AU2022271404A1 - Recovery and lifting assembly components - Google Patents

Recovery and lifting assembly components Download PDF

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Publication number
AU2022271404A1
AU2022271404A1 AU2022271404A AU2022271404A AU2022271404A1 AU 2022271404 A1 AU2022271404 A1 AU 2022271404A1 AU 2022271404 A AU2022271404 A AU 2022271404A AU 2022271404 A AU2022271404 A AU 2022271404A AU 2022271404 A1 AU2022271404 A1 AU 2022271404A1
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AU
Australia
Prior art keywords
loop
coupling
shackle
assembly
bolt
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AU2022271404A
Inventor
Joshua LEPPARD
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Soft Rigging Solutions Pty Ltd
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Soft Rigging Solutions Pty Ltd
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Priority to AU2022271404A priority Critical patent/AU2022271404A1/en
Publication of AU2022271404A1 publication Critical patent/AU2022271404A1/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60DVEHICLE CONNECTIONS
    • B60D1/00Traction couplings; Hitches; Draw-gear; Towing devices
    • B60D1/14Draw-gear or towing devices characterised by their type
    • B60D1/18Tow ropes, chains or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C15/00Safety gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G11/00Means for fastening cables or ropes to one another or to other objects; Caps or sleeves for fixing on cables or ropes
    • F16G11/14Devices or coupling-pieces designed for easy formation of adjustable loops, e.g. choker hooks; Hooks or eyes with integral parts designed to facilitate quick attachment to cables or ropes at any point, e.g. by forming loops
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G15/00Chain couplings, Shackles; Chain joints; Chain links; Chain bushes
    • F16G15/04Quickly-detachable chain couplings; Shackles chain links with rapid junction means are classified according to the corresponding kind of chain
    • F16G15/06Shackles designed for attachment by joint pins to chain elements, e.g. D-shackles so called harp links; the D-chain links are classified according to the corresponding kind of chain
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2205/00Rope or cable materials
    • D07B2205/20Organic high polymers
    • D07B2205/201Polyolefins

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Ropes Or Cables (AREA)
  • Hooks, Suction Cups, And Attachment By Adhesive Means (AREA)

Abstract

A coupling and shackle for hauling or lifting a heavy load; each of the coupling and the shackle formed from an assembly of high molecular weight polymer fibres sheathed in braided polymer. Also disclosed is a method of forming a shackle of a coupling and shackle combination; the method including the steps of: - forming an assembly of high molecular weight into bundles to form a continuous loop, - controlling shape of the continuous loop by sheathing the continuous loop with braided polymer material, - providing a split at each end of the continuous loop to form a first loop at a first end and a second loop at a second end, - inserting an assembly of a bolt and a thimble into the first loop and inserting a second thimble into the second loop, - sliding the second thimble and second loop over the bolt, - securing the second thimble and second loop on the bolt by a locking nut on a threaded outer end of the bolt to form the shackle.

Description

RECOVERY AND LIFTING ASSEMBLY COMPONENTS TECHNICAL FIELD
[0001] The present invention relates to equipment for lifting or hauling of heavy loads. More particularly although not exclusively it provides for lifting, hauling and recovery of heavy plant and machinery and, more particularly although not exclusively, to equipment including couplings and shackles for effecting the lifting and hauling.
BACKGROUND
[0002] The lifting, towing and recovery of heavy equipment and plant, particularly in the mining industry, employs, frequently in combination, two components known as a pull ring and a shackle. These two, raising issues of health and safety in their use. The excessive weight of these steel items also leads to their use being awkward and difficult in for example, recovery of heavy machinery bogged or broken down in difficult to access situations where other machines cannot gain access to do the lifting or to rig a steel D shackles in place.
[0003] Another disadvantage of the known pull ring is that it is a rigid ring whichcan only be positioned about an attachment fixture if there is an accessible end of that fixture.
[0004] Moreover, the repeated use of these steel components chafing against edges, can lead to the formation of sharp burrs, which again are a health and safety hazard. In some situations, steel forms of the pull ring and shackle may fail under extreme conditions and may result in the stored energy within the steel rendering parts airborne and highly dangerous.
