AU2020101598A4 - Egg yolk lecithin extraction and quality fidelity technology - Google Patents

Egg yolk lecithin extraction and quality fidelity technology Download PDF

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Publication number
AU2020101598A4
AU2020101598A4 AU2020101598A AU2020101598A AU2020101598A4 AU 2020101598 A4 AU2020101598 A4 AU 2020101598A4 AU 2020101598 A AU2020101598 A AU 2020101598A AU 2020101598 A AU2020101598 A AU 2020101598A AU 2020101598 A4 AU2020101598 A4 AU 2020101598A4
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Australia
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lecithin
egg yolk
extraction
purity
yolk lecithin
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AU2020101598A
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Lihong CHEN
Yanwen CHEN
Yifan Chen
Huanhuan LI
Honggang TANG
Jin Zhang
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Zhejiang Academy of Agricultural Sciences
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Zhejiang Academy of Agricultural Sciences
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B5/00Preservation of eggs or egg products
    • A23B5/08Preserving with chemicals
    • A23B5/12Preserving with chemicals in the form of liquids or solids
    • A23B5/14Organic compounds; Microorganisms; Enzymes
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B5/00Preserving by using additives, e.g. anti-oxidants
    • C11B5/0092Mixtures
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K35/00Medicinal preparations containing materials or reaction products thereof with undetermined constitution
    • A61K35/56Materials from animals other than mammals
    • A61K35/57Birds; Materials from birds, e.g. eggs, feathers, egg white, egg yolk or endothelium corneum gigeriae galli
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/10Production of fats or fatty oils from raw materials by extracting
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/10Refining fats or fatty oils by adsorption

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Microbiology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Fats And Perfumes (AREA)
  • Medicinal Preparation (AREA)

Abstract

The invention discloses an egg yolk lecithin extraction and quality fidelity technology. The extraction method includes: degreasing, extraction of lecithin, and purification of lecithin. For purification, silica gel is used as the stationary phase of column chromatography, and ethanol-water solution is used as the elution. The gradient of the reagent is gradually eluted, and the polarity of the eluent is gradually increased, that is, the ethanol concentration is reduced from a 100% gradient to 80%, and the flow rate is 1-3mL/min. Collect the eluent containing a single phosphatidylcholine and vacuum, concentrate to obtain lecithin with purity>95%. The invention can establish the extraction of high-purity lecithin, and at the same time useing microcapsule technology to process egg yolk lecithin, so as to improve the stability of lecithin and extend the shelf life of the product. DRAWINGS Poultry eggs - Egg yolk Degrasing Stand at low Vacuum ''I temperature filtration Lecithin with a purity of Concentrate Vacuum Ethanol 75%-85% filtration extraction Purification - Concentrate - Lecithin with Microencapsulation a purity >95% Antioxidants Fig. 1

