AU2021102273A4 - "an adaptive machine tool technique using artificial intelligence." - Google Patents

"an adaptive machine tool technique using artificial intelligence." Download PDF

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AU2021102273A4
AU2021102273A4 AU2021102273A AU2021102273A AU2021102273A4 AU 2021102273 A4 AU2021102273 A4 AU 2021102273A4 AU 2021102273 A AU2021102273 A AU 2021102273A AU 2021102273 A AU2021102273 A AU 2021102273A AU 2021102273 A4 AU2021102273 A4 AU 2021102273A4
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vibration
industrial
technique
machine
data
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AU2021102273A
Inventor
Virendrakumar Anna Dhotre
Fatima M. Inamdar
Akshay Jain
S. V. Ratan Kumar
Deepak Shripat Mane
Konijeti Ramakrishna
Amit Shrivastava
Shobha Lata Sinha
Rajasanthosh Kumar Tulala
Tikendra Nath Verma
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Dhotre Virendrakumar Anna Dr
Inamdar Fatima M Mrs
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Dhotre Virendrakumar Anna Dr
Inamdar Fatima M Mrs
Sinha Shobha Lata Dr
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0283Predictive maintenance, e.g. involving the monitoring of a system and, based on the monitoring results, taking decisions on the maintenance schedule of the monitored system; Estimating remaining useful life [RUL]
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H1/00Measuring characteristics of vibrations in solids by using direct conduction to the detector
    • G01H1/003Measuring characteristics of vibrations in solids by using direct conduction to the detector of rotating machines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/028Acoustic or vibration analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/04Bearings
    • G01M13/045Acoustic or vibration analysis
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B13/00Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion
    • G05B13/02Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
    • G05B13/0265Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric the criterion being a learning criterion
    • G05B13/028Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric the criterion being a learning criterion using expert systems only
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0286Modifications to the monitored process, e.g. stopping operation or adapting control
    • G05B23/0294Optimizing process, e.g. process efficiency, product quality
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B15/00Systems controlled by a computer
    • G05B15/02Systems controlled by a computer electric
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0275Fault isolation and identification, e.g. classify fault; estimate cause or root of failure
    • G05B23/0281Quantitative, e.g. mathematical distance; Clustering; Neural networks; Statistical analysis
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0286Modifications to the monitored process, e.g. stopping operation or adapting control
    • G05B23/0291Switching into safety or degraded mode, e.g. protection and supervision after failure
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0297Reconfiguration of monitoring system, e.g. use of virtual sensors; change monitoring method as a response to monitoring results
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00Machine learning

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Artificial Intelligence (AREA)
  • Acoustics & Sound (AREA)
  • Health & Medical Sciences (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Evolutionary Computation (AREA)
  • Medical Informatics (AREA)
  • Software Systems (AREA)
  • Quality & Reliability (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

TITLE OF THE INVENTION: "AN ADAPTIVE MACHINE TOOL TECHNIQUE USING ARTIFICIAL INTELLIGENCE." ABSTRACT An adaptive machine tool technique using artificial intelligence comprising an adaptive machine tool technique by artificial technique and OT. More particularly present invention relates to machine technology identified by the using technique via different sensors provided in method, also the in method detected the cutting tool and its life and set parameters as per arrange and provided parameters by users and easily conduct the operations. Wherein one vibration sensor of the wearable device captures the vibration facts primarily based on a waveform derived from a vibration envelope related to as a minimum the portion of the industrial system and also to a component of the industrial machine, wherein the maintenance action indicates to resurvey at least the portion of the industrial machine, wherein the component of the industrial machine causes the execution of the maintenance action responsive to receiving the signal by using the provided artificial technique and its entered parameters. Page 1 of 1

Description

EDITORIAL NOTE 2021102273
There are 18 pages of description only.
TITLE OF THE INVENTION: "AN ADAPTIVE MACHINE TOOL TECHNIQUE USING ARTIFICIAL INTELLIGENCE." FIELD OF THE INVENTION
The present invention relates to an adaptive machine tool technique by artificial technique and JOT. More particularly present invention relates to machine technology identified by the using technique via different sensors provided in method, also the in method detected the cutting tool and its life and set parameters as per arrange and provided parameters by users and easily conduct the operations.
