AU2916692A - A pressure dispensing pump - Google Patents

Description

A PRESSURE DISPENSING PUMP:

This invention relates to pressure dispensing pumps and more particularly to those pressure dispensing pumps which are capable of dispensing a predetermined amount of a fluent mass whether that mass be liquid, semi liquid, semi solid or of a gel or paste like substance. PRIOR ART

The prior art to these types of dispensers will now be described. U.S. Patent 3.361.305

This patent relates to fluid dispensers and incorporates a series of one way valves and a ball outlet valve as well as a diaphragm pump arrangement. There is considerable multiplicity of parts requiring the assembly of an inlet valve into the inner wall then assembly of the ball into outlet valve at final assembly of the diaphragm onto container wall. Such devices as illustrated in 3,361 ,305 require considerable time in assembly and manufacture. The diaphragm is such that a predetermined amount of fluid cannot be dispensed accurately. Further, when placed in an "upside down" orientation, the valve arrangement is such that leakage of a low viscosity fluid would occur via outlet and ball.

U.S. Patent 3.910.467

This patent relates to a dispensing device for dispensing a fluid and utilises a diaphragm which is adapted to be pushed to permit the fluid to flow and a second diaphragm to serve as a sealing device. This patent relates not so much to a pump action type arrangement, but rather is a sophisticated valve arrangement to allow a metered dose to exit through an opening. Pressure is applied to the contents of the package by squeezing or exerting pressure upon the actual tube, which forces the funnel portion to move away from a valve or spindle element whilst simultaneously forcing the diaphragm down onto the top of spindle thereby sealing the aperture. In this way a selected amount of fluid will pass out of the aperture. The construction is such that it requires two diaphragms and spindle to be assembled in the container. The pump or pressure action comes from applying pressure to the outside of the container rather than to the dispensing head.

DE 2842073

This relates to a dispensing head for an atomiser and requires a multiplicity of parts including a pressure chamber arrangement, ball valve, variety of spring means and is designed to firstly action the pump and provide a fluid inside a chamber under pressure which is then released by the pushing of a spraying nozzle which opens a further valve permitting the contents to be sprayed, presumably as a fine mist. This would not be suitable for more viscous fluids and clearly involves a very large number of parts all requiring considerable assembly time. U.S, Pitent 2,414,963 This patent relates to an arrangement comprising a two chamber dispensing package, a supply chamber and a discharge chamber. However, like U.S. patent 3,910,467, it requires a pressure to be applied to the container itself in order to discharge fluid from the container, in another embodiment, the dispensing chamber is closed by means of pushing of the finger against a wall of the container, the wall of the container performing the sealing. With continued pressure the pressure applied to the contents in the discharge chamber forces the contents out of the valve. Even though upon release of finger pressure the contents of the package flow into the discharge chamber, the action of pushing the wall to close the valve will force contents away from the valve opening thus reducing the ability of a system to work effectively. U.S. 3820689

This relates to a pump having a substantially hemispherical pressure chamber and includes an outlet which will expose any contents contained therein to contaminants. The hemispherical pressure chamber provides no mechanical advantage and has a slower recovery rate. Further, due to its shape, the "stroke" of the pumping action produces a small vacuum, thus requiring many pumping strokes.

The arrangement of these pumps also leads to a situation most conductive to the contents proceeding back into the storage unit, due to gravity feed. This ultimately means that the pump will need to be primed after being left idle for some time.

DE 3101020 This relates to a pump-type dispensing device, but utilises a pressure chamber and a valve and forces the fluids to snake along a tortuous path to enter into the pressure chamber and then out via another valve means for dispensing. The multiplicity of parts involved in this dispensing device is such that assembly time is comparatively high with greater chance for failure due to the intricate nature of the system. DE 3236552

This relates to a pump action type device including a concertina type pressure chamber which is designed to draw contained fluid therein and then subsequently by removal of a cap portion, poured out. In this way a measured portion is poured out after a pump action draws the fluid from the bottom of the jar or container. U.S. 4.564,130 This relates to a dispenser for paste like products comprising a pump diaphragm, a valve type arrangement having a series of two-valve sealing surface, one for inlet purposes and one for outlet purposes. These are arranged in an annular type fashion around a spigot, these parts are assembled into a dispensing head device as a diaphragm being separate from the va e portion 12, the outlet portion 17 is also such that the substance contained in the container is open to the atmosphere once located inside outlet portion 3. In this way, the contents of the container can be contaminated if bacteria and other air-borne contaminants. WO 86/04984 This invention relates to a self-sealing dispenser which will prevent the atmosphere from contaminating the contents of the container. However, this includes in one embodiment a separate valve portion with the diaphragm including a valve stem to seal an inlet. The valve stem is of a hollow nature and when the diaphragm is pushed the amount of travel available to the diaphragm is limited by the valve stem in its sealing arrangement with valve opening. Upon the release of the diaphragm the valve stem fills with the fluid contained in the container thus making it even more difficult to compress the diaphragm. Upon application of further pressure the contents contained inside the hollow valve stem are forced back into the main body of the container and are such that there is a great deal of movement with the fluid back into the chamber after it has exited same.

