AU2019284126A1 - Improved isolation assembly - Google Patents

Improved isolation assembly Download PDF

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Publication number
AU2019284126A1
AU2019284126A1 AU2019284126A AU2019284126A AU2019284126A1 AU 2019284126 A1 AU2019284126 A1 AU 2019284126A1 AU 2019284126 A AU2019284126 A AU 2019284126A AU 2019284126 A AU2019284126 A AU 2019284126A AU 2019284126 A1 AU2019284126 A1 AU 2019284126A1
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Australia
Prior art keywords
water
hose
flow
isolation assembly
improved isolation
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AU2019284126A
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AU2019284126A2 (en
Inventor
Jeffrey Edward Copper
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Copper Trading Pty Ltd
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Copper Trading Pty Ltd
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Filing date
Publication date
Priority claimed from AU2019903541A external-priority patent/AU2019903541A0/en
Application filed by Copper Trading Pty Ltd filed Critical Copper Trading Pty Ltd
Publication of AU2019284126A1 publication Critical patent/AU2019284126A1/en
Publication of AU2019284126A2 publication Critical patent/AU2019284126A2/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/20Excess-flow valves
    • F16K17/22Excess-flow valves actuated by the difference of pressure between two places in the flow line
    • F16K17/24Excess-flow valves actuated by the difference of pressure between two places in the flow line acting directly on the cutting-off member
    • F16K17/28Excess-flow valves actuated by the difference of pressure between two places in the flow line acting directly on the cutting-off member operating in one direction only
    • F16K17/30Excess-flow valves actuated by the difference of pressure between two places in the flow line acting directly on the cutting-off member operating in one direction only spring-loaded
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03DWATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D5/00Special constructions of flushing devices, e.g. closed flushing system
    • E03D5/02Special constructions of flushing devices, e.g. closed flushing system operated mechanically or hydraulically (or pneumatically) also details such as push buttons, levers and pull-card therefor
    • E03D5/026Devices preventing overflow or locks inhibiting the use of the flushing system ; Devices preventing sucking-up of sealing and flushing water
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/52Means for additional adjustment of the rate of flow
    • F16K1/526Means for additional adjustment of the rate of flow for limiting the maximum flow rate, using a second valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/04Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03DWATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D9/00Sanitary or other accessories for lavatories ; Devices for cleaning or disinfecting the toilet room or the toilet bowl; Devices for eliminating smells
    • E03D9/16Water pressure regulating means in flushing pipes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Sanitary Device For Flush Toilet (AREA)
  • Domestic Plumbing Installations (AREA)

Abstract

The invention relates to an improved isolation assembly including a water unit (including an inlet and an outlet for water flow), a hose means, and a valve means. The hose means provides water flow to the improved isolation assembly and water unit from a mains or similar source. The valve means is in fluid connection with the hose means, to receive mains water, and the valve means substantially prevents water flow where the flow rate of water is above a predetermined rate, to prevent flooding. The invention also relates to variants thereon. specPA2065119

Description

PATENTSACT 1990 Section 29
Standard Patent
Applicant: Copper Trading Pty Ltd 88-90 Gorden Street Garbutt Queensland 4814 Australia
Inventor: Jeffrey Edward Copper 88-90 Gorden Street Garbutt Queensland 4814 Australia
Priority claimed:
Provisional Patent Application No. 2019903541, filed 23 September 2019
Title of Invention: IMPROVED ISOLATION ASSEMBLY
The applicant applies for the grant of a patent for the invention described in the accompanying complete patent specification:
The following is a full description of the invention including the best method of performing the invention, known to us:
specPA2065119
IMPROVED ISOLATION ASSEMBLY
[0001] The present invention relates to an improved isolation assembly, and in particular to an improved isolation assembly, including an isolating hose burst protection valve and water unit combined.
