AU3399899A - Threaded fastener with a tilting, self-locking nut - Google Patents

Description

WO 99/56024 PCT/AU99/00313 1 TITLE THREADED FASTENER WITH A TILTING, SELF-LOCKING NUT BRIEF DESCRIPTION OF THE INVENTION The present invention relates to an improved fastener, in particular, a threaded type 5 fastener. FIELD OF THE INVENTION Threaded fasteners have almost universal application in all forms of machinery, vehicles and structures. The most commonly used form of threaded fastener is the simple nut and bolt. This type of device has common problems associated with its 10 use, especially in regard to fastening of dynamic parts, for example the fastening of a grinding disc to an angle grinder. In this type of situation the nut and bolt are commonly arranged such that rotation of the device will cause the nut to tighten during use. This, however, results in the situation where difficulty can be encountered in subsequently removing the nut. 15 A number of devices have been previously applied to these situations to attempt to alleviate this type of problem. For example, nuts with low friction bearings have been applied prevent over tightening. These devices, however, have the disadvantages of using expensive or complex parts. The present invention seeks to alleviate some of the aforementioned problems. 20 SUMMARY OF THE INVENTION In accordance with one aspect of the present invention there is provided a fastener characterized in that it includes a nut arranged to engage with a threaded shaft and having a first surface arranged to be screwed down against a contact surface, the SUBSTITUTE SHEET (Rule 26) (RO/AU) WO 99/56024 PCT/AU99/00313 2 first surface of the nut having a first side and a second side, the first side being arranged to come into contact with the contact surface before the second side leaving a gap between the second side and contact surface and the nut also having at least one tilting means adjacent the second side, the tilting means being arranged to engage with the contact surface and vary the size of the gap, and may be used on the backside of the fastened object. DESCRIPTION OF THE DRAWINGS The present invention will now be described by way of example with reference to the accompanying drawings in which: 10 Figure 1 is a side view of a fastener in accordance with the present invention in a nut disengaged position; Figure 2 is a side view of the fastener of Figure 1 in a first nut engaged position; Figure 3 is a side view of the fastener of Figure 1 in a second nut engaged position; Figure 4 is an alternate embodiment of the fastener of Figure 1; 15 Figure 5 is a top cross-sectional view of the nut of Figure 4; Figure 6a is a side cross sectional view of the groove of Figure 5 in a disengaged position; Figure 6b is a side cross sectional view of the groove of Figure 5 in an engaged position; 20 Figure 7 is an alternate embodiment of the fastener of Figure 1; Figure 8 is an another alternate embodiment of the fastener of Figure 1; Figure 9a is a side cross sectional view of an alternate tilting means of a fastener in accordance with the present invention in a disengaged position; SUBSTITUTE SHEET (Rule 26) (RO/AU) WO 99/56024 PCT/AU99/00313 3 Figure 9b is a side cross sectional view of the tilting means of Figure 9a in an engaged position; Figure 10a is a side cross sectional view of an another alternate tilting means in accordance with the present invention in a disengaged position; and Figure 1Ob is a side cross sectional view of the tilting means of Figure 10a in an engaged position; DESCRIPTION OF THE INVENTION In Figures 1 to 3 of the accompanying drawings, there is shown a fastener 10 in accordance with the present invention including a nut 12 a bolt 14 and a washer 16. 10 The bolt 14 includes a threaded shaft end 22 and a head end 26. Shown also in Figures 1 to 3 are a first plate 18 and a second plate 20 which are to be fastened together. The first and second plates 18 and 20 are each provided with an aperture. The apertures are arranged to be alignable and able to receive the threaded shaft end 22 of the bolt 14. The plates 18 and 20 represent any two objects, or more than two 15 that may be desired to be fastened together. For example, the first plate 18 may be a grinding disc for an angle grinder and the second plate 20 and bolt 14 may together represent the base of the grinder to which the disc is to be attached, fastened or removed. The nut 12 includes a threaded aperture 24 having a suitably sized thread to receive 20 the threaded shaft 22 of the bolt 14. The nut 12 includes a first surface 28 and a second surface 30. The second surface 30 is remote from the head 26 of the bolt 14 and is arranged to be generally perpendicular to the threaded shaft 22 of