AU2020101920A4 - Tribological processed solid super lubricity carbon-based drills - Google Patents

Tribological processed solid super lubricity carbon-based drills Download PDF

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Publication number
AU2020101920A4
AU2020101920A4 AU2020101920A AU2020101920A AU2020101920A4 AU 2020101920 A4 AU2020101920 A4 AU 2020101920A4 AU 2020101920 A AU2020101920 A AU 2020101920A AU 2020101920 A AU2020101920 A AU 2020101920A AU 2020101920 A4 AU2020101920 A4 AU 2020101920A4
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AU
Australia
Prior art keywords
carbon
dlc
lubricity
tribological
super
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AU2020101920A
Inventor
Dhanke Jyoti Atul
Biswas J.
Rittin Abraham Kurien
R. N. Patil
Akanksha SHARMA
Prashant Kumar Shukla
Namrata Tripathi
Deenathayalan U.
Gourav Kalra
Gurusharan kaur
Harleen Kaur
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
J Biswas Dr
Kaur Gurusharan Dr
Kaur Harleen Dr
Patil R N Dr
Sharma Akanksha Dr
Shukla Prashant Kumar Dr
Tripathi Namrata Dr
Original Assignee
Atul Dhanke Jyoti Mrs
J Biswas Dr
Kaur Gurusharan Dr
Kaur Harleen Dr
Patil R N Dr
Sharma Akanksha Dr
Shukla Prashant Kumar Dr
Tripathi Namrata Dr
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Application filed by Atul Dhanke Jyoti Mrs, J Biswas Dr, Kaur Gurusharan Dr, Kaur Harleen Dr, Patil R N Dr, Sharma Akanksha Dr, Shukla Prashant Kumar Dr, Tripathi Namrata Dr filed Critical Atul Dhanke Jyoti Mrs
Priority to AU2020101920A priority Critical patent/AU2020101920A4/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/10Wear protectors; Centralising devices, e.g. stabilisers
    • E21B17/1085Wear protectors; Blast joints; Hard facing
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/02Carbon; Graphite
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Drilling Tools (AREA)

Abstract

TRIBOLOGICAL PROCESSED SOLID SUPER LUBRICITY CARBON-BASED DRILLS ABSTRACT In recent decades super lubricity has been the fastest growing tribology domain. The Super lubricity is considered an important turning point in the development of emerging technologies. It minimizes the friction coefficient and the disruptions caused by other size and complexity orders as well as wear and friction. As a result, tribologists are primarily specialized in super lubricity. Striking improvement in both solid and liquid super lubricity has been achieved. This invention describes the idea of a solid super lubricity carbon-based model called a diamond-like carbon method along with 2D or 3D layered materials such as graphene, graphite, boron nitride and molybdenum disulfide (MoS2) that were investigated to achieve tribological-based solid super lubricity to build the drilling system to reduce super-low friction, corrosion and wear. 11 P a g e Sp 3 Diamond-like ta-C ta-C:H HC polymers sputtered a-C(:H) no Mms glassy carbon graphiticC sp H Figure 2: Structure of DLC Figure 3: Carbon based drills 21Page

