AU2022200957A1 - Apparatus and method for limiting movement of a work machine - Google Patents

Apparatus and method for limiting movement of a work machine Download PDF

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Publication number
AU2022200957A1
AU2022200957A1 AU2022200957A AU2022200957A AU2022200957A1 AU 2022200957 A1 AU2022200957 A1 AU 2022200957A1 AU 2022200957 A AU2022200957 A AU 2022200957A AU 2022200957 A AU2022200957 A AU 2022200957A AU 2022200957 A1 AU2022200957 A1 AU 2022200957A1
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AU
Australia
Prior art keywords
work machine
traveling body
ground
user input
engaging mechanism
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
AU2022200957A
Inventor
Lance R. Sherlock
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Deere and Co
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Deere and Co
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Filing date
Publication date
Priority claimed from US17/249,921 external-priority patent/US20220267993A1/en
Application filed by Deere and Co filed Critical Deere and Co
Publication of AU2022200957A1 publication Critical patent/AU2022200957A1/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2025Particular purposes of control systems not otherwise provided for
    • E02F9/2033Limiting the movement of frames or implements, e.g. to avoid collision between implements and the cabin
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36Component parts
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2058Electric or electro-mechanical or mechanical control devices of vehicle sub-units
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2253Controlling the travelling speed of vehicles, e.g. adjusting travelling speed according to implement loads, control of hydrostatic transmission
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/26Indicating devices
    • E02F9/261Surveying the work-site to be treated
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/26Indicating devices
    • E02F9/261Surveying the work-site to be treated
    • E02F9/262Surveying the work-site to be treated with follow-up actions to control the work tool, e.g. controller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2200/00Type of vehicles
    • B60L2200/40Working vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/60Navigation input
    • B60L2240/62Vehicle position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2250/00Driver interactions
    • B60L2250/12Driver interactions by confirmation, e.g. of the input
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36Component parts
    • E02F3/42Drives for dippers, buckets, dipper-arms or bucket-arms
    • E02F3/43Control of dipper or bucket position; Control of sequence of drive operations
    • E02F3/435Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/10Supports for movable superstructures mounted on travelling or walking gears or on other superstructures
    • E02F9/12Slewing or traversing gears
    • E02F9/121Turntables, i.e. structure rotatable about 360°
    • E02F9/123Drives or control devices specially adapted therefor

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Operation Control Of Excavators (AREA)
  • Control Of Position Or Direction (AREA)

Abstract

Attorney Docket No. P29612-US-CIP1 ABSTRACT A work machine comprising a power conversion system, a ground-engaging mechanism, a traveling body, a moveable structure, a user input, and a controller. The traveling body is coupled to the ground-engaging mechanism which is controllable to move the traveling body relative to the ground surface. The movable structure has an actuator controllable to move the movable structure relative to the traveling body wherein the actuator receives power through the power conversion system. The user input generates a user input signal. The sensor generates a sensory signal. A controller with a processor thereon is operable to execute a position control algorithm to receive a user input signal; receive a sensor signal, determine a position of the movable structure relative to the traveling body; and responsively control the power conversion system to control the ground-engaging mechanism or the actuator to avoid interference of a boundary limit with an object sensed. 18

Description

Australian Patents Act 1990
ORIGINAL COMPLETE SPECIFICATION STANDARD PATENT
Invention Title Apparatus and method for limiting movement of a work machine
The following statement is a full description of this invention, including the best method of performing it known to me/us:
Attorney Docket No. P29612-US-CIP1
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation-in-part of U.S. Patent Application Ser. No. 17/249,258 filed February 25, 2021 and titled "Apparatus and Method for Limiting Movement of a Work Machine", the disclosure of which is hereby incorporated by reference in its entirety.
FIELD OF THE DISCLOSURE
[0002] The present disclosure relates to an apparatus and method for a work machine.
