AU2021103602A4 - An improved vehicle cabin heating system - Google Patents

An improved vehicle cabin heating system Download PDF

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AU2021103602A4
AU2021103602A4 AU2021103602A AU2021103602A AU2021103602A4 AU 2021103602 A4 AU2021103602 A4 AU 2021103602A4 AU 2021103602 A AU2021103602 A AU 2021103602A AU 2021103602 A AU2021103602 A AU 2021103602A AU 2021103602 A4 AU2021103602 A4 AU 2021103602A4
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unit
hose
bypass
heat dissipating
casing
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AU2021103602A
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Pravin P. Patil
Anuj Raturi
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Abstract

The present invention relates to an improved vehicle cabin heating system for four-wheelers cabin. The enhanced non-suffocating warming system for automobile cabin (100) comprise of a bypass unit (200b), an electrical & electronics unit, an evaporating unit (200a), a condenser unit (300), a distributor unit (30), a heat dissipating mat (400), plurality of insulated hose and a receiver unit (33). The enhanced non-suffocating warming system for automobile cabin can extract heat in an improved way from the car cooling or exhaust system, moreover and it utilizes this heat to provide comfort conditions inside the vehicle cabin using one or more heat dissipating floor mat(s). 1/6 35 4 36 3 100 30 30E 301 32 34 37 2917 22 331 2833 19 20 27 19 19 19 16 16 12 6 3 3 33 5 11 102 8 1l 13 + 14--, Fig. 1

Description

1/6
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3 100 30 30E 301 32 34 37
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8 1l 13 + 14--,
Fig. 1
AN IMPROVED VEHICLE CABIN HEATING SYSTEM FIELD OF THE INVENTION
[0001] The present invention relates to an improved vehicle cabin heating system specifically for the winter seasons. In particular, the present invention relates to an enhanced non-suffocating warming system for automobile cabin, which can extract heat in an improved way from the car cooling or exhaust system, moreover and it utilizes this heat to provide comfort conditions inside the vehicle cabin using one or more heat dissipating floor mat(s).
BACKGROUND OF THE INVENTION
[0002] Most of vehicles are fitted with a cabin heating system to provide comfort conditions inside the passenger compartment specially in winters. The passenger compartment mostly equipped with a compartment heater which is designed to extract heat from the engine and then blown warm air into the passenger compartment. As soon as engine gets enough warm, the heated coolant is transferred into the heater core which is located inside the dashboard of passenger compartment. The cold air impelled by an impeller and blown over the heater core, in this way cold air become warm and further supplied to the vehicle cabin via air vents.
[0003] Most of such heating systems or similar heating systems having capabilities to increase the cabin temperature of a vehicle very rapidly at desired level but such type of heating can cause some side effects on the occupants like irritation, headache, suffocation, vomiting and some other discomfort issues. These problems may arise due to the rapid change in cabin temperature or blow of hot air on the passengers' face and head area. Such type of heating is not good for health and may cause mentioned problems.
[0004] Such type of heating system can increase the cabin temperature very rapidly and can create irritation to the passengers sitting inside the cabin. Therefore, those systems are essentially required, which are capable to heat cabin area very smoothly so that suffocation and irritations can be prevented. In addition, the blowing hot air is not good for passengers because it may cause headache and other discomfort issues.
[0005] So, for heating a vehicle's cabin space specially in winters, such types of heating systems are essentially required, which may free from all the mentioned health issues on the driver as well as passengers sitting inside the vehicle.
[0006] The US Patent No. 1,148,617 discloses a motor car heater, this invention relates to a car heating system, more particularly invention employing a heater of the combined radiator and register type which are particularly adapted for the determination of using the exhaust from engines of motor vehicles for the heating purpose of the cars. Furthermore, the present invention is not about the heater of combined radiator and register type.
[0007] Another prior art document US Patent No. 2,684,620 discloses a heating system of automobiles for winters, most particularly invention relates to a heating system using to heat up the interior of vehicle's upper and lower regions and defrosting the windows. Also, such system employing to introduce cool fresh air inside the automobile and for ventilation
& cooling purposes. The main object of this art is to provide an economical, simple and efficient system of fresh air heating for the automobiles, in which a single heating element and a motor driven blower is being employing for defrosting and heating purposes. Furthermore, the present invention is not a heating element and motor driven blower.
