AU2020100589A4 - Method for preparing reinforced tungsten matrix composite compounding trace elements and rare earth oxide - Google Patents

Method for preparing reinforced tungsten matrix composite compounding trace elements and rare earth oxide Download PDF

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AU2020100589A4
AU2020100589A4 AU2020100589A AU2020100589A AU2020100589A4 AU 2020100589 A4 AU2020100589 A4 AU 2020100589A4 AU 2020100589 A AU2020100589 A AU 2020100589A AU 2020100589 A AU2020100589 A AU 2020100589A AU 2020100589 A4 AU2020100589 A4 AU 2020100589A4
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Dongguang LIU
Laima Luo
Xiaoyue Tan
Yucheng Wu
Xiang ZAN
Yufen ZHOU
Xiaoyong ZHU
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Hefei University of Technology
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    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/20Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
    • B22F9/22Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
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    • C22C1/00Making non-ferrous alloys
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    • C22C27/04Alloys based on tungsten or molybdenum
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    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/001Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
    • C22C32/0015Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
    • C22C32/0031Matrix based on refractory metals, W, Mo, Nb, Hf, Ta, Zr, Ti, V or alloys thereof
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    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1051Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

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Abstract

METHOD FOR PREPARING REINFORCED TUNGSTEN MATRIX COMPOSITE COMPOUNDING TRACE ELEMENTS AND RARE EARTH OXIDE The present invention discloses a method for preparing a reinforced tungsten matrix composite compounding trace elements and rare earth oxide, and a W-Zr-Y203 composite is prepared by using a wet chemical method. When a W-Zr-Y 203 composite precursor is prepared, Zr element and ceramic phase Y203 can be added to make a second phase in the reduced W-Zr-Y203 composite powder become smaller. The density of the composite of the present invention reaches 98% or more, and the grain size is 1.5-2.5 tm, so that the hardness of the W-Zr-Y 203 composite reaches 490-530 HV. 2 , which is better than that of a pure tungsten material (with a grain size of about 15 m and a hardness of 340 HV.2). pm EH~ &O~kVDate.30 Aug 2019 WD =10.2 mm Mag= 10,00 KX Time:16:48:12