[0005] It is an object of the present invention to address or at least ameliorate some of the above disadvantages.
Notes
[0006] The term "comprising" (and grammatical variations thereof) is used in this specification in the inclusive sense of "having" or "including", and not in the exclusive sense of "consisting only of'.
[0007] The above discussion of the prior art in the Background of the invention, is not an admission that any information discussed therein is citable prior art or part of the common general knowledge of persons skilled in the art in any country.
SUMMARY OF INVENTION
[0008] In one broad form of the invention there is provided a coupling and shackle; each of the coupling and the shackle formed from an assembly of high molecular weight polymer fibres sheathed in braided polymer.
[0009] Preferably the fibres are arranged in an assembly of multiple bundles spliced together to make one continuous loop.
[00010] Preferably the coupling is formed by firstly providing a split at a first end of the assembly to form a first loop adapted to receive a transverse bone.
[00011] Preferably the transverse bone is secured in the first loop by whipping.
[00012] Preferably secondly a second end of the assembly is split to form a second elongate loop.
[00013] Preferably the second end of the assembly and the second elongate loop are folded back to pass under the bone and over the first loop to form the pull coupling.
[00014] Preferably the shackle is formed from the continuous loop by a split at each end to form a first loop and a second loop.
[00015] Preferably an assembly of a bolt and a first thimble is installed in the first loop and a second thimble is installed in the second loop.
[00016] Preferably an outer end of the bolt is threaded to receive a locking nut; the nut securing the second thimble and second loop to the bolt when the second thimble and second loop are slid over the bolt to form a D shackle.
[00017] Accordingly in a further broad form of the invention there is provided a coupling of a coupling and shackle combination; the coupling formed from an assembly of spliced together bundles of high molecular weight polymer fibres sheathed in braided polymer material.
[00018] Preferably the assembly is split at a first end to form a first loop; the first loop adapted to receive a transverse bone secured in the first loop by whipping.
[00019] Preferably the assembly is split at a second end to form a second elongate loop; the second elongate loop folded back to pass under the bone and over the first loop to form the assembly into a ring.
[00020] Accordingly in a further broad form of the invention there is provided a shackle of a coupling and shackle combination; the shackle formed from an assembly of spliced together bundles of high molecular weight polymer fibres sheathed in braided polymer material.
[00021] Preferably the assembly is split at each end to form respectively a first loop and a second loop.
[00022] Preferably an assembly of a bolt and a first thimble is installed in the first loop; a second thimble being inserted into the second loop.
[00023] Preferably a lock nut assembled to a threaded outer end of the bolt secures the second thimble and second loop to the bolt when the second thimble is slid over the bolt to form a D shackle.
[00024] Accordingly in another broad form of the invention there is provided a method of forming a coupling of a coupling and shackle combination; the method including the steps of: forming an assembly of high molecular weight into bundles to form a continuous loop, controlling shape of the continuous loop by sheathing the continuous loop with braided polymer material, providing at a first end of the continuous loop a first split to form a first loop adapted to receive a transverse bone, providing at a second end of the continuous loop a second split to form an elongated second loop, folding back the second end and the second elongated loop to pass under the bone and over the first loop to form the coupling.
[00025] Accordingly in another broad form of the invention there is provided a method of forming a shackle of a coupling and shackle combination; the method including the steps of: forming an assembly of high molecular weight into bundles to form a continuous loop, controlling shape of the continuous loop by sheathing the continuous loop with braided polymer material, providing a split at each end of the continuous loop to form a first loop at a first end and a second loop at a second end, inserting an assembly of a bolt and a thimble into the first loop and inserting a second thimble into the second loop, sliding the second thimble and second loop over the bolt, securing the second thimble and second loop on the bolt by a locking nut on a threaded outer end of the bolt to form the shackle.
[00026] Accordingly in a further broad form of the invention there is provided a method of recovering a disabled item of equipment by a towing source; the method including the steps of: Attaching one of either a coupling or a shackle to a towing fixture of the towing source, For a coupling in open condition, fitting an end with an elongate loop of the coupling ring through a first loop at a first end of a connecting cable, Closing the coupling by folding the end with the elongate loop back and around a bone of the pull ring, Attaching one of either a coupling or a shackle to a towing or recovery fixture of the disable item of equipment, Fitting a second loop at a second end of the connecting cable to the coupling or the shackle, Applying sufficient tension to the connecting cable to move the disabled item of equipment and wherein each of the coupling and the shackle includes assemblies of bundles of ultra-high molecular weight polyethylene polymer fibre.