Description

Sp 3 Diamond-like
ta-C ta-C:H
HC polymers sputtered a-C(:H) no Mms glassy carbon graphiticC
sp H Figure 2: Structure of DLC
Figure 3: Carbon based drills
21Page
TRIBOLOGICAL PROCESSED SOLID SUPER LUBRICITY CARBON BASED DRILLS
Description
Field of the Invention:
This invention relates to review the usage of adhesives to minimize stress, wear, oxidation, deterioration, and contaminants on rotary drilling operations by solid super lubricity-based drills based on the aspects of tribology. The various factors of tribology that have been examined include lubrication, wear, and surface engineering, bio tribology, high-temperature tribology, and computational tribology. This proposal reduces friction and wears while drilling process.
Background of the invention:
Nowadays, the dynamic environment, producers, and architects are facing enormous desire to deliver welding operations, becoming more reliable. With the expansion of innovative equipment and recent advancements in slicing technology, friction and wear remain crucial challenges in the metal removal situation. Even so, these disputes are handled by the application of drilling fluid, which eliminates the heat produced during the manufacturing processes and, contrary, moisturize the two materials to reduce friction.
Tribology means the current research of friction, damage, and adhesion performs a significant function in the production of materials with a strong emphasis on metal cutting processes. Also, the traditional approach to the use of cutting fluids in the machining setting is focused on reliability properties and even practical concerns.
Dhar et al. discussed cutting speed, work-piece material, and roughness in the case of metal tooling by employing liquid nitrogen as lubricating oil and observed substantial changes in surface quality and machine wear.
Stanford et al. investigated respective research into the rotation of flat carbon steel by using liquid nitrogen as a cooling system. In this analysis, the researchers recorded a 55% decline in wear rate.
Wang et al. modeled an FLC fluorine-containing material in which the binding framework could be adapted from fullerene-like to enigmatic. Yet one fascinating lubrication method is the
1 P a g e application of nanostructured DLC and ionic liquid (IL) that minimizes the friction and anti-wear interfacial behaviors of specific technologies.
Hamdan et al. performed an efficiency review of the various forms of drilling fluids used in the welding process of reinforced steel AISI 01, utilizing a vibrating jet limited amount lubrication system. In this analysis, three cutting fluids were used, including neat oil, soluble oil, and semi synthetic cutting substances underneath the minimum quantity lubrication method, using high speed cutting fluid in small ultrasonic jet shapes. The findings have explicitly demonstrated that soluble oil has the minimum cutting power and does not shift at varying speeds.
Arif et al. examined the influence of water adsorption on the roughness activity of graphene and graphene oxide layers by FFM. They observed that as the coating ionized water molecules move from "cold water" to "hot water" form, friction reduces.
Sadeghi has discovered that the multiatomic existence of nano contacts regulates superlubricity could. In this context, an increase in the availability of the coating or the thickness of the interlayer configurations may improve the multiatomic design and declines the friction. Conversely, superlubricity can be obtained by a heat-induced friction breakdown relying on the approximation based on the estimations of the first principle.
Sun et al. showed that the irregular load constraint of atomic-scale distortion in the graphene/graphene system increased rapidly and then declined with rising natural load until the friction-free paradigm deteriorated at a crucial moment. This is related to the shift of the rolling prospective carbon substrate from corrugated, dramatically squished, and inevitably to target corrugated states.
Hung et al. empirically studied the influence of liquid cutting on the surface quality of metal matrix composites. The impact of the drilling fluid on the surface roughness of aluminum-based structural coatings fortified with SiC or A1203 molecules has been studied. Authors discovered that superheated and considerable drilling fluid has little bearing on cutting tools based on detailed machine scrubbing and lack of moisturizing material.
Patrick et al. examined the impact of cutting fluids on the mechanical characteristics of a steel specimen during the rotation process. In this research, soluble oil, water, and palm kernel oil were utilized as cutting fluid for the turning process using tungsten carbide and HSS as sharp tools. In this analysis, the researchers stated that palm kernel oil as a cutting fluid demonstrates somewhat
2|Page positive attributes, particularly useful chip formulation, minimized energy consumption, and a fairly surface quality.
Silva et al. conducted an empirical analysis on the thermal and rheological activity of environmentally responsible metalworking fluids. The work tested the heat and rheological effectiveness of various chemically synthesized cotton plant oils with ethoxylated liquids and hydroxylated fluids toward unaltered cotton plant oils and industrial cutter additives. The findings explicitly show which hydroxylated and epoxidized substances give higher thermal conductivity than industrial cutting fluids despite inducing the creation of ice. The previous fluid particles are more effective in hydrating and cooling the bit and portion of the drill, resulting in far less wearing.
Mayr et al. conducted an innovative analysis to examine the impact of cutting fluid on the dynamic properties of 5-axis industrial machinery in the manufacturing process. The created plot shows that the estimated relative humidity is significantly higher despite the use of lubricants and that lubricants can also minimize the possibility of industrial machinery failures.
Baheti et al. performed a scientific analysis of ecologically sustainable cooling and processing hydration. In this study, the authors disclosed better performance on the use of eco-friendly ester fuel and heat during the flat metal cutting of hardened steel utilizing aluminum oxide pedals. A statistical approach of the mechanism has also been designed to forecast maximum temperature with sufficient precision.
The proposal applies to the technique of enhancing the compliance of an adhesive coating, composed of small lubricant pieces, to the surface of the material work material designed for hot processing. More notably, this disclosure relates to the strategy of exposing the hydrated surface to regulated drying atmospheric conditions in an attempt to optimize the tribological characteristics and adherence of the fluid to the work-piece surface during the corresponding hot producing deployment.
Objects of the Invention:
* The main objective is to design the stable superlubricity carbon-based drilling machines based on the Tribological metrics.
3|Page
* Another is to enable for diminished friction, distortion, corrosion, and wear while direct or lateral drilling to provide increased penetration levels and ultra-extended range drilling with previous top drive systems.
Summary of the Invention:
Diamond-like carbon (DLC) films demonstrate desirable high stiffness, high mechanical durability, higher wear tolerance and reduced friction coefficient, making DLC materials a reasonable combination for tribological applications.
This proposal contributes to design the drillers with superlubricity carbon coating material surface for drilling operations. The carbon drills are used along with 2D or 3D materials based on the tribological properties to avoid friction and wear among the surface and drills. The friction rate is very low compared to other drills.
TIN composites of0.80jum in density were coated on micro hardness coated M2 steel disks using the cathodic arc vapor deposition (CAVD) process, which used the Ti aim then used N2 as a gas mixture. The toughness and adhesive modulus values of the TiN coatings were 13.9 GPa and 278.0 GPa. TiAlN coatings of 0.82 /min thickness were also collected using the CAVD method, where the Ti-Al target was used in the Nitrogen atmosphere. The toughness of the TiAlN adhesives was 14.21 GPa, with an adhesive module of 257.0 GPa. TiCN has also been accumulated in the same way (CAVD).
W-DLC coatings have been applied to M2 steel disks for tribological testing and even to 4.05 0.01 mm high-speed steel drills for drilling experiments using a direct solvent extraction process. The M2 steel disk and equipment layers were first washed with Ar glow dissolve, and then a Cr coating was applied to maintain the binding of the W-DLC to the metal surface. W-DLC coating disbursed in this manner. It had a toughness of 8.71 GPa and a flexible frame of 104.3 GPa.
Excess heat was conducted out up to 177 ° C with a rate equivalent to 2 ° C / min, then the fabric was retained at 177 ° C for 2 h, and gradual freezing in the furnace was established to ensure.
Detailed Description of the Invention:
Figure 1 illustrates the different forms of carbon material used for a coating above the drills. The carbon structures include diamond, ta-C, a-C, nc-G, Graphite. Ephemeral carbon sub-families that contain various forms of DLCs are part of the carbon band. In the DLC group, two of the
4|Page primary forms of DLC are tetrahedral amorphous carbon (ta-C), consisting mostly of an sp3 bonded carbon network, and amorphous carbon (a-C) with an sp2-structured system. There are two widely observed forms of DLCs in such specific DLC families: hydrogenated DLC (ta-C: H and a-C: H) and dopant-free DLC (ta-C and a-C).
Figure 2 explains the structure of the DLC. DLC (diamond-like carbon) adhesives are a class of composites with characteristics and insulating layers that can be modified to include optimal service quality. In the DLC family of coatings, the toughness of the substrate can vary significantly based on the region of the phase transition in which the adhesives drop. The ratio of SP2 to SP3 coupling and hydrogen material in the coating that differs based on the method being used layer the DLC coating and the processing conditions. The process illustration to the right outlines the different classes or sections for Composite materials and the options that are possible.
Figure 3 shows the carbon-based drills for the drilling operation. Carbon-based coatings, known as Diamond-like-Carbon (DLC) adhesives, incorporate these two distinct characteristics of diamond and graphite-thus offering high degrees of toughness.
|Page

