AU2021103187C4 - A power safety device configured for outdoor use - Google Patents

A power safety device configured for outdoor use Download PDF

Info

Publication number
AU2021103187C4
AU2021103187C4 AU2021103187A AU2021103187A AU2021103187C4 AU 2021103187 C4 AU2021103187 C4 AU 2021103187C4 AU 2021103187 A AU2021103187 A AU 2021103187A AU 2021103187 A AU2021103187 A AU 2021103187A AU 2021103187 C4 AU2021103187 C4 AU 2021103187C4
Authority
AU
Australia
Prior art keywords
component
container
lead
power
socket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
AU2021103187A
Other versions
AU2021103187B4 (en
AU2021103187A4 (en
Inventor
Oliver Kratzer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AMPFIBIAN HOLDINGS Pty Ltd
Original Assignee
AMPFIBIAN HOLDINGS Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=76860507&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=AU2021103187(C4) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from AU2020901885A external-priority patent/AU2020901885A0/en
Application filed by AMPFIBIAN HOLDINGS Pty Ltd filed Critical AMPFIBIAN HOLDINGS Pty Ltd
Publication of AU2021103187A4 publication Critical patent/AU2021103187A4/en
Publication of AU2021103187B4 publication Critical patent/AU2021103187B4/en
Application granted granted Critical
Publication of AU2021103187C4 publication Critical patent/AU2021103187C4/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205Sealing means between cable and housing, e.g. grommet
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5213Covers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5219Sealing means between coupling parts, e.g. interfacial seal
    • H01R13/5221Sealing means between coupling parts, e.g. interfacial seal having cable sealing means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/582Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing
    • H01R13/5825Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing the means comprising additional parts captured between housing parts and cable
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/088Dustproof, splashproof, drip-proof, waterproof, or flameproof casings or inlets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • H01R13/506Bases; Cases composed of different pieces assembled by snap action of the parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/26Connectors or connections adapted for particular applications for vehicles

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Casings For Electric Apparatus (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

An improved power safety device is disclosed. The device allows for connection of a user's electrical lead to within a sealed housing. The device is configured in a manner that optimises component numbers and minimises seals, thereby to provide an effective weatherproof device with low complexity and a high degree of robustness.