BACKGROUND
[0003] Operators actively monitor work performed at a work site during operation. However, the rough environment and long hours can lead to operator fatigue. This can lead to inconsistencies in for example, digging a straight edge, if the operator fails to remain vigilant. Under particularly adverse situations, machine downtime may occur to rectify any inaccuracies. The downtime may accumulate with time and become substantial. The heavy reliance on experienced operators for worksite may reduce efficiencies because of potential challenges to find personnel. With multiple controls to move, for example, a boom arm on an excavator may not be intuitive for a novice operator and would require several man hours of training. Therein lies potential for reducing this reliance on the operator by improving the work machine and its method of operation. This is especially relevant during work machine travel where work machines may need to move about various worksites.
SUMMARY
[0004] This summary is provided to introduce a selection of concepts that are further described below in the detailed description and accompanying drawings. This summary is not intended to identify key or essential features of the appended claims, nor is it intended to be used as an aid in determining the scope of the appended claims.
[0005] The present disclosure includes a work machine comprising a power source, a power conversion system, a traveling body, a moveable structure, a user input, a positioning sensor, and a controller. The traveling body includes a ground-engaging mechanism coupled to and
la
Attorney Docket No. P29612-US-CIP1
receiving power from the power conversion system, and controllable to move the traveling body along a travel path relative to the ground surface. The moveable structure is coupled to the traveling body and has an actuator controllable to move the moveable structure relative to the traveling body. The user input is actuable by an operator of the work machine wherein the user input generates user input signals to control the ground-engaging mechanism. The positioning sensor is operable to generate a positioning sensory signal. The controller is in communication with the positioning sensor and the user input wherein the controller includes a processor and a memory having a position control algorithm stored thereon. The processor is operable to execute the position control algorithm to do the following. The processor receives a user input signal. The processor receives the positioning sensor signal including information related to movement of the movable structure relative to the traveling body to create a boundary limit. The boundary limit updates as the traveling body moves. The processor determines a position of the movable structure relative to the traveling body, and responsively controls the power conversion system to control one or more of the ground engaging mechanism and the actuator to avoid interference of the boundary limit with an object sensed from an object detection sensor.
[0006] The processor continuously determines the position of the movable structure relative to the traveling as the traveling body moves.
[0007] The boundary limit comprises a vertical plane wherein the vertical plane shifts based on O the outermost point of one or more of the traveling body and the moveable member. The vertical plane may encircle the work machine in concentric circles.
[0008] The object detection sensor may comprise of a stereo-imaging apparatus coupled to the work machine, wherein the position control algorithm processes the object detection sensor signal to identify an object from a stereo-image.
[0009] The object detection sensor may comprise of a LIDAR imaging apparatus coupled to the work machine, wherein the position control algorithm further processes the object detection sensor signal to identify an object from a point cloud.
[0010] The position control algorithm may override the operator input command when the boundary limit interferes with or anticipates interference with an object.
Attorney Docket No. P29612-US-CIP1
[0011] According to another aspect of the present disclosure, a method of responsively controlling the power conversion system to limit movement of a work machine as the work machine travels, wherein the work machine includes a traveling body with a moveable structure couple to the traveling body. The method comprises of receiving a user input signal to control a ground-engaging mechanism of the work machine from a user input actuable by an operator, receive a positioning sensor signal from the positioning sensor, determining a position of the movable structure relative to the traveling body, and responsively controlling the power conversion system to control one or more of the ground-engaging mechanism and a position of the boom arm to avoid interference of the boundary limit with an object sensed from an object detection sensor. The method may further comprise overriding the user input signal when the boundary limit interferes with or anticipates interference with an object.
[0012] These and other features will become apparent from the following detailed description and accompanying drawings, wherein various features are shown and described by way of illustration. The present disclosure is capable of other and different configurations and its several details are capable of modification in various other respects, all without departing from the scope of the present disclosure. Accordingly, the detailed description and accompanying drawings are to be regarded as illustrative in nature and not as restrictive or limiting.
O BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The detailed description of the drawings refers to the accompanying figures in which:
[0014] FIGURE 1 is a side view of a work machine according to afirst embodiment shown as an excavator;
[0015] FIGURE 2 is a front schematic view of the first embodiment in its environment;
[0016] FIGURE 3 is a system diagram of the movement limiting elements of the first embodiment shown in FIGURE 1;
[0017] FIGURE 4 is a diagram of a movement envelope of the first embodiment;
[0018] FIGURE 5 is a schematic top view of thefirst embodiment in its environment;
[0019] FIGURE 6 is a flowchart of a method of limiting movement of a work machine.
