AU2020103914A4 - Quantitative saucing method and snack meat products - Google Patents

Quantitative saucing method and snack meat products Download PDF

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Publication number
AU2020103914A4
AU2020103914A4 AU2020103914A AU2020103914A AU2020103914A4 AU 2020103914 A4 AU2020103914 A4 AU 2020103914A4 AU 2020103914 A AU2020103914 A AU 2020103914A AU 2020103914 A AU2020103914 A AU 2020103914A AU 2020103914 A4 AU2020103914 A4 AU 2020103914A4
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quantitative
tumbling
saucing
minutes
seasoning
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AU2020103914A
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Dong Han
Feng Huang
Xia Li
Chunhui Zhang
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Institute of Food Science and Technology of CAAS
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Institute of Food Science and Technology of CAAS
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/50Poultry products, e.g. poultry sausages
    • A23L13/55Treatment of original pieces or parts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • A23L13/72Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor using additives, e.g. by injection of solutions
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • A23L13/76Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor by treatment in a gaseous atmosphere, e.g. ageing or ripening; by electrical treatment, irradiation or wave treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/428Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/43Addition of vegetable fats or oils; Addition of non-meat animal fats or oils; Addition of fatty acids
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/432Addition of inorganic compounds, e.g. minerals; oligo-elements

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The present invention discloses a quantitative saucing method, including: mixing raw meat and seasoning according to a ratio, tumbling, and ripening; wherein, in the tumbling, a vacuum degree is -1.0 to -0.05 MPa, a temperature is 0-5°C, the tumbling is an intermittent tumbling, time of each tumbling is 10-30 minutes, and an interval time between adjacent tumbling is 10-30 minutes. The present invention also provides a snack meat product. The present invention has a quantitative ratio of the raw meat and seasoning, high utilization rate of spices, no boiling loss, uniform product quality, low energy consumption, no waste stewed soup discharge, and no environmental pollution.

Description

QUANTITATIVE SAUCING METHOD AND SNACK MEAT PRODUCTS TECHNICAL FIELD
The present invention relates to the field of meat processing, in
particular to a quantitative saucing method and snack meat products.
BACKGROUND
Most of the sauced meat products sold presently on the markets are
prepared by the traditional stewing process using a stewed soup,
including selecting fresh meat or thawed meat products as raw meat,
trimming, washing, draining, marinating in a pre-cooked marinating
solution for 5-8 hours, stewing in a jacketed pan containing dilute stewed
soup at 95°C for 50 minutes, stewing again in a concentrated stewed soup
for 3-5 minutes, packaging and performing secondary sterilization to
obtain finished products. However, the traditional stewing process needs
to be continuously partially added stewing materials because of
absorption, consumption and thermal evaporation of the stewed soup. The
components of the stewed soup are unstable and the flavor is uneven due
to a non-proportional absorption effect of the raw meat on the spices. The
stewed soup can only be used continuously for 3-5 times, which is not
conducive to the quality stability control of the stewed meat products.
Excessive free fatty acids, trans fatty acids, heterocyclic amines,
nitrosamines and other toxic and harmful substances are produced in the stewed soup due to repeated boiling oxidation and high temperature for a long time, which is not conducive to the quality and safety control of the stewed meat products. In addition, the traditional stewing process is a processing method with excessive the stewed soup and shortage of the raw meat, has high production cost, low utilization rate of spices, boiling loss of the raw meat, and waste liquid pollution. Therefore, the traditional stewing process has unstable products quality, low safety, and high production costs, which restricts the standardization and industrialized production of the stewed meat products at a certain extent. Therefore, it is urgent to design a technical solution that can overcome the above-mentioned shortcomings to a certain extent.
SUMMARY
An object of the present invention is to provide a quantitative
saucing method and snack meat products, and the quantitative saucing
method has advantages of quantitative ratio of raw meat and seasoning,
high utilization rate of spices, no boiling loss, uniform products quality,
low energy consumption, no waste stewed soup discharge, and no
environmentalpollution.