[00027] Preferably the coupling includes a first loop formed at a first end of the assembly of polymer fibres; a bone inserted into the first loop secured in position by whipping.
[00028] Preferably the elongate loop is formed at a second end of the assembly of polymer fibres.
[00029] Preferably a length of the assembly of bundles of polymer fibres of the shackle is provided at each end with a loop.
[00030] Preferably an assembly of a steel thimble and a steel bolt is inserted into a first of the loops; a steel thimble being inserted into a second of the loops.
[00031] Preferably in a closed condition the thimble in the second of the loops is slid over an outer end of the bolt and a securing nut is fitted to a threaded end of the bolt.
[00032] Accordingly in a further broad form of the invention there is provided a connecting cable connecting either one of a coupling or a shackle at each outer end of the connecting cable; the connecting cable formed of aramid polymer bundles spliced together and sheathed with an integral loop provided at each outer end; each of the coupling and shackle including assemblies of bundles of ultra-high molecular weight polyethylene fibres.
[00033] Accordingly in a further broad form of the invention there is provided a method of lifting a load; the method including the steps of: fitting the load with a sling, With a coupling in an open condition feed an end of the coupling with an elongate second loop around a lifting point of the sling, Closing the coupling by folding the end with the elongate second loop back on itself to pass the elongate loop under a bone of the coupling and over a first loop, Fitting an end of the closed coupling over a lifting hook of a lifting device and, Wherein the coupling is formed of an assembly of bundles of ultra-high molecular weight polyethylene; a first end of the assembly provide with a first loop for securing therein a bone; a second end of the assembly provided with a second elongated slot; the second end adapted for folding back to pass the elongate loop under the bone and over the first loop to close the coupling.
[00034] Accordingly in a further broad form of the invention there is provided an assembly of bundles of fibres of ultra-high molecular weight polyethylene; the bundles forming a coupling wherein a first loop is provided at a first end of the assembly for securing therein a bone; an elongate second loop provided at a second end of the assembly; the elongate loop folded back on itself to pass under the bone and over the first loop to form the coupling and, wherein the bundles of fibres are chosen in number to define a desired breaking strain of the coupling.
[00035] Accordingly in a further broad form of the invention there is provided an assembly of bundles of fibres of ultra-high molecular weight polyethylene forming a shackle; the assembly provided at each outer end with respectively a first loop and a second loop; an assembly of a metal bolt and a first metal thimble inserted into the first loop and a second metal thimble inserted into the second loop to form the shackle when the second loop is slid over the bolt and a locking nut isfitted to a threaded end of the bolt and, wherein the bundles offibres are chosen in number to define a desired breaking strain of the shackle.
[00036] Preferably there is provided a method of constructing the coupling and shackle described above so as to provide a coupling and shackle of predetermined maximum breaking strain; said method comprising selecting the diameter of the fibres and selecting the number of laps of fibre forming bundles of fibre so as to control the predetermined maximum breaking strain.