Attorney Docket No. P29612-US-CIP1
[0020] FIGURE 7 is a system diagram of controlling a power conversion to avoid interference of a boundary limit with a sensed object;
[0021] FIGURE 8 is a schematic top view of the first embodiment with the vertical plane dynamically shifting as the work machine moves; and
[0022] FIGURE 9 is a method of responsively controlling the power conversion system to limit movement of a work machine as a work machine travels.
[0023] Like reference numerals are used to indicate like elements throughout the several figures.
DETAILED DESCRIPTION
[0024] The embodiments disclosed in the above drawings and the following detailed description are not intended to be exhaustive or to limit the disclosure to these embodiments. Rather, there are several variations and modifications which may be made without departing from the scope of the present disclosure.
[0025] As used herein, unless otherwise limited or modified, lists with elements that are separated by conjunctive terms (e.g., "and") and that are also preceded by the phrase "one or more of' or "at least one of' indicate configurations or arrangements that potentially include individual elements of the list, or any combination thereof. For example, "at least one of A, B, and C" or "one or more of A, B, and C" indicates the possibilities of only A, only B, only C, or any combination of two or more of A, B, and C (e.g., A and B; B and C; A and C; or A, B, and C). O [0026] As used herein, the term "controller" is a computing device including a processor and a memory. The "controller" may be a single device or alternatively multiple devices. The controller 180 may further refer to any hardware, software, firmware, electronic control component, processing logic, processing device, individually or in any combination, including without limitation: application specific integrated circuit (ASIC), an electronic circuit, a processor (shared, dedicated, or group) and memory that executes one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
[0027] The term "processor" is described and shown as a single processor. However, two or more processors can be used according to particular needs, desires, or particular
Attorney Docket No. P29612-US-CIP1
implementations of the controller and the described functionality. The processor may be a component of the controller, a portion of the object detector, or alternatively a part of another device. Generally, the processor can execute instructions and can manipulate data to perform the operations of the controller, including operations using algorithms, methods, functions, processes, flows, and procedures as described in the present disclosure.
[0028] FIGURE 1 is a side view of an exemplary embodiment of a work machine 100. The work machine 100 is embodied as an excavator including a moveable structure 105 (upper frame) pivotally coupled to a traveling body 110 (undercarriage). The moveable structure 105 can be pivotally coupled on the traveling body 110 by means of a swing pivot, enabling the moveable structure 105 to rotate in a yaw direction 115. The traveling body 110 includes a ground-engaging mechanism 120, including but not limited to, tracks and wheels. The ground-engaging mechanism 120 shown include a pair of ground engaging tracks on opposite sides of the traveling body 110 for moving along a ground surface 125. The moveable structure 105 includes an operator cab 130 (although not required, i.e. this may be done remotely) in which the operator controls the excavator. These controls 132 may include a steering wheel, control levers, control pedals, control buttons, and a graphical user input interface with display which enable operator input commands 135. The moveable structure 105 of the excavator also includes a boom assembly 142 comprising a large boom 140 (first section of the boom assembly 142) adjacent to the operator cab, as well as a dipper stick 145. The large boom 140 is rotatable and creates a vertical arc relative to the operator cab 130 by actuating the large boom actuator (150) (a first actuator). The dipper stick 145 is coupled to the large boom 140 and is pivotable relative to the large boom 140 by means of a dipper stick actuator 155 (a second actuator). Coupled to the end of the dipper stick 145 is an attachment 160 wherein the attachment is pivotable relative to the dipper stick 145 by an attachment hydraulic cylinder 165. In the exemplary embodiment of an excavator, the movable structure 105 includes the operator cab 130, the large boom 140, the dipper stick 145, and the attachment 160.