[0008] Another prior art document US Patent Application No. 8,362,398 B2 discloses a vehicle radiant heating control system. More specifically this art relates to a heating system, which is utilizing a 12 VDC battery to supply heat in a vehicle cabin by a radiant heating element. As per the art vehicle, radiant heating control system comprises of a radiant heating element, a power source and controller. The said controller is operating the radiant heating element by intermittently supplying the power by means of a power source to the radiant heating element. Furthermore, present invention is not concerned with radiant heating control system and a radiant heating element powered by a battery.
[0009] Another prior art document US 2010/0187211 Aldisclosesa vehicle cabin heating system which is provided with an infrared heater, a temperature sensor and a controller. The infrared heater is aimed to heat a target surface in front of the infrared heater within a vehicle cabin interior space. Furthermore, present invention does not relate to an infrared heating system.
[0010] However, above mentioned references and many other similar references has one or more of the following shortcomings: (a) Suffocation due to hot air circulation; (b) Non flexible to exhaust gas; (c) High cost operation; (d) Rapid heating (e) Health issues due to blowing hot air and (f) Difficult to retrofit.
[0011] Therefore, for the above reasons there is need in art of a non-suffocating heating system having an improved heat extracting mechanism and one or more heat dissipating mat(s) having capabilities to minimize the foreseen problems associated with the existing arts. The present application addresses the above-mentioned concerns and shortcomings with regard to providing to an enhanced non-suffocating warming system for automobile cabin.
SUMMARY OF THE INVENTION
[0012] In the view of the foregoing disadvantages inherent in the known types of heating system and/or warming system inside an automobile cabin, the present invention provides an enhanced non-suffocating warming system for automobile cabin. The present invention provides a system for heating and controlling temperature inside an automobile cabin, providing comforts to user and/or driver and passenger particularly during the winter seasons, and moreover the present invention is cost effective, easily installable in all new and pre-exist automobile and other vehicle. As such, the general purpose of the present invention, which will be described subsequently in greater detail which is to provide an enhanced non suffocating warming system for automobile cabin which has all the advantages of the prior art and none of the disadvantages.
[0013] The main aspect of the present invention is to provide the enhanced non-suffocating warming system for automobile cabin. The enhanced non-suffocating warming system for automobile cabin comprise of a bypass unit, an evaporating unit, a condenser unit, a distributor unit, one or more heat dissipating mat, plurality of insulated hose and a receiver unit. The bypass unit further comprise of a bypass inlet hose and a first bypass exit hose. The bypass inlet hose further divided into a bypass hose, a discharge hose, and a second bypass exit hose. The second bypass exit hose further merging with the bypass hose and forming a combined first bypass exit hose. The evaporating unit further comprised of an evaporating unit casing, at least two throttle body configured with at least two throttle, plurality of evaporating shell(s) having opening(s) outside the evaporating unit casing. The throttle body further comprise of a left throttle body and a right throttle body and are connected at end of longitudinal side of evaporating unit casing and an assembly bracket which are welded with both throttle bodies. The condenser unit further comprises of a condenser unit casing, plurality condensing shell(s) having openings outside the condenser unit casing, a condenser inlet port, a condenser exit port, and a fluid reservoir. The distributor unit further comprise of a distributor inlet port, plurality of distributor exit port(s), an insulated hose having leak proof nuts on both ends and integrated with an electric pump. The heat dissipating mat further comprise of a heat dissipating mat casing, a heat dissipating inlet port, at least two heat dissipating exit ports, a plug, plurality of partition(s), a secondary heating fluid, a heat dissipating plate, an insulation and an insulated hose having identical leak-proof nut(s) on the both ends. The two heat dissipating exit ports further comprise of first heat dissipating exit ports, and second heat dissipating exit ports. The receiver unit further comprises of plurality of receiver inlet ports(s), at least one receiver outlet port. A temperature unit, which is further comprise of a first temperature sensor for sensing temperature of secondary heating fluid, a first temperature regulator for regulating the temperature of secondary heating fluid, a secondary temperature sensor for sensing temperature inside said automobile cabin, a battery and a secondary temperature regulator to control temperature inside the automobile cabin. The battery provides electric power supply to first temperature sensor, second temperature sensor, first temperature regulator, and to the second temperature regulator.