BACKGROUND TO THE INVENTION
[0002] Modern homes require plumbed fittings to be stylish, of course, but also compact, space saving and reliable. Many people live in close communities such as in flats or apartments. In these, or in fact in any home or building a flood is highly undesirable. Many modern homes use a mixer tap with a flexible hose, or a toilet with a similar flexible hose fitting. An issue with the flexible hose fitting is that it is at full water pressure so if there is any damage to the hose, the water will flood out, with nothing stopping the full pressure and flow water. For example, should the flexi-hose break or wear out the water will rush out at full flow and only turning off the water supply will stop the flood. If nobody is home to notice the problem, or if people are home but are asleep, many thousands of litres of water can have flooded out before the accident is noticed and the water flow stopped. Water is highly damaging, and if it floods through several apartments the insurance bill to repair the damage can be very high. Therefore, the present invention seeks a better way to prevent these avoidable flooding incidents through use of an isolating hose burst protection valve.
[0003] The subject invention provides an improved isolation assembly for use with toilet fitting, tap or other plumbed water unit, to act to prevent flooding if the hose itself is damaged. This surprisingly clever invention protects against these kinds of unwanted floods, and enables a bathroom unit to be supplied as a convenient unit with a built-in flood stop valve, removing the need to source and buy the unit of choice and the flood safety valve and flexi-hose to install the unit. In this way the end consumer does not need to buy multiple products but actually a single tap, mixer, toilet, or other plumbed water unit can be supplied all together, with the
specPA2065119 needed flood stop protection, and readily installed. The invention provides a significant advantage over existing system, not only in the flood protection but also the integrated product, to enable easier fitting of a flood protected toilet for example. With the increase of home DIY enthusiasts integrated and readily installed items, with the safety items included is of a very high benefit to the consumer and to the retailer as an attractive package. Further, a societal benefit is provided, to ensure the flood safety valve is installed at the same time as the water unit for most water units in the future.
[0004] The following describes non-limiting examples of the invention being used with reference to being an assembly including toilet in one form, and also optionally a mixer tap assembly. The invention is an extremely useful and beneficial advance on the prior art, and may be provided in a variety of assembled forms, with any water unit, where inclusion of a isolating hose burst protection valve may be useful. For example, the invention may be used for an integral toilet installation, sink, tap, mixer tap, or any other combined installation where the flow control may be of use. It is not intended to limit the invention to the described examples, the invention may be used in any suitable arrangement. However, use for a toilet assembly and, separately, a mixer tap assembly, are particular useful forms of the invention, and as such are specifically defined in the claims.
[0005] For clarity, any prior art referred to herein, does not constitute an admission that the prior art forms part of the common general knowledge, in Australia or elsewhere.
[0006] It is an object of the present invention to provide an improved isolation assembly that at least ameliorates one or more of the aforementioned problems of the prior art. It is a further and separate object of the present invention to provide an improved isolation assembly including a toilet that at least ameliorates one or more of the aforementioned problems of the prior art. It is another further and separate object of the present invention to provide an improved isolation assembly
specPA2065119 including a mixer tap that at least ameliorates one or more of the aforementioned problems of the prior art.
SUMMARY OF THE INVENTION
[0007] Accordingly, the present invention provides an improved isolation assembly for a water unit, the improved isolation assembly including: an inlet means attached to a water hose for water flow; an outlet attached to the water unit; a valve, between the inlet and the outlet which acts against flow over a predetermined rate,
wherein in the case where the flow of water is above the predetermined rate the valve acts to substantially prevent the flow of water to prevent accidental flooding.
[0008] Preferably, the water unit is a toilet. Preferably, the water unit, in another form of the invention is a mixer tap. Preferably, the water unit and assembly are provided together.
[0009] Accordingly, the present invention also provides an improved isolation assembly for a mixer tap or toilet unit, the improved isolation assembly including: an inlet means attached to a water hose for water flow; an outlet attached to the mixer tap or toilet outlet; a valve, between the inlet and the outlet which acts against flow over a predetermined rate,
wherein in the case where the flow of water is above the predetermined rate the valve acts to substantially prevent the flow of water to prevent accidental flooding.
[0010] Preferably, the unit and assembly are provided together.