[0029] The work machine 100 also comprises a sensor 170 operable to generate a sensory signal 175. A controller 180, in communication with the sensor 170, includes a processor 185 and a memory 190 having a position control algorithm 195 stored thereon. The processor 185 is
Attorney Docket No. P29612-US-CIP1
operable to execute the position control algorithm 195 to receive a boundary command 200 establishing a defined boundary 205 relative to the ground surface 125; receive the sensory signal 175 from the sensor 170, determine a position of the movable structure 105 relative to the traveling body 110; and limit movement of one of the ground-engaging mechanism 120 of the traveling body 110 or the actuator of moveable structure 105 as the traveling body 110 moves along the travel path 210 when the position of the movable structure 105 is within an allowable distance 215 from the defined boundary 205 to prevent the moveable structure 105 from moving beyond the defined boundary 205.
[0030] The processor 185 continuously determines the position of the movable structure 105 relative to the defined boundary 205 as the traveling body 110 moves along the travel path 210. This monitoring may occur by a first determination 222 of the position of the traveling body 110, and a second determination 224 of the of the position of movable structure 105 relative to both the traveling body 110 and the ground surface 125.
[0031] The boundary command 200 may comprise of one or more of a pre-planned path 201, a worksite instruction 202, a series of waypoints 203, and an identification of a worked ground surface 204.
[0032] In an exemplary embodiment, the series of waypoints 203 may be derived from a bird's eye view image (BEV image), memory, or the work machine "following" another work machine.
[0033] As shown in FIGURE 3, in one exemplary application, a bucket type attachment 160 digging a straight-line trench with the above-mentioned elements creates a straight travel feature 207. The straight travel feature 207 provides an easy single pedal machine control (i.e. the operator input command 135) where the excavator is limited in movement to move in a straight line (i.e. the defined boundary 205) for activities such as pipe-laying, material handling, installation of underground utilities, and sapling placement, to name a few. Movement of the movable structure 105 relative to the ground surface 125 and limiting movement of movable structure within the allowable distance 215 of the defined boundary 205 advantageously enables to automate or semi-automate movement of the work machine 100 to create the trench. An operation becomes a co-operation (between the operator and work machine 100) in a semi-autonomous mode. As the operator moves the movable
Attorney Docket No. P29612-US-CIP1
structure 105 within the allowable distance 215, the machine can effectively "lock into position" while following the boundary command 200. The system offers little flexibility for the operate to deviate from the travel path 210. In one instance, the defined boundary 205 can be a straight line representing a trench edge or worked ground surface 204 as identified from processing the sensory signal 175 of image of the trench as the work machine follows a boundary command 200. In another instance, the defined boundary 205 may be derived from worksite instructions 202 (e.g. path plan, predetermined endpoint, predetermined length) or a series of waypoints 203. The allowable distance 215 for the movable structure 105 during engagement with the ground surface 125, or more particularly the bucket attachment 160 in the trench building application represents the area where once entered into by the operator's commands, the bucket attachment will remain as the work machine 100 continues to move forward. This is one way of physically integrating worksite instructions with the actual movement of the work machine. In the example shown in FIGURE 3, the travel path 210 extends in a fore-aft direction 102 of the traveling body 110. As shown in FIGURE 2, at least two degrees of processing occurs which include a first determination 222 of the movable structure 105 relative to the ground surface 125, and a second determination 224 of the traveling body 110 relative to the movable structure 105. An operator input command 135 (e.g. a single pedal in the application disclosed above) may maintain a semi-autonomous mode wherein the operator moves the work machine 100 forward while the processor 185 O automatically determines how it should move forward based on the sensory signal 175 by adjusting the ground-engaging mechanism 120, and what adjustments must be made to the moveable structure 105 about the yaw axis 115 (shown in FIGURE 5) by adjusting the yaw angle 245.
[0034] Limiting movement of the moveable structure 105 may further comprise determining a movement envelope 214. The movement envelope 214 can be located in a plane extending radially from the yaw axis 115 along the plane 232 of the boom assembly 142. FIGURE 4 is a line schematic of the movement envelope 214 as it relates to the work machine 100 shown in FIGURE 1 (in this case an excavator). The movement envelope 214 is defined by a range of possible movement of a point 225 near the portion of the boom assembly 142 distally located from the operator cab 130. The position of the point 225 is defined by the lengths of
Attorney Docket No. P29612-US-CIP1
the large boom actuator 150 and the dipper stick actuator 155. The perimeter 230 (as designated by the solid black line) of the movement envelope 214 drawn by point 225 is defined by one or more of the large boom actuator 150 and the dipper stick actuators 155 being at a fully extended or retracted position. A perimeter of the large boom hydraulic cylinder movement is shown by a series offirst geometric configurations 235 as defined by the mechanical linkage of the boom assembly 142 (shown in FIGURE 1). The processor 185 may further be configured to inhibit movement of the point 225 to a plurality of nodes within the movement envelope 214 where there is insufficient actuator capacity for moving a payload and where the position control algorithm 195 has determined the defined boundary 205. In an alternative simplified embodiment, the defined boundary 205 can simply be a vertical plane 250 at or outside of the outermost point of the movement envelopment 214.