Description

internet on 20 April 2023] <URL: https://ampfibian.com.au/know-your-power adaptor-from-a-surge-protector/> published on 8 May 2020. WHAT'S THE DIFFERENCE BETWEEN A CIRCUIT BREAKER, A SURGE PROTECTOR AND AN RCD? [retrieved from internet on 20 April 2023] <URL: https://ampfibian.com.au/whats-the-difference-between-a-circuit-breaker-a-surge protector-and-an-rcd/> NEW PRODUCT RELEASE - THE RV-PLUS [retrieved from internet on 20 April 2023] <URL: https://ampfibian.com.au/new-product-release-rv-plus/> published on 5 June 2016. RV-PLUS [retrieved from internet on 02 May 2023] <URL: https://web.archive.org/ web/20180320231720/https://ampfibian.com.au/product/rv-plus-15a-caravan power-adaptor/?add-to-cart=20687> published on 20 March 2018 as per wayback machine. Amfibian RV-Plus 1amp to 15amp Adaptor - Safely Connect Your Caravan or RV To Mains Power [retrieved from internet on 20 April 2023] <URL: https:// www.youtube.com/watch?v=6cr2DxRG80s> published on 21 May 2020. Legal and safe 15A to 1OA Caravan power adaptors [retrieved from internet on 20 April 2023] <URL: https://www.youtube.com/watch?v=CDsoX8eMw8w> published on 15 August 2018. A-10A Safety Adaptor [retrieved from internet on 20 April 2023] <URL: https:// offers.kd2.org/en/au/aldi/pgvDM/> published on 8 February 2020. POD 10 Amp to 15 Amp Adapter RVPOD [retrieved from internet on 20 April 2023] <URL: https://www.youtube.com/watch?v=6xmg3Rz7mwQ> published on 3 March 2017. WO 2018064706 Al
Abstract
An improved power safety device is disclosed. The device allows for connection of a user's electrical lead to within a sealed housing. The device is configured in a manner that optimises component numbers and minimises seals, thereby to provide an effective weatherproof device with low complexity and a high degree of robustness.
A POWER SAFETY DEVICE CONFIGURED FOR OUTDOOR USE FIELD OF THE INVENTION
[0001] The present invention relates, in various embodiments, to a power safety device configured for use in outdoor and other hazardous settings (for example kitchens, washdown areas, areas with dust/paint risks, and so on). Some embodiments have been configured for application in camping, caravan environments, work-sites and markets. While some embodiments will be described herein with particular reference to that application, it will be appreciated that the invention is not limited to such a field of use, and is applicable in broader contexts.
BACKGROUND
[0002] Any discussion of the background art throughout the specification should in no way be considered as an admission that such art is widely known or forms part of common general knowledge in the field.
[0003] A known form of outdoor power adaptor comprises a sealed container which is configured to provide an input lead and an output lead, with electronic componentry therebetween which couples and transforms an input a power supply to an output power supply. For example, the output power supply may be connected to a 15A device (e.g. caravan, compressor, welder or grinder), with the input power supply being drawn from a domestic 10A power supply. In some embodiments the power adaptor is additionally or alternately configured to provide surge protection or power metering.
[0004] A key goal when designing such a power adaptor relates to reducing complexity. Reducing complexity has a range of key advantages, relating both to reducing risks associated with failed weatherproofing, and also reducing manufacture overheads.
[0005] It is an object of the present invention to overcome or ameliorate at least one of the disadvantages of the prior art, or to provide a useful alternative.
SUMMARY OF THE INVENTION
[0006] One embodiment provides a power safety device configured for protecting one or more components housed within the device, the device including:
[0007] a sealed container having an upper portion and a lower portion;
[0008] a pair of apertures formed in the sealed container, each being configured for allowing sealed egress of respective power lead from the container;
[0009] a component capture array mounted to one of the portions which is configured to adjacently capture and locate: (i) a power safety component and (ii) one or more electrical sockets;
[0010] a component capture securing member which is mounted with respect to the component capture array, thereby to securely hold the power (safety) component and the electrical socket;
[0011] wherein:
[0012] (i) the electrical socket is located such that an electrical plug is insertable into the socket and contained within the sealed container, with an associated power lead egressing through one of the apertures; and
[0013] (ii) when the sealed container is in an open configuration, an interactive component of the safety component is manually manipulatable.
[0014] One embodiment provides a power safety device, the device including:
[0015] a sealed container having an upper portion and a lower portion;
[0016] a pair of apertures formed in the sealed container, each being configured for allowing sealed egress of respective power lead from the container;
[0017] a component capture array mounted to one of the portions which is configured to adjacently capture and locate: (i) a power safety component and (ii) an electrical socket;
[0018] a component capture securing member which is mounted with respect to the component capture array, thereby to securely hold the power safety component and the electrical socket;
[0019] wherein:
[0020] (i) the electrical socket is located such that an electrical plug is insertable into the socket and contained within the sealed container, with an associated power lead egressing through one of the apertures; and
[0021] (ii) when the sealed container is in an open configuration, a switch component of the safety component is manually manipulatable.
[0022] One embodiment provides a power safety device, the device including:
[0023] a two-part container having a base and lid which are sealed together along a main seal strip when the container is in a closed configuration;
[0024] a first aperture formed through the container configured to receive a user's outlet electrical lead, wherein the first aperture is configured to seal around the lead via a pair of resilient sealing blocks mounted at opposed locations on the lid and base;
[0025] a second aperture formed through the container configured to receive an inlet electrical lead, wherein the inlet electrical lead is coupled to an electrical component set mounted within the container, wherein the second aperture is configured to seal with respect to the electrical lead via a grommet arrangement provided by the electrical lead;
[0026] an inner housing which is configured to securely locate the electrical component set to the base, wherein the inner housing is sealed within the container when the container is in the closed configuration;