BACKGROUND OF THE INVENTION
Industrial system in various environments have a number of challenges to utilizing data from a multiplicity of sensors. Many industrial systems have a wide range of computing resources and network capabilities at a location at a given time, for example as parts of the system are upgraded or replaced on varying time scales, as mobile equipment enters or leaves a location, and due to the capital costs and risks of upgrading equipment. Additionally, many industrial systems are positioned in challenging environments, where network connectivity can be variable, where a number of noise sources such as vibrational noise and electro-magnetic (EM) noise sources can be significant and in varied locations, and with portions of the system having high pressure, high noise, high temperature, and corrosive materials. Many industrial processes are subject to high variability in process operating parameters and non-linear responses to off-nominal operations. Accordingly, sensing requirements for industrial processes can vary with time, operating stages of a process, age and degradation of equipment, and operating conditions. Previously known industrial processes suffer from sensing configurations that are conservative, detecting many parameters that are not needed during most operations of the industrial system, or
Page 1 of 21 that accept risk in the process, and do not detect parameters that are only occasionally utilized in characterizing the system. Further, previously known industrial systems are not flexible to configuring sensed parameters rapidly and in real-time, and in managing system variance such as intermittent network availability. Industrial systems often use similar components across systems such as pumps, mixers, tanks, and fans. However, previously known industrial systems do not have a mechanism to leverage data from similar components that may be used in a different type of process, and/or that may be unavailable due to competitive concerns. Additionally, previously known industrial systems do not integrate data from offset systems into the sensor plan and execution in real time.
Many of the large business machines that require ongoing maintenance, service and maintenance are worried in excessive stakes manufacturing approaches and other methods, such as strength manufacturing, production, mining, drilling, and transportation, that preferably involve minimum or no interruption. An unanticipated hassle, or an extended put off in a carrier operation that calls for a shutdown of a gadget that is vital to this sort of system can cost thousands, or even tens of millions of greenbacks consistent with day. Embodiments disclosed herein, in addition to within the files included by means of reference herein, provide for, amongst many different things, a platform having stepped forward gadgets, structures, additives, methods and strategies for collection, processing, and use of facts from and approximately industrial machines, such as for purposes of predicting faults, waiting for wishes for protection, and facilitating repairs. However, in some regions, the staff that continues, offerings and repairs heavy business machines is growing old. As workers retire, much of their understanding is misplaced, and new workers frequently lack even fundamental actual statistics approximately a machine (inclusive of about the inner structure of the gadget), operational data (consisting of about how it's miles intended to act in diverse working modes) and/or procedural information (which include a way to carry out a habitual upkeep task), plenty much less the know-how and understanding to handle a greater complex process, along with a restore, that could require multi-step techniques that use surprising parts or equipment. Another undertaking is locating relevant parts and additives for an commercial device, such as ones that may be
Page 2 of 21 required for an emergency restore, in a well timed manner, so that they're to be had on the location and time required for the work. Information approximately the inner structure, components or additives of a machine can be absent, so that a worker may be required to bet approximately what is inaccurate, what component is involved, and how a restore desires to be performed. A repair may require more than one visits, which includes one or greater to discover the character of a trouble, what parts want to get replaced, and what tools are required, and one or extra others to behavior the restore as soon as the relevant components and gear arrive. This can mean days of postpone at large fee to the operator of the machinery.
US 20180035606 Al disclosed the present invention relates to an intelligent interactive apparatus, system and method that aligns with property trimming and cutting tools such as pole saws, lawnmowers or unmanned aerial drones. More particularly, the present invention relates to a pole saw or autonomous lawnmower with attached functional accessories such as autonomously operated line trimmer or lawn edging devices operating on a 360 degree axis obtaining power and motion on a electro magnetic levitation system and having an attached imaging apparatus assembly that is linked to a display output device allowing for more intelligent and consistent tree, grass, and hedge views and overall control. The tree trimming imaging apparatus assembly of the present invention allows for an intelligent interactive system wherein the method used makes a user capable of a more accurate and safe tree, hedge, or property trimming experience. The present invention's system is linked by superimposed design overlays giving augmented reality guidance, and an interactive imaging apparatus for an improved viewing method. The imaging device enables a more accurate tree, hedge or property grass trimming experience using an imaging and proximity sensors, and laser guided focal area that intelligently follows a grid mapping axis process using artificial intelligence algorithm and defect predictive analytics engine to reduce property maintenance trimming errors, safety risks, and difficulty.