In view of objects mentioned above and other advantages, the
present invention provides a quantitative saucing method, including the
following steps:
mixing raw meat and seasoning according to a mass ratio, tumbling, and ripening; wherein, in the tumbling, a vacuum degree is -1.0 to -0.05 MPa, a temperature is 0-5°C, the tumbling is an intermittent tumbling, time of each tumbling is 10-30 minutes, and an interval time between adjacent tumbling is 10-30 minutes.
Preferably, in the quantitative saucing method, the mass ratio of the
raw meat and the seasoning is 100 : 10-30.
Preferably, in the quantitative saucing method, the tumbling is
performed in a tumbling tank, the vacuum degree is -1.0 to -0.08 MPa,
the temperature is 4°C, and a rotation speed of the tumbling tank is 6-12
rpm.
Preferably, in the quantitative saucing method, the ripening includes
drying, steaming and baking.
Preferably, in the quantitative saucing method, in the drying, a
drying temperature is 60-90°C, drying time is 10-30 minutes, a relative
humidity is less than 30%, and a wind speed is 2000-3000 rpm;
in the steaming, a steaming temperature being 85-95°C, a steaming
time being 10-60 minutes, a relative humidity being 100%, and a wind
speed being 500-1000 rpm;
in the baking, a baking temperature being 80-120°C, baking time
being 10-30 minutes, a relative humidity being less than 30%, and a wind
speed being 500-1000 rpm.
Preferably, the quantitative saucing method also includes smoking,
wherein a smoking temperature is 60-90°C, a smoking time is 5-20
minutes, a relative humidity is less than 30%, and a wind speed is
500-1000 rpm.
Preferably, in the quantitative saucing method, the raw meat is fresh
meat or frozen meat.
Preferably, the quantitative saucing method also includes performing
pretreatment of the raw meat before mixing raw meat and seasoning,
wherein, the pretreatment includes at least one of thawing, trimming and
performing deodorization.
Preferably, in the quantitative saucing method, raw materials of the
seasoning include:
table salt, white granulated sugar, monosodium glutamate, I+Q
disodium succinate, monascus colours, compound phosphate, sodium
nitrite, ethyl maltol, soy sauce, water, water-soluble capsaicin,
water-soluble pepper extract, water-soluble green pepper extract, chicken
powder, fine stewed duck paste, bean paste, boiling wine, pepper powder,
chili powder, thirteen spices compounds, five spices powder.
The present invention also provides snack meat products which are
prepared by the quantitative saucing method.
The present invention includes at least the following advantages:
In the quantitative saucing method of the present invention, muscle fibers of raw meat such as duck neck, chicken wing, chicken neck, and others meat pieces, are beaten under the action of beating, tumbling and seasoning in the tumbling step, salt-soluble protein is separated out, the salt-soluble protein forms a network structure after absorbing water, and the network structure improves the water retention of sauced meat products. The raw meat has a strong adsorption and penetration effect on the seasoning under vacuum tumbling and immersion process, the raw meat can absorb a certain amount of seasoning within a specific immersion time, so as to achieve quantitative tumbling and seasoning and improve uniformity and stability of meat products quality.
Other advantages, objects, and features of the present invention will
be showed in part through following description, and in part will be
understood by those skilled in the art from study and practice of the
present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is an electronic nose flavor profile diagram of spicy duck neck
prepared by the traditional stewing process.
Fig. 2 is an electronic nose flavor profile diagram of spicy duck neck
prepared by the quantitative saucing method of the present invention.
Fig. 3 is a GC-MS flavor radar diagram of spiced duck neck
prepared by the traditional stewing process.
Fig. 4 is a GC-MS flavor radar diagram of spiced duck neck prepared by the quantitative saucing method of the present invention.
DETAILED DESCRIPTION
The present invention will now be described in further detail with
reference to the accompanying drawings in order to enable person skilled
in the art to practice with reference to the summary.
It should be noted that terms of "having", "containing" and
"including" as used herein do not exclude presence or addition of one or
more other elements or combinations thereof.