[0027] such that the device requires only three seal arrangements thereby to seal the sealed container whilst allowing: (i) an openable container; (ii) egress of a user's outlet lead which is coupled to a socket provided by the component set inside the container; and (iii) egress of an inlet lead which is coupled to the component set.
[0028] One embodiment provides a power safety device, the device including:
[0029] a sealed two-part container which contains an electrical component set including a DIN rail component coupled to an inlet lead and an outlet socket;
[0030] an inner housing which is secured to a base of the container thereby to restrain the component set in place and provide structural protection from unwanted lateral movement of components in the component set;
[0031] a three-part seal arrangement including: (i) a first seal arrangement provided in part by a grommet formed with the inlet lead; (ii) a second seal arrangement which seals around an outlet lead which is coupled to the outlet socket and egresses from the container; and (iii) a third seal arrangement which seals between peripheral edges of the two parts of the container along a region of the peripheral edge which excludes the second seal arrangement.
[0032] Further embodiments are described below in the section entitled "claims", and in the section entitled "detailed description".
[0033] Reference throughout this specification to "one embodiment", "some embodiments" or "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases "in one embodiment", "in some embodiments" or "in an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
[0034] As used herein, unless otherwise specified the use of the ordinal adjectives "first", "second", "third", etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner.
[0035] In the claims below and the description herein, any one of the terms comprising, comprised of or which comprises is an open term that means including at least the elements/features that follow, but not excluding others. Thus, the term comprising, when used in the claims, should not be interpreted as being limitative to the means or elements or steps listed thereafter. For example, the scope of the expression a device comprising A and B should not be limited to devices consisting only of elements A and B. Any one of the terms including or which includes or that includes as used herein is also an open term that also means including at least the elements/features that follow the term, but not excluding others. Thus, including is synonymous with and means comprising.
[0036] As used herein, the term "exemplary" is used in the sense of providing examples, as opposed to indicating quality. That is, an "exemplary embodiment" is an embodiment provided as an example, as opposed to necessarily being an embodiment of exemplary quality.
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
[0038] FIG. 1 illustrates a device according to one embodiment, shown as a perspective exploded view.
[0039] FIG. 2 illustrates a device according to a further embodiment, shown as a perspective exploded view.
[0040] FIG. 3 illustrates a device according to a further embodiment, shown as a perspective exploded view.
[0041] FIG. 4 illustrates a device according to a further embodiment, shown as a perspective view.
DETAILED DESCRIPTION
[0042] The present invention relates to power safety devices, including power safety devices configured for outdoor use. For example, embodiments include power safety devices which provide overload protection for caravans when connecting to mains power supplies.
[0043] In overview, embodiments described below are configured to provide low complexity weather resistant power safety devices, for example power safety devices in the form of electronic enclosures (i.e. power safety devices which provide an enclosure in which electrical components and/or couplings are protected from external environmental conditions). It will be appreciated that the various embodiments illustrated and described share various key features, and similar numbering has been used across the diagram to denote corresponding features. Low complexity is achieved by, for example, reducing a number of components, providing straightforward weather seals, and facilitating streamlined construction.
[0044] FIG. 1 illustrates a power safety device 100 configured for outdoor use, and this embodiment is described in detail below. Alternate embodiments of device 100 are illustrated in FIG. 2 and FIG. 3.
[0045] Device 100 includes a sealed container 101 having an upper portion 102 and a lower portion 103. It will be appreciated that portions 102 and 103 may be formed via a plastic injection moulding process, or vis other processes.
[0046] In the illustrated embodiment, portion 102 and 103 are coupled via an external hinge 104, which has interlocking hinge components defined via each of portion 102 and 103. Hinge 104 allows for container 101 to be positioned in an open configuration (illustrated) and a closed configuration. In the closed configuration the portions are snap lockingly engaged to one another, for example via formations 105 and 106 which are respectively integrally formed with portions 102 and 103.
[0047] In a further embodiment, the hinge arrangement is omitted, with the two portions being separate in the open configuration and snap-lockingly engaged in the closed configuration.
[0048] In the embodiment of FIG. 2, 105 and 106 are replaced by a lid latch 190, which couples portion 102 to portion 103 via a snap lock arrangement. It will be recognised that apertures formed in portions 102 and 103 for this purpose are disposed laterally outside of container sealing infrastructure.
[0049] The sealing of container 101 is achieved via a sealing arrangement, which is discussed in more detail further below. This sealing requires a minimised number of sealing areas thereby to reduce complexity and improve weatherproofing reliability.
[0050] A pair of apertures are formed in the sealed container, each being configured for allowing sealed egress of respective power lead from the container (see lines 107 and 108).
For the present purposes, these are described as an outlet aperture (line 107) and an inlet aperture (line 108). However, in further embodiments the inlet and outlet roles are reversed. In some embodiments a differentiating factor between the apertures is that one is for a permanent lead, and the other for a removable lead (i.e. a lead with a plug that is attached to a socket on the device).
[0051] In some embodiments, there may be an additional one or more apertures beyond the pair. For example, where the pair includes one aperture for a permanent lead connection, the additional apertures may include one or more additional apertures for temporary leads. For example, see the embodiment of FIG. 4, where there are three additional apertures for connection of respective additional leads. In that example, the device performs a role as a power bank for multiple devices.