the bolt 14 when the threaded shaft 22 is received within the threaded aperture 24 of the nut 12. SUBSTITUTE SHEET (Rule 26) (RO/AU) WO 99/56024 PCT/AU99/00313 4 The first surface 28 is opposed to the second surface 30 and is arranged at an angle to the second surface 30. The nut has a first side 32 and second side 34, remote from the first side 32 whereby the thickness of the nut 12 is greater at the first side 32 than the second side 34 due to the angled first surface 28. The difference in 5 thickness of side 32 to 36 is precise relevant to the distance of tilt to tension, or loosening. Also provided is a tilting means 35 adjacent the second side 34 of the nut 12. The tilting means 35 is one example of a tilting means only in the form of a screw 36 arranged to be received within a threaded aperture 38 in the nut 12. The screw 36 is t10 provided with a lever 40 at a first end 42, on one side. The first end 42 is arranged adjacent the second surface 30 of the nut 12 when the screw 36 is threaded through the aperture 38. The lever 40 is arranged such that turning the lever 40 in one direction results in a second end 44 of the screw 36 protruding through the first surface 28 of the nut 12. Turning the lever 40 in the other direction causes the 15 second end 44 of the screw 36 to be retracted within the nut 12, so that it does not protrude past the first surface 28. When the nut 12 is threaded down the bolt 14 it comes up against a contact surface 15. The contact surface 15 is in the form of a washer 16, provided to be inserted over the threaded shaft 22 of the bolt 14 between the first plate 18 and the nut 12. 20 The washer 16 may alternatively be pivotally attached to the nut 12. In use, the bolt 14 is inserted through the apertures of the plates 18 and 20. The washer 16 is then placed over the bolt 14 and the nut 12 is screwed onto the threaded shaft 22 of the bolt 14 as can be seen in Figure 1. SUBSTITUTE SHEET (Rule 26) (RO/AU) WO 99/56024 PCT/AU99/00313 5 The nut 12 is then screwed down further onto the bolt 14 until it comes into contact with the washer 16. Due to the angled first surface 28, the first side 32 of the nut 12 will come into contact with the washer 16 first. At this point there will still be a gap between the washer 16 and the nut 12 adjacent the second side 34. The nut 12 is 5 then screwed down further until the first surface 28 is now perpendicular to the threaded shaft 22 of the bolt 14 and rests flat against the washer 16 as shown in Figure 2. This tilting of the nut is able to occur due to the fact that there will always exist some clearance between the thread of a bolt and of a nut. Also, the first contact of the nut 12 with the contact surface 15 will also cause the threaded shaft 22 to flex 10 sideways. The nut 12 need not tilt fully depending upon shaft 22 clearance and the tension required. The lever 40 of the screw 36 is now turned to extend the second end 44 of the screw below the first surface 28 of the nut 12. The lever 40 is turned to extend the second end 44 of the screw 16 a sufficient distance such that the nut 12 is tilted back until 15 the second surface 30 is again perpendicular to the threaded shaft 22 of the bolt 14, as shown in Figure 3. Preferably, lugs or stoppers (not shown) are provided on the second surface 30 of the nut 12 to limit travel of the lever 40 between a first position where the second end 44 of the screw 36 is level with or retracted within the first surface 28 and a second position where the second end 44 of the screw 36 is 20 extended sufficiently to level the nut 12 as previously described. A spring to give lever 40 automatic return may be provided. The leveling of the nut 12 increases the tension between the internal thread of the nut 12 and the threaded shaft 22 of the bolt 14. The pressure thereby created by SUBSTITUTE SHEET (Rule 26) (RO/AU) WO 99/56024 PCT/AU99/00313 6 friction on the threads and contact points under the nut 12 secures the nut 12 in position relative to the bolt 14. In a device where the first and second plates 18 and 20 are to be secured for rotation, the lever 40 is preferably arranged to be turned opposite to the direction of S rotation to the tool spindle of shaft 22. This prevents any forces, such as a centrifugal force, acting on the lever 40 in a direction that would tend to release the fastener 10. Preferably also, the screw 36 is of small size to also prevent loosening. To release the nut 12, the lever free end 40 is turned in the opposite direction to retract the second end 44 of the screw 36 until it is level with or below the first 10 surface 28 of the nut 12. The tension between the nut 12 and the threaded shaft 22 of the bolt 14 is released and the nut 12 returns to the tilted position