AU2021105814A4 - Application of Microwave/Subcritical Combined Key Technology for High-Efficiency Low-Temperature Extraction of Cyperus Esculentus Oil - Google Patents

Application of Microwave/Subcritical Combined Key Technology for High-Efficiency Low-Temperature Extraction of Cyperus Esculentus Oil Download PDF

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Publication number
AU2021105814A4
AU2021105814A4 AU2021105814A AU2021105814A AU2021105814A4 AU 2021105814 A4 AU2021105814 A4 AU 2021105814A4 AU 2021105814 A AU2021105814 A AU 2021105814A AU 2021105814 A AU2021105814 A AU 2021105814A AU 2021105814 A4 AU2021105814 A4 AU 2021105814A4
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Prior art keywords
cyperus esculentus
extraction
oil
microwave
minutes
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AU2021105814A
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Xiaoshuang Cai
Chaoqiang Fu
Peng Hu
Huamin LIU
Wenbo Miao
Kun QI
Xianhong Sun
Xuede WANG
Hongfei Wu
Jingru ZHANG
Xinliang Zhu
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B9/00Essential oils; Perfumes
    • C11B9/02Recovery or refining of essential oils from raw materials
    • C11B9/025Recovery by solvent extraction

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Fats And Perfumes (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention specifically relates to a technical method for subcritical extraction of Cyperus esculentus oil. The extraction process includes the following contents: taking Cyperus esculentus with uniform, full and mature color as raw materials, drying, and microwave pretreatment; Peeling, crushing and rolling embryo by physical method; Packaging and sealing the processed Cyperus esculentus powder cake, and placing it into an extraction tank. The extraction is carried out under the set conditions. The obtained Cyperus esculentus oil is transparent and uniform, has bright yellow luster and smell unique to Cyperus esculentus, and has high purity and good quality. The preparation method of the invention has the advantages of simple process, convenient operation, accurate and reliable process condition parameters, economy, environmental protection and high efficiency, and is easy to realize industrial expanded production. The content of the invention is of great significance for preparing Cyperus esculentus oil with high efficiency and high quality and realizing the industrialized production of new resource of functional oil.