[0014] Another aspect of the present invention is to provide the plurality evaporator shell(s), which are equidistantly positioned inside the evaporating unit casing, and having openings outside the evaporating unit casing. The openings are threaded connector(s), which are linearly positioned in equal distance.
[0015] Yet another aspect of the present invention is to provide the condenser unit, which is located at higher level than the assembly of evaporating and bypass unit.
[0016] Still another aspect of the present invention is to provide the secondary heating fluid reservoir having fluid level higher than the condenser unit casing and said secondary heating fluid reservoir tangentially coupled with the axis of condenser unit casing.
[0017] Yet another aspect of the present invention is to provide the heat-dissipating mat having plurality of partition, which forms plurality of U-channels through which hot secondary fluid flows inside the heat dissipating mat casing.
[0018] Still another aspect of the present invention is to provide the plurality of heat dissipating mat which can be connected in series by connecting either first exit port or second exit port of first heat dissipating mat to inlet port of second heat dissipating mat followed by third heat dissipating mat.
[0019] Final aspect of the present invention is to provide the heat dissipating plate, which absorb heat from the secondary heating fluid and radiate heat to the contact air of vehicle cabin at slow rate, through the heat-dissipating mat the rise in temperature inside the automobile cabin achieved in a non-suffocating & non-irritating way.
[0020] In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. In addition, it is to be understand that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
[0021] These together with other objects of the invention, along with the various features of novelty, which characterize the invention, are pointed out with particularity in the disclosure. For a better understanding of the invention, its operating advantages and the specific objects attained by its uses, reference should be had to the accompanying drawings and descriptive matter in which there are illustrated preferred embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The invention will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings wherein:
Fig. 1 depicts an exemplary circuit diagram of improved vehicle cabin heating system according to one of the embodiment of the present invention.
Fig. 2a shows an exemplary sectional diagram of an embodiment of evaporating unit according to one of the embodiment of the present invention.
Fig. 2b represents an exemplary line diagram of an embodiment of bypass unit of according to one of the embodiment of the present invention.
Fig. 3 depicts an exemplary sectional diagram of an embodiment of condenser unit according to one of the embodiment of the present invention.
Fig. 4a depicts an exemplary sectional view of an embodiment of heat dissipating mat according to one of the embodiment of the present invention.
Fig. 4b depicts another exemplary sectional view of Fig. 4a.
Fig. 4c depicts yet another exemplary sectional view of Fig. 4a & 4b from the different angle.
Fig. 5 depicts an exemplary circuit diagram of electrical & electronics unit according to one of the embodiment of the present invention.
Fig. 6 depicts an exemplary view of the assembly of all embodiments according to one of the embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0023] In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that the embodiments may be combined, or that other embodiments may be utilized and that structural and logical changes may be made without departing from the spirit and scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims and their equivalents.
[0024] The present invention is described in brief with reference to the accompanying drawings. Now, refer in more detail to the exemplary drawings for the purposes of illustrating non-limiting embodiments of the present invention.
[0025] As used herein, the term "comprising" and its derivatives including "comprises" and "comprise" include each of the stated integers or elements but does not exclude the inclusion of one or more further integers or elements.
[0026] As used herein, the singular forms "a, an", and "the" include plural referents unless the context clearly dictates otherwise. For example, reference to "a device" encompasses a single device as well as two or more devices, and the like.
[0027] As used herein, the terms "for example", "like", "such as", or "including" are meant to introduce examples that further clarify more general subject matter. Unless otherwise specified, these examples are provided only as an aid for understanding the applications illustrated in the present disclosure, and are not meant to be limiting in any fashion.
[0028] As used herein, the terms "may", "can", "could", or "might" be included or have a characteristic, that particular component or feature is not required to be included or have the characteristic.