The emergence of the Internet of Things (IoT) has made it possible to connect continuously to, and among, a far wider range of gadgets. Most such gadgets are consumer gadgets,
Page 3 of 21 including lights, thermostats, and the like. More complicated commercial environments stay greater difficult, because the variety of available facts is regularly constrained, and the complexity of handling facts from a couple of sensors makes it a lot greater hard to provide "clever" solutions which are powerful for the industrial quarter. A want exists for stepped forward strategies and systems for records series in commercial environments, as well as for improved methods and structures for using gathered information to provide improved monitoring, manipulate, smart analysis of problems and sensible optimization of operations in various heavy commercial environments.
This procedure may repeat some months or years later, as the next employee may also have no way of accessing the know-how received about the internal structure, elements or components of the device that became received via an initial employee.
SUMMARY OF THE INVENTION
The main aspect of the present invention comprising An industrial gadget predictive maintenance device may include an commercial system statistics analysis facility that generates streams of industrial gadget fitness monitoring statistics by means of making use of device studying to data consultant of conditions of quantities of commercial machines acquired via a information series network. The system may also similarly consist of an industrial gadget predictive maintenance facility that produces business gadget provider recommendations conscious of the fitness tracking information through making use of machine fault detection and category algorithms thereto. The gadget can also further include a automatic upkeep management machine (CMMS) that produces at least one among orders and requests for service and parts attentive to receiving the economic system service pointers. And, the gadget may additionally consist of a carrier and delivery coordination facility that receives and methods statistics regarding offerings completed on business machines attentive to the as a minimum one in all orders and requests for carrier and components, thereby validating the offerings achieved even as generating a ledger of carrier pastime and effects for character business machines.
Page 4 of 21
Another aspect of the present invention having Methods and structures are disclosed herein for schooling synthetic intelligence ("Al") fashions primarily based on enterprise-precise remarks, together with schooling an Al version primarily based on industry-unique feedback that displays a degree of utilization, yield, or effect, in which the Al model operates on sensor statistics from an industrial environment; for an industrial IoT dispensed ledger, along with a distributed ledger assisting the tracking of transactions achieved in an automatic information marketplace for commercial IoT data; for a network-touchy collector, together with a network situation-sensitive, self-organizing, multi-sensor facts collector which can optimize based totally on bandwidth, great of provider, pricing, and/or different community situations; for a remotely prepared typical statistics collector that can power up and down sensor interfaces based totally on want and/or conditions diagnosed in an industrial information collection surroundings; and for a haptic or multi-sensory person interface, which include a wearable haptic or multi-sensory consumer interface for an industrial sensor statistics collector, with vibration, heat, electric, and/or sound outputs.
Other aspect of the invention having The nearby data series system includes a graphical user interface ("GUI") machine configured to control the records collection bands. In embodiments, the GUI system includes an professional machine diagnostic device. In embodiments, the platform includes cloud-based totally, system sample analysis of kingdom statistics from multiple sensors to offer expected country information for the industrial surroundings. In embodiments, the platform is configured to offer self-employer of statistics pools based on as a minimum one of the utilization metrics and yield metrics. In embodiments, the platform consists of a self-organized swarm of industrial facts creditors. In embodiments, the local information collection gadget includes a wearable haptic consumer interface for an commercial sensor records collector with at least one of vibration, warmness, electrical, and sound outputs.
One of the aspect present invention comprising, the primary sensor signal and the second sensor sign are non-stop vibration facts from the commercial environment. In
Page 5 of 21 embodiments, the second one sensor in the nearby information collection device is hooked up to the first machine. In embodiments, the second one sensor in the nearby facts collection system is hooked up to a 2nd gadget in the industrial surroundings. In embodiments, the method consists of comparing, mechanically with the computing surroundings, relative stages of the primary and 2nd sensor signals. In embodiments, the primary sensor is a unmarried-axis sensor and the second sensor is a three-axis sensor. In embodiments, as a minimum the primary input of the crosspoint switch consists of internet protocol front-stop signal conditioning for advanced sign-to-noise ratio.
Another aspect of the present intention comprising Methods and systems described herein for industrial machine sensor data streaming, collection, processing, and storage may be configured to operate and integrate with existing data collection, processing, and storage systems and may include a method for applying data captured from sensors deployed to monitor aspects of an industrial machine associated with at least one moving part of the machine. The data is captured with predefined lines of resolution covering a predefined frequency range and is sent to a frequency matching facility that identifies a subset of data streamed from other sensors deployed to monitor aspects of the industrial machine associated with at least one moving part of the machine. The streamed data includes a plurality of lines of resolution and frequency ranges. The subset of data identified corresponds to the lines of resolution and predefined frequency range. This method may include storing the subset of data in an electronic data record in a format that corresponds to a format of the data captured with predefined lines of resolution and signaling to a data processing facility the presence of the stored subset of data. This method may, optionally, include processing the subset of data with at least one set of algorithms, models and pattern recognizers that corresponds to algorithms, models and pattern recognizers associated with processing the data captured with predefined lines of resolution covering a predefined frequency range.