Description

Application of Microwave/Subcritical Combined Key Technology for High
Efficiency Low-Temperature Extraction of Cyperus Esculentus Oil
TECHNICAL FIELD
The invention belongs to the technical field of extraction and processing of vegetable oil,
and particularly relates to a subcritical extraction method of Cyperus esculentus oil.
According to the invention, a GC-MS analysis method is adopted to analyze the
unsaturated fatty acid composition of the sub-critical extracted Cyperus esculentus oil,
and the optimal extraction process conditions of Cyperus esculentus oil are determined to
accord to the composition ratio of the unsaturated fatty acid and the oil yield.
BACKGROUND
Cyperus esculentus L. var. Sativus Baeck, also known as Cyperus esculentus, Tiger Nut,
Iron Water Chestnut and Sea Chestnut, they are representative variety of Cyperaceae. It is
widely cultivated in parts of Africa, Asia and parts of Europe.
As a kind of functional, nutritional, multi-purpose and beneficial natural varieties in the
new oil crop family with the most development prospect in recent years, Cyperus
esculentus is rich in protein, polyunsaturated fatty acids and trace elements (kalium,
calcium, magnesium, zinc, vitamin B, E, etc.). The oil content of Cyperus esculentus is as
high as 38%, and the content of unsaturated fatty acid is as high as 73%. It is of great
strategic significance to study and develop Cyperus esculentus oil as characteristic oil to
ensure the development of characteristic oil industry and meet the market demand, which
is in line with the development trend of high quality, specialization and nutrition of oil
industry, and caters to consumers' demand for higher food safety and healthy food. This
kind of oil resource has the characteristics of high quality, high yield, comprehensive utilization value and high economic value, and has huge market development space at home and abroad.
The subcritical technology for oil production is a process of extracting with subcritical
fluid (n-butane, propane and other solvents) at low temperature, which can ensure the
higher oil production rate, keep the effective components of the oil sample unchanged
and ensure the quality of oil products. In addition, the used solvents can be recycled. At
present, subcritical technology is widely used in oil preparation because of its advantages
of safety, high efficiency, energy saving, environmental protection, and effective
protection of oil quality. It has been applied to oil production from peanut oil, soybean
oil, rapeseed oil and other bulk oil crops in industry, and achieved considerable economic
benefits. There are also studies on the preparation of special vegetable oils such as rice,
wheat germ oil, blackcurrant, evening primrose seed oil and sea buckthorn oil. However,
the research and application of the subcritical preparation technology of Cyperus
esculentus are still few.
With the development of society, people's understanding of nutrition and health is
gradually deepened, and they are increasingly the nutrition and health function of food.
At the same time, seeking and developing new edible oil resources can not only relieve
the pressure of global oil demand, but also meet the needs of different groups of people
for functional nutritional oils. Therefore, the invention aims to improve oil production
efficiency, develop new edible oil, meet the needs of global economic development, and
meet the needs of customers.
SUMMARY
The purpose of the present invention aims to provide extraction method for preparing
Cyperus esculentus oil by combining microwave with subcritical technology.
The microwave/subcritical combined method for efficiently extracting Cyperus
esculentus oil comprises the following extraction processes:
(1) Selecting Cyperus esculentus with uniform color, full particles and maturity as raw
material, treating with conventional drying method, pretreating at 70 °C with microwave
for 15 minutes, 420 W, peeling, crushing and rolling embryo by pure physical method;
(2) Subcritical extraction: bag and seal the crushed Cyperus esculentus powder, and put it
into extraction tank. The extraction was carried out under the conditions of extractant n
butane, extraction tank temperature 405 °C and extraction pressure 0.41 Mpa, and the
extraction times were 4 times, 40 min each time, and the mixed oil samples were put into
the separation tank in turn.;
C) Desolvation: put the mixture of Cyperus esculentus oil and n-butane into the
separation tank, desolventize for 30 minutes with compressor, followed by 30 minutes
with the combination of vacuum pump and compressor. Then, open the valve at the
bottom of the separation tank to collect the crude Cyperus esculentus oil.
BRIEF DESCRIPTION OF THE FIGURES
Fig. 1 is a diagram of peeled Cyperus esculentus
Fig. 2 is a diagram of Cyperus esculentus oil
DESCRIPTION OF THE INVENTION
The present invention will be described in detail by examples. In addition, the technical
scheme of the present invention is not limited to the following listed embodiments. Some changes and adjustments made by those skilled in the art within the scope of the claims are also within the scope of the present invention.
Example 1: 4.3 kg of crushed and milled Cyperus esculentus powder was weighed,
bagged and sealed, and then placed in the extraction tank. Evacuate the extraction tank to
-0.08 MPa, open the inlet channel until the solvent reaches 2/3 of the extraction tank (raw
materials can be immersed); Adjust the extraction temperature upto 40±5°C through hot
water valve, extraction pressure at 0.41 MPa, and extract for 40 minutes. After extraction
is completed, open the connection valve between the extraction tank and separation tank,
and release the mixed oil sample into the separation tank; Close the connection valve,
open the desolventizing channel of the separation tank and desolventize for 30 minutes
with compressor, followed by 30 minutes with the combination of vacume pump and
compressor; Close the desolventizing channel, open the vent valve of the separation tank
to break the vacuum inside the separation tank, and then open the valve at the bottom of
the separation tank to discharge the Cyperus esculentus oil when the operation is
completed. Repeat the extraction steps for three more times to realize the high-efficiency
extraction of Cyperus esculentus oil.
Product performance indicators: 902.5 g of oil was obtained with the yield of 20.98%,
palmitic acid 14.00%, stearic acid 3.30%, oleic acid 72.00%, linoleic acid 9.6% and
linolenic acid 0.4%. This product is yellow and transparent, with few impurities, good
quality and high purity, and has a unique flavor of Cyperus esculentus.
Example 2: 4.3 kg of crushed and milled Cyperus esculentus powder was weighed,
bagged and sealed, and then placed in the extraction tank. Evacuate the extraction tank to
-0.08 MPa, open the inlet channel until the solvent reaches 2/3 of the extraction tank (raw materials can be immersed); Adjust the extraction temperature upto 40±5°C through hot water valve ,extraction pressure to 0.41 MP, and extract for 40 minutes. After extraction is completed, open the connecion valve between the extraction tank and the separation tank, and release the mixed oil sample into the separation tank; Close the connection valve, open the desolventizing channel of the separation tank and desolventizing for 30 minutes with compressor, followed by 30 minutes with the combination of vacume pump and compressor; Close the desolventizing channel, open the vent valve of the separation tank to break the vacuum inside the separation tank, and then open the valve at the bottom of the separation tank to discharge the Cyperus esculentus oil when the operation is completed. Repeat the extraction steps for three more times to realize the high efficiency extraction of Cyperus esculentus oil.
Product performance indicators: 905.0 g of oil was obtained with the yield is 21.05%,
palmitic acid 13.70%, stearic acid 3.30%, oleic acid 71.10%, linoleic acid 10.40% and
linolenic acid 0.30%. This product is yellow and transparent, with few impurities, good
quality and high purity, and has a unique flavor of Cyperus esculentus.
Example 3: 4.3 kg of crushed and milled Cyperus esculentus powder was weighed,
bagged and sealed, and then placed in the extraction tank. Evacuate the extraction tank to
-0.08 MPa, open the inlet channel until the solvent reaches 2/3 of the extraction tank (raw
materials can be immersed); Adjust the extraction temperature upto 40±5C through hot
water valve ,extraction pressure to 0.41 MP, and extract for 40 minutes. After extraction
is completed, open the connecion valve between the extraction tank and the separation
tank, and release the mixed oil sample into the separation tank; Close the connection valve, open the desolventizing channel of the separation tank and desolventizing for 30 minutes with compressor, followed by 30 minutes with the combination of vacume pump and compressor; Close the desolventizing channel, open the vent valve of the separation tank to break the vacuum inside the separation tank, and then open the valve at the bottom of the separation tank to discharge the Cyperus esculentus oil when the operation is completed. Repeat the extraction steps for three more times to realize the high efficiency extraction of Cyperus esculentus oil.
Product performance indicators: 903.4g of oil was obtained with the yield is 21.01%,
palmitic acid 14.20%, stearic acid 3.20%, oleic acid 69.8%, linoleic acid 10.90% and
linolenic acid is 0.40%. This product is yellow and transparent, with few impurities, good
quality and high purity, and has a unique flavor of Cyperus esculentus.