BRIEF DESCRIPTION OF DRAWINGS
[00037] Embodiments of the present invention will now be described with reference to the accompanying drawings wherein:
[00038] Figure 1 is a first view of an assembly of polymer fibre bundles sheathed in a polymer webbing prior to assembly into a first component of the invention;
[00039] Figure 2 is a second view of the assembly of figure 1;
[00040] Figure 3 is a top view of the assembly offigures 1 and 2 assembled into the first component of the invention;
[00041] Figure 4 is a view from below of the assembled first component of figure 3;
[00042] Figure 5 is a side view of the assembled component of figures 3 and 4;
[00043] Figure 6 is an end view of the assembled component of figures 3, 4 and 5;
[00044] Figure 7 is a sectioned view of the component of figures 3 to 6 showing a typical arrangement of the bundles of polymer fibres within the polymer webbing;
[00045] Figure 8 is a view of an assembly of polymer fibre bundles sheathed in polymer webbing prior to assembly into a second component of the invention;
[00046] Figure 9 is a top view of the assembly offigure 8 assembled to form the second component shown in an open condition;
[00047] Figure 10 is a top view of the assembled component of figure 9 shown in a closed condition;
[00048] Figure 11 is a side view of the assembled component of figure 10;
[00049] Figure 12 is an end view of the assembled component of figure 10;
[00050] Figure 13 is a sectioned end view of the assembled component of figure 10,
[00051] Figure 14 is a view of a recovery operation with the components of the invention in use,
[00052] Figure 15 is a view of the coupling of the invention in use in a lifting operation,
[00053] Figures 16a is a view of a length of braided polymer rope for forming a pull ring according to a further embodiment of the invention,
[00054] Figure 16b are a view from above, from a side and from below of the pull ring of the further embodiment,
[00055] Figure 16c is sectioned view of the side view of figure 16b,
[00056] Figure 16d is a sectioned view of the view from below of figure 16b,
[00057] Figures 17a to 17h are schematic representation of a sequence of steps for forming the embodiment of figure 16b.
DESCRIPTION OF EMBODIMENTS
[00058] The present invention provides alternatives to two components; a coupling and a shackle or, more specifically, a "D-shackle". These two components may be used in combination to attach cables/slings or strops to attachment points or structural features of, for example mining equipment and plant or cranes, in cases where such equipment or plant must be lifted, recovered or moved.
The Coupling or Pull Ring - First Preferred Embodiment
[00059] With reference to figures 1 and 2, the first component of the invention is formed from an assembly 10 of multiple laps or bundles 11 (see figure 7), ranging from 4 to 14 for example, of endless Dyneema, PBO or another type of ultra-high molecular weight polyethylene (UHMWPE) fibre, spliced together to make one continuous loop 12.
[00060] A braiding 14 of the same polyethylene or similar material is used to sheathe the bundles to control and give them the shape shown in figures 1 and 2. One end 16 of the assembly 10 is split to form a first loop 18 adapted to receive a metal transverse "bone" or peg 20 (as shown in figure 3) which is whipped into the first loop 18 with suitable cord (not shown).
[00061] The other end 22 of the assembly 10 is similarly split to form a second, elongate loop 24, thus forming two loops interconnected by a central section of bundles. It will be noted from the cross-section view of figure 7, that the central section interconnecting the two loops 18 and 24 comprises of double the number of bundles than the bundles forming the loops.
[00062] With the bone 20 secured within the first loop 18, the other end of the assembly and second elongate loop 24 is folded back on itself to form the arrangement shown in figures 3 to 6 in which the elongate loop 24 passes under the bone 20 and around the first loop 18. Thus, as best shown in figure 5, the assembled first component of the invention forms a "soft" coupling 26.
[00063] It will be understood that the arrangement of the bone 20 permanently located in the first loop 18, allows for the soft coupling 26 to be opened so as to allow it to be passed around some fixture of a load, such as for example the blade of a bulldozer ripper where the ripper tip is on or partly buried in the ground.
The Coupling or Pull Ring - Second Preferred Embodiment
[00064] In a further preferred embodiment of the coupling of the invention, the configuration is, in principle, the same as that for the first embodiment described above and shown in the final assembly of figure 3. But with reference now to figure 16, in this embodiment, the coupling or pull ring 100 comprises of twin, side by side retaining loops 110 and 112 in which a transverse steel peg 114 is secured. In this embodiment the pull ring of figure 16 is formed from a single length of braided polymer rope 116 as shown in figure 16a.
[00065] Similar to the first preferred embodiment above, a main elongate loop 118, is folded around to loop, or pass over, the regions of the rope adjacent to the retaining loops 110 and 112 and under the transverse peg 114, thus forming a secure coupling or pull ring. The pull ring is locked into the closed ring when the main loop is folded over to pass under outer portions of the transverse peg and over those portions of the main loop adjacent the first and second loops.
[00066] The pull ring 100 of this embodiment however, is formed in a quite different manner from that employed for the first embodiment described above, and comprises a number of unique steps.