[0052] In use, the inlet aperture allows egress of an inlet lead 110, which may, for example, be coupled (directly or indirectly) to a conventional power supply via a plug 111. The outlet aperture allows egress of a lead which is coupled directly at its proximal end to a electrical socket 112 within container 101, and coupled at its distal end (directly or indirectly) to a target device (which is typically an outdoors device, such as a caravan).
[0053] A component capture array 115 is integrally formed from portion 103. This is configured to adjacently capture and locate: (i) a power safety component 116 and (ii) electrical socket 112. In the illustrated embodiment this is achieved via formations which define vertical sleeves into which component 116 and 112 are vertically inserted thereby to restrict lateral movement. In the illustrated embodiment component 116 is a DIN rail device, and array 115 is configured to receive the DIN rail device vertically.
[0054] A component capture securing member 118 is mounted with respect to the component capture array 115, thereby to securely hold the power safety component 116 and the electrical socket 112 (this restricts vertical movement, and further inhibits horizontal movement). In the illustrated embodiment member 118 includes vertical sleeves corresponding to those in array 115, and is held in place via screws 119 which thread into formations defined on array 115 (or elsewhere on portion 103). These screws provide a strong clamping force between member 118 and portion 103, which restrains socket 112 in place even in spite of lateral forces along the axis of the lead (for example "tugging" forces) which may be applied in practice via the outlet lead. In the example of FIG. 1 a region of an outer face of socket 112 abuts against a region of an inner face of member 118, thereby to improve security from lateral movement.
[0055] It will be appreciated that there are benefits from having array 115 and member 118 contained within the sealed contained in use, for example in terms of reducing risk of corrosion for screws 119.
[0056] Member 118 includes an aperture 120 which, in use, allows for manual manipulation of a movable member on component 116. For example, in the illustrated embodiment, component 116 is a DIN rail device including surge protection (forexample a RCBO or MCB) and having a switch 121, and aperture 120 allows viewing and manual manipulation of switch 121. Other components may include: an RCD (only), a surge protector (for which access through the allows a user to replace a blown cartridge, whilst the rest of the DIN rail housing stays in place), and/or a power meter (for example with a display).
[0057] In the illustrated embodiment, portion 102 is formed of transparent plastic, thereby allowing a user to view a status of device 116 (e.g. switch 121) in use whilst the seal container is in a closed configuration. When the sealed container is in an open configuration, a switch component of the safety component is manually manipulatable.
[0058] Although the component capture array 115 is illustrated as being integrally formed from portion 103, in other embodiments it is an insert that is mounted to portion 103. In further embodiments the component capture array is defined by or mounted to portion 102.
[0059] It will be appreciated that electrical socket 112 is located such that an electrical plug is insertable into the socket and contained within the sealed container, with an associated power lead egressing through the outlet aperture (line 107).
[0060] In the illustrated embodiment, the outlet aperture (line 107) is configured to receive a power output lead via a sealed arrangement defined in part on the upper portion and in part on the lower portion. This is achieved via resilient sealing blocks 131 and 132, as discussed below.
[0061] In the illustrated embodiment, container 101 is sealed in two sections: a first section along a peripheral edge of portion 103 in a clockwise direction from a point 151 to a point 152 (the long path between those points along the top peripheral edge of portion 103), and a second section between points 151 and 152 in an anticlockwise direction (the short path along the top peripheral edge of portion 103).
[0062] For the first sealing section, the top portion 102 has a peripheral tongue, and the bottom portion 103 has a complimentary peripheral groove (these may be reversed in other embodiments). The groove extends from point 151 to point 152 in a clockwise direction, and the tongue is complementarily formed to engage into the groove upon closing of the container. A resilient sealing member 153 is inserted into the groove from the end to end, such that the when the container is manipulated into the closed configuration, the peripheral tongue and peripheral groove define a clamping engagement around the resilient sealing member thereby to create a peripheral seal from point 151 to point 152. The container is configured such that upper portion is locked to the lower portion when the container is manipulated into the closed configuration, thereby to maintain the seal.
[0063] Sealing member 153 may be formed of a material such as silicone or neoprene. Alternately, a cast-in-place or cure-in-place gasket may be used, which consists of a liquid precisely dispensed (for example by robot) into the sealing channel, where it cures.
[0064] Points 151 and 152 define junctions between the ends of the peripheral groove and a sealing block compartment 142. Likewise, points 161 and 162 define junctions ends of the peripheral tongue and a sealing block compartment 141. Sealing blocks 131 and 132 are respectively inserted into compartments 141 and 142 during manufacture, and held in place by adhesives or an oversizing/friction arrangement.
[0065] The sealing block receiving compartments each include aperture defining formations which collectively define a first aperture of the pair of apertures, wherein for each sealing block the aperture defining formations include an inner formation and outer formation which are positioned on opposite sides of the sealing block (these are in the illustrated embodiment semicircular notches). Via this arrangement, in use, an electrical lead is configured to be inserted between the aperture defining formations of the first and lower sealing block compartments upon closing of the sealed container. The closing of the container causes resilient deformation of the sealing blocks 131 and 132 around the electrical lead, thereby to create a seal between points 151 and 152 on portion 103, and between points 141 and 142 on portion 102. As such, the resilient sealing member 153 and resilient sealing blocks 131/132 create a full peripheral seal of container 101 when the container is in the closed configuration.