Claims (5)

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS
1. A subcritical extraction method of Cyperus esculentus oil, which is characterized by
comprising the following steps:
A) Pretreatment of raw materials: Cyperus esculentus with uniform color, full particles
and maturity is selected as the raw material, and after being treated by conventional
drying method, microwave pretreatment, peeling, crushing and embryo rolling are
performed.
B) Subcritical extraction: bag the crushed Cyperus esculentus powder, seal and put into
the extraction tank. The extractant is n-butane, the temperature of extraction tank is
+5°C and the extraction pressure is 0.41 MPa;
C) Desolvation: put the oil mixture of Cyperus esculentus oil and n-butane into the
separation tank from the extraction tank, and perform desolvation with compressor and
then with vacuum pump-compressor. After desolventizing, open the valve at the bottom
of the separation tank and discharge the Cyperus esculentus crude oil.
2. The method according to claim 1, characterized in step a) is 40 meshes, and the
judgment standard of the rolling degree is the cracking of Cyperus esculentus.
3. The method according to claim 1, characterized in step a) is performed at microwave
temperature of 70°C, microwave time of 15 minutes and microwave power of 420 W.
4. The method according to claim 1, characterized in step b) is that the extraction times is
4 and the time for each extraction is 40 minutes.
5. The method according to claim 1, characterized in step c) is that the desolvation time is
minutes with compressor, and then 30 minutes with the combination of vacuum pump
and compressor.
AU2021105814A 2021-08-18 2021-08-18 Application of Microwave/Subcritical Combined Key Technology for High-Efficiency Low-Temperature Extraction of Cyperus Esculentus Oil Ceased AU2021105814A4 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2021105814A AU2021105814A4 (en) 2021-08-18 2021-08-18 Application of Microwave/Subcritical Combined Key Technology for High-Efficiency Low-Temperature Extraction of Cyperus Esculentus Oil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
AU2021105814A AU2021105814A4 (en) 2021-08-18 2021-08-18 Application of Microwave/Subcritical Combined Key Technology for High-Efficiency Low-Temperature Extraction of Cyperus Esculentus Oil

Publications (1)

Publication Number Publication Date
AU2021105814A4 true AU2021105814A4 (en) 2021-10-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
AU2021105814A Ceased AU2021105814A4 (en) 2021-08-18 2021-08-18 Application of Microwave/Subcritical Combined Key Technology for High-Efficiency Low-Temperature Extraction of Cyperus Esculentus Oil

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DA3 Amendments made section 104

Free format text: THE NATURE OF THE AMENDMENT IS: AMEND THE NAME OF THE INVENTOR TO READ CAI, XIAOSHUANG; MIAO, WENBO; LIU, HUAMIN; WANG, XUEDE; QI, KUN; ZHU, XINLIANG; SUN, XIANHONG; HU, PENG; ZHANG, JINGRU; WU, HONGFEI AND FU, CHAOQIANG

MK22 Patent ceased section 143a(d), or expired - non payment of renewal fee or expiry