[00067] With reference now to the schematic diagrams of figure 17, firstly, as shown in figure 17a the length of braided polymer rope 116 of figure 16a, is arranged folded at its mid point C to form two sections A and B. Secondly, each section A and B is again folded inwardly, approximately in half as shown in figure 17b to form, from section A sections a' and a". Similarly, section B is folded into sections b" and b". The outer end sections a" and b" may be positioned "internally" as in figure 17b or lie to the outside.
[00068] Next, as shown in figure 17c, using a needle fid 120 attached to the outer end 122 of section a", the outer end 122 is threaded and pulled through the adjacent section of a', to form a first loop 110. This is repeated for the outer end 124 of section b", which is threaded through an adjacent section of b' to form a second loop 112, thus forming the arrangement offigure 17d.
[00069] Both first and second loops 110 and 112 are now placed, side by side, around the steel peg 114 and the ends a" and b" drawn tight to secure the peg in the loops. The sections a" and b" now trail away from the loops 110 and 112 and the steel peg 114 as shown infigure 17e.
[00070] As shown in figure 17f, taking now the needle fid 120, again attached to the end 122 of section a", this section is threaded through section b' as close as possible to the opposite second loop 112. This is repeated for section b" which is threaded through section a' adjacent the opposite first loop 110.
[00071] At this stage of the method as shown in figure 17g, the two sections a" and b" extend away outwardly from sections b' and a' respectively, and adjacent to the two loops 110 and 112 around the peg 114.
[00072] Again, using the needle fid 120 reattached to section a", the fid is again inserted into the adjacent section b' and this time threaded through the centre of the braided polymer rope of section b' to emerge from the side close to the original mid point C. The process is repeated for section b", threading it into and through the centre of section a' to also emerge from section a' near the mid point C as shown in figure 17h.
[00073] The outer ends of sections a" and b" are now cut to a taper, close to the sides of respective sections b' and a' and worked back into the centres of sections b' and a' to reach the final configuration of the pull ring shown in figure 16b.
[00074] It will be noted that by threading section a" through section b' and section b" through section a', the two loops 110 and 112 are closely drawn and locked together around the transverse steel peg 114. Also, in contrast to the pull ring of thefirst embodiment, the main loop 118 of this embodiment comprises a double strand of the braided polymer rope, providing, depending on the characteristics of the rope, either a doubling in strength or greater flexibility of the pull ring.
The Shackle
[00075] Turning now to figures 8 to 13, the second component of the invention is formed similarly from an assembly 30 of bundles of UHMWPE or similar polymer material and sheathed with braiding 32 to take the form of that shown in figure 8. As before for thefirst component above, the bundles are split to form a first loop 34 at first end 36 and a second loop 38 at the second end 40.
[00076] As shown in figure 9, an assembly of a metal bolt 42 and a first metal thimble 44 is installed in first loop 34, with a second steel thimble 46 inserted into the second loop 38. The outer end of the bolt 42 is threaded so that as shown in figure 10, when the assembly of bundles 30 is folded over and the second thimble 46 is slid over the bolt, a securing nut 48 locks the assembly of the second component into the well-known form of a D shackle 49.
[00077] In an alternative arrangement of the second component, the thimbles are sized and the bolt lengthened to accommodate two sets of the assembly 30, so doubling the capacity of the shackle.
Connecting Cable
[00078] A third component of the invention comprises a connecting cable 50 (shown in use in figure 14), preferable formed of an aramid, such as Technora by the Teijin Aramid a high strength polymer closely related to Kevlar. Similar to the construction of the described above, the cable is formed of multiple bundles of this material spliced together and sheathed and spliced at each outer end to form a first and second integral loop 52 and 54.
[00079] All three components may be sized to conform to a range of load bearing specifications as shown for example in the table below, in which WLL refers to Working Load Limit and MBS to Minimum Breaking Strength: • 17ton WLL, 102ton MBS
• 25ton WLL, 150ton MBS • 55ton WLL, 330ton MBS • 65ton WLL, 390ton MBS • 75ton WLL, 450ton MBS • 85ton WLL, 510ton MBS • 95tob WLL, 570ton MBS • 11Oton WLL, 660ton MBS • 125ton WLL, 750ton MBS
Other Embodiments
[00080] In an alternative arrangement, the assembly of the continuous loop of material may be provided with a single split to provide one loop, so forming a coupling.