[0035] Now turning to FIGURE 5, a top view of the work machine 100 is shown. As previously discussed, limiting the movement of the moveable structure 105 may further comprise a yaw angle 245 relative to the traveling body 110. More particularly, the yaw angle 245 is the rotation of the moveable structure 105 about the yaw axis 115 from a zero-degree demarcation 260. The zero-degree demarcation 260 may further be defined as the default alignment of the movable structure 105 relative to the traveling body 110. In the embodiment of the excavator shown, the zero demarcation 260 extends in the fore-aft direction 102 of the traveling body 110 (i.e. between each ground-engaging mechanism 120). O That is, the boom assembly 142, which is a portion of the moveable structure 105 in the example shown of an excavator, may be oriented in the fore-aft direction 102 at the zero demarcation 260. The zero-degree demarcation 260 and the yaw axis 115 may depend on the type of work machine 100 and can be assigned arbitrarily.
[0036] In one embodiment, the sensor 170 comprises a stereo-imaging apparatus 265 coupled to the work machine, wherein the position control algorithm 195 processes the sensory signal 175 to identify the defined boundary 205 from a stereo-image. The position control algorithm 195 further processes the sensory signal 175 to identify a moving object as the sensory signal 175 continuously updates.
[0037] In another embodiment, the sensor 170 comprises a LIDAR imaging apparatus 270 coupled to the work machine, wherein the position control algorithm 195 processes the
Attorney Docket No. P29612-US-CIP1
sensory signal 175 to identify the defined boundary 205 from a point cloud 275. Another advantage of using this system includes maintaining grade control of an attachment 160 (e.g. in backhoe loaders) as the work machine 100 carves the ground surface 125.
[0038] In another embodiment, the processor 185 receives an operator input command 135 actuating movement of one or more of the traveling body 110 and the movable structure 105. The position control algorithm 195 may override the operator input command 135 when the movable structure 105 is within the allowable distance 215 from the defined boundary 205, thereby placing the work machine in an automatic mode.
[0039] Alternatively, the operator input command 135 may override the position control algorithm 195 when the movable structure 105 is within the allowable distance 215 from the defined boundary 205 in the event of pausing work for the day.
[0040] FIGURE 6 is a method 600 of limiting movement of a work machine 100 (as previously described), as the work machine 100 travels wherein the work machine 100 includes a traveling body 110 with a moveable structure 105 coupled on the traveling body 110. The controller 180 comprises a processor 185 and a memory 190, wherein the processor uses a position control algorithm 195 to perform the following steps. In a first step 610, the method 600 comprises the processor 185 receiving a boundary command 200. In a next step 620, the processor 185 receives a sensory signal 175 from a sensor 170 wherein the sensory signal 175 includes information related to movement of the moveable structure 105 relative to the ground surface 125. Step 620 may occur subsequently, simultaneously, or prior to step 610. In step 630, the processor 185 may then determine a position of the movable structure 105 relative to the traveling body 110. In step 640, determine the defined boundary 205.