[0011] Accordingly, the present invention provides, in a useful variant, an improved isolation assembly including:
specPA2065119 a water unit including an inlet and an outlet for water flow; a hose means providing water flow from a mains water supply or similar source to the inlet of the water unit; an isolating hose burst protection valve in fluid connection with the hose means to receive mains water, and the isolating hose burst protection valve substantially prevents water flow where the flow rate of water from the hose is above a predetermined rate, wherein the isolating hose burst protection valve allows the usual flow of water from the hose means to the water unit and to exit the outlet in normal use, and whereby the isolating hose burst protection valve prevents the flow of water if the flow substantially exceeds a predetermined flow rate, and the assembly is provided as a whole including the hose, water unit and isolating hose burst protection valve, ready for easy installation.
[0012] Preferably, the improved isolation assembly is an improved flood valve assembly to substantially prevent flooding due to damage to the inlet hose. Preferably, the improved isolation assembly substantially prevents flooding due to damage to parts of the assembly. The damage may be to the inlet hose. The damage may to be the inlet itself. Preferably, the improved isolation assembly substantially prevents flooding in the case of damage and is supplied as a useful total unit for integrated installation. Preferably, the assembly is provided with all the components necessary to effect the installation. Most preferably, the assembly is partially assembled, before supply to the consumer, to facilitate installation. Preferably, the isolating hose burst protection valve is provided installed on a hose, the hose in turn being installed on the water unit. In this way the assembly is provided as a whole unit, ready to be installed at the inlet and outlet. Preferably, the assembly is provided preassembled, ready for installation. The assembly may include other useful components, in addition to the hose, water unit and isolating hose burst protection valve. A restrictor may be included installed between the hose and the isolating hose burst protection valve to decrease the water pressure
specPA2065119 in to the water unit. Preferably, the restrictor decreases the pressure of the flow of water before it enters the water unit. For example, to decrease the pressure before the water enters a toilet. The restrictor may be replaced, in other water unit assemblies, or omitted. If there is a need to increase, or control the water pressure in other ways the restrictor maybe replaced with suitable equipment to otherwise control the water pressure before entering the water unit.
[0013] Preferably, the water unit is a toilet. The toilet maybe any form of toilet. The toilet may be a back to wall toilet. The toilet may be free standing toilet plumbed from below. The water unit may be any suitable plumbed unit with an inlet and outlet for water flow where isolation, to provide hose burst protection valve control is of value. The water unit may be a tap. The tap may be a mixer tap. The tap may be a mixer tap with a hot and cold water inlet. The tap may be a tap in a kitchen. The tap may be a tap in a laundry. The tap may be an outside or inside tap. The tap may be installed in a sink, including a kitchen or bathroom sink.
[0014] Preferably, the water unit is installed so as to be used in the usual manner, with the inlet and outlet flow. The water unit may be installed on mains supply, a private supply or any suitable water supply. Preferably, the hose is attached to the main supply, or to any water supply suitable to provided water to the water unit. The mains supply would usually be drinking water for a tap. Alternatively, the water may be recycled water if used for a toilet, in some arrangements. Filters may be included or other additional features depending on the particular arrangement used, and needs of the customer.
[0015] The hose may be any suitable hose. Preferably, the hose is a flexi-hose of a known form. The hose may be a PEX hose. The hose may be any suitable hose for a water unit installation. There may be more than one hose. There may be a hose for cold water. There may be a hose for hot water. There may be different hoses for a plurality of different water supplies including filtered water, mains supply or recycled water. The hose may be adapted for the particular use. The
specPA2065119 hose may be adapted for use for a toilet. The or each hose may be adapted for use with a tap. Preferably, the hose is suitable for water supply to a toilet. Preferably, the hose is suitable for water supply to a tap. Preferably, the hose is connected to the mains water supply and is suitably adapted to supply water from the mains supply connection to the water unit.