[00081] In a further embodiment, of both the coupling and the shackle, the number of laps or bundles of fibre forming the assembly may be selected for a desired breaking strain. This may be desirable where, for example, an excessive pulling force in a recovery operation could damage equipment.
[00082] By way of particular example, it has been determined that for laps of fibre where the fibre is 10mm diameter Dyneema results in a breaking strain of approximately 160 tonne.
[00083] The methodology of selecting the fibres and mode of construction of the coupling provides the ability to offer couplings of specified breaking strain which is desirable in certain circumstances.
In Use
[00084] The above components may be used in a similar manner in which the steel pull ring and shackles are currently used. In a system for recovering a disabled item of equipment by a towing source, a typical situation is one in which a large, broken down dump truck 56 is to be recovered by a bulldozer 58. The system, illustrated in figure 14 then includes the step of fitting a pull ring 10 (or a shackle) to a towing fixture 60 on the bulldozer. In the example of figure 14, a pull ring 10 while opened, is fitted to the towing fixture 60 of a towing source, in this example the bulldozer 58 and retained in the fixture 60 by pin 62. (Alternatively, coupling 10 could be passed around a ripper blade of the bulldozer).
[00085] One of the loops 52 of the connecting cable 50 is then threaded onto the elongated loop 24 end of the pull ring and that loop folded back and around the bone 20 to close the pull ring.
[00086] Referring again to figure 14, the loop 54 at the other end of the connecting cable/strop or sling 50 may be attached to a shackle 49, which in turn can be fitted to a towing or recovery fixture of the dump truck 56 of this example. It will be understood that either a coupling or a shackle may be used at each end of the cable 50. Sufficient tension then applied to the connecting cable by the towing force is then applied to recover the disabled item.
[00087] The same combination of components of the invention, may be use in load lifting applications. Thus, by way of example as shown in figure 15, an end of the pull ring (or a shackle) of the invention while open may be passed around straps 70 of a sling fitted around a load 72. With the pull ring closed as described above, the other end of the pull ring can then be passed over the hook 74 of a lifting device such as a crane (not shown) to lift and transfer the load to a required location.
[00088] The components of the invention provide a light-weight, soft substitute for the heavy and cumbersome steel pull ring, D shackle cable equipment generally in use in the industry. Being much lighter, a combined weight of 9kgs replacing that of 110Kg of the pull ring and shackle for example, allows almost anyone to safely handle the ring and shackle. The polymer composition of the components further makes them highly suitable for underground coal mining operations.

Claims (37)

  1. CLAIMS 1. A coupling and shackle; each of the coupling and the shackle formed from an assembly of high molecular weight polymer fibres sheathed in braided polymer.
  2. 2. The coupling and shackle of claim 1 wherein the fibres are arranged in an assembly of multiple bundles spliced together to make one continuous loop.
  3. 3. The coupling and shackle of claim 1 or 2 wherein the coupling is formed by firstly providing a split at a first end of the assembly to form a first loop adapted to receive a transverse bone.
  4. 4. The coupling and shackle of claim 3 wherein the transverse bone is secured in the first loop by whipping.
  5. 5. The coupling and shackle of claim 3 or 4 wherein secondly a second end of the assembly is split to form a second elongate loop.
  6. 6. The coupling and shackle of claim 5 wherein the second end of the assembly and the second elongate loop are folded back to pass under the bone and over the first loop to form the pull coupling.
  7. 7. The coupling and shackle of claim 2 wherein the shackle is formed from the continuous loop by a split at each end to form a first loop and a second loop.
  8. 8. The coupling and shackle of claim 7 wherein an assembly of a bolt and a first thimble is installed in the first loop and a second thimble is installed in the second loop.
  9. 9. The coupling and shackle of claim 8 wherein an outer end of the bolt is threaded to receive a locking nut; the nut securing the second thimble and second loop to the bolt when the second thimble and second loop are slid over the bolt to form a D shackle.
  10. 10. A coupling of a coupling and shackle combination; the coupling formed from an assembly of spliced together bundles of high molecular weight polymer fibres sheathed in braided polymer material.