[0041] Finally, in step 650, the processor 185 limits movement according to one or more of steps 660, 670, and 680. Step 650 comprises limiting movement of a ground-engaging mechanism 120 coupled to the traveling body 110. This may include altering track speeds to alter a direction of movement. Step 670 comprises limiting movement of an actuator (150, 155, 165) controlling the boom assembly 142 within a movement envelope 214. Step 680 comprises limiting movement of the moveable structure 105 with respect to the angular orientation (i.e. yaw angle 245) of the movable structure 105 to the traveling body 110 as the traveling body moves along the travel path. Each of these occurs when the position of the
Attorney Docket No. P29612-US-CIP1
movable structure 105 is within the allowable distance 215 from the defined boundary 205 to prevent the moveable structure 105 from moving beyond the defined boundary 205. When receiving the sensory signal 175, the method 600 may include processing the sensory signal 175 to identify the defined boundary 205 from a stereo-image. The method 600 may include the processing of the sensory signal 175 to identify a moving object while the sensory signal 175 continuously updating. The method 600 also comprise processing the sensory signal 175 to identify the defined boundary from a point cloud.
[0042] In one embodiment, step 690 of the method 600 may comprise receiving an operator input command 135 for actuating movement of the traveling body 110 or the movable structure 105, and overriding the operator input command 135 when the movable structure 105 is within the allowable distance 215 from the defined boundary 205.
[0043] In another embodiment, step 695 of the method 600 the method may comprise receiving an operator input command 135 for actuating movement of the traveling body 110 or the movable structure 105; and overriding a movement limit when the movable structure 105 is within the allowable distance 215 from the defined boundary 205.
[0044] Now turning to FIGURE 7, a diagram of a power system 700 for a work machine 100, to assist in avoiding interference of a boundary limit 710 (shown in FIGURE 8) with a sensed object 720, is shown. The power system 700 includes a power source 730. The power conversion system 740 is driven by the power source 730. The ground-engaging mechanism 120 is coupled to and receives power 750 from the power conversion system 740. The traveling body 110 is coupled to the ground-engaging mechanism 120 wherein the ground engaging mechanism 120 is controllable to move the traveling body 110 relative to the ground surface 125. A movable structure 105 is coupled to the traveling body 110, wherein the movable structure 105 has an actuator 755 controllable to move the moveable structure 105 relative to the traveling body 110. An actuator 755 is coupled to and receives power 750 through the power conversion system 740. The actuator 755 may comprise of either the boom, a portion of the boom, or the rotational component of the movable structure 105.
[0045] A user input 760, actuable by an operator of the work machine 100, either from the operator cab 130 or remotely, generates user input signals 765 to control the ground engaging mechanism 120.
Attorney Docket No. P29612-US-CIP1
[0046] A positioning sensor 770 is operable to generate a positioning sensory signal 775.
[0047] A controller 180 in communication with the positioning sensor 770 and the user input 760 includes a processor 185 and a memory 190 having a position control algorithm 195 stored thereon. The processor 185 is operable to execute the position control algorithm 195 to receive the user input signal 765 and receive the positioning sensory signal 775. The positioning sensor 770 will include information related to movement of the movable structure 105 relative to the traveling body 110 to create a boundary limit 710. The boundary limit 710 updates as the traveling body 110 moves. The processor 185 further determines a position of the movable structure 105 relative to the traveling body 110 and responsively controls the power conversion system 740 to control one or more of the ground-engaging mechanism 120 and the actuator 755 to avoid interference of the boundary limit 710 with an object 720 sensed by an object detection sensor 725.
[0048] The ground-engaging mechanism 120 may include a left-side traction assembly 780 and a right-side traction assembly 785, which may independently move at different speeds thereby enabling the traveling body 110 to turn.
[0049] The processor 185 may continuously determine the position of the movable structure 105 relative to the traveling body 110 as the traveling body moves. The processor 185 may also continuously determine the position of the movable structure 105 relative to the object 720 sensed as the traveling body 110 moves. '0 [0050] Now referring to FIGURE 8, a schematic top view of a work machine, the boundary limit 710 comprises a vertical plane 250 wherein the vertical plane 250 shifts based on the outermost point 790 of one or more of the traveling body 110 and the movable structure 105. That vertical plane 250 may be at, or proximally located a distance away from the outermost point with sufficient clearance to avoid interfering with an object 720 at any given moment.
[0051] Shifting of the vertical plane 250 may include shifting of the vertical plane 250 through concentric circles (e.g. 805a, 805b, 805c). Each circle 805a may encircle the work machine 100 completely or encircle only a portion 805b of the work machine (i.e. creating an arc), the portion closest to the outermost point 790 of the movable structure 105.