[0029] Exemplary embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments are shown. These exemplary embodiments are provided only for illustrative purposes and so that this disclosure will be thorough and complete and will fully convey the scope of the invention to those of ordinary skill in the art. The invention disclosed may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
[0030] Various modifications will be readily apparent to persons skilled in the art. The general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the invention. Moreover, all statements herein reciting embodiments of the invention, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents as well as equivalents developed in the future (i.e., any elements developed that perform the same function, regardless of structure). Also, the terminology and phraseology used is for the purpose of describing exemplary embodiments and should not be considered limiting. Thus, the present invention is to be accorded the widest scope encompassing numerous alternatives, modifications and equivalents consistent with the principles and features disclosed. For purpose of clarity, details relating to technical material that is known in the technical fields related to the invention have not been described in detail so as not to unnecessarily obscure the present invention.
[0031] Thus, for example, it will be appreciated by those of ordinary skill in the art that the diagrams, schematics, illustrations, and the like represent conceptual views or processes illustrating systems and methods embodying this invention. The functions of the various elements shown in the figures may be provided through the use of dedicated hardware as well as hardware capable of executing associated software. Similarly, any switches shown in the figures are conceptual only. Their function may be carried out through the operation of program logic, through dedicated logic, through the interaction of program control and dedicated logic, or even manually, the particular technique being selectable by the entity implementing this invention. Those of ordinary skill in the art further understand that the exemplary hardware, software, processes, methods, and/or operating systems described herein are for illustrative purposes and, thus, are not intended to be limited to any particular named element.
[0032] Each of the appended claims defines a separate invention, which for infringement purposes is recognized as including equivalents to the various elements or limitations specified in the claims. Depending on the context, all references below to the "invention" may in some cases refer to certain specific embodiments only. In other cases, it will be recognized that references to the "invention" will refer to subject matter recited in one or more, but not necessarily all, of the claims.
[0033] All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., "such as") provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
[0034] Various terms as used herein are shown below. To the extent a term used in a claim is not defined below, it should be given the broadest definition and persons in the pertinent art have given that term as reflected in printed publications and issued patents at the time of filing.
[0035] Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all groups used in the appended claims.
[0036] The present invention as embodied by an enhanced non-suffocating warming system for automobile cabin concisely accomplishes the previously described need(s) in the art. The present invention has aims arising because of the above stated needs, said aims being enumerated below.
[0037] The main embodiment of the present invention is to provide the enhanced non suffocating warming system for automobile cabin. Fig. 1 shows an exemplary circuit diagram of an embodiment of the heating system of the present invention. The enhanced non suffocating warming system for automobile cabin comprise of a bypass unit, an evaporating unit, a condenser unit, a distributor unit, a heat dissipating mat, plurality of insulated hose and a receiver unit. The bypass unit further comprise of a bypass inlet hose and a first bypass exit hose. The bypass inlet hose further divided into a bypass hose, a discharge hose, and a second bypass exit hose. The second bypass exit hose further merging with the bypass hose and forming a combined first bypass exit hose. The evaporating unit further comprised of an evaporating unit casing, at least two throttle body configured with at least two throttle, plurality of evaporating shell(s) having opening(s) outside the evaporating unit casing. The throttle body further comprise of a left throttle body and a right throttle body and are connected at end of longitudinal side of evaporating unit casing and an assembly bracket which are welded with both throttle bodies. The condenser unit further comprises of a condenser unit casing, plurality condensing shell(s) having openings outside the condenser unit casing, a condenser inlet port, a condenser exit port, and a secondary fluid reservoir. The distributor unit further comprise of a distributor inlet port, plurality of distributor exit port(s), an insulated hose having leak proof nuts on both ends and integrated with an electric pump. The heat dissipating mat further comprise of a heat dissipating mat casing, a heat dissipating mat inlet port, at least two heat dissipating mat exit ports, a plug, plurality of partition(s), a secondary heating fluid, a heat dissipating plate, an insulation and an insulated hose having identical leak-proof nut(s) on the both ends. The two heat dissipating exit ports further comprise of first heat dissipating exit ports, and second heat dissipating exit ports. The receiver unit further comprises of plurality of receiver inlet ports(s), at least one receiver outlet port. A temperature unit, which is further comprises of afirst temperature sensor for sensing temperature of secondary heating fluid, a first temperature regulator for regulating the temperature of secondary heating fluid, a secondary temperature sensor for sensing temperature inside said automobile cabin, a battery and a secondary temperature regulator to control temperature inside the automobile cabin. The battery provides electric power supply to first temperature sensor, second temperature sensor, first temperature regulator, second temperature regulator and to the all three throttle motors.