The present invention provides a quantitative saucing method,
including: mixing raw meat and seasoning according to a mass ratio,
tumbling, and ripening;
wherein, in the tumbling, a vacuum degree is -1.0 to -0.05 MPa, a
temperature is 0-5°C, the tumbling is an intermittent tumbling, a time of
every time of the tumbling is 10-30 minutes, and an interval time between
adjacent tumbling is 10-30 minutes. The raw meat can be selected from
duck neck, chicken wing, chicken neck, and meat piece. The seasoning is
preferably liquid seasoning. The vacuum degree is preferably -1.0 to
-0.08 MPa, and the temperature is preferably 4°C. The total tumbling
time containing the interval time is 30-720 minutes. In the tumbling,
muscle fibers of raw meat are beaten under the action of beating,
tumbling and the seasoning, salt-soluble protein is separated out, the
salt-soluble protein forms a network structure after absorbing water, and the network structure improves the water retention of sauced meat products. The raw meat has a strong adsorption and penetration effect on the seasoning under vacuum tumbling and immersion process, the raw meat can absorb a certain amount of seasoning within a specific immersion time, so as to achieve quantitative tumbling and seasoning and improve uniformity and stability of products quality.
In another embodiment, the mass ratio of the raw meat and the
seasoning is 100 : 10-30, preferably 100 : 20-25.
In another embodiment, the tumbling is performed in a tumbling
tank, the vacuum degree is -1.0 to -0.08 MPa, the temperature is 4°C, and
a rotation speed of the tumbling tank is 6-12 rpm, preferably 10-12 rpm.
In another embodiment, the ripening includes drying, steaming and
baking, and the drying, the steaming and the baking can be performed by
existing drying, steaming and baking technology.
In another embodiment, in the drying, a drying temperature is
-90°C, drying time is 10-30 minutes, a relative humidity is less than
%, a wind speed is 2000-3000 rpm; and it is preferred that the drying
temperature is 85-88°C, the drying time is 20-25 minutes, the relative
humidity is 10%, and the wind speed is 2900 rpm;
in the steaming, a steaming temperature being 85-95°C, steaming
time being 10-60 minutes, a relative humidity being 100%, a wind speed
being 500-1000 rpm; and it is preferred that the steaming temperature is
-90°C, the wind speed is 960 rpm;
in the baking, a baking temperature being 80-120°C, baking time
being 10-30 minutes, a relative humidity being less than 30%, a wind
speed being 500-1000 rpm; and it is preferred that the baking temperature
is 100-110°C, the baking time is 20-25 minutes, the relative humidity is
-20%, and the wind speed is 960 rpm.
In another embodiment, the quantitative saucing method also
includes smoking, wherein a smoking temperature is 60-90°C, a smoking
time is 5-20 minutes, a relative humidity is less than 30%, and a wind
speed is 500-1000 rpm. It is preferred that the smoking temperature is
-85°C, the smoking time is 15-20 minutes, the relative humidity is 5%,
and the wind speed is 960 rpm.
In another embodiment, the raw meat is fresh meat or frozen meat.
In another embodiment, the quantitative saucing method also
includes performing pretreatment of the raw meat before mixing raw
meat and seasoning, wherein, the pretreatment includes at least one of
thawing, trimming and performing deodorization.
In another embodiment, raw materials of the seasoning include:
table salt, white granulated sugar, monosodium glutamate, I+Q
disodium succinate, monascus colours, compound phosphate, sodium
nitrite, ethyl maltol, soy sauce, water, water-soluble capsaicin,
water-soluble pepper extract, water-soluble green pepper extract, chicken powder, fine stewed duck paste, bean paste, boiling wine, pepper powder, chili powder, thirteen spices compounds, five spices powder.
The present invention also provides snack meat products which are
prepared by the quantitative saucing method.
The present invention is described by a specific embodiment as
follows.
Embodiment 1 a quantitative saucing method of spicy duck necks
and a verification test thereof
The duck necks are selected from duck necks of Pekin-duck.