as shown in Figure 2. The nut 12 then may be easily removed from the bolt 14. In the case of a dynamic situation such as an angle grinder, the nut 12 may be screwed down with the screw 36 already extended as shown in Figure 3. The 15 rotation will then cause the nut 12 to automatically tighten. The nut 12 can then be released as previously described. In Figures 4 to 6 is shown an alternate embodiment of a fastener 10 in accordance with the present invention. In this embodiment, the tilting means is formed by at least one ball bearing 19. The ball bearing 19 is contained within an arcuate groove 20 17 in the first surface 28 of the nut 12 adjacent the second end 34. The arcuate groove 17 has a first end 21 and a second end 23. The depth of the groove 17 is arranged to be shallower at the first end 21 than the second end 23, as can be seen in Figures 6a and 6b. When the ball bearing 19 is located adjacent the first end 21 of SUBSTITUTE SHEET (Rule 26) (RO/AU) WO 99/56024 PCT/AU99/00313 7 the groove 17 it protrudes below the first surface 28 and it is located adjacent the second end 23 of the groove 17 it is contained fully within the groove 17. When the nut 12 is screwed down, the ball bearing 19 moves to the first end 21 of the groove 17 and protrudes below the first surface 28, acting in a similar manner to 5 the screw of Figures 1 to 3. When the nut 12 is released, the ball bearing 19 moves towards the second end 23 of the groove 17 and releases the nut 12. In Figure 7 is shown an alternate embodiment of the fastener of Figures 1 to 3 in accordance with the present invention. It can be seen in Figure 7 that the first surface 28 of the nut 12 is not angled. The first surface 28 is parallel to the second 10 surface 28 being perpendicular to the threaded shaft 22 of the bolt 14. The washer 16 in this case includes an angled surface 15. Due to the angled surface 48, the washer 16 has a greater thickness at a first end 46 thereof, than the thickness at second end 34. In use, the fastener 10 operates in the same way as the fastener 10 of Figures 1 to 3. The first end 46 of the washer 16 must be positioned such that it is 15 opposite the screw 36 of the nut 12. The washer 16 would preferably be pinned to the nut 12 by pins 47 to ensure this condition. Figure 8 shows another alternate embodiment of the fastener 10 of Figures 1 to 3. In this embodiment the first surface 28 is parallel to the second surface 30 as in the embodiment of Figure 7. A lug 50 is provided on the first surface 28 adjacent the 20 first side 32 of the nut 12. The lug 40 produces the same tilting effect as the angled first surface 28, Figures 1 to 3. Figures 9a and 9b and 10a and 10b show further alternate embodiment of the tilting means 35. In Figures 9a and 9b the second side 34 of nut 12 includes a curved SUBSTITUTE SHEET (Rule 26) (RO/AU) WO 99/56024 PCT/AU99/00313 8 aperture 58 in the first surface 28 on or near the outer edge 34 of the nut 12. A plurality of ball bearings 60 are contained within the curved aperture 58. A cover ring 62 is provided to fit over the nut 12 and includes a recess 64 adjacent the outer edge of the nut 12. The ring 62 may be rotated from a first position in which the 5 recess 64 is in alignment with the curved aperture 58 to a second position in which it is out of alignment with the curved aperture 58. When in the second position, the ring 62 forces the ball bearings 60 to protrude below the first surface 28. In the first position, the ball bearings 60 move partially into the recess 64 to release the nut 12. In Figures 10a and 10b the nut 12 is provided with a groove 66 in the first surface 10 28. A ball bearing 68 is provided in the groove 66. The screw 36 is arranged to come into contact with the ball bearing 68 and force the ball bearing 68 to protrude past the first surface 28. The screw 36 further includes a tapered second end 44. In another alternate embodiment, the lever mechanism 40 of the screw 36 may be detachable from the screw 36 or be replaced by a suitable arrangement for receiving 15 a tool. For example, the screw 36 may be provided with a recess in the first end 42 instead of the lever 40. The recess would be arranged to be suitable for receiving a tool such as an Allen key. In a further embodiment, the first end 42 of the screw 36 may reside in a recess provided in the second surface 30 of the nut 12. This would provide protection for 20 the screw 36 to prevent it from being damaged or catching on something. The recess may also be provided with cover to further protect the first end 42 of the screw 36. Modifications and variations such as would be apparent to a skilled addressee are deemed to be within the scope of the present invention. SUBSTITUTE SHEET (Rule 26) (RO/AU)