Another aspect of the present invention comprising In embodiments, a method for the use of a hand-held tool to discover a state of a goal of an industrial environment is disclosed. In
Page 6 of 21 embodiments, the approach contains recording a state-related measurement of the goal the use of one or more sensors of the handheld device; transmitting the state-associated measurement to a server over a network; the use of clever structures related to the server to manner the nation-associated dimension in opposition to pre-recorded information for the target. In embodiments, processing the kingdom-associated measurement against the pre recorded facts for the goal includes identifying the pre-recorded records for the target inside a knowledge base related to the commercial environment; and identifying, as the kingdom of the target, a nation indicated by way of the pre-recorded information for the target within the expertise base.
Other aspect of the present invention comprising methods and systems are provided herein for a computer vision system configured to identify operating characteristics, such as vibration or other suitable characteristics, of one or more industrial IoT devices using input from one or more data capture devices. The one or more data capture devices may include image data capture devices that capture visible and non-visible light, sensors that measure various characteristics of the one or more industrial IoT devices, or other suitable data capture devices. The computer vision system is configured to generate image data sets from the input and to analyze the visual aspects of the image data sets in order to identify operating characteristics of the industrial IoT devices. Further, the computer vision system is configured to determine whether to take corrective action in response to the operating characteristics of the industrial IoT devices.
Another aspect of the present invention comprising in embodiments, an apparatus for detecting operating characteristics of a manufacturing device includes a memory and a processor. The memory includes instructions executable by the processor to generate one or more image data sets using raw data captured by one or more data capture devices. The memory further includes instructions executable by the processor to identify one or more values corresponding to a portion of the manufacturing device within a point of interest represented by the one or more image data sets. The memory further includes instructions executable by the processor to record the one or more values; compare the recorded one or
Page 7 of 21 more values to corresponding predicted values and to generate a variance data set based on the comparison of the recorded one or more values and the corresponding predicted values. The memory further includes instructions executable by the processor to identify an operating characteristic of the manufacturing device based on the variance data and to generate an indication indicating the operating characteristic.
These and other objects, features, advantages and alternative aspects of the present invention will become apparent to those skilled in the art from a consideration of the following detailed description taken in combination with the accompanying drawings.
It will be apparent to persons of skill in the art that various of the foregoing aspects and/or objects, and various other aspects and/or objects disclosed herein, can be incorporated and/or achieved separately or combined in a single device, method, system, composition, article of manufacture, and/or improvement thereof, thus obtaining the benefit of more than one aspect and/or object, and that an embodiment may encompass none, one, or more than one but less than all of the aspects, objects, or features enumerated in the foregoing summary or otherwise disclosed herein. The disclosure hereof extends to all such combinations. In addition to the illustrative aspects, embodiments, objects, and features described above, further aspects, embodiments, objects, and features will become apparent by reference to the drawing figures and detailed description. Also disclosed herein are various embodiments of related methods, devices, apparatus, compositions, systems, articles of manufacture, and/or improvements thereof. The foregoing summary is intended to provide a brief introduction to the subject matter of this disclosure and does not in any way limit or circumscribe the scope of the invention(s) disclosed herein, which scope is defined by the claims currently appended or as they may be amended, and as interpreted by a skilled artisan in the light of the entire disclosure.
BRIEF DESCRIPTION OF DRAWINGS
The summary, as well as the following detailed description, is further understood when
Page 8 of 21 read in conjunction with the appended drawings. For the purpose of illustrating the invention, there are shown in the drawing's exemplary embodiments of the invention; however, the invention is not limited to the specific methods, compositions, and devices disclosed. In addition, the drawings are not necessarily drawn to scale. In the drawings:
The detailed description is set forth with reference to the accompanying drawings. The drawings are provided for purposes of illustration only and merely depict example embodiments of the disclosure. The drawings are provided to facilitate understanding of the disclosure and shall not be deemed to limit the breadth, scope, or applicability of the disclosure. The use of the same reference numerals indicates similar, but not necessarily the same or identical components. However, different reference numerals may be used to identify similar components as well. Various embodiments may utilize elements or components other than those illustrated in the drawings, and some elements and/or components may not be present in various embodiments. The use of singular terminology to describe a component or element may, depending on the context, encompass a plural number of such components or elements and vice versa.