The duck necks are performed quantitative saucing according to the
following steps:
1, pre-treating the duck necks, and trimming
Fresh or thawed duck necks are selected, and lymph, fascia and
other foreign materials on the surface are removed.
2, deodorization
The pretreated duck necks are placed into a cleaning tank, 1 %o
white pepper and 2 %o white vinegar are added for deodorization, and
then the duck necks are washed with water and drained for use.
3, seasoning preparation
All kinds of raw materials of the seasoning according to Table 1 are
weighted, and mixing to obtain compound seasoning solution.
Table 1 raw materials list of the compound seasoning solution of spicy flavor (based on 1kg raw meat) seasoning usage (g) seasoning usage (g) table salt 12.0 water-soluble 3.80 capsaicin white granulated 10.0 water-soluble 1.0 sugar pepper extract monosodium 3.80 water-soluble 1.60 glutamate green pepper extract
I+G 0.20 chicken powder 3.0
disodium succinate 0.20 fine stewed duck 7.0
paste
monascus colours 0.05 bean paste 18.0
E=100
compound 3.28 boiling wine 24.0
phosphate
sodium nitrite 0.10 pepper powder 0.50
ethyl maltol 0.05 chili powder 0.60
soy sauce 29.0 thirteen spices 1.0
compounds
water 100.0 five spices 1.20
powder
4, quantitative tumbling
After deodorization, the duck necks are placed into a tumbling tank,
adding the compound seasoning solution at a mass ratio of the duck necks
and the compound seasoning solution of 100:22, and tumbling; wherein, a
rotation speed of the tumbling tank is 12 rpm, a vacuum degree is -0.08
MPa, a temperature is 4°C, the tumbling is an intermittent tumbling, time
of each tumbling is 10-30 minutes, the interval time between adjacent
tumbling is 30 minutes, and the total tumbling time containing the
interval time is 720 minutes.
5, ripening and smoking
After the duck necks are seasoned by tumbling in the step 4, tiling
on a tray cart carried 10kg per layer, pushing into a multifunctional
fumigation furnace for ripening and smoking. The ripening includes
drying, steaming and baking in sequence, and the smoking can be
selectively adopted according to product flavor requirements. The setting
parameters of the fumigation furnace are shown in Table 2.
Table 2 parameters of the ripening and smoking
steps temperature time humidity wind speed
(°C) (min) (RH/100) (rpm)
ripening drying 88 25 10 2900
steaming 90 55 100 960
baking 100 25 20 960 smoking 85 15 5 960
6, cooling and packaging
The duck necks after being smoked are naturally cooled in a drying
room for 30 minutes, then cooling in a 0-4°C cooling room for about 3 h
until the central part temperature of the duck neck is decreased to 15°C,
and packaging, wherein vacuum sealing should be straight, neat and
without wrinkles, and packaging workers pay attention to personal
hygiene and disinfection of tools and instruments, and keep packaging
site hygienic.
7, second sterilization
After packaging, performing secondary sterilization in time by a
pasteurization method, wherein, the sterilization temperature is 85°C, the
sterilization time is 15 minutes, and then cooling in circulating tap water
for 30 minutes until the central part temperature of the duck neck is
decreased to 15°C.
8, labeling and boxing
After cooling, the duck neck products are transferred to a labeling
room for labeling and boxing. The label must be standardized, tight and
firm, the printed date is standardized and clear, and there is no double
date on the label and the box.
9, inspection and storage
The duck neck finished products is carried out inspection in accordance with the requirements of the products standards, and is stored in a warehouse after passing the inspection. Storage record and identification are kept. The warehouse temperature should be kept at
-4°C to obtain spicy sauced duck neck finished products.
The flavor analysis of the spicy sauced duck neck products
processed by the quantitative saucing method and the traditional stewing
process is performed by sensory evaluation combined with electronic
nose sniffing. The result shows that the saucing effect of the sauced duck
neck processed by the quantitative saucing method can completely reach
the saucing effect of the sauced duck neck processed by the traditional
stewing process. The flavor profile diagrams are shown in Fig. 1 and Fig.