[0066] Sealing blocks 131 and 132 may be rectangular prism blocks, or more complex shapes (for example as shown in FIG. 2). These may be formed, for example, from silicone or polyurethane, solid or foamed. In one embodiment a porous silicon orpolyurethane block is cast/moulded over an injection moulded frame.
[0067] In the embodiment of FIG. 1, the peripheral groove includes a notch which in part defines the inlet aperture. Lead 110 is inserted into that notch, such that a grommet 180 having a special grommet region 181 which replicates in profile the peripheral channel seals the container at that region (in combination with an additional grommet seal 182 and housing seal 153).
[0068] In alternate embodiments shown in FIG. 2 and FIG. 3, the inlet aperture is instead defined by a hole 170 formed in portion 103, and a sealing grommet 171 on lead 110 seals the inlet lead as it passes through that hole. In this alternate arrangement, assembly is more difficult as the wiring loom cannot be fully pre-assembled given that the plug lead has to be fed into the housing before being connected to the DIN rail device. However, there is a benefit in terms of a lower part count, as the resilient grommet is employed to seal aperture 170, a more robust product, and a more secure lid to housing seal.
[0069] In the alternate embodiment of FIG. 2, the DIN rail device is mounted horizontally, and the switch is accessible via a region in between component capture securing member 118 and component capture array 115.
[0070] The alternate embodiment of FIG. 4 is similar to the embodiment of FIG. 3, although a single input lead is connected (via the DIN device) to multiple power outlet sockets having respective lead apertures. It will be appreciated how any of the embodiments of FIG. 1 to FIG. 3 could be re-sized to accommodate multiple outlet sockets and lead apertures. In the embodiment of FIG. 4 there is a one-to-one relationship between the DIN device and the input lead; in an alternative there is a is a one-to-one relationship between the DIN device and the output leads (i.e. each output can have a separate surge protector). In further embodiments there is a two-to-one relationship between the DIN device and the output leads.
[0071] FIG. 4 also shows a modified clip arrangement, included to provide additional strength given that there may be multiple output leads.
[0072] It will be appreciated that the diagram in FIG. 4 is shown in an assembled view (rather than an exploded view), and that various reference numerals have been excluded for the sake of simplicity.
[0073] Advantages of the illustrated embodiments include:
• The lower housing (portion 103) securely locates the electrical components provides the main structural member.
• The component capture securing member 118 provides an inner housing which protects and isolates the electrical components.
• The socket is captured securely between the lower and inner housings, providing significant holding force.
• A lead clamp which prevents the plug-lead pulling out; this is part of the lower and inner housings, eliminating a component (a conventional P-clip which would require a screw).
• Plug lead entry seal is achieved either with just the grommet (sidecore design of FIG. 2 and FIG. 3), or open, in combination with the housing seal 153 (without the sidecore) as per FIG. 1.
• The number of fasteners (screws) is minimised, and other than the hinge, these are all contained within the housing to eliminate leaks and to minimise corrosion.
• Portion 102 provides a lid which closes over the whole assembly and isolates it from dust and liquid ingress. Being transparent, this allows inspection and being releasably attached (hinged as shown, latched closed using integrally moulded or separate clips or toggles), allows physical interaction with the DIN rail device.
• Lead seals are provided by reliant blocks 313 and 132 in the lid and lower housing which seal around the user's lead.
* One single housing seal (no separate lid or screw-boss seals).
• Integrated (plug) cable clamp - eliminates separate P-clip or clamping piece
* Minimum number of fasteners.
• Grommet serves double purpose as strain relief and plug-lead hole seal.
• Integrated latches
• Minimum number of separate seal locations (plug entry, housing & lid, socket lead entry).
[0074] It should be appreciated that in the above description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, FIG., or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the Detailed Description are hereby expressly incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment of this invention.
[0075] Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those skilled in the art. For example, in the following claims, any of the claimed embodiments can be used in any combination.
[0076] Furthermore, some of the embodiments are described herein as a method or combination of elements of a method that can be implemented by a processor of a computer system or by other means of carrying out the function. Thus, a processor with the necessary instructions for carrying out such a method or element of a method forms a means for carrying out the method or element of a method. Furthermore, an element described herein of an apparatus embodiment is an example of a means for carrying out the function performed by the element for the purpose of carrying out the invention.
[0077] In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In other instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
[0078] Similarly, it is to be noticed that the term coupled, when used in the claims, should not be interpreted as being limited to direct connections only. The terms "coupled" and "connected," along with their derivatives, may be used. It should be understood that these terms are not intended as synonyms for each other. Thus, the scope of the expression a device A coupled to a device B should not be limited to devices or systems wherein an output of device A is directly connected to an input of device B. It means that there exists a path between an output of A and an input of B which may be a path including other devices or means. "Coupled" may mean that two or more elements are either in direct physical or electrical contact, or that two or more elements are not in direct contact with each other but yet still co-operate or interact with each other.
[0079] Thus, while there has been described what are believed to be the preferred embodiments of the invention, those skilled in the art will recognize that other and further modifications may be made thereto without departing from the spirit of the invention, and it is intended to claim all such changes and modifications as falling within the scope of the invention. For example, any formulas given above are merely representative of procedures that may be used. Functionality may be added or deleted from the block diagrams and operations may be interchanged among functional blocks. Steps may be added or deleted to methods described within the scope of the present invention.