Claims (12)

1. A fastener characterized in that it includes a nut arranged to engage with a threaded shaft and having a first surface arranged to be screwed down against a contact surface, the first surface of the nut having a first side and a second side, the 5 first side being arranged to come into contact with the contact surface before the second side leaving a gap between the second side and contact surface and the nut also having at least one tilting means adjacent the second side, the tilting means being arranged to engage with the contact surface and vary the size of the gap. 10

2 A fastener in accordance with claim 1, characterized in that the tilting means is moveable between a first position in which it does not protrude past the first surface and a second position in which it protrudes past the first surface.

3. A fastener in accordance with claim 2, characterized in that when the nut is 15 engaged with the contact surface and the tilting means is moved from the second position to the first position, the pressure between the nut and threaded shaft is lessened enabled easier removal of the nut from the threaded shaft.

4. A fastener in accordance with any one of claims 1 to 3, characterized in that 20 the tilting means is a screw arranged to engage threadedly with an aperture in the nut. SUBSTITUTE SHEET (Rule 26) (RO/AU) WO 99/56024 PCT/AU99/00313 10

5. A fastener in accordance with claim 4, characterized in that the screw includes a rotation means at an end remote from the first surface to enable the screw to be moved from a first position to a second position S

6. A fastener in accordance with claim 5, characterized in that the rotation means is a lever.

7. A fastener in accordance with claim 5, characterized in that the rotation means is of a shape provided for engagement with a suitable tool. 10

8. A fastener in accordance with claim 6 or 7, characterized in the nut includes a recess on a second surface, remote from the first surface, the rotation means residing in the recess for protection, or the periphery of the nut is raised. 15 8. A fastener in accordance with any one of claims 1 to 3, characterized in that the tilting means is at least one ball bearing contained within a groove on the first surface of the nut adjacent the second side, the groove having first and second ends, the depth of the groove at the second end being greater than the depth of the groove at the first end. 20

9. A fastener in accordance with claim 8 characterized in that the ball bearing is moveable from a first position in which it is at the first end of the groove and SUBSTITUTE SHEET (Rule 26) (RO/AU) WO 99/56024 PCT/AU99/00313 11 engaged with the contact surface to a second position in which it is at the second end of the groove and disengaged from the contact surface

10. A fastener in accordance with any one of claims 1 to 3, characterized in that a lug is provided at the first end of the nut on a first surface such that the gap is 5 created at the second end of the nut when the first surface first comes into contact with the contact surface.

11. A fastener in accordance with any one of claims 1 to 3, characterized that the contact surface is a washer, the washer being thicker adjacent the first end of the 10 nut such that the gap is created at the second end of the nut when the first surface first comes into contact with the contact surface.

12. A fastener in accordance with claim 11, characterized in that the washer is pivotally connected to the nut. SUBSTITUTE SHEET (Rule 26) (RO/AU)