  11. 11. The coupling of claim 10 wherein the assembly is split at a first end to form a first loop; the first loop adapted to receive a transverse bone secured in the first loop by whipping.
  12. 12. The coupling of claim 10 or 11 wherein the assembly is split at a second end to form a second elongate loop; the second elongate loop folded back to pass under the bone and over the first loop to form the assembly into a ring.
  13. 13. A shackle of a coupling and shackle combination; the shackle formed from an assembly of spliced together bundles of high molecular weight polymer fibres sheathed in braided polymer material.
  14. 14. The shackle of claim 13 wherein the assembly is split at each end to form respectively a first loop and a second loop.
  15. 15. The shackle of claim 14 wherein an assembly of a bolt and a first thimble is installed in the first loop; a second thimble being inserted into the second loop.
  16. 16. The shackle of claim 14 wherein a lock nut assembled to a threaded outer end of the bolt secures the second thimble and second loop to the bolt when the second thimble is slid over the bolt to form a D shackle.
  17. 17. A method of forming a coupling of a coupling and shackle combination; the method including the steps of:
    - forming an assembly of high molecular weight into bundles to form a continuous loop, - controlling shape of the continuous loop by sheathing the continuous loop with braided polymer material, - providing at a first end of the continuous loop a first split to form afirst loop adapted to receive a transverse bone, - providing at a second end of the continuous loop a second split to form an elongated second loop, - folding back the second end and the second elongated loop to pass under the bone and over the first loop to form the coupling.
  18. 18. A method of forming a shackle of a coupling and shackle combination; the method including the steps of: - forming an assembly of high molecular weight into bundles to form a continuous loop, - controlling shape of the continuous loop by sheathing the continuous loop with braided polymer material, - providing a split at each end of the continuous loop to form a first loop at a first end and asecondloop atasecondend, - inserting an assembly of a bolt and a thimble into the first loop and inserting a second thimble into the second loop, - sliding the second thimble and second loop over the bolt, - securing the second thimble and second loop on the bolt by a locking nut on a threaded outer end of the bolt to form the shackle.
  19. 19. A method of recovering a disabled item of equipment by a towing source; the method including the steps of: - Attaching one of either a coupling or a shackle to a towing fixture of the towing source, - For a coupling in open condition, fitting an end with an elongate loop of the coupling ring through a first loop at a first end of a connecting cable, - Closing the coupling by folding the end with the elongate loop back and around a bone of the pull ring, - Attaching one of either a coupling or a shackle to a towing or recovery fixture of the disable item of equipment, - Fitting a second loop at a second end of the connecting cable to the coupling or the shackle, - Applying sufficient tension to the connecting cable to move the disabled item of equipment and wherein each of the coupling and the shackle includes assemblies of bundles of ultra-high molecular weight polyethylene polymer fibre.
  20. 20. The method of claim 19 wherein the coupling includes a first loop formed at a first end of the assembly of polymer fibres; a bone inserted into the first loop secured in position by whipping.
  21. 21. The method of claim 19 or 20 wherein the elongate loop is formed at a second end of the assembly of polymer fibres.
  22. 22. The method of claims 19 to 21 wherein a length of the assembly of bundles of polymer fibres of the shackle is provided at each end with a loop.
  23. 23. The method of claim 22 wherein an assembly of a steel thimble and a steel bolt is inserted into a first of the loops; a steel thimble being inserted into a second of the loops.
  24. 24. The method of claim 23 wherein in a closed condition the thimble in the second of the loops is slid over an outer end of the bolt and a securing nut is fitted to a threaded end of the bolt.
  25. 25. A connecting cable connecting either one of a coupling or a shackle at each outer end of the connecting cable; the connecting cable formed of aramid polymer bundles spliced together and sheathed with an integral loop provided at each outer end; each of the coupling and shackle including assemblies of bundles of ultra-high molecular weight polyethylene fibres.