[0038] A four-wheeler should essentially have an internal combustion engine along with liquid cooling or exhaust system to employ the enhanced non-suffocating warming system for automobile cabin (100). A bypass unit (200b) can be advantageously fitted with both and/or either cooling or exhaust system of the vehicle. The bypass unit (200b) further coupled with an evaporating unit (200a), hot fluid (exhaust gas/hot coolant) enters from the bypass inlet hose (9) and then discharged via a discharge hose (11) to the evaporating unit (200). During the functioning of enhanced non-suffocating warming system (100), both throttle valves (5) &
(6) remains fully opened, while bypass throttle valve (14) of bypass hose (13) remains partially closed. The evaporating unit (200) of the invention further comprising an evaporating unit casing (1) which is hollow and cylindrical in shape, and optimally rectangular casing can also use for evaporating unit casing. The evaporating unit casing (1) having plurality evaporator shell(s) (2) equidistantly positioned inside the evaporating unit casing (1), each shell (2) having an opening (3) outside the evaporating unit casing (1). The opening(s) (3) are basically a threaded connector(s) through which a primary heating fluid (26) can be filled inside each evaporator shell (2). During the functioning of enhanced non suffocating warming system (100), all the evaporating shell(s) (2) remains surrounded by the hot fluid (exhaust gas/ hot coolant) and the heat of hot fluid further supplied to the plurality evaporator shell(s) (2). Due to the heat transfer from hot fluid to the evaporator shell(s), heat conducted through the evaporator shell(s) material and then transferred to the primary heating fluid (26) filled inside the plurality evaporator shell(s). The hot fluid (exhaust gas/ hot coolant) after commissioning its role further exit via a second bypass exit hose (12) connected with the throttle body (8) of evaporating unit (200a) and finally escaped via the bypass unit outlet pipe (10) and/or first bypass exit hose (10).
[0039] A condenser unit (300), which is further comprises of a condenser unit casing (17), which is circular in shape and optionally shaped, can be modified to rectangular shaped casing. The condenser unit casing (17) can be covered with an insulating material, so that; heat loss from the condenser unit casing (17) to atmosphere can be prevented. Plurality condensing shell(s) (18) are equidistantly fitted inside the condenser unit casing (17) and each condensing shell(s) (18) having an opening (19) outside the condenser unit casing (17). The opening(s) (19) are threaded connectors, through which primary heating fluid (26) enters into the condensing shell(s) (18) in boiling or super-heated vapor state. The condenser unit casing (17) filled with a secondary heating fluid (44) which remains surrounded to each condensing shell (18). A secondary heating fluid reservoir (22) coupled along with condenser casing (17) perpendicularly to the axis of condenser casing. The level of the secondary heating fluid reservoir (22) is higher the level of the casing (17). The secondary heating fluid reservoir (22) maintains the required level of secondary heating fluid inside the condenser casing (17). Each shell opening (19) of condensing shell (18) can be further connected with the respective shell opening (3) of evaporating shell (2) using an insulated hose (16) having identical leakproof nut(s) (4) fitted at the both ends of each insulated hose (16). Leakproof nut(s) (14) can be easily tightened on the opening(s) (3) & (19) to form a leakproof connection of evaporating unit (200a) with condenser unit (300).
[0040] Each evaporating shell (2), condensing shell (18) and insulated hose (16) remains filled with a primary heating fluid (26) in such a way that condensing shell(s) (18) remains partially empty while the plurality insulated hose (16) and plurality of evaporating shell (2) remains fully filled. Empty volume inside each condensing shell (18) has been provided for the occupancy of superheated vapors of primary heating fluid (26).
[0041] The level of condenser unit (300) kept above the level of evaporating unit (200a). Due to the convection currents, the hot currents of primary heating fluid (26) from the evaporating shell(s) (2) rises via the insulated hose(s) (16) into the condensing shell(s) (18), while the cold currents of primary heating fluid (26) flows down to the evaporator shell(s) (2) and optionally only temperature exchange through the primary heating fluid can be allowed.