Claims (5)

1. A power safety device configured for protecting one or more components housed within the device, the device including:
a sealed container having an upper portion and a lower portion defining a single sealable cavity region;
a pair of apertures formed in the sealed container, each being configured for allowing sealed egress of respective power lead from the container;
a component capture array mounted to one of the portions which is configured to adjacently capture and locate: (i) a power safety component and (ii) an electrical socket which is configured to receive an electrical plug, wherein the power safety component and the electrical socket are both located within the single sealable cavity region;
a component capture securing member which is mounted with respect to the component capture array, thereby to securely hold the power safety component and the electrical socket;
wherein:
(i) the electrical socket is located such that the electrical plug is insertable into the socket and contained within the sealed container, with an associated power lead egressing through one of the apertures; and
(ii) when the sealed container is in an open configuration, an interactive component of the safety component is manually manipulatable
further wherein the power safety component is a DIN rail component, which is received in a vertical configuration such that sidewalls of the DIN rail component are perpendicular to an axis along which the electrical plug is configured to be inserted into the electrical socket, wherein a switch member of the DIN rail component is presented upwardly and outwardly through an aperture formed in the component capture securing member towards the upper portion of the sealed container, wherein the aperture formed in the component capture securing member is sized to prevent vertical extraction of the DIN rail component;
further wherein the pair of apertures formed in the sealed container, each being configured for allowing sealed egress of respective power lead from the container, include:
(i) a first aperture configured to receive a power output lead via a sealed arrangement defined in part on the upper portion and in part on the lower portion, wherein the first aperture allows the power output lead to be coupled via its proximal end to the electrical socket;
(ii) a second aperture formed through the lower portion configured to receive a power input lead via a sealed arrangement, wherein the power input lead is coupled via its proximal end to the power safety component, and wherein the power output lead is configured to be coupled via its distal end to a power supply socket;
further wherein:
(i) the electrical socket is located such that an electrical plug is insertable into the socket and contained within the sealed container, with an associated power lead egressing through one of the apertures; and
(ii) when the sealed container is in an open configuration, a switch component of the power safety component is manually manipulatable; and
further wherein the upper portion and the lower portion each provide a respective sealing block receiving compartment, each compartment including a respective include aperture defining formation such that the two compartments collectively define the first aperture, wherein each sealing block receiving compartment has mounted therein respective sealing block formed of resilient materials;
wherein the power safety component is located in between the electrical socket and one apertures formed in the sealed container configured for allowing sealed egress of respective power lead from the container.
2. A power safety device, the device including:
a sealed container having an upper portion and a lower portion defining a single sealable cavity region;
a pair of apertures formed in the sealed container, each being configured for allowing sealed egress of respective power lead from the container;
a component capture array mounted to one of the portions which is configured to adjacently capture and locate: (i) a power safety component and (ii) an electrical socket, wherein the power safety component is a DIN rail component, which is received in a vertical configuration such that sidewalls of the DIN rail component are perpendicular to an axis along which an electrical plug is configured to be inserted into the electrical socket, wherein a switch member of the DIN rail component is presented upwardly and outwardly through an aperture formed in the component capture array towards the upper portion of the sealed container, wherein the aperture formed in the component capture array is sized to prevent vertical extraction of the DIN rail component; a component capture securing member which is mounted with respect to the component capture array, thereby to securely hold the power safety component and the electrical socket; wherein:
(i) the electrical socket is located such that the electrical plug is insertable into the socket and contained within the sealed container, with an associated power lead egressing through one of the apertures; and
(ii) when the sealed container is in an open configuration, a switch component of the safety component is manually manipulatable.
3. A power safety device, the device including:
a two-part container having a base and lid which are sealed together along a main seal strip when the container is in a closed configuration, defining a single sealable cavity region;
a first aperture formed through the container configured to receive a user's outlet electrical lead, wherein the first aperture is configured to seal around the lead via a pair of resilient sealing blocks mounted at opposed locations on the lid and base;
a second aperture formed through the container configured to receive an inlet electrical lead, wherein the inlet electrical lead is coupled to an electrical component set mounted within the container, wherein the second aperture is configured to seal with respect to the electrical lead via a grommet arrangement provided by the electrical lead;