Description

DRAWINGS
Poultry eggs - Egg yolk Degrasing Stand at low Vacuum ''I temperature filtration
Lecithin with a purity of Concentrate Vacuum Ethanol 75%-85% filtration extraction
Purification - Concentrate - Lecithin with Microencapsulation a purity >95%
Antioxidants
Fig. 1
DESCRIPTION
Egg yolk lecithin extraction and quality fidelity technology Technical field: The invention belongs to the technical field of food processing and extraction, and particularly relates to the extraction and quality fidelity technology of egg yolk lecithin. Background technique: Lecithin is a phosphorus-containing polar lipid substance, known as the "third nutrient" alongside protein and vitamins. The most abundant source of lecithin is egg yolk, which contains about 10% of the total dry matter. Lecithin is widely used in the fields of food, medicine, cosmetics and feed industry due to its unique physical and chemical properties and physiological effects. Lecithin is broadly and narrowly defined. Lecithin in a broad sense refers to a mixture of various phospholipids, including phosphatidylcholine (PC), phosphatidylethanolamine (PE), phosphatidylinositol (PI), and phosphatidylserine (PS). Lecithin in the narrow sense refers specifically to phosphatidylcholine (PC). The difference in the quality of lecithin mainly depends on the content of the phosphatidylcholine, the biologically active component, so this substance can be used as an indicator to measure the purity of lecithin. The current research on lecithin mainly focuses on the extraction of high-purity lecithin and the development of lecithin health food. The existing lecithin health products on the market mainly include tablets, granules, oral liquid, soft capsules, hard capsules and other products. However, due to the poor stability of lecithin, its fatty acid structure makes it susceptible to oxidation reactions caused by factors such as air, temperature, moisture, light and other factors, resulting in color browning and quality degradation, which has led to the development of lecithin products. Very restrictive. Therefore, how to maintain the quality of lecithin has gradually become the focus of research. The invention uses microcapsule technology to process egg yolk lecithin to improve the stability of lecithin and extend the shelf life of the product.
Summary of the invention: The present invention is aimed at the defects and deficiencies of the existing lecithin extraction technology and product stabilization, and provides an egg yolk lecithin extraction and quality fidelity technology, which realizes the extraction of high-purity lecithin and uses microcapsule technology to process egg yolk lecithin , effectively improve the quality and use value of the final product. The first object of the present invention is to provide a method for extracting egg yolk lecithin. The steps of the above method are as follows: (1) Degreasing: picking fresh poultry eggs, washing and breaking the shell, separating the yolk liquid, adding food-grade ethyl acetate, stirring at room temperature, then standing at low temperature, suction filtration to obtain filter cake, drying the filter cake to obtain Powdery ethyl acetate insolubles; (2) Extraction of lecithin: taking the powdery ethyl acetate insoluble material obtained in step (1) as raw material, adding edible ethanol for extraction, the filtrate is concentrated to obtain lecithin with a purity of 78-85%; (3) Purification of lecithin: silica gel is used as the stationary phase of column chromatography, and ethanol-water solution is used as the eluent for gradient elution. The polarity of the eluent gradually increases, that is, the ethanol concentration decreases from a 100% gradient To 80%, the flow rate is 1-3mL/min, collect the eluent containing a single
DESCRIPTION phosphatidylcholine, and concentrate in vacuo to obtain lecithin with purity>95%. The method of the present invention is further provided that, in step (1), the volume ratio of the egg yolk liquid: ethyl acetate is 1:1 to 4, and the drying temperature of the filter cake is 40 to °C; In step (2), the above powdery ethyl acetate insoluble matter: edible ethanol is in a volume ratio of 1:1 to 8, the extraction temperature is 35 to 45°C, the extraction time is 1 to 2 hours, and the concentration of the edible ethanol is 80 to 100 %; In step (3), the particle size of the above-mentioned silica gel is 100-150 mesh, and the addition amount is 40-75% of the column volume; dissolve 2-8% of the crude lecithin by weight of the silica gel in 2-10 times the volume of absolute ethanol and then apply Thus, the above vacuum concentration temperature is lower than 45°C. The method of the present invention is further configured to add 0.05 to 0.2% of an antioxidant to the lecithin with a purity of >95%. The method of the present invention is further provided that the above-mentioned antioxidant is compounded with vitamin E and fat-soluble rosemary extract in a volume ratio of 3:1. The method of the present invention is further configured such that the above-mentioned concentration gradient change value is 1%-3%. The method of the present invention is further configured to place the ethyl acetate extract at -4°C and let it stand for 5-8 hours to separate the neutral oil and lecithin. The second object of the present invention is to provide an egg yolk lecithin quality fidelity technology, first preparing the above egg yolk lecithin; the above egg yolk lecithin quality fidelity technology includes the following steps: a. Dissolve whey protein and xanthan gum in purified water at 40 ~ 50 C, mix evenly, as a wall material; b. Slowly add the lecithin with purity> 95% in step (3) as the core material to the wall material solution, and stir the mixed solution for 20-40min; c. Shear emulsification: emulsify the mixed liquid at 6000~-14000r/min speed for 2~8min; d. Homogenization: Homogenize at a pressure of 30 to 45MPa for 1 to 3 times; e. Spray drying: The homogenized emulsion is spray dried to prepare microencapsulated egg yolk lecithin. The method of the present invention is further configured such that the mass ratio of whey protein to xanthan gum is 4:1. The method of the present invention is further provided that the core material: wall material solution has a mass ratio of 1:1 to 5.