[0042] A secondary heating fluid (44) surrounds each condensing shell (18) in the condenser unit (300) in the present invention. Due to the temperature of primary heating fluid (26) and its vapors, condensing shell(s) (18) became hot and this heat further transferred to the secondary heating fluid (44). The secondary heating fluid provides cooling to the condensing shell(s), but in this process; secondary heating fluid also became hot and/or temperature of secondary heating fluid increase. The condenser unit (300) fitted with a condenser inlet port (20) and a condenser exit port (21), through the condenser inlet port (20) cold secondary heating fluid enters inside the condenser unit casing (17) and hot secondary heating fluid (44) from the condenser casing (17) exit via a condenser exit port (21).
[0043] The condenser exit port (21) further connected with a distributor unit (30) using an insulated hose (28). The insulated hose (28) also coupled with an electric pump which impel hot secondary fluid (44) from the condenser unit (300) and pump it to distributor unit (30). The insulated hose (28) having identical leakproof nut(s) (24) fitted at both ends to connect condenser unit (300) with distributing unit (30). The distributing unit (30) having a distributor inlet port (301) and plurality distributor exit port(s) (30E).
[0044] At least one exit port (30E) of the distributor unit (30) connected with inlet port (35) of the heat dissipating mat (400) using an insulated hose (31) having identical leakproof nut(s) (39) fitted at both the ends. The hot secondary heating fluid (44) coming from the distributor unit (30) further circulated inside the heat dissipating mat (400) through plurality U-turn channels. When hot secondary heating fluid (44) flows inside the heat dissipating mat (400), secondary heating fluid (44) transfers its heat to heat dissipating plate (42) through which heat radiates inside the vehicle cabin. During this process secondary heating fluid (44) drops its temperature and attenuated temperature secondary heating fluid (44) further exit via at least one exit port either (36) or (37)/ or which one is in use.
[0045] The cold secondary heating fluid from heat dissipating mat (400) enters into the receiver unit (33) via an insulated hose (32). At least one exit port (33E) of receiver unit (33) further connected with condenser unit (300) using another insulated hose (27) having identical leakproof nut(s) (23) fitted at the both ends of insulated hose (27).
[0046] In an exemplified embodiment illustrated in Fig. 2a the evaporating unit (200a) comprises of an evaporating unit casing (1) having throttle bodies (7) & (8) welded at right and left ends. Both the throttle bodies (7) & (8) having plurality holed bracket(s) (15) welded on the circumference of throttle bodies (7) & (8) to assemble it with bypass unit using similar holed bracket(s) (15) and plurality nut & bolt assemblies (IB). Throttle(s) (5) & (6) are fitted inside the throttle bodies (7) & (8) respectively. The throttle(s) (5) & (6) can be either operated manually using a mechanical mechanism or electronically using a servo/stepper motor. Plurality evaporator shell(s) (2) are equidistantly positioned inside the evaporator casing (1) to extract heat of hot fluid (exhaust/ coolant). Evaporator shell(s) (2) can be made of good conductive material, for example- copper or aluminum can be used as evaporator shell(s) material. Each evaporator shell (2) having an evaporator shell opening (3) outside the evaporator casing (1), each evaporator shell opening (3) is a threaded connector to connect it with plurality insulated hose (16) having plurality identical nut(s) (4) at its end. Evaporator casing (1) advantageously covered with an insulating material to prevent heat loss through the casing material. Each evaporator shell(s) (2) remains filled with a primary heating fluid (26), which increases its temperature by the heat conducted through the evaporator shell(s) (2) material.
[0047] In an exemplified embodiment illustrated in Fig. 2b the bypass unit (200b) comprises of a bypass inlet hose (9), the bypass inlet hose (9) divides into a discharge hose (11) and a bypass hose (13); a first bypass exit hose (10). The first bypass exit hose (10) simultaneously connected with a second bypass exit hose (12) & bypass hose (13). Both discharge hose (11) &second bypass exit hose (12) having plurality holed brackets (15) welded on its end to connect bypass unit (200b) with evaporating unit (200a). A throttle (14) fitted inside the bypass hose to regulate the discharge of hot fluid (exhaust/coolant) through the bypass hose (13). One of the advantages of enhanced non-suffocating warming system (100) is that it can be integrate with either exhaust or cooling system of vehicle essentially having internal combustion engine. So, bypass inlet hose and first bypass exit hose (9) & (10) can be placed in the path of exhaust or cooling system to supply the hot fluid (exhaust/coolant) into the bypass unit (200b).