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
Embodiments, of the present disclosure, will now be described with reference to the accompanying drawings.
Embodiments are provided so as to thoroughly and fully convey the scope of the present disclosure to the person skilled in the art. Numerous details are set forth, relating to specific components, and methods, to provide a complete understanding of embodiments of the present disclosure. It will be apparent to the person skilled in the art that the details provided in the embodiments should not be construed to limit the scope of the present
Page 9 of 21 disclosure. In some embodiments, well-known processes, well-known apparatus structures, and well-known techniques are not described in detail.
The terminology used, in the present disclosure, is only for the purpose of explaining a particular embodiment and such terminology shall not be considered to limit the scope of the present disclosure. As used in the present disclosure, the forms "a," "an," and "the" may be intended to include the plural forms as well, unless the context clearly suggests otherwise. The terms "comprises," "comprising," "including," and "having," are open ended transitional phrases and therefore specify the presence of stated features, integers, steps, operations, elements, modules, units and/or components, but do not forbid the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The particular order of steps disclosed in the method and process of the present disclosure is not to be construed as necessarily requiring their performance as described or illustrated. It is also to be understood that additional or alternative steps may be employed.
Methods and structures are provided herein as such as combinations of embodiments disclosed herein. In embodiments, a technique comprises: receiving vibration facts representative of a vibration of as a minimum a portion of an industrial device from a wearable device along with at least one vibration sensor used to capture the vibration records; determining a frequency of the captured vibration by processing the captured vibration information; determining, based at the frequency, a segment of a multi-segment vibration frequency spectra that bounds the captured vibration; calculating a severity unit for the captured vibration based totally at the decided phase; and producing a sign in a predictive preservation circuit for executing a preservation movement on at least the portion of the economic gadget based totally on the severity unit.
In embodiments, the as a minimum one vibration sensor of the wearable device captures the vibration records based totally on a waveform derived from a vibration envelope associated with at the least the portion of the economic device. In embodiments, the technique in
Page 10 of 21 addition contains: detecting, the usage of the wearable device, that the commercial system is in near proximity to the wearable device; and inflicting the wearable tool to capture the vibration statistics aware of detecting the near proximity of the economic device to the wearable tool. In embodiments, the technique similarly accommodates: detecting a vibration degree trade of at the least the portion of the commercial system using the as a minimum one vibration sensor of the wearable tool; and the use of the wearable tool to capture the vibration statistics attentive to detecting the vibration level change. One of the embodiment of the present invention comprising, the method further contains transmitting the signal to the wearable device to purpose the execution of the preservation movement. In embodiments, calculating the severity unit for the captured vibration based on the decided phase accommodates: mapping the captured vibration to the severity unit based totally on the decided phase by: mapping the captured vibration to a primary severity unit while the frequency of the captured vibration corresponds to a underneath a low-stop knee threshold-range of the multi-phase vibration frequency spectra; mapping the captured vibration to a 2nd severity unit when the frequency of the captured vibration corresponds to a mid-variety of the multi-phase vibration frequency spectra; and mapping the captured vibration to a third severity unit whilst the frequency of the captured vibration corresponds to an above the high-give up knee threshold-range of the multi-phase vibration frequency spectra.
Other embodiment of the present invention comprising, the technique similarly incorporates schooling an wise system to determine whether or not a vibration maps to the first severity unit, the second one severity unit, or the third severity unit. In embodiments, the severity unit represents an effect on at least the part of the economic device of the protection action based on the captured vibration statistics. In embodiments, the method further incorporates figuring out an amplitude and a gravitational pressure of the captured vibration records by using the processing of the captured vibration information. In embodiments, calculating the severity unit for the captured vibration contains calculating the severity unit primarily based on the determined phase and as a minimum one of the amplitude or the gravitational force. In embodiments, the severity unit represents the
Page 11 of 21 captured vibration impartial of the frequency. In embodiments, as a minimum one of the signals or the renovation motion shows, based totally on the severity unit, growing or decreasing a frequency for collection and analysis of in addition vibration records the use of the as a minimum one vibration sensor. In embodiments, the protection motion suggests to carry out one in every of calibration, diagnostic testing, or visual inspection towards as a minimum the part of the commercial system. In embodiments, the method similarly incorporates transmitting the sign to a thing of the economic gadget.