2.
As shown in Fig. 1 and Fig. 2, the absorption of spices and
seasoning components by raw meat is based on the cold immersion effect
in the quantitative saucing method of the present invention. Compared
with the traditional stewing process using a 90-100°C stewed soup, the
raw meat in the quantitative saucing method is not boiled in the stewed
soup, so protein components in the raw meat are denatured during the
drying process, and form a protein protective layer which improves the
water retention of the products. The quantitative saucing method has no
boiling loss, increases the yield of the products, and improves the quality
of the product. A comparison of energy power and auxiliary material consumption of the quantitative saucing method and the traditional stewing process is shown in Table 3.
Table 3 Comparison of energy power and auxiliary material
consumption of the quantitative saucing method and the traditional
stewing process (based on Iton raw meat)
process energyconsumption spices consumption
water electricity gas (kg)
(T) (Kw) (T)
traditional 12.20 501.80 2.0 1.10
stewing process
quantitative 6.06 250.90 0.94 0.22
saucing method
As shown in the Table 3, the spices consumption in the production of
the spicy duck neck products using 1 ton raw meat by the quantitative
saucing method is 0.22 kg, which accounts for 20% that of the traditional
stewing process; water consumption is 6.06 tons of water, electricity
consumption is 501.80Kw, and gas consumption is 2.0 tons. The energy
consumption only accounts for 49.9% that of the traditional stewing
process.
Embodiment 2 a quantitative saucing method of spiced duck neck
and a verification test thereof
The duck necks are performed quantitative saucing according to the following steps:
1, pre-treating the duck neck, and trimming
Fresh or thawed duck necks are selected, and lymph, fascia and
other foreign materials on the surface are removed.
2, deodorization
The pretreated duck necks are placed into a cleaning tank, 1 %o
white pepper and 2 %o white vinegar are added for deodorization, and
then the duck necks are washed with water and drained for use.
3, seasoning preparation
All kinds of raw materials of the seasoning according to Table 4 are
weighted, and mixing to obtain compound seasoning solution.
Table 1 raw materials list of the compound seasoning solution of
spicy flavor (based on 1kg raw meat)
seasoning usage (g) seasoning usage (g)
table salt 12.0 camellia oil 3.50
white granulated 10.0 sesame oil 1.50
sugar
monosodium 3.80 zanthoxylum oil 1.0
glutamate
I+G 0.20 chicken essence 4.0
disodium succinate 0.20 maltose 7.0
monascus colours 0.05 white spirit 40.0
E=100
compound 3.28 boiling wine 24.0
phosphate
sodium nitrite 0.10 thirteen spices 1.50
compounds
ethyl maltol 0.05 five spices 2.50
powder
soy sauce 29.0 water 100.0
4, quantitative tumbling
After deodorization, the duck necks are placed into a tumbling tank,
adding the compound seasoning solution at a mass ratio of the duck neck
and the compound seasoning solution of 100:22, and tumbling; wherein,
rotation speed of the tumbling tank is 10 rpm, the vacuum degree is -0.10
MPa, the temperature is 4°C, the tumbling is an intermittent tumbling,
time of each tumbling is 30 minutes, the interval time between adjacent
tumbling is 30 minutes, and the total tumbling time containing the
interval time is 720 minutes.
5, ripening and smoking
After the duck necks are seasoned by tumbling in the step 4, tiling
on a tray cart carried 10kg per layer, pushing into a multifunctional
fumigation furnace for ripening and smoking. The ripening includes
drying, steaming and baking in sequence, and the smoking can be selectively adopted according to product flavor requirements. The setting parameters of the fumigation furnace are shown in Table 2.
Table 2 parameters of the ripening and smoking
steps temperature time humidity wind speed
(°C) (min) (RH/100) (rpm)
ripening drying 88 25 10 2900
steaming 90 55 100 960
baking 100 25 20 960
smoking 85 15 5 960
6, cooling and packaging
The duck necks after being smoked are naturally cooled in a drying
room for 30 minutes, then cooling in a 0-4°C cooling room for about 3 h
until the central part temperature of the duck neck is decreased to 15°C,
and packaging, wherein vacuum sealing should be straight, neat and
without wrinkles, and packaging workers pay attention to personal
hygiene and disinfection of tools and instruments, and keep packaging
site hygienic.