wherein the component set mounted within the container includes an electrical socket and a power safety component in the form of a DIN rail component which is received in a vertical configuration such that sidewalls of the DIN rail component are perpendicular to an axis along which an electrical plug is configured to be inserted into the electrical socket, wherein a switch member of the DIN rail component is presented upwardly and outwardly through an aperture formed in the component capture securing member towards the upper portion of the sealed container, wherein the aperture formed in the component capture securing member is sized to prevent vertical extraction of the DIN rail component; an inner housing which is configured to securely locate the electrical component set to the base, wherein the inner housing is sealed within the container when the container is in the closed configuration; such that the device requires only three seal arrangements thereby to seal the sealed container whilst allowing: (i) an openable container; (ii) egress of a user's outlet lead which is coupled to a socket provided by the component set inside the container; and (iii) egress of an inlet lead which is coupled to the component set; wherein the power safety component and the electrical socket are both located within the single sealable cavity region; wherein the power safety component is located in between the electrical socket and one apertures formed in the sealed container configured for allowing sealed egress of respective power lead from the container.
4. A power safety device, the device including:
a sealed two-part container defining a single sealable cavity region which contains an power safety component set including a DIN rail component coupled to an inlet lead and an outlet socket, wherein the DIN rail component is received in a vertical configuration such that sidewalls of the DIN rail component are perpendicular to an axis along which an electrical plug is inserted into the outlet socket, wherein a switch member of the DIN rail component is presented upwardly and outwardly through an aperture formed in the component capture securing member towards the upper portion of the sealed container, wherein the aperture formed in the component capture securing member is sized to prevent vertical extraction of the DIN rail component;
an inner housing which is secured to a base of the container thereby to restrain the component set in place and provide structural protection from unwanted lateral movement of the power safety component and the electrical socket;
a three-part seal arrangement including: (i) a first seal arrangement provided in part by a grommet formed with the inlet lead; (ii) a second seal arrangement which seals around an outlet lead which is coupled to the outlet socket and egresses from the container; and (iii) a third seal arrangement which seals between peripheral edges of the two parts of the container along a region of the peripheral edge which excludes the second seal arrangement; wherein the power safety component and the outlet socket are both located within the single sealable cavity region; wherein the DIN rail component is a power safety component; wherein the power safety component is located in between the electrical socket and the inlet lead.
5. A power safety device configured for protecting one or more components housed within the device, the device including:
a sealed container having an upper portion and a lower portion defining a single sealable cavity region;
a pair of apertures formed in the sealed container, each being configured for allowing sealed egress of respective power lead from the container;
a component capture array mounted to one of the portions which is configured to adjacently capture and locate: (i) a power safety component and (ii) an electrical socket which is configured to receive an electrical plug, wherein the power safety component and the outlet socket are both located within the single sealable cavity region;
a component capture securing member which is mounted with respect to the component capture array, thereby to securely hold the power safety component and the electrical socket;
wherein:
(i) the electrical socket is located such that the electrical plug is insertable into the socket and contained within the sealed container, with an associated power lead egressing through one of the apertures; and
(ii) when the sealed container is in an open configuration, an interactive component of the safety component is manually manipulatable
further wherein the pair of apertures formed in the sealed container, each being configured for allowing sealed egress of respective power lead from the container, include:
(i) a first aperture configured to receive a power output lead via a sealed arrangement defined in part on the upper portion and in part on the lower portion, wherein the first aperture allows the power output lead to be coupled via its proximal end to the electrical socket;
(ii) a second aperture formed through the lower portion configured to receive a power input lead via a sealed arrangement, wherein the power input lead is coupled via its proximal end to the power safety component, and wherein the power output lead is configured to be coupled via its distal end to a power supply socket;
further wherein:
(i) the electrical socket is located such that the electrical plug is insertable into the socket and contained within the sealed container, with an associated power lead egressing through one of the apertures; and
(ii) when the sealed container is in an open configuration, a switch component of the power safety component is manually manipulatable wherein switch component is presented upwardly towards the upper portion of the sealed container; and
further wherein the upper portion and the lower portion each provide a respective sealing block receiving compartment, each compartment including a respective include aperture defining formation such that the two compartments collectively define the first aperture, wherein each sealing block receiving compartment has mounted therein respective sealing block formed of resilient materials;
wherein the power safety component is located in between the electrical socket and one apertures formed in the sealed container configured for allowing sealed egress of respective power lead from the container.
AU2021103187A 2020-06-09 2021-06-08 A power safety device configured for outdoor use Active AU2021103187C4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2020901885A AU2020901885A0 (en) 2020-06-09 A power safety device configured for outdoor use
AU2020901885 2021-06-09