Another embodiment of the present invention comprising, the renovation movement suggests to resurvey as a minimum the portion of the commercial machine. In embodiments, the aspect of the commercial gadget causes the execution of the upkeep motion aware of receiving the signal. In embodiments, the wearable device is a first wearable tool of a plurality of wearable devices integrated inside an commercial platform. In embodiments, a 2d wearable device of the plurality of wearable gadgets captures a temperature of the economic system the usage of a temperature sensor. In embodiments, the sign is generated based totally at the severity unit and primarily based on a 2d severity unit calculated based on the captured temperature.
One of the embodiment of the present invention comprising optionally wearable tool of the plurality of wearable gadgets captures an electrical output or electrical use of the economic device using an energy sensor. In embodiments, the sign is generated based at the severity unit and based on a third severity unit calculated based totally at the captured electric output or electric use.
Other embodiment of the present invention comprising, a fourth wearable device of the plurality of wearable devices captures a level or alternate in an electromagnetic field of the industrial gadget the usage of a magnetic sensor. In embodiments, the signal is generated based at the severity unit and based on a fourth severity unit calculated based totally at the captured level or exchange in the electromagnetic discipline. In embodiments, a fifth wearable tool of the plurality of wearable gadgets captures a legitimate wave output from
Page 12 of 21 the industrial device the use of a valid sensor. In embodiments, the sign is generated based on the severity unit and primarily based on a fifth severity unit calculated based totally on the captured sound wave. In embodiments, the wearable device is a primary wearable device integrated inside a piece of writing of apparel.
Optionally , the other embodiment of the present invention approach in addition incorporates using a second wearable tool included inside an accessory article.
Other embodiment of the present invention comprising a technique comprises: deploying a cellular statistics collector for detecting and monitoring vibration interest of at the least a portion of an industrial system, the cell records collector including one or extra vibration sensors; determining a severity of the vibration pastime relative to timing by processing vibration facts representative of the vibration pastime and generated the usage of the one or more vibration sensors; and predicting one or more preservation movements to carry out with appreciate to as a minimum the part of the industrial system based totally at the severity of the vibration activity. In embodiments, figuring out the severity of the vibration facts relative to the timing by processing the vibration information representative of the vibration pastime and generated the use of the only or extra vibration sensors incorporates: figuring out a frequency of the vibration interest by processing the vibration records; figuring out, based totally at the frequency, a phase of a multi-phase vibration frequency spectra that bounds the vibration activity; and calculating a severity unit for the vibration interest based at the determined section of the multi-phase vibration frequency spectra.
Another embodiment of the present invention comprising, calculating the severity unit for the vibration interest based totally on the decided segment of the multi-section vibration frequency spectra incorporates: mapping the vibration pastime to the severity unit primarily based on the decided section of the multi-phase vibration frequency spectra by way of: mapping the vibration pastime to a first severity unit when the frequency of the vibration interest corresponds to a below a low-end knee threshold-range of the multi-phase vibration
Page 13 of 21 frequency spectra; mapping the vibration pastime to a second severity unit while the frequency of the vibration interest corresponds to a mid-variety of the multi-section vibration frequency spectra; and mapping the vibration interest to a 3rd severity unit when the frequency of the vibration activity corresponds to an above the high-end knee threshold variety of the multi-phase vibration frequency spectra. In embodiments, the technique similarly comprises inflicting the at least one of the mobile data collectors to carry out the upkeep motion.
In embodiments, the method in addition accommodates: controlling the cellular facts collector to approach a area of the industrial system within an commercial surroundings that consists of the economic device; inflicting the only or extra vibration sensors of the mobile information collector to record one or extra measurements of the vibration interest; and transmitting the one or extra measurements of the vibration hobby as the vibration statistics to a server over a network. In embodiments, the vibration facts is processed on the server to decide the severity of the vibration interest.
In embodiments, predicting the only or more renovation movements to perform with recognize to at the least the portion of the commercial machine primarily based at the severity of the vibration activity comprises: the use of clever systems associated with the server to procedure the vibration facts in opposition to pre-recorded records for the commercial device. In embodiments, processing the vibration facts against the pre-recorded facts for the economic system includes figuring out the pre-recorded statistics for the commercial machine within a expertise base associated with the economic surroundings; and figuring out an running characteristic of at the least the part of the machine based totally on the pre-recorded records for the commercial gadget inside the know-how base; and predicting the one or extra maintenance actions based totally on the working function.