[0052] In one embodiment, the movable structure 105 may only comprise the boom assembly 142.
Attorney Docket No. P29612-US-CIP1
[0053] In another embodiment, the movable structure 105 is rotatable about a yaw axis 115.
[0054] The object detection sensor 725 may comprise of a stereo imaging apparatus 265 coupled to the work machine 100. The position control algorithm 195 further processes an object detection sensory signal 753 to identify an object 720 or presence of an object 720 from a stereo image.
[0055] The object detection sensor may comprise of a LIDAR imaging apparatus 270 coupled to the work machine 100 wherein the position control algorithm 195 processes an object detection sensory signal 753 to identify an object 720 or the presence of an object from a point cloud 275 derived from the LIDAR.
[0056] In a semi-autonomous mode, the position control algorithm 195 may override the user input signal 765 when the boundary limit 710 interferes with or anticipates interference with the object 720. In autonomous mode, the user input signal 765 may be absent. However, by using the position control algorithm 195, the processor 185 may continuously reassess the relative locations of the movable structure 105, traveling body 110, and nearby objects 720.
[0057] Now turning to FIGURE 9, a method 900 of responsively controlling the power conversion system 740 to limit movement of a work machine 100 as the work machine travels is shown. In step 910, the controller 180, having a processor 185 and a memory 190 having a position control algorithm 195 stored thereon, wherein the processor 185 is operable to execute the position control algorithm 195, receives a user input signal 765 to control a ground-engaging mechanism 120 of the work machine 100 from a user input 760 actuable by an operator. In step 920, the controller 182 receives a positioning sensory signal 775 from a positioning sensor 770. The positioning sensory signal 775 includes information related to a movement of the movable structure 105 relative to the traveling body 110 to create a boundary limit 710. In step 930, the boundary limit 710 continues to update as the traveling body 110 moves. In step 940, the controller 180 determines a position of the movable structure 105 relative to the traveling body 110; and responsively controls the power conversion system 740 to control one or more of the ground-engaging mechanism 120 and a position of the boom assembly 142 to avoid interference of the boundary limit 710 with an object 720 sensed from an object detection sensor 725. In step 940, the controller 180
Attorney Docket No. P29612-US-CIP1
overrides the user input signal 765 when the boundary limit 710 interferes with or anticipates interference with the object 720.
[0058] The terminology used herein is for the purpose of describing particular embodiments or implementations and is not intended to be limiting of the disclosure. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the any use of the terms "has," "have," "having," "include," "includes," "including," "comprise," "comprises," "comprising," or the like, in this specification, identifies the presence of stated features, integers, steps, operations, elements, and/or components, but does not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0059] The references "A" and "B" used with reference numerals herein are merely for clarification when describing multiple implementations of an apparatus.
[0060] One or more of the steps or operations in any of the methods, processes, or systems discussed herein may be omitted, repeated, or re-ordered and are within the scope of the present disclosure.
[0061] While the above describes example embodiments of the present disclosure, these descriptions should not be viewed in a restrictive or limiting sense. Rather, there are several variations and modifications which may be made without departing from the scope of the O appended claims.
[0062] Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", and variations such as "comprises" and "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
[0063] The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavor to which this specification relates.

Claims (20)

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS: What is claimed is:
1. A work machine comprising:
a power source;
a power conversion system driven by the power source;
a ground-engaging mechanism coupled to and receiving power from the power conversion system;
a traveling body coupled to the ground-engaging mechanism, the ground-engaging mechanism controllable to move the traveling body relative to a ground surface;
a moveable structure coupled to the traveling body, the moveable structure having an actuator controllable to move the moveable structure relative to the traveling body, the actuator coupled to and receiving power through the power conversion system;
a user input actuable by an operator of the work machine, the user input generating a user input signal to control the ground-engaging mechanism;
a positioning sensor operable to generate a positioning sensor signal;
a controller in communication with the positioning sensor and the user input, the controller including a processor and a memory having a position control algorithm stored thereon, wherein the processor is operable to execute the position control algorithm to:
receive the user input signal;
receive the positioning sensor signal including information related to movement of the movable structure relative to the traveling body to create a boundary limit, the boundary limit updating as the traveling body moves;
determine a position of the movable structure relative to the traveling body; and
Attorney Docket No. P29612-US-CIP1
responsively control the power conversion system to control one or more of the ground-engaging mechanism and the actuator to avoid interference of the boundary limit with an object sensed from an object detection sensor.