Publications (3)

Publication Number Publication Date
AU2021103187A4 AU2021103187A4 (en) 2021-07-22
AU2021103187B4 AU2021103187B4 (en) 2022-10-27
AU2021103187C4 true AU2021103187C4 (en) 2024-05-30

Family

ID=76860507

Family Applications (2)

Application Number Title Priority Date Filing Date
AU2021203767A Pending AU2021203767A1 (en) 2020-06-09 2021-06-08 A power safety device configured for outdoor use
AU2021103187A Active AU2021103187C4 (en) 2020-06-09 2021-06-08 A power safety device configured for outdoor use

Family Applications Before (1)

Application Number Title Priority Date Filing Date
AU2021203767A Pending AU2021203767A1 (en) 2020-06-09 2021-06-08 A power safety device configured for outdoor use

Country Status (1)

Country Link
AU (2) AU2021203767A1 (en)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2943273C (en) * 2013-10-21 2019-08-20 A.C. Dandy Products Ltd. Power pedestal with breakaway pedestal base
CN106549249B (en) * 2015-09-17 2019-03-19 施耐德电气(澳大利亚)有限公司 Socket
US10319545B2 (en) * 2016-11-30 2019-06-11 Iskra Za{hacek over (s)}{hacek over (c)}ite d.o.o. Surge protective device modules and DIN rail device systems including same

Also Published As

Publication number Publication date
AU2021103187B4 (en) 2022-10-27
AU2021203767A1 (en) 2021-12-23
AU2021103187A4 (en) 2021-07-22

Similar Documents

Publication Publication Date Title
US7943850B2 (en) Environmentally sealed wiring device with removable weather-resistant cover
KR102099072B1 (en) Shutter door assembly for an electrical panel
US10833489B2 (en) Enclosure for electrical network protection element
CN101171728B (en) Support frame for wall mounting an electrical apparatus
US8038462B2 (en) Water-tight electrical connector with laterally compressed O-ring
CA2268493A1 (en) Electrical connector enclosure
JP7421873B2 (en) Electrical panel adapter that provides pass-through access to electrical signals within the enclosure
US11189996B2 (en) Modular distribution box for cables
AU2021103187C4 (en) A power safety device configured for outdoor use
US10498127B2 (en) Link box with removable cable entry seals
CA1099810A (en) Customer service closures
US10973141B2 (en) Cooling system for enclosure for electrical network protection element
US11612069B2 (en) Hinge for enclosure for electrical network protection element
KR102083227B1 (en) Box for preventing rain
US20170104320A1 (en) Electrical component enclosure for recessing into and fixing to a surface
JP4557249B2 (en) Distribution board
CN212366315U (en) Trisection sealing cover
NZ776990A (en) A power safety device configured for outdoor use
WO2024006640A1 (en) Electric cabinet and reflow oven
JP4101701B2 (en) Wiring structure of waterproof housing
KR200250463Y1 (en) Window frame structure for inspection window of a switch gear
KR101039393B1 (en) Apartment house distribution box for safe power distribution
NZ761350A (en) A modular distribution box for cables
CN110611247A (en) Distribution board case
CN111711150A (en) Trisection sealing cover

Legal Events

Date Code Title Description
FGI Letters patent sealed or granted (innovation patent)
FF Certified innovation patent
DA2 Applications for amendment section 104

Free format text: THE NATURE OF THE AMENDMENT IS AS SHOWN IN THE STATEMENT(S) FILED 07 JUL 2023

CB4 Opposition filed under section 104(4)

Opponent name: AYONZ PTY LIMITED

ON Decision of a delegate or deputy of the commissioner of patents (result of patent office hearing)

Free format text: (2024) APO 14: DECISION: AS A RESULT OF THE AMENDMENT REQUESTED ON 7 JULY 2023, THE SPECIFICATION DOES NOT CLAIM OR DISCLOSE MATTER THAT EXTENDS BEYOND THE SPECIFICATION AS FILED, NOR DOES IT INCLUDE CLAIMS THAT ARE NOT SUPPORTED OR UNCLEAR. THE AMENDMENT IS ALLOWABLE IN ACCORDANCE WITH SECTION 102. THE OPPOSITION IS UNSUCCESSFUL, AND I ALLOW THE AMENDMENT REQUEST OF 7 JULY 2023. I AWARD COSTS AGAINST THE OPPONENT IN ACCORDANCE WITH SCHEDULE 8 OF THEPATENTS REGULATIONS 1991.

Opponent name: AYONZ PTY LIMITED

Effective date: 20240403

DA3 Amendments made section 104

Free format text: THE NATURE OF THE AMENDMENT IS AS SHOWN IN THE STATEMENT FILED 07 JUL 2023