  26. 26. A method of lifting a load; the method including the steps of:
    - fitting the load with a sling, - With a coupling in an open condition feed an end of the coupling with an elongate second loop around a lifting point of the sling, - Closing the coupling by folding the end with the elongate second loop back on itself to pass the elongate loop under a bone of the coupling and over a first loop, - Fitting an end of the closed coupling over a lifting hook of a lifting device and, Wherein the coupling is formed of an assembly of bundles of ultra-high molecular weight polyethylene; a first end of the assembly provide with a first loop for securing therein a bone; a second end of the assembly provided with a second elongated slot; the second end adapted for folding back to pass the elongate loop under the bone and over the first loop to close the coupling.
  27. 27. An assembly of bundles of fibres of ultra-high molecular weight polyethylene; the bundles forming a coupling wherein a first loop is provided at a first end of the assembly for securing therein a bone; an elongate second loop provided at a second end of the assembly; the elongate loop folded back on itself to pass under the bone and over the first loop to form the coupling and, wherein the bundles of fibres are chosen in number to define a desired breaking strain of the coupling.
  28. 28. An assembly of bundles of fibres of ultra-high molecular weight polyethylene forming a shackle; the assembly provided at each outer end with respectively a first loop and a second loop; an assembly of a metal bolt and a first metal thimble inserted into the first loop and a second metal thimble inserted into the second loop to form the shackle when the second loop is slid over the bolt and a locking nut is fitted to a threaded end of the bolt and, wherein the bundles of fibres are chosen in number to define a desired breaking strain of the shackle.
  29. 29. A method of constructing the coupling and shackle of any one of claims I to 9 so as to provide a coupling and shackle of predetermined maximum breaking strain; said method comprising selecting the diameter of the fibres and selecting the number of laps offibre forming the bundles so as to control the predetermined maximum breaking strain.
  30. 30. A pull ring formed from a length of braided polymer rope and a peg; the peg secured in first and second loops formed in the braided polymer rope; a main loop extends between and from the first and second loops; the pull ring locked into a closed ring by folding over the main loop to pass under outer portions of the peg and over those portions of the main loop adjacent the first and second loops.
  31. 31. The pull ring of claim 30 wherein each of the first loop and the second loop is formed by threading a respective end of the length of braided polymer rope through an adjacent section of the rope.
  32. 32. The pull ring of claim 30 and 31 wherein the peg is secured in the first and second loop by drawing the respective ends tight.
  33. 33. The pull ring of any one of claims 30 to 33 wherein the ends of the braided polymer threaded to form the first loop and the second loop are threaded through portion of the braided polymer rope adjacent to the opposite loop so as to draw the two loops closely together around the peg.
  34. 34. A pull ring comprising first and second loops secured around a transverse peg; an elongate loop of braided polymer rope extending from and between the first and second loop; the elongate loop when folded back to pass under outer ends of the transverse peg and over portions of the elongate loop adjacent to the transverse peg, forming the pull ring.
  35. 35. A method of forming a pull ring from a length of rope and a transverse steel peg; the method including the steps of: - folding the length of rope about a mid point of the rope to form two sections of the rope; - folding inward each of the two sections approximate their respective mid points; - attaching a needle fid to an outer end of the first of the two inward folded sections and threading the outer end through an adjacent portion of the first of the two inward folded sections to form the first loop; - repeating the previous step for the second of the two inward folded sections to form the second loop; - tightening the first and second loop around the transverse peg.
  36. 36. The method of claim 35 wherein the method includes the further steps of: - reattaching the needle fid to the outer end of the first of the two inward folded sections and threading the outer end through a portion of the rope adjacent to the second loop; - repeating the previous step of the outer end of the second of the two inward folded sections to thread this outer end through a portion of the rope adjacent to the first loop, so as to draw and lock together thefirst and second loop around the transverse peg.
  37. 37. The method of claim 35 and 36 wherein the method includes the further steps of: - with a needle fid reattached to the outer end of the first inward folded section, threading the outer end through the centre of the second section of rope extending from the second loop from a point adjacent to the second loop to emerge proximate the mid point of the rope; - repeating the above step for the outer end of the second inward folded section to thread it through the centre of the first section to emerge proximate the mid point of the rope; - cutting each of the outer ends to a taper close to the sides of the rope; - working each of the outer ends back into the centres of the two sections of the rope.
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US20220307196A1 (en) * 2019-06-06 2022-09-29 Rigging Concepts Limited Coupling device
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