U.S. 4457454

This relates to a pump comprising a multiplicity of parts to form a valve arrangement which closes after the flexible diaphragm is compressed. Its operation and complexity is similar to that of WO 86/04984. This prior art device suffers from a multiplicity of parts and the need to encompass the flexible diaphragm with a shell for supporting the outlet valve. Further, the arrangement utilises a flexible bag which is located below the pump. The arrangement thus requires that a sufficient vacuum be produced to dispense the contents.

DE 3509178 This is a pump action type dispensing head utilising a pressure chamber which by means of the pump action simply draws fluid through and from the container portion out through a nozzle. However, no valve type arrangements are evident thus making the contents open to atmosphere and thus contamination.

EU 88109367.8 This is a device of a similar construction to DE 3509178 having very similar features and suffering from the same difficulties. It will be noted that no sealing arrangements are provided thereby opening the product to the atmosphere. In the case of both this and the previously mentioned prior art, an extremely large multiplicity of parts is required to produce the dispensing action.

SI 1MMARY FTHE INVENTION

It is an object of the present invention to provide a pressure dispensing pump which substantially overcomes or ameliorates at least one of the disadvantages of the prior art. According to one aspect of the present invention, there is disclosed a pressure dispensing pump comprising a housing adapted to be attached to a fluent container said housing including an inlet port, said dispensing pump including a valve means for said inlet port and further comprising a pressure chamber portion which integrally includes an outlet port with valve means to close said outlet port. According to another aspect of the present invention there is disclosed a pressure dispensing pump containing a pressure chamber portion which comprises a collapsible wall portion terminating in a substantially planar pressure surface. Further the pressure chamber can be of an assymetrical configuration.

According to another aspect of the present invention, there is disclosed a pressure dispensing pump having an outlet port which is closed by means of a valve which opens under pressure generated by said dispensing pump characterised in that said valve is formed by a slit in said pressure chamber portion and said valve means performs its sealing function by the elastomeric nature of the pressure chamber portion.

The features of the invention allow a pressure dispensing pump to be produced which comprises a minimum number of parts and yet allow the pump to deliver a repeatable precise dose of the contents. The contents are delivered under pressure and the valve means of the pump excludes atmospheric contaminants.

The assymetrical shape of the pressure chamber portion ensures the rapid recovery of the head after dispensing. This ensures quick response and low activation pressure which is important in dispenser applications, e.g. electronic activation. Additionally this configuration maximises liquid flow adjacent to the valve and physically contributes to the operation of the valve. The open and closed condition of both inlet and outlet valves is assisted by the skin tension in the elastomeric material. Further a precise repeatable dosage can be achieved by controlling the travel of the pressure pad, of the dispensing chamber. BRIEF DESCRIPTION OF DRAWINGS

Embodiments of the present invention will now be described with reference to the accompanying drawings in which :-

Figure 1 illustrates a side sectional view of a first embodiment of the present invention;

Figure 2 illustrates the apparatus of Figure 1 in use;

Figure 3 illustrates a side sectional view of a third embodiment of the present invention;

Figure 4 illustrates a side sectional view of a fourth embodiment of the present invention;

Figures 5 and 6 illustrates side sectional views of a fifth embodiment of the present invention;

Figure 7 illustrates a side sectional view of a sixth embodiment of the present invention; Figure 8 illustrates a side sectional view of a seventh embodiment of the present invention;

Figure 9 illustrates a front view of the pressure chamber portion of the apparatus of each of Figures 1 to 8;

Figure 10 illustrates an exploded perspective view of the apparatus of Figures 1 and 2;

Figure 11 illustrates a side sectional view of an embodiment similar to Figure 1 , however utilises a separate inlet valve means independent of the housing; and

Figure 12 illustrates a side sectional view of an embodiment utilising a separate outlet valve component. DESCRIPTION OF EMBODIMENTS

Illustrated in Figure 1 , 2 and 10 the pressure dispensing pump 1 comprises a housing 2 which includes an inlet port 3 and a valve means 4, in the form of a reed valve.

The reed type valve 4 is shaped to fit the housing 2 in the vicinity of inlet port 3 which is of a curved configuration. The valve 4 is integrally moulded with the pressure chamber portion. The reed valve 4 is shown closed against the port 3. The integrally moulded reed valve 4 allows contents of the container to pass through inlet port 3.