[0016] Preferably, damage to the hose between the isolating hose burst protection valve and the water unit will cause the water flow to exceed the predetermined water flow rate and the valve will prevent flow and flood, in this instance. The valve may prevent the flow in any suitable manner. Preferably, the flow is completely stopped through use of the invention. Preferably, the flow stopping prevents a flood. Preferably, the valve completely isolates the flow, in the case of damage to the hose or inlet.
[0017] Preferably, the isolation is the substantial stopping of the flow of water. Preferably, the isolation is the complete stopping of water flow. Some small water flow may be acceptable in some applications of the invention, provided the majority of the flow is prevented. Most preferably, the assembly is isolated from mains flow by the isolation hose burst protection valve in the case of damage to the hose and or inlet.
[0018] Preferably, the improved isolation assembly substantially prevents accidently floods when the hose to a water unit is damaged, burst or cut. The hose may be a pair of mixer hoses. The hose may be a flexible hose. The hose may be a flexible hose to a toilet. The hose may be any suitable hose. The positioning of the flood valve, water unit and hose may be varied to suit the particular application. Any suitable water control item, to increase or decrease the water flow or pressure may be used with the assembly to suit the particular water unit or application.
[0019] Preferably, the improved isolation assembly is a water unit and isolating hose burst protection valve arrangement, together with a flexi-hose, adapted so as
specPA2065119 to prevent a flood if there is damage to the flexi-hose. The damage may also be to the attachment point or inlet for the hose. Preferably, the improved isolation assembly is a water unit and the isolating hose burst protection valve arrangement, together with a flexi-hose, and water flow restrictor adapted so as to prevent a flood if there is damage to the flexi-hose or surrounds.
[0020] Preferably, the flow of water from the mains is substantially stopped or flood prevented by the stopping of flow by the valve. Preferably, the flow is complete stopped if the isolating hose burst protection valve is activated. Preferably, turning off the water flow to the isolating hose burst protection valve will reset the hose burst protection. Preferably, removal of the high flow will reset the valve. There may be a reset button included in the floods stop valve to enable manual reset, in alternate forms of the invention.
[0021] The isolating valve may be fitted at variable points between the flow of water and the outlet toilet or tap as suitable to the particular application. It is not intended to limit the invention to positioning the valve directly between the flow and the outlet, as illustrated in the examples, as would be understood by the person skilled in the art, other than as specifically limited in the claims.
[0022] The predetermined rate may be any suitable rate. The predetermined rate may be any suitable rate to prevent flooding. Preferably, the predetermined rate is over 6 litres per minute.
[0023] Preferably, damage to the hose or hoses will cause immediate shut-off. Preferably, damage to the hose will cause immediate shut-off of the water flow from the mains supply due to the activation of the isolating hose burst protection valve. The damage may be breaking, bursting, or cutting of the hose. The damage may be any suitable damage.
specPA2065119
[0024] Preferably, the flood stop valve has a flow state and a stop state and the valve in the flow state allows water to flow as usual and in the stopped state will substantially prevent flow. Preferably, the isolating hose burst protection valve will include a moveable part, moveable in response to increased flow, whereby flow above a predetermined rate will move the valve from a flow state to a stopped state where flow is prevented. Preferably, the moveable part will be caused to move to the stopped state when the flow of water is above substantially 6 litres per minute. The shut off of the water may reset the flow state from the stopped state to the flow state to reset the flood prevention valve. Preferably, flow is prevented if the flow rates exceeds that of a standard mains flow. Preferably, an on off control will be included for the water flow through the hose.
[0025] Preferably, a water restrictor is included to decrease the water pressure before it enters the water unit. The assembly may include other useful features such as a water restrictor or filter, depending on the nature of the water unit and location of the installation.
[0026] The isolating hose burst protection valve may be as illustrated in any of Figures 1, 6 or 9.