The advantages of the present invention are: (1) The present invention uses food-grade ethyl acetate for degreasing, which is safer than the ordinary degreasing agent acetone, and effectively improves the subsequent extraction rate and purity of egg yolk lecithin. (2) The present invention uses 100-150 mesh renewable silica gel as the adsorbent, and uses gradient elution method to purify lecithin. It does not require pressurization during the operation, and can ensure the separation effect. To reduce production costs. (3) The present invention uses vitamin E and fat-soluble rosemary extract as a protective
DESCRIPTION agent to inhibit the oxidation of high-purity lecithin and significantly improve its quality. (4) In the present invention, egg yolk lecithin is microencapsulated, which significantly improves the stability of lecithin and enhances its slow release performance. (5) All steps of the present invention are carried out below 50°C, and the natural activity and nutritional function characteristics of egg yolk lecithin are kept to the greatest extent.
Brief Description Fig. 1 is a flowchart of the present invention. Detailed Description The present invention will be further described below in conjunction with specific embodiments. Without departing from the spirit and essence of the present invention, modifications or replacements made to the methods, steps, or conditions of the present invention belong to the scope of the present invention. Unless otherwise specified, the technical means used in the embodiments are those skilled in the art Familiar routines. Example 1 An extraction method of egg yolk lecithin, the method steps are as follows: (1) Degreasing: Select fresh poultry eggs, wash and break the shells to separate the yolks, add 1-4 times the volume of food grade ethyl acetate, and stir at room temperature for 0.5-1h. Then put it at low temperature and let it filter to obtain filter cake. The filter cake is dried at 4045°C to obtain powdery ethyl acetate insoluble matter. The use of food-grade ethyl acetate as a degreaser for egg yolk lecithin effectively improves the purity of lecithin. (2) Extraction of lecithin: the powdery ethyl acetate insolubles obtained in step (1) is used as the raw material, the fixed material-liquid ratio is 1:1-8, the extraction temperature is 35-45°C, and the extraction time is 1-2h , Add edible ethanol with a concentration of 80-100% for extraction, and the filtrate can be concentrated to obtain lecithin with a purity of 78-85%. (3) Purification of lecithin: use silica gel with a particle size of 100-150 mesh as the stationary phase of column chromatography, add an amount of 40-75% of the column volume, dissolve crude lecithin with a silica gel weight of 2-8% in 2~ After loading 10 times volume of absolute ethanol, the sample was eluted with different concentrations of ethanol solution (gradually reduced from 100% to 80%) as the eluent, the flow rate was controlled at 1-3mL/min, and the single phospholipid was collected. The eluent of acylcholine is concentrated under vacuum below 45°C to obtain lecithin with purity >95%. To this concentrate is added 0.05-0.2% antioxidant, vitamin E: fat-soluble rosemary extract = 3:1. The gradient elution method was used to effectively separate phosphatidylcholine and other phospholipids, which significantly increased the concentration of lecithin. Vitamin E is combined with fat-soluble rosemary extract as a protective agent for lecithin, which inhibits the oxidation of high-purity lecithin and significantly improves its quality. Example 2 With reference to Example 1, a quality fidelity technology for egg yolk lecithin, first prepare high-purity egg yolk lecithin as disclosed in Example 1. The quality fidelity technology for egg yolk lecithin includes the following steps: a. Dissolve whey protein and xanthan gum at a mass ratio of 4:1 in purified water at 4050°C, mix evenly, and use it as a wall material;
DESCRIPTION b. The high-purity lecithin obtained in step (3) is slowly added to the wall material solution at a ratio of core material: wall material of 1:1 to 5, and the mixed solution is stirred for 20 to 40 minutes; c. Shear emulsification: emulsify the mixed liquid at 6000~-14000r/min speed for 2~8min; d. Homogenization: Homogenize at a pressure of 30 to 45MPa for 1 to 3 times; e. Spray drying: The homogenized emulsion is spray dried to prepare microencapsulated egg yolk lecithin. The lecithin has high biological activity, stable performance and long shelf life. The mixture of whey protein and xanthan gum is used as the wall material, and the lecithin is treated with microcapsule technology to improve the stability of the lecithin product and extend its shelf life. The above are only the preferred embodiments of the present invention, and the scope of protection of the present invention is not limited to the examples, and all technical solutions that belong to the idea of the present invention belong to the scope of protection of the present invention. It should be noted that for those of ordinary skill in the art, several improvements and retouching without departing from the principles of the present invention, these improvements and retouching should also be regarded as the scope of protection of the present invention.