The dispensing pump 1 also includes a pressure chamber portion 5 which is circumferentially attached to the housing 2 by means of flanges 6. The pressure chamber portion 5 includes a delivery path comprising an outlet valve 7 which is in the form of pliable 'lips' 70 which can be formed by means of a slit in the pressure chamber portion 5. The outlet valve 7 also includes a delivery point or channel 25. The pressure chamber portion 5 is made of a plastics material of an elastomeric type such that the elastic or elastomeric nature of the plastics material forces the outlet valve 7 to be shut. In this way a very effective and inexpensive valve means is produced. The valve means on outlet valve 7 will open by means of a build up of pressure inside the dispensing chamber 8, which is above that necessary to overcome the elastomeric nature of the pressure chamber portion 5. The pressure chamber portion 5 includes a collapsible portion 9 which circumferentially surrounds the pressure chamber portion 5. Also included is a 'plate' in the form of a substantially planar pressure surface 10 which is "hinged" at a base area 11 of the pressure chamber portion 5. Actuation of this plate or surface 10, will provide the necessary pressure to dispense the contents. The base 11 , in this instance, is in the vicinity of the outlet valve 7, and the collapsible wall 9 is at its smallest and increases in size towards a maximum at area 12. In this way, the substantially planar pressure surface 10 is given a degree of mechanical advantage when it is pushed in order to increase the pressure inside chamber 8. The substantially planar pressure surface 10 is of the same elastomeric material as the rest of pressure chamber portion 5, however it is of a thickness which is greater than that of the collapsible wall 9. Upon increase of pressure in chamber 8, valve 4, in this case a ball valve, is forced to shut and the build up of pressure in this area allows the outlet valve 7 to discharge the contents. When no further pressure can be applied by the pushing of the pressure chamber portion 5 the outlet valve 7 will close of its own accord, thereby preventing any air from making contact with the contents of chamber 8. Upon opening or releasing of the planar pressure surface 10, ball valve 4 opens allowing the contents of the container to re-fill chamber 8, still sealed from atmosphere.

The pressure chamber portion 5 has a substantial assymetrical construction, a front view of which is illustrated in Figure 9, and provides very simple yet easy operation by means of the plate or planar pressure surface 10. Also illustrated in Figure 9 is a series of ribs 75 externally located on pressure chamber portion 5 in the vicinity of outlet valve 7. These ribs 75 provide added elastomeric strength to the pliable 'lips' 70.

The pressure dispensing pump 1 can be used in any orientation as it does not rely upon gravity for the opening or closing of valves, nor for the movement of fluid. In discussing the rest of the figures, like portions to those of Figure 1 are labelled with the same identifying number and only those portions which are different will be discussed.

In Figure 3, the pressure dispensing pump is similar to Figure 1 , except that a ball valve 4A is provided. The ball valve 4A includes an irregular opening to allow contents to pass therethrough to refill the chamber 8.

In Figure 4, the pressure dispensing pump 1 is similar in construction to that of Figure 1. However, it includes a floating washer valve means 4B which operates in a very similar fashion to that of ball valve 4A. It also includes an irregular opening to allow contents to pass through the valve.

Figure 5 illustrates another embodiment of the invention, however the valve means is formed by means of a central column 72 which closes valve 4C.

Figure 6 illustrates a further embodiment of the present invention which utilises a flap valve 4D, with the flap valve being hinged to the housing of the dispenser. Illustrated in Figure 7 is a further embodiment which differs from

Figures 1 to 6 in that the housing 12 is attached to a fluid reservoir 20 by means of a flange 21 and a threaded collar 22 which screws onto a mating thread on reservoir 20.

This embodiment also includes a breather tube 23 which is initially externally sealed by a tear off portion 24. Once the tear off portion 24 is removed the reservoir is vented allowing air to fill the void when the contents or liquid is dispensed.

The embodiment of Figure 7 can be utilised in the downward position as illustrated.

Another embodiment illustrated in Figure 8, is adapted to be utilised in a substantially upright position as illustrated. The pressure chamber portion 5 is secured to a reservoir by means of a flange 27 on the pressure chamber portion, which engages a threaded collar 28. This seals the pressure chamber portion 5 to an intermediate housing member 29. The tightening of threaded collar 28 forces the periphery of housing member 29 into contact with the extreme rim portion 30 of the top of the reservoir 20. The mating threads between reservoir 20 and threaded collar 28, allow sufficient clearance for the ingress of air as fluid is dispersed. Channel portions 31 allow air into the reservoir 20 from beneath the housing member 29.