[0027] Accordingly, the present invention provides, in a useful further variant, an improved flood valve isolation assembly including: a toilet including an inlet and an outlet for water flow; a hose means providing water flow from a mains water supply or similar source to the inlet of the toilet; an isolating hose burst protection valve in fluid connection with the hose means to receive mains water, and the isolating hose burst protection valve substantially prevents water flow where the flow rate of water is above a predetermined rate,
specPA2065119 wherein the isolating hose burst protection valve allows the usual flow of water from the hose means to the toilet and to exit the outlet in normal use, and whereby the isolating hose burst protection valve prevents the flow of water if the flow exceeds a predetermined flow rate, and the assembly is provided as a whole including the hose, toilet and isolating hose burst protection valve, ready for easy installation.
[0028] Accordingly, the present invention provides, in a useful variant, an improved flood valve isolation assembly including: a mixer tap including an inlet and an outlet for water flow; a pair of hose means providing water flow from a mains water supply or similar source to the inlet of the mixer tap for hot and separately cold water supply; an isolating hose burst protection valve in fluid connection with the hose means to receive mains water, and the isolating hose burst protection valve means substantially prevents water flow where the flow rate of water is above a predetermined rate,
wherein the isolating hose burst protection valve allows the usual flow of water from the hose means to the mixer tap and to exit the outlet in normal use, and whereby the isolating hose burst protection valve prevents the flow of water if the flow exceeds a predetermined flow rate, and the assembly is provided as a whole including the hose, mixer tap and isolating hose burst protection valve ready for easy installation.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The invention will now be described in connection with non-limiting preferred embodiments with reference to the accompanying drawings, in which:
[0030] Figure 1 is an exploded view from the front of an isolating hose burst protection valve as used with any suitable water unit and hose assembly (neither shown in Figure 1) according to a first preferred embodiment of the invention, the
specPA2065119 components of the isolating hose burst protection valve are readily discernible in exploded form;
[0031] Figure 2 is a schematic side view, of a toilet assembly, according to a second preferred embodiment of the invention including the isolating hose burst protection valve of Figure 1, and a flexi-hose attachment;
[0032] Figure 3 is a front view of the toilet assembly of Figure 2;
[0033] Figure 4 is a plan view of the toilet assembly of Figures 2 and 3;
[0034] Figure 5 is a plan view of the flexi-hose attachment of the toilet assembly of Figures 2 to 4, the full length of the hose is not shown, as indicated by the central break line;
[0035] Figure 6 is a cross-sectional diagrammatic view of the isolating hose burst protection valve of the flexi-hose attachment of the toilet assembly of Figures 2 to ;
[0036] Figure 7 is a perspective view of a mixer tap assembly according to third preferred embodiment of the invention, the two flexi-hose attachments are shown in reduced scale for ease of illustration, as would be readily understood by the person skilled in the art;
[0037] Figure 8 is a plan view of the flexi-hose attachment of the mixer tap assembly of Figures 6 and 7, the full length of the hose is not shown, as indicated by the central break line;
[0038] Figure 9 is cross-sectional diagrammatic view of the isolating hose burst protection valve of the flexi-hose attachment of the mixer tap assembly of Figures 7 and 8;
specPA2065119
[0039] Figure 10 is a perspective view of a circlip, part of the isolating hose burst protection valves, as shown in Figures 1, 6 and 9;
[0040] Figure 11 is a plan view of the circlip of Figure 10;
[0041] Figure 12 is a side view of the circlip of Figures 10 and 11;
[0042] Figure 13 is a perspective view of an example O-ring, of Figures 1, 6 and 9;
[0043] Figure 14 is a plan view of the O-ring of Figure 13;