In embodiments, the vibration hobby is indicative of a waveform derived from a vibration envelope related to the commercial gadget. In embodiments, the only or more vibration
Page 14 of 21 sensors detect the vibration interest when the cell information collector is in near proximity to the commercial gadget. In embodiments, the vibration pastime represents speed statistics for at the least the part of the commercial device. In embodiments, the vibration pastime represents frequency statistics for at least the part of the economic machine.
In embodiments, the mobile records collector is a cellular robot. In embodiments, the mobile statistics collector is a mobile automobile. In embodiments, the cellular facts collector is one of a plurality of mobile statistics creditors of a cellular information collector swarm. In embodiments, the method in addition incorporates the use of self-agency systems of the mobile facts collector swarm to manipulate movements of the cellular information collector within an commercial environment that includes the industrial system.
In embodiments, the only or greater vibration sensors come across the vibration interest while the mobile information collector is in near proximity to the economic gadget. In embodiments, the usage of the self-agency systems of the mobile information collector swarm to govern the actions of the cell information collector inside the commercial surroundings accommodates controlling the movements of the cell facts collector in the business environment based totally on movements of as a minimum one more mobile information collector of the plurality of cellular statistics collectors. In embodiments, the cell data collector is a cell robot and at least yet another cellular records collector of the plurality of cell data creditors is a mobile automobile.
The strategies and/or methods defined above, and steps related therewith, can be found out in hardware, software program or any aggregate of hardware and software suitable for a particular utilisation. The hardware may additionally consist of a general-cause micro and/or committed computing tool or precise computing tool or specific apparence or thing of a particular computing device. The processes can be found out in a single or extra microprocessors, microcontrollers, embedded microcontrollers, vraisemblable virtual convocation processors or other probable gadgets, along with internal and/or outside reminiscence. The techniques may additionally, or rather, be embodied in an application
Page 15 of 21 unique integrated conversion, a programmable gate array, programmable array logic, or any other tool or mixture of gadgets that may be configured to technique digital signals. It will similarly be favored that one or greater of the processes can be found out as a ordinateur executable official of being carried out on a gadget-readable medium.
The server may provide an interface to other devices including, without limitation, clients, other servers, printers, database servers, print servers, file servers, communication servers, distributed servers, social networks, and the like. Additionally, this coupling and/or connection may facilitate remote execution of program across the network. The networking of some or all of these devices may facilitate parallel processing of a program or method at one or more locations without deviating from the scope of the disclosure. In addition, any of the devices attached to the server through an interface may include at least one storage medium capable of storing methods, programs, code, and/or instructions. A central repository may provide program instructions to be executed on different devices. In this implementation, the remote repository may act as a storage medium for program code, instructions, and programs.
Providing access to rotating equipment information, such as that exemplarily described herein, for predictive maintenance processing, such as with a predictive maintenance analysis circuit, may be automated through a range of means including, without limitation; (i) storing data that contains information about a portion of a rotating equipment machine in a non-volatile storage element integrated with or into the machine, or portion thereof, prior to deployment in the field; (ii) updating a non-volatile storage element integrated with or into the machine with the relevant rotating component information after or as part of deployment, such as during a deployment validation operation and the like; (iii) storing data representative of the rotating equipment specifications, measurements, production testing, and the like in a network accessible data storage facility (e.g., a cloud-based data storage facility indexed by at least one of part, sub-system, machine or the like identifier, such as a serial number or set thereof that associates a part (e.g., a roller bearing assembly) with a machine/deployment; (iv) a combination of (i) or (ii) and (iii), with at least a subset of
Page 16 of 21 information stored in the non-volatile data storage facility deployed with the machine (e.g., a serial number of the machine, serial number(s) of rotating equipment components, and the like) that can be used to identify the relevant information for a deployed machine from the network accessible data storage facility. To address commercial confidentiality concerns, some and/or all network-accessible information may be protected by security measures such as passwords and the like. Similarly, information stored on a non-volatile storage facility, such as an RFID disposed with the industrial machine, may include non confidential information (e.g., serial number, model number and the like) that may be accessible to third-parties, and confidential information (e.g., performance data, last failure date, prediction of next failure, failure rate of the machine or sup-portion thereof, and the like) that may require explicit authentication to access.