[0048] Still another exemplified embodiment illustrated in Fig. 3, a condenser unit (300) comprises a condenser unit casing (17) having condenser inlet port (20) and condenser exit port (21). The condenser inlet port &condenser exit port (20) & (21) purposefully used to supply cold secondary heating fluid (44) via condenser inlet port (20) and to exit the hot secondary fluid (44) via condenser exit port (21). The secondary heating fluid reservoir (22) mounted perpendicular to the condenser unit casing (17). The level of reservoir is higher than the level of condenser casing. The secondary heating fluid reservoir (22) purposefully used to maintain the level of secondary fluid inside the condenser casing. Condenser casing fitted with plurality condensing shell(s) (18), the condensing shell(s) are made of a good conducting material for example- copper or aluminum can be used as a condensing shell material. Each condensing shell(s) (18) having an opening (19) outside the condenser casing, which are basically threaded connectors. These plurality condensing shell opening(s) (19) can be further connected with plurality insulated hose(s) (16) having identical leakproof nut (4) fitted at each hose. Via hose (16) boiling primary heating fluid and its hot vapors enters into the condensing shell(s).
[0049] Yet another exemplified embodiment illustrated in Fig. 4a, b & c, a heat dissipating mat (400) comprises of a mat casing (34) having plurality channel inside it. Hot secondary heating fluid enters via a heating dissipating mat inlet (35) and then circulated through these channels. During circulation of hot secondary fluid via plurality channels, hot secondary fluid transfers its heat to heat dissipating plate (42) which is placed on the top of mat casing (34). An insulation (43) provided at the base of mat casing (34) to prevent the radiation of heat from the lower portion of heat dissipating mat (400). At least two heating mat outlets (36) &
(37) have been provided to exit the secondary heating fluid.
[0050] Fig. 5 representing an exemplary electrical & electronics unit of invention. The circuit diagram comprises of a temperature sensor (47) which is coupled with heat dissipating mat (400) to sense the temperature of secondary fluid (44) flowing inside the heat dissipating mat, a temperature regulator (48) to regulate and maintain the constant surface temperature of the heat dissipating plate (42), an another temperature sensor (45) fitted somewhere inside the vehicle cabin to measure the cabin temperature, an another temperature regulator to set the cabin temperature at different optimum values, three programmed stepper/servo motors (49), (50) & (51) to regulate the throttles (5), (6) & (14) respectively, an electric pump (29) to circulate secondary heating fluid (44), a battery (52) which is supplying power to the apparatus circuit and a switch (53) to on and off the apparatus.
[0051] In place of programmed stepper/servo motors (49),(50) & (51) some mechanical arrangements can also be used to regulate the throttles (5), (6) & (14) respectively which may advantageously can reduce the cost of apparatus. But use of stepper/servo motors automizing the functioning apparatus which makes apparatus use hassle free.
[0052] Fig. 6 representing an assembly of the all embodiments of enhanced non-suffocating warming system (100). Plurality heat dissipating mat(s) (400) can be connected through the plurality distributor exit(s) (30E) while their plurality exits can be connected with respective plurality receiver inlet(s) (331).
[0053] The present invention provides a system for controlling high temperature inside the automobile cabin. The heat dissipating plate in the present invention absorb heat from the secondary heating fluid and radiate heat to the contact air of vehicle cabin at slow rate through the heat-dissipating mat to achieve the desired effect and temperature in a non-suffocating and non-irritating way inside the automobile cabin.
[0054] It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-discussed embodiments may be used in combination with each other. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description.
[0055] The benefits and advantages which may be provided by the present invention have been described above with regard to specific embodiments. These benefits and advantages, and any elements or limitations that may cause them to occur or to become more pronounced are not to be construed as critical, required, or essential features of any or all of the embodiments.