Description

METHOD FOR PREPARING REINFORCED TUNGSTEN MATRIX COMPOSITE COMPOUNDING TRACE ELEMENTS AND RARE EARTH OXIDE
TECHNICAL FIELD
F0001I .The present invention relates to a method for preparing a tungsten matrix composite, and in particular, to a method for preparing a reinforced tungsten matrix composite compounding trace elements and rare earth oxide.
BACKGROUND [0002] Fusion energy is one of the world’s most important energy sources. It could be a solution to the energy problems in human society at present. The Tokamak, a magnetic confinement fusion device developed through international efforts, makes fusion energy possible, but there are still some problems in actual operation. During the production and use of plasma, high thermal load is generated. Ion flux and neutron load act on plasma facing materials (PFMs), so it is useful to seek to improve the performance of the PFMs.
[0003] Tungsten is considered to be the most promising PFM at present with its high melting point, high thermal conductivity, strong sputtering resistance and other desirable characteristics. However, tungsten is still troubled by its brittleness such as low-temperature brittleness and recrystallization brittleness, mainly because impurities such as O and N are at grain boundaries, which reduces the cohesion of the grain boundaries.
[00041 .It has been found that mechanical properties of a tungsten matrix composite can be effectively improved by alloying and dispersion strengthening. For example, a small amount of active elements (such as Zr) may be added to a tungsten matrix to combine with impurities to form a compound so as to realize microalloying; the added oxides (such as Y2O3) can refine crystal grains, and a second phase disperses in the tungsten matrix, thus strengthening the material. However, the composite powder prepared by a conventional mechanical alloying method is easily doped with impurities and has certain influence on the properties of the composite obtained by subsequent sintering.
2020100589 17 Apr 2020
SUMMARY [00051 .In accordance with one aspect of the present invention, there is provided a method for preparing a reinforced tungsten matrix composite compounding trace elements and rare earth oxide, and a W-Zr-Y2O3 composite is prepared by using a wet chemical method. When a W-Zr-Y2O3 composite precursor is prepared, Zr element and ceramic phase Y2O3 can be added to make a second phase in the reduced W-Zr-Y2<D3 composite powder become smaller and evenly distributed, which lays a foundation for obtaining the highhardness W-Zr-Y2O3 composite by subsequent sintering.
[00061 In embodiments, the method further includes the following steps:
Step 1: preparation of a precursor first dissolving yttrium nitrate (Y(NO3)3 6H2O, Aladdin, with a purity greater than or equal to 99.5%), zirconium nitrate (Zr(NO3)4 5H2O, Aladdin) and triethanolamine (Ci6H22N4O3 with a purity greater than or equal to 99%) in deionized water to prepare a solution; then adding an ammonium metatungstate (AMT, Aladdin, with a purity greater than or equal to 99.95%) solution dissolved in deionized water, and fully stirring to obtain a mixed solution; finally adding oxalic acid (C2H2CU 2H2O, analytically pure) into the mixed solution, and heating and stirring until the solution is completely evaporated, the obtained precipitate being the precursor;
in step 1, the dosages of the yttrium nitrate, the zirconium nitrate, the triethanolamine and the oxalic acid are 0.5-0.7%, 0.2-0.4%, 6% and 38.9% of the weight of the ammonium metatungstate respectively.
[00071 Step 2: reduction fully grinding the precursor obtained in step 1 in a mortar, and then putting the precursor into a tube furnace for two-step reduction under hydrogen atmosphere, where in the reduction process, the purity of hydrogen is greater than or equal to 99.999%, the temperature is first raised to 545-665°C and kept for 55-75 min; and then the temperature is raised to 750-850°C and kept for 115-135 min.
[00081 Step 3: sintering placing the reduced W-Zr-Y2O3 composite powder obtained in step 2 into a graphite die, and then putting the graphite die into a discharge plasma sintering furnace for sintering. The
2020100589 17 Apr 2020 sintering process is divided into three steps: first the temperature is raised to 795-835°C and kept for 4-6 min, then the temperature is raised to 1275-1325°C and kept for 18-22 min, and finally the temperature is raised to 1775-1825°C and kept for 1-3 min. Then, the die is cooled to room temperature with the furnace, and then the \V-Zr-Y2O3 composite is obtained.
100091 .The W-Zr-Y2O3 composite prepared by the wet chemical method in the present invention has smaller grain sizes, and the second phase is uniform in the tungsten matrix composite without obvious agglomeration, which obviously improves the hardness of the WZr-Y2O3 composite.
100101 Embodiments of the present invention have the following beneficial effects:
The W-Zr-Y2O3 composite is prepared by the wet chemical method in the present invention, so that ZH+ and Y3+ are uniformly dispersed in a tungsten compound. In the W-ZrY2O3 composite obtained by subsequent sintering, carbides or oxides formed by Zr and impurities such as C and O are distributed at grain boundaries, and Y2O3 is uniformly distributed in the tungsten matrix composite. The density of the composite reaches 98% or above, and the grain size is 1.5-2.5 pm. As a result, the hardness of the \V-Zr-Y2O3 composite reaches 490-530 HV0.2, which is better than that of a pure tungsten material (with a grain size of about 15 pm and a hardness of 340 HV0.2).
BRIEF DESCRIPTION OF THE DRAWINGS room .FIG. 1 is a scanning diagram of \V-Zr-Y2O3 composite powder, according to which it can be seen that the particle size of the powder is small, the large particle size is about 200 nm, and the small particle size is below 50 nm; and
100121 FIG. 2 is a fracture morphology diagram of a W-Zr-Y2O3 composite, where it can be seen from the figure that there are almost no holes in the composite with a size of about 1.5 pm, and there are many pits on the fracture surface, indicating that the second phase with a smaller size is uniformly distributed in a tungsten matrix.
DETAILED DESCRIPTION
Example 1
100131 _A method for preparing a reinforced tungsten matrix composite compounding
2020100589 17 Apr 2020 trace elements and rare earth oxide in this example includes the following steps.