[0044] Figure 15 is a side view of the O-ring of Figures 13 and 14;
[0045] Figure 16 is a perspective view of a spring, as shown in Figures 1, 6 and 9;
[0046] Figure 17 is a plan view of the spring of Figure 16;
[0047] Figure 18 is a perspective view of a core as shown in Figures 1, 6 and 9;
[0048] Figure 19 is a plan view from above of the core of Figure 18;
[0049] Figure 20 is a rear view of the core of Figures 18 and 19;
[0050] Figure 21 is a front view of the core of Figures 18 to 20;
[0051] Figure 22 is a cross-sectional view of the core of Figures 18 to 21;
[0052] Figure 23 is a front perspective view of a water-tight assembly, as shown in Figures 1, 6 and 9;
[0053] Figure 24 is a cross-sectional view of the water-tight assembly of Figure 23;
[0054] Figure 25 is a perspective view of a screw mandrel, as used in Figures 1, 6 and 9;
specPA2065119
[0055] Figure 26 is a plan view of the screw mandrel of Figure 25 illustrating the internal bore with screw thread;
[0056] Figure 27 is a front view of the screw mandrel of Figures 25 and 26;
[0057] Figure 28 is a cross-sectional image of the screw mandrel of Figures 25 to 27;
[0058] Figure 29 is a perspective view of a gasket as shown in Figures 1, 6 and 9;
[0059] Figure 30 is a plan view of the gasket of Figure 29;
[0060] Figure 31 is a cross-sectional view of the gasket of Figures 29 and 30;
[0061] Figure 32 is a perspective view of a cartridge cover, as shown in Figures 1, 6 and 9;
[0062] Figure 33 is a side view of the cartridge cover of Figure 32;
[0063] Figure 34 is a view from above of the cartridge cover of Figures 32 and 33, showing;
[0064] Figure 35 is a cross-sectional image of the cartridge cover of Figures 32 to 34, with teeth;
[0065] Figure 36 is a detailed view of teeth of area A of Figure 35;
[0066] Figure 37 is a perspective view of an end as shown in Figures 1, 6 and 9;
[0067] Figure 38 is a plan view from below of the end of Figure 37;
[0068] Figure 39 is a side view of the end of Figures 37 and 38;
specPA2065119
[0069] Figure 40 is a plan view from above of the end of Figures 37 to 39;
[0070] Figure 41 is a cross-sectional side view of the end of Figures 37 to 40;
[0071] Figure 42 is a perspective view of a cross headed screw, of a standard form as shown in Figures 1,6 and 9;
[0072] Figure 43 is a perspective view of an inner core of Figures 1, 6 and 9;
[0073] Figure 44 is a front view of the inner core of Figure 43; and
[0074] Figure 45 is a plan view from above of the inner core of Figures 43 and 44.
DETAILED DESCRIPTION OF THE DRAWINGS INCLUDING A BEST METHOD
[0075] Referring to Figure 1 and the components of Figures 10 to 45 in particular, isolating hose burst protection valve 10 is illustrated in detail. Isolating hose burst protection valve 10 is provided in the subject invention as a highly desirable and useful complete unit (the rest of components not shown for the first embodiment) for fast installation with guaranteed flood protection. The complete unit includes isolating hose burst protection valve 10, with a flexi-hose connected to the mains supply at one end and plumbed domestic installations such as a toilet or mixer tap at the other, as described fully with respect to the second and third preferred embodiments. The invention is fully directed to this combined unit, of isolating hose burst protection valve, flexi-hose and water unit, to provide a significantly improved flood isolation installation, removing the need to source, and combine each separate component. It would be easy for an amateur installer, to omit the important isolating hose burst protection valve, if the unit was not provided integrally as in the subject invention. The invention enables a DIY enthusiast or skilled amateur to install the complete unit easily, and the floods stop valve is already part of the assembly, even if the installed did not know that this was a desirable inclusion in a professional installation. The all-in-one unit is unique in the
specPA2065119 industry providing strong flood protection and the convenience for the installer to be able to purchase and install a single multifunction unit. The hard work has been done already in the preparation and development by the inventor of this clever invention, to address the growing problem, of potential floods, and in a way that allows simpler, safe installation.