Other extra embodiment provided in method, a gadget for predicting a provider occasion from vibration records may additionally encompass an commercial device that includes at least one vibration sensor disposed to seize vibration of a part of the economic device. The machine can also similarly consist of a vibration evaluation circuit in conversation with the at least one vibration sensor and that generates as a minimum certainly one of a frequency, peak amplitude, and gravitational force of the captured vibration. The system may additionally but further include a multi-phase vibration frequency spectra structure that helps mapping the captured vibration to 1 vibration frequency section of the more than one segments of vibration frequency. Also, the gadget may consist of a severity unit set of rules that gets the decided frequency of the vibration and the corresponding mapped section and produces a severity price that is then mapped to one in every of a plurality of severity devices described for the corresponding mapped section. In embodiments, the machine might also consist of a signal producing circuit that receives the one of the plurality of severity gadgets, and primarily based thereon, signals a predictive renovation server to execute a corresponding preservation motion at the portion of the commercial system.
While considerable emphasis has been placed herein on the components and component parts of the preferred embodiments, it will be appreciated that many embodiments can be
Page 17 of 21 made and that many changes can be made in the preferred embodiments without departing from the principles of the disclosure. These and other changes in the preferred embodiment as well as other embodiments of the disclosure will be apparent to those skilled in the art from the disclosure herein, whereby it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation.
Modifications to embodiments of the invention described in the foregoing are possible without departing from the scope of the invention as defined by the accompanying claims. Expressions such as "including", "comprising", "incorporating", "consisting of", "have", "is" used to describe and claim the present invention are intended to be construed in a non exclusive manner, namely allowing for items, components or elements not explicitly described also to be present. Reference to the singular is also to be construed to relate to the plural. Numerals included within parentheses in the accompanying claims are intended to assist understanding of the claims and should not be construed in any way to limit subject matter claimed by these claims. While the present disclosure has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments may be devised which do not depart from the scope of the disclosure as described herein. Accordingly, the scope of the present disclosure should be limited only by the attached claims.
Although embodiments have been described in language specific to structural features and/or methodological acts, it is to be understood that the disclosure is not necessarily limited to the specific features or acts described. Rather, the specific features and acts are disclosed as illustrative forms of implementing the embodiments. Conditional language, such as, among others, "can," "could,' ''might," or "may," unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments could include, while other embodiments do not include, certain features, elements, and/or steps. Thus, such conditional language is not generally intended to imply that features, elements, and/or steps are in any way required for one or
Page 18 of 21
EDITORIAL NOTE 2021102273
There are 5 claims only.
TITLE OF THE INVENTION: "AN ADAPTIVE MACHINE TOOL TECHNIQUE USING ARTIFICIAL INTELLIGENCE." CLAIMS,
We Claims,
[CLAIM 1] An adaptive machine tool technique using artificial intelligence comprising:
a) receiving vibration information consultant of a vibration of at least a part of an commercial gadget from a wearable device such as at the least one vibration sensor used to capture the vibration records; b) figuring out a frequency of the captured vibration by means of processing the captured vibration information; c) figuring out, based on the frequency, a segment of a multi segment vibration frequency spectra that bounds the captured vibration; d) calculating a severity unit for the captured vibration based totally on the determined section; and e) producing a sign in a predictive protection circuit for executing a protection action on at least the portion of the industrial device based at the severity unit.
[CLAIM 2] The adaptive machine tool technique using artificial as claimed in claim 1 wherein at least one vibration sensor of the wearable device captures the vibration facts primarily based on a waveform derived from a vibration envelope related to as a minimum the portion of the industrial system.
[CLAIM 3] The adaptive machine tool technique using artificial intelligence as claimed in claim 1 wherein, at least one detecting a vibration stage exchange of at the least the part of the industrial machine the usage of the at least one vibration sensor system.
[CLAIM 4] The adaptive machine tool technique using artificial intelligence as claimed in claim 1 wherein, the severity unit represents an impact on at least the portion of the industrial machine of the maintenance action based on the captured vibration data.
[CLAIM 5] The adaptive machine tool technique using artificial intelligence as claimed in claim 1 wherein, transmitting the signal to a component of the industrial machine, wherein the maintenance action indicates to resurvey at least the portion of the industrial machine, wherein the component of the industrial machine causes the execution of the maintenance action responsive to receiving the signal.
Dated 2 9 th April 2021.
AU2021102273A 2021-04-30 2021-04-30 "an adaptive machine tool technique using artificial intelligence." Ceased AU2021102273A4 (en)

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