Step 1: Preparation of a precursor [00141 First dissolve yttrium nitrate (Y(NO3)s 6H2O, Aladdin, with a purity greater than or equal to 99.5%), zirconium nitrate (Zr(NOs)4 5H2O, Aladdin) and triethanolamine (C16H22N4O3 with a purity greater than or equal to 99%) in deionized water to prepare a solution; then add an ammonium metatungstate (AMT, Aladdin, with a purity greater than or equal to 99.95%) solution dissolved in deionized water, and fully stir to obtain a mixed solution; finally add oxalic acid (C2H2O4 2H2O, analytically pure) into the mixed solution, and heat and stir until the solution is completely evaporated, and the obtained precipitate is the precursor, where the dosages of the yttrium nitrate, the zirconium nitrate, the triethanolamine and the oxalic acid are 0.5%, 0.2%, 6% and 38.9% of the weight of the ammonium metatungstate respectively.
Step 2: Reduction [00151 Fully grind the precursor obtained in step 1 in a mortar, and then put the precursor into a tube furnace for two-step reduction under hydrogen atmosphere, where in the reduction process, the purity of hydrogen is greater than or equal to 99.999%, the temperature is first raised to 545°C and kept for 75 min; and then the temperature is raised to 750°C and kept for 115 min.
Step 3: Sintering [00161 Place the reduced \V-Zr-Y2O3 composite powder obtained in step 2 into a graphite die, and then put the graphite die into a discharge plasma sintering furnace for sintering. The sintering process is divided into three steps: first the temperature is raised to 795°C and kept for 4 min, then the temperature is raised to 1275°C and kept for 18 min, and finally the temperature is raised to 1775°C and kept for 1 min. Then, cool the die to room temperature with the furnace, and then obtain the \V-Zr-Y2O3 composite. The grain size of the composite was 1.5 pm and the hardness was 49OHVo.2, which were better than those of a pure tungsten material (with a grain size of about 15 pm and a hardness of 340 HV0.2).
Example 2 [00171 _A method for preparing a reinforced tungsten matrix composite compounding
2020100589 17 Apr 2020 trace elements and rare earth oxide in this example includes the following steps.
Step 1: Preparation of a precursor [00181 First dissolve yttrium nitrate (Y(NO3)3 6H2O, Aladdin, with a purity greater than or equal to 99.5%), zirconium nitrate (Zr(NO3)43Ο, Aladdin) and triethanolamine (Ci6H22N4O3 with a purity greater than or equal to 99%) in deionized water to prepare a solution; then add an ammonium metatungstate (AMT, Aladdin, with a purity greater than or equal to 99.95%) solution dissolved in deionized water, and fully stir to obtain a mixed solution; finally add oxalic acid (C2H2O4 2H2O, analytically pure) into the mixed solution, and heat and stir until the solution is completely evaporated, and the obtained precipitate is the precursor, where the dosages of the yttrium nitrate, the zirconium nitrate, the triethanolamine and the oxalic acid are 0.6%, 0.3%, 6% and 38.9% of the weight of the ammonium metatungstate respectively.
Step 2: Reduction [00191 Fully grind the precursor obtained in step 1 in a mortar, and then put the precursor into a tube furnace for two-step reduction under hydrogen atmosphere, where in the reduction process, the purity of hydrogen is greater than or equal to 99.999%, the temperature is first raised to 605°C and kept for 65 min; and then the temperature is raised to 800°C and kept for 125 min.
Step 3: Sintering [00201 Place the reduced W-Zr-Y2O3 composite powder obtained in step 2 into a graphite die, and then put the graphite die into a discharge plasma sintering furnace for sintering. The sintering process is divided into three steps: first the temperature is raised to 815°C and kept for 5 min, then the temperature is raised to 1300°C and kept for 20 min, and finally the temperature is raised to 1800°C and kept for 2 min. Then, cool the die to room temperature with the furnace, and then obtain the W-Zr-Y2O3 composite. The grain size of the composite was 2 pm and the hardness was 510 HV0.2, which were better than those of a pure tungsten material (with a grain size of about 15 pm and a hardness of 340 HV0.2).
Example 3 [00211 _A method for preparing a reinforced tungsten matrix composite compounding
2020100589 17 Apr 2020 trace elements and rare earth oxide in this example includes the following steps.
Step 1: Preparation of a precursor [0022] First dissolve yttrium nitrate (Y(NC>3)3 6H2O, Aladdin, with a purity greater than or equal to 99.5%), zirconium nitrate (Zr(NC>3)4 5H2O, Aladdin) and triethanolamine (C16H22N4O3 with a purity greater than or equal to 99%) in deionized water to prepare a solution; then add an ammonium metatungstate (AMT, Aladdin, with a purity greater than or equal to 99.95%) solution dissolved in deionized water, and fully stir to obtain a mixed solution; finally add oxalic acid (C2H2O4 2H2O, analytically pure) into the mixed solution, and heat and stir until the solution is completely evaporated, and the obtained precipitate is the precursor, where the dosages of the yttrium nitrate, the zirconium nitrate, the triethanolamine and the oxalic acid are 0.7%, 0.4%, 6% and 38.9% of the weight of the ammonium metatungstate respectively.
Step 2: Reduction [00231 Fully grind the precursor obtained in step 1 in a mortar, and then put the precursor into a tube furnace for two-step reduction under hydrogen atmosphere, where in the reduction process, the purity of hydrogen is greater than or equal to 99.999%, the temperature is first raised to 665°C and kept for 55 min; and then the temperature is raised to 850°C and kept for 135 min.
Step 3: Sintering [0024] Place the reduced \V-Zr-Y2O3 composite powder obtained in step 2 into a graphite die, and then put the graphite die into a discharge plasma sintering furnace for sintering. The sintering process is divided into three steps: first the temperature is raised to 835°C and kept for 6 min, then the temperature is raised to 1325°C and kept for 22 min, and finally the temperature is raised to 1825°C and kept for 3 min. Then, cool the die to room temperature with the furnace, and then obtain the \V-Zr-Y2O3 composite. The grain size of the composite was 2.5 pm and the hardness was 530 HV0.2, which were better than those of a pure tungsten material (with a grain size of about 15 pm and a hardness of 340 HV0.2).