7, second sterilization
After packaging, performing secondary sterilization in time by a
pasteurization method, wherein, the sterilization temperature is 85°C, the
sterilization time is 15 minutes, and then cooling in circulating tap water
for 30 minutes until the central part temperature of the duck neck is decreased to 15°C.
8, labeling and boxing
After cooling, the duck neck product is transferred to a labeling
room for labeling and boxing. The label must be standardized, tight and
firm, the printed date is standardized and clear, and there is no double
date on the label and the box.
9, inspection and storage
The duck neck finished products is carried out inspection in
accordance with the requirements of the products standards, and is stored
in a warehouse after passing the inspection. Storage record and
identification are kept. The warehouse temperature should be kept at
-4°C to obtain spiced duck neck finished products.
The analysis of the spiced duck neck processed by the quantitative
saucing method in the embodiment 2 and the traditional stewing process
is performed by sensory evaluation combined with GC-MS. The result
shows that the saucing effect of the spiced duck neck processed by the
quantitative saucing method can completely reach the saucing effect of
the spiced duck neck processed by the traditional stewing process. The
flavor analysis of the spiced duck necks processed by the quantitative
saucing method in the embodiment 2 and the traditional stewing process
is performed by GC-MS, and obtained flavor radar diagrams are shown as
Fig. 3 and Fig. 4. A comparison of energy power and auxiliary material consumption of the quantitative saucing method and the traditional stewing process is the same as the embodiment 1, which is shown in
Table 3.
A summary
In the quantitative saucing method of the present invention, muscle
fibers of raw meat such as duck neck, chicken wing, chicken neck, and
others meat pieces, are beaten under the action of beating and tumbling of
a tumbling machine, and under the action of phosphate in the seasoning,
salt-soluble protein is separated out, the salt-soluble protein forms a
network structure after absorbing water, and the network structure
improves the water retention of sauced meat products. The raw meat has
a strong adsorption and penetration effect on the seasoning under vacuum
tumbling and immersion process, the raw meat can absorb a certain
amount of seasoning within a specific immersion time, so as to achieve
quantitative tumbling and seasoning and improve uniformity and stability
of products quality. In the process of ripening and smoking, the surface
protein of the raw meat is denatured in the drying process, and forms a
hard shell to prevent water loss and improve water holding capacity. The
raw meat is ripened by the penetration action of steam in the steaming
process which simulates the boiling process of the traditional stewing
process, avoids defects of the traditional stewing process, ensures the
flavor and taste of the sauced products, and achieves uniform and stable quality. Compared with the traditional stewing process using a 90-100°C stewed soup, the raw meat in the quantitative saucing method is not repeatedly boiled in the stewed soup. The quantitative saucing method has no boiling loss, safe product quality, high yield of meat products, fully utilization of the liquid seasoning, no raw meat waste and waste liquid discharge, which improves the comprehensive production efficiency of the sauced meat products.
The quantitative saucing method of the present invention realizes
quantitative saucing without stewed soup by the accurate ratio of the raw
meat and compound liquid seasoning (saucing solution). In the
quantitative saucing method, the ration of the raw meat and compound
liquid seasoning, and the concentration of the compound liquid seasoning
are determined according to the quality requirements such as flavor, taste,
color and luster of the sauced meat products, and the absorption capacity
of the raw meat to the compound liquid seasoning under vacuum and low
temperature conditions. The raw meat is tumbled and immersed in the
compound liquid seasoning, so that the compound liquid seasoning are
completely absorbed, thereby realizing the quantitative flavor modulation.