2. The work machine of claim 1, wherein the processor continuously determines the position of the movable structure relative to the traveling body as the traveling body moves.
3. The work machine of claim 1, wherein the boundary limit comprises a vertical plane, the vertical plane shifting based on an outermost point of one or more of the traveling body and the moveable member.
4. The work machine of claim 3, wherein the vertical plane encircles the work machine.
5. The work machine of claim 1, wherein the ground-engaging mechanism comprises a left side traction assembly and a right-side traction assembly.
6. The work machine of claim 1, wherein the movable structure is rotatable about a yaw axis.
7. The work machine of claim 1, wherein the moveable structure comprises a boom arm.
8. The work machine of claim 1, wherein the object detection sensor comprises a stereo imaging apparatus coupled to the work machine, the position control algorithm further processing an object detection sensor signal to identify the object from a stereo image.
9. The work machine of claim 1, wherein the object detection sensor comprises a LIDAR imaging apparatus coupled to the work machine, the position control algorithm further processing an object detection sensory signal to identify the object from a point cloud.
10. The work machine of claim 1, wherein the position control algorithm overrides the user input signal when the boundary limit interferes with or anticipates interference with the object.
Attorney Docket No. P29612-US-CIP1
11. A method of responsively controlling a power conversion system to limit a movement of a work machine as the work machine travels, the work machine including a traveling body and a moveable structure couple to the traveling body, the method comprising:
receiving a user input signal by a controller to control a ground-engaging mechanism of the work machine from a user input actuable by an operator;
receiving a positioning sensor signal by the controller from a positioning sensor, the positioning sensor signal including information related to a movement of the moveable structure relative to the traveling body to create a boundary limit, the boundary limit updating as the traveling body moves;
determining a position of the movable structure relative to the traveling body by a processor located on the controller; and
processing, by the processor with a position control algorithm, the user input signal and the positioning sensor signal responsively controlling the power conversion system to control one or more the ground-engaging mechanism and a position of a boom arm to avoid interference of the boundary limit with an object sensed from an object detection sensor.
12. The method of claim 11, wherein determining the position of the movable structure relative to the traveling body as the traveling body moves is continuous.
13. The method of claim 11, wherein the boundary limit comprises a vertical plane, the vertical plane shifting based on an outermost point of the traveling body and the moveable member.
14. The method of claim 11, wherein the vertical plane encircles the work machine.
15. The method of claim 11, wherein the ground-engaging mechanism comprises a left-side traction assembly and a right-side motor traction assembly.
16. The method of claim 11, wherein the movable structure is rotatable about a yaw axis.
Attorney Docket No. P29612-US-CIP1
17. The method of claim 11, wherein the moveable structure comprises an operator cab.
18. The method of claim 11, the object detection sensor comprises a stereo imaging apparatus coupled to the work machine, the position control algorithm further processing an object detection sensor signal to identify the boundary limit from a stereo image.
19. The method of claim 11 wherein the object detection sensor comprises a LIDAR imaging apparatus coupled to the work machine, wherein the position control algorithm further processing an object detection sensory signal to identify the boundary limit from a point cloud.
20. The method of claim 11 further comprising:
overriding the user input signal by the controller when the boundary limit interferes with or anticipates an interference with the object.
142 102 P29612-CIP1 1
155 100 FIG. 1 115
170 130 140 105
132 145 1/9
150
165
160 120
125 110
P29612-CIP1 2
145 140 265 FIG. 2 265 105
270 110
275 160 2/9
Worked Ground Surface (204)
Travel Path (210)
AU2022200957A 2021-03-18 2022-02-14 Apparatus and method for limiting movement of a work machine Pending AU2022200957A1 (en)

Applications Claiming Priority (2)

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US17/249,921 US20220267993A1 (en) 2021-02-25 2021-03-18 Apparatus and method for limiting movement of a work machine

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