Claims (9)

  1. CLAIMS 1. An extraction method of egg yolk lecithin, characterized in that the method steps are as follows: (1) Degreasing: picking fresh poultry eggs, washing and breaking the shell, separating the yolk liquid, adding food-grade ethyl acetate, stirring at room temperature, then standing at low temperature, suction filtration to obtain filter cake, drying the filter cake to obtain Powdery ethyl acetate insolubles; (2) Extraction of lecithin: taking the powdery ethyl acetate insoluble material obtained in step (1) as raw material, adding edible ethanol for extraction, the filtrate is concentrated to obtain lecithin with a purity of 78-85%; (3) Purification of lecithin: silica gel is used as the stationary phase of column chromatography, and ethanol-water solution is used as the eluent for gradient elution. The polarity of the eluent gradually increases, that is, the ethanol concentration decreases from a 100% gradient to 80%, the flow rate is 1-3mL/min, collect the eluent containing a single phosphatidylcholine, and concentrate in vacuo to obtain lecithin with purity>95%.
  2. 2. The method for extracting egg yolk lecithin according to claim 1, characterized in that: in step (1), the volume ratio of the egg yolk liquid: ethyl acetate is 1:1-4, and the filter cake is dried The temperature is 40-45°C; in step (2), the powdery ethyl acetate insoluble matter: edible ethanol is in a volume ratio of 1:1 to 8, the extraction temperature is 35 to 45°C, the extraction time is 1 to 2 hours, and the concentration of the edible ethanol is 80 ~ 10 0 %;
    in step (3), the particle size of the silica gel is 100-150 mesh, and the addition amount is -75% of the column volume; after dissolving 2-8% of the crude lecithin by weight of the silica gel in 2-10 volumes of absolute ethanol Sample loading, the vacuum concentration temperature is lower than 45 C.
  3. 3. The method for extracting egg yolk lecithin according to claim 1, wherein an antioxidant of 0.05-0.2% is added to the lecithin with a purity of >95%.
  4. 4. The method for extracting egg yolk lecithin according to claim 3, wherein the antioxidant is compounded by vitamin E and fat-soluble rosemary extract in a volume ratio of 3:1.
  5. 5. The method for extracting egg yolk lecithin according to claim 1, wherein the concentration gradient change value is 1%- 3 %.
  6. 6. The method for extracting egg yolk lecithin according to claim 1, wherein the ethyl acetate extract is left at 0-4°C for 5-8 hours to separate neutral oil and lecithin.
  7. 7. The quality fidelity technology of egg yolk lecithin, characterized in that the egg yolk lecithin according to any one of claims 1-5 is first prepared; the quality fidelity technology of egg yolk lecithin includes the following steps: a. Dissolve whey protein and xanthan gum in purified water at 40 ~ 50 C, mix evenly, as a wall material; b. Slowly add lecithin with a purity of >95% as the core material in the step (3) to the wall material solution, and stir the mixed solution for 20-40min; c. Shear emulsification: emulsify the mixed liquid at 6000~-14000r/min speed for 2-8min; d. Homogenization: Homogenize at a pressure of 30 to 45MPa for 1 to 3 times; e. Spray drying: The homogenized emulsion is spray dried to prepare microencapsulated egg yolk lecithin.
  8. 8. The fidelity technology of egg yolk lecithin according to claim 6, wherein the mass ratio
    CLAIMS of whey protein to xanthan gum is 4:1.
  9. 9. The fidelity technology of egg yolk lecithin according to claim 7, wherein the mass ratio of the core material to the wall material solution is 1:1 to 5.
    Fig. 1 DRAWINGS
AU2020101598A 2020-07-31 2020-07-31 Egg yolk lecithin extraction and quality fidelity technology Ceased AU2020101598A4 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113528603A (en) * 2021-07-09 2021-10-22 浙江省农业科学院 Method for co-producing pig brain proliferation promoting peptide-phospholipid in brain

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113528603A (en) * 2021-07-09 2021-10-22 浙江省农业科学院 Method for co-producing pig brain proliferation promoting peptide-phospholipid in brain
CN113528603B (en) * 2021-07-09 2024-04-12 浙江省农业科学院 Pig brain proliferation-promoting peptide-in-brain phospholipid co-production method

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