Claims (4)

  1. The claims defining the present invention are as follows^
    1. A method for preparing a reinforced tungsten matrix composite compounding trace elements and rare earth oxide, comprising the following steps:
    step 1: preparation of a precursor first dissolving yttrium nitrate, zirconium nitrate and triethanolamine in deionized water to prepare a solution; then adding an ammonium metatungstate solution dissolved in deionized water, and substantially fully stirring to obtain a mixed solution; finally adding oxalic acid into the mixed solution, and heating and stirring until the solution is completely evaporated, the obtained precipitate being the precursor;
    step 2: reduction substantially fully grinding the precursor obtained in step 1 in a mortar, and then putting the precursor into a tube furnace for two-step reduction under hydrogen atmosphere; and step 3: sintering placing the reduced \V-Zr-Y2O3 composite powder obtained in step 2 into a graphite die, then putting the graphite die into a discharge plasma sintering furnace for sintering; cooling the die to room temperature with the furnace, and then obtaining the \V-Zr-Y2O3 composite.
  2. 2. The preparation method according to claim 1, wherein in step 1, the dosages of the yttrium nitrate, the zirconium nitrate, the triethanolamine and the oxalic acid are 0.5-0.7%, 0.2-0.4%, 6% and 38.9% of the weight of the ammonium metatungstate respectively.
  3. 3. The preparation method according to claim 1 or 2, wherein in step 2, the two-step reduction comprises first raising the temperature to 545-665°C, and maintaining that temperature for 55-75 min; then raising the temperature to 750-850°C, and maintaining that temperature for 115-135 min, wherein in the reduction process, the purity of hydrogen is greater than or equal to 99.999%.
  4. 4. The preparation method according to any one of claims 1 to 3, wherein
    2020100589 17 Apr 2020 in step 3, the sintering process is divided into three steps: first the temperature is raised to 795-835°C and kept for 4-6 min, then the temperature is raised to 1275-1325°C and maintained for 18-22 min, and finally the temperature is raised to 1775-1825°C and maintained for 1-3 min.
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