The housing member 29 includes a delivery tube 32 which delivers fluid from the bottom of the reservoir 20. A flap valve 33 hinged to housing member 29, closes off the delivery tube 32 in the same manner as flap 4 of previous embodiments. illustrated in Figure 11 is a further embodiment similar to that of Figure

1, however this embodiment has a valve 114 in the form of a biased ball valve. The bias is achieved by spring 115 and acts to close off the inlet port 3, until such time as pressure in the housing 2 is reduced to such an extent that the pressure exerted a valve 1 4, by the reservoir contents is enough to overcome the force of spring 115.

The difference between this embodiment and that of Figure 1 , is that valve 1 4 is located in the fitting 116 rather than in housing 2, as in Figure 3.

Illustrated in Figure 12 is an embodiment substantially similar to that of Figures 5, 6 and 10, except that a different outlet valve 7A is provided. This outlet valve 7A works in a similar manner to outlet valve 7 of all previous embodiments, except that is not integral with pressure chamber portion 5 as in the other embodiment. This valve 7A can be secured to pressure chamber portion 5 by means of elastomeric pressure exerted by the material of pressure chamber 5, or same may be secured by adhesives, welding techniques or like joining processes. Each of the pressure dispensing pumps described above can be specifically adapted by means of an air bleed system for utilising on rigid bottles or containers. These pressure dispensing pumps can be utilised on flexible containers having a variable volume such as collapsible bags, bladders tubes or rigid cylinders with a movable base without an air bleed system. A carefully metered dose can be delivered each time by the apparatus, when used in conjunction with a dispensing lever which has its length of travel controlled and provides a planar surface to rest next adjacent the plate or surface 10 of the invention. In this way, the stroke of the pump can be controlled thus delivering a measured or desired quantity of liquid, gel, paste, or ever powder if of a flowable form. Although the invention has been described above with reference to drawings and to preferred embodiments, it will be appreciated that the invention may be embodied in other forms or carried out in other ways without departing from the spirit or essential characteristics thereof. The above description is therefore to be considered as in all respects, illustrative and not restrictive, and all changes which come within the meaning and range of equivalency are intended to be embraced herein.

Claims (17)

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS:

1 . A pressure dispensing pump comprising a housing adapted to be attached to a fluent container said housing including an inlet port, said dispensing pump including a valve means for said inlet port and further comprising a pressure chamber portion which includes an outlet port with valve means to close said outlet port.

2. A pressure dispensing pump as claimed in claim 1 , wherein said valve means for said inlet port is mounted on said housing.

3. A pressure dispensing pump as claimed in claim 1 , wherein said valve means for said inlet port is integrally constructed with said pressure chamber portion.

4. A pressure dispensing pump as claimed in any one of claims 1 to 3, wherein said outlet port is closed by means of a valve which opens when under pressure generated by said pressure chamber portion.

5. A pressure dispensing pump as claimed in any one of the preceding claims, wherein said outlet port is formed by a slit in said pressure chamber portion and valve means is effected by the elastomeric nature of the pressure chamber portion.

6. A pressure dispensing pump as claimed in any one of the preceding claims, wherein said outlet port prevents the ingress of atmosphere thereby protecting the contents of said fluid container from being contaminated.

7. A pressure dispensing pump as claimed in any one of the preceding claims, wherein said pressure chamber portion comprises a collapsible wall portion terminating in a substantially planar pressure surface.

8. A pressure dispensing pump as claimed in claim 7 above, wherein said wall portion and said planar pressure surface meet a side of said pressure chamber portion.

9. A pressure dispensing pump as claimed in any one of the preceding claims, wherein said inlet valve is of a reed type construction.

10. A pressure dispensing pump as claimed in any one of the preceding claims, wherein said valve means or said inlet port is of a washer or ball valve type construction.

11. A pressure dispensing pump as claimed in any one of the preceding claims, wherein a dispensing plate is used in conjunction with said bellows portion.

12. A pressure dispensing pump as claimed in claim 11 , wherein a control means is adapted to co-operate with said dispensing plate to control the stroke of said bellows.

13. A pressure dispensing pump as claimed in any one of the preceding claims wherein said fluid container is a collapsible bag.

14. A dispensing system comprising a pressure dispensing pump as claimed in any one of the preceding claims in combination with a fluent container being a flexible walled container.

15. A dispensing system as claimed in claim 14, wherein said fluent container is a collapsible bag or a bladder tuber or a rigid cylinder with a moveable base, or a rigid container with an air bleed.

16. A dispensing system as claimed in any one of claims 7 to 15 wherein a roller means engages said collapsible wall portion to activate said pump.

17. A dispensing system as claimed in claim 16 wherein said roller means rolls along said substantially planar pressure surface to activate said pump.