside the fourth 5 ring (50d), and a channel (51) suitable for cooling the leg outside of the fifth ring (50e), said first, second and third profile rings being assem bled whereby a three-phase transformer core with three legs with ten-sided cross-sections is formed. 10
12. A transformer core according to claim 11, c h a r a c t e r i s e d b y cooling channels (52a, 52b, 53a, 53b) caused by giving the outer part of the third ring (50c) a rhombic cross-section with an angle of 72 degrees and by displacing another outer leg part 15 of the third ring toward the fifth ring (50e) when it goes within the complete leg.
13. A transformer core according to claim 10, c h a r a c t e r i s e d b y multi-edged cross-sections of their legs and profile rings comprising a first 20 cluster of rings with rhombic cross-sections with different angles but in their leg parts turned the same angle and attached to the multi-edged cross-section, and inside a second cluster of rings with rhombic cross-section with different angles, but in their leg 25 parts turned the same angle and attached to the first cluster and so on until innermost there arises space for rings, which in one of their leg parts is given a cross-section and turning differently from those in the other leg part. WO00/14753 PCT/SE99/01518 23
14. A transformer core according to claim 1, c h a r a c t e r i s e d i n t h a t all rings have a rhombic cross-section with two angles of 60 degrees and two angles of 120 degrees. 5
15. A transformer core according to claim 1, c h a r a c t e r i s e d b y an additional core (70) of strips between windings brought together at the top and the bottom of the core.
16. A transformer core according to claim 1, 10 c h a r a c t e r i s e d b y an additional core in the centre line of at least one strip pole, and if many, arranged three and three in a package (figs. 8 and 9), which poles are bent to each yoke.
17. A transformer core according to claim 1, 15 c h a r a c t e r i s e d in t h a t the number of legs is one.
18. A transformer core according to claim 17, c h a r a c t e r i s e d in t h a t the rings are looping outside a position of transformer windings. 20
19. A transformer core according to claim 1, c h a r a c t e r i s e d in t h a t the number of legs is two.
20. A transformer core according to claim 1, c h a r a c t e r i s e d i n t h a t segments between 25 the cross-sections of the legs and a circumscribed circle are partly filled by thin rings and/or slightly broader strips.
AU60149/99A 1998-09-02 1999-09-02 Transformer core Ceased AU757893B2 (en)

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US14650198A 1998-09-02 1998-09-02
US09/146501 1998-09-02
PCT/SE1999/001518 WO2000014753A1 (en) 1998-09-02 1999-09-02 Transformer core

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DE60141897D1 (en) 2000-03-02 2010-06-02 Lennart Hoeglund TRANSFORMER CORE
CN1921036B (en) * 2005-08-26 2010-11-03 张明德 Add yoke type solid/plane reeling iron core
MY177569A (en) * 2011-05-27 2020-09-21 Guangdong Haihong Co Ltd Amorphous alloy stereo wound-core
CN103050235B (en) * 2012-09-05 2016-12-21 马志刚 Inner-cooled transformator volume iron core
WO2014133423A1 (en) * 2013-02-26 2014-09-04 Lennart Höglund Transferring machine and three phase transformer core built with transferring machine
CN104319078B (en) * 2014-10-11 2016-11-02 海鸿电气有限公司 A kind of 110kV and above three dimensional wound core transformator and technique for coiling thereof
ES2844728T3 (en) 2015-03-12 2021-07-22 Montagnani Guglielmo Method and device for manufacturing transformers with a core made of amorphous material, and transformer produced in this way
EP3467851A1 (en) 2017-10-04 2019-04-10 Transformer Cage Core AB Transformer core with reduced building factor
KR102385304B1 (en) * 2022-02-17 2022-04-12 주식회사 케이피일렉트릭 Core for transformer

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