Claims (5)

TRIBOLOGICAL PROCESSED SOLID SUPER LUBRICITY CARBON-BASED DRILLS Claims We claim that
1. Coated drill stem assembly for rotary subterranean drilling operations comprising: A body structure with an exposed outer layer, such as a drill string combined with a down hole alignment, a wrapped cord fitted with a drill pipe cavity, or a sealing cord combined with a down hole,
At least a portion of the clear outer layer of the body structure is hardened, Ultra-low friction surface on at least one part of the rough adhesion which consists of one or more ultra-low friction components, And one or two hamming surfaces are mounted between the rough adhesion and the ultra-low friction surface.
2. The carbon-based coated drill system of claim 1 consisting of surface coatings and additives is designed to increase tribological strength and various physical and chemical characteristics of flat surfaces, and requires a range of materials, ranging from organic to inorganic and hard to soft.
3. Claim 2 carbon-coated drill system, whereas at least one super-low friction layer is carbon-like (DLC) diamond.
4. Claim 3 carbon-based coated drilling device in which diamond-like carbon (DLC) is chosen from specific 2D or 3D materials such as ta-C, ta-C: H, DLCH, PLCH, GLCH, Si-DLC, Ti-DLC, Cr-DLC, N-DLC, O-DLC, B-DLC, Me-DLC, F-DLC, S-DLC.
5. The carbon-coated drill system of claim 2, the carbon-based material's coefficient of friction is less than or equal to 0.03. The assert 3 phase, while the diamond-like carbon (DLC) uses techniques for physical deposition, chemical vapor deposition, or chemical vapor deposition assisted by plasma.
1 Pag e
TRIBOLOGICAL PROCESSED SOLID SUPER LUBRICITY 21 Aug 2020
CARBON-BASED DRILLS
Drawings 2020101920
Figure 1: Various carbon structures
1|Page
Figure 2: Structure of DLC
Figure 3: Carbon based drills
2|Page
AU2020101920A 2020-08-21 2020-08-21 Tribological processed solid super lubricity carbon-based drills Ceased AU2020101920A4 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113873738A (en) * 2021-09-26 2021-12-31 中国工程物理研究院激光聚变研究中心 Self-supporting carbon-based capacitor target and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113873738A (en) * 2021-09-26 2021-12-31 中国工程物理研究院激光聚变研究中心 Self-supporting carbon-based capacitor target and preparation method thereof
CN113873738B (en) * 2021-09-26 2024-01-12 中国工程物理研究院激光聚变研究中心 Self-supporting carbon-based capacitor target and preparation method thereof

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