[0056] While the present invention has been described with reference to particular embodiments, it should be understood that the embodiments are illustrative and that the scope of the invention is not limited to these embodiments. Many variations, modifications, additions and improvements to the embodiments described above are possible. It is contemplated that these variations, modifications, additions and improvements fall within the scope of the invention.

Claims (5)

CLAIMS:
1. An improved vehicle cabin heating system (100) comprise of: a bypass unit (200b), wherein said bypass unit further comprise of a bypass inlet hose (9) and a first bypass exit hose (10), wherein bypass inlet hose (9) further divided into bypass hose (13) & a discharge hose (11), a throttle (14), a second bypass exit hose (12), wherein said second bypass exit hose (12) further merging with bypass hose (13) and forming a combined first bypass exit hose (10); an evaporating unit (200a), wherein said evaporating unit (200a) further comprised of a evaporating unit casing (1), at least two throttle body configured with at least two throttle (5); plurality evaporating shell(s) (2) having evaporator shell opening(s) (3) outside said evaporating unit casing (1) and wherein said throttle body further comprise of a left throttle body (7) and a right throttle body (8) and are connected at end of longitudinal side of said evaporating unit casing (1) and an assembly bracket (15) are welded with both throttle bodies (7) & (8); a condenser unit (300), wherein said condenser unit (300) further comprises of: a condenser unit casing (17), plurality condensing shell(s) (18) having openings (19) outside said condenser unit casing (17), a condenser inlet port (20), a condenser exit port (21), and a secondary heating fluid reservoir (22); a distributor unit (30), wherein said distributor unit (30) further comprise of a distributor inlet port (301), plurality of distributor exit port(s) (30E), an insulated hose (28) having leak proof nuts on both ends and integrated with an electric pump (29); a heat dissipating mat (400), wherein said heat dissipating mat (400) further comprise of a heat dissipating mat casing (34); a heat dissipating mat inlet port (35), at least two heat dissipating mat exit ports (36) & (37), a plug (38), plurality of partition(s) (41), a secondary heating fluid (44), a heat dissipating plate (42), an insulation (43) and an insulated hose (32, 31)having identical leak-proof nut(s) (40, 39) on the both ends and wherein said at least two heat dissipating exit ports (36) & (37), further comprise of first heat dissipating exit ports (36), and second heat dissipating exit ports (37); a receiver unit (33), wherein said receiver unit (33) further comprises of plurality receiver inlet ports(s) (331), at least one receiver outlet port (33E); and an electrical & electronics unit, wherein said electrical & electronics unit further comprise of a first temperature sensor for sensing temperature of secondary heating fluid, a first temperature regulator for regulating the temperature of secondary heating fluid, a secondary temperature sensor for sensing temperature inside said automobile cabin, a battery and a secondary temperature regulator to control temperature inside said automobile cabin; and wherein said battery provide electric power supply to first temperature sensor, second temperature sensor, said first temperature regulator, and said second temperature regulator.
2. The enhanced non-suffocating warming system for automobile cabin (100) as claimed in claim 1, wherein said plurality evaporator shell(s)(2) are equidistantly positioned inside the casing (1) and having openings (3) outside the casing (1), openings (3) are basically threaded connector(s) which are equidistantly linearly positioned.
3. The enhanced non-suffocating warming system for automobile cabin (100) as claimed in claim 1, wherein said condenser unit (300) located at higher level than the assembly of evaporating unit (200a) and bypass unit (200b).
4. The enhanced non-suffocating warming system for automobile cabin as claimed in claim 1, wherein said secondary heating fluid reservoir (22) having fluid level higher than the condenser unit casing (17) and said secondary heating fluid reservoir (22) tangentially coupled with the axis of condenser unit casing (17).
5. The enhanced non-suffocating warming system for automobile cabin (100) as claimed in claim 1, wherein said heat dissipating mat (400) having plurality partition (41) which forms plurality of U-channels through which hot secondary fluid flows inside said heat dissipating mat casing (34).
AU2021103602A 2020-11-11 2021-06-24 An improved vehicle cabin heating system Ceased AU2021103602A4 (en)

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