The quantitative saucing method is suitable for the production of snack
sauced meat products, and is a new processing method. Compared with
the traditional stewing process, the quantitative saucing method has a
quantitative ratio of the raw meat and other auxiliary materials, high utilization rate of spices, and has no waste stewed soup discharge and no environmental pollution. The usage only accounts for 10%-30% that of the traditional stewing method. The quantitative saucing method has no boiling loss, product yield is increased by 5%-8%, product quality is uniform; energy consumption is reduced, and energy consumption only accounts for 40%-50% of the traditional stewing method.
The number of devices and processing scale described here are used
to simplify the description of the present invention. The application,
modification and changes of the pilot-plant device for extraction of bone
nutrient components of the present invention will be obvious to those
skilled in the art.
Although the embodiments of the present invention have been
disclosed above, they are not limited to the applications previously
mentioned in the specification and embodiments, and can be applied in
various fields suitable for the present invention. For ordinary skilled
person in the field, other various changed model, formula and parameter
may be easily achieved without creative work according to instruction of
the present invention, changed, modified and replaced embodiments
without departing the general concept defined by the claims and their
equivalent are still included in the present invention. The present
invention is not limited to particular details and illustrations shown and
described herein.

Claims (10)

WHAT IS CLAIMED IS:
1. A quantitative saucing method, being characterized in that, the
method includes the following steps:
mixing raw meat and seasoning according to a mass ratio, tumbling,
and ripening;
wherein, in the tumbling, a vacuum degree is -1.0 to -0.05 MPa, a
temperature is 0-5°C, the tumbling is an intermittent tumbling, time of
each tumbling is 10-30 minutes, and an interval time between adjacent
tumbling is 10-30 minutes.
2. The quantitative saucing method according to claim 1, being
characterized in that, the mass ratio of the raw meat and the seasoning is
100 : 10-30.
3. The quantitative saucing method according to claim 1, being
characterized in that, the tumbling is performed in a tumbling tank, the
vacuum degree is -1.0 to -0.08 MPa, the temperature is 4°C, and a
rotation speed of the tumbling tank is 6-12 rpm.
4. The quantitative saucing method according to claim 1, being
characterized in that, the ripening includes drying, steaming and baking.
5. The quantitative saucing method according to claim 4, being
characterized in that, in the drying, a drying temperature is 60-90°C, a
drying time is 10-30 minutes, a relative humidity is less than 30%, and a
wind speed is 2000-3000 rpm; in the steaming, wherein, a steaming temperature is 85-95°C, a steaming time is 10-60 minutes, a relative humidity is 100%, and a wind speed is 500-1000 rpm; in the baking, wherein, a baking temperature is 80-120°C, baking time is 10-30 minutes, a relative humidity is less than 30%, and a wind speed is 500-1000 rpm.
6. The quantitative saucing method according to claim 1, being
characterized in that, the method also includes smoking, wherein a
smoking temperature is 60-90°C, a smoking time is 5-20 minutes, a
relative humidity is less than 30%, and a wind speed is 500-1000 rpm.
7. The quantitative saucing method according to claim 1, being
characterized in that, the raw meat is fresh meat or frozen meat.
8. The quantitative saucing method according to claim 1, being
characterized in that, the method also includes performing pretreatment of
the raw meat before mixing raw meat and seasoning, wherein, the
pretreatment includes at least one of thawing, trimming and performing
deodorization.
9. The quantitative saucing method according to claim 1, being
characterized in that, raw materials of the seasoning include:
table salt, white granulated sugar, monosodium glutamate, I+Q
disodium succinate, monascus colours, compound phosphate, sodium
nitrite, ethyl maltol, soy sauce, water, water-soluble capsaicin, water-soluble pepper extract, water-soluble green pepper extract, chicken powder, fine stewed duck paste, bean paste, boiling wine, pepper powder, chili powder, thirteen spices compounds, five spices powder.
10. Snack meat products, being characterized in that, the snack meat
products are prepared by the quantitative saucing method according to
any one of claims 1-9.
AU2020103914A 2020-12-07 2020-12-07 Quantitative saucing method and snack meat products Active AU2020103914A4 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

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AU2020103914A4 true AU2020103914A4 (en) 2021-04-29

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