[0076] Isolating hose burst protection valve 10 has housing 20 to house the components in use, allowing desired flow at safe flow rates. Once installed the clever features of isolating hose burst protection valve 10 are hidden by the housing and protected until they are called into action through the water pressure exceeding the predetermined safe rate of 6 litres a minute, as described further below. Housing 20 includes end 22 and inlet 24 for the mains water flow, or other water flow to supply the water unit. Outlet 26 to the flexi-hose enables water flow in usual use to supply the water unit (neither shown for this form of the invention). Rotation through use of a turnable on/off, as known in the art, enables the hole or a blocked face to be presented to allow or block flow of water to the outlet in the usual manner. Separate to the usual on/off controls isolating hose burst protection valve 10 includes flood protection using water-tight assembly 28, with jumper valve and post 32, O-rings 34, 36 and 38, and screw mandrel 40 with grooves 42, end 44, and internal thread 45 are also included. Further gasket 46 can be seen with cartridge cover 48 with ends 50 and 51. End 50 corresponds to end 52 held in by screw 54. Each of these corresponding parts in the second and third embodiments, which is exactly the same as the first embodiment, fits together as shown in Figures 6 and 9 accordingly. The exploded view of Figure is useful for ease of illustration of the components.
[0077] As water flows through isolating hose burst protection valve 10 the water is stopped or allowed to flow, depending upon the status of core 60, with hole 62, and end 64. When hole 62 is in an open position water flow from the attached mains can flow to the outlet and hence to the water unit. In this way when the tap is turned on or the toilet flushed water is sent to the unit in the normal manner, as
specPA2065119 flow is open and able to occur. Spring 66, O-ring 68, spring holder 70 and circlip 72 together are arranged so that spring 66 is bias towards the outlet.
[0078] Water is passed through the inlet side 24 and core 60, bypassing water tight assembly 30 and is biased towards water outlet 26 at a pre-determined flow rate (in the open position). When the pre-determined rate is exceeded, usually the result of a damaged water hose or damaged water inlet device, the expected volume of water will exceed the predetermined flow rate of the isolating hose burst protection valve 10 resulting in the core 60 and spring assembly 66 forcing the water shutoff to the biased outlet.
[0079] Through use of the invention, installation is a straightforward process. The water unit is connected to the flexi-hose, with isolating hose burst protection valve such should the flow exceed the pre-set parameters of the valve, that is exceeding flow of 6 litres per minute, flow is stopped entirely. It is not pressure of the water that will cause the shutoff, as this can vary through the day, but rather the flow rate exceeding 6 litres per minute thereby activating isolating hose burst protection valve to stop all flow. In this manner, the clever invention provides an excellent manner of hose burst flood prevention, automatically in response to the flow rate exceeding 6 litres per minute.
[0080] Referring to Figures 2 to 6, and the components of Figures 10 to 43 of the isolating hose burst protection valve 110, a second preferred embodiment of the invention will be described isolating hose burst protection valve assembly 105, where isolating hose burst protection valve 110 is provided as a combined unit with a toilet. Isolating hose burst protection valve 110 works in exactly the same way as described for valve 10, but is described as the entire assembly.
[0081] Isolation assembly 105, includes valve 110 with housing 120, end 122 and inlet 124 for the mains water flow, and outlet 126 to the water unit for this particular invention, as described for the first embodiment. Water-tight assembly 128 is
specPA2065119 included, with jumper valve 130 and post 132, O-rings 134, 136 and 138. Screw mandrel 140 with grooves 142, end 144, is included with an internal thread 145. Gasket 146 can be seen with cartridge cover 148 with ends 150 and 151. End 150 corresponds to end 152 held in by screw 154.
[0082] Toilet suite 80 is plumbed in the usual way for the waste, including waste outflow pipe 82. Isolation assembly 105 includes toilet suit 80, water restrictor 84, flexi-hose 90, with end 92, and isolating hose burst protection valve 110, provided as a total unit a isolating hose burst protection valve safety toilet assembly.
[0083] As water flows from the mains supply through inlet 124, water can flow to toilet 80 in the usual way, so if flushed water flows and then refills the cistern. The water flows through isolating hose burst protection valve 110, flexi-hose 92 and water restrictor 84, which maintains suitable water pressure. As shown water restrictor 84 is a 6 litres a minute restrictor. Again, the status of core 160, with hole 162, and end 164 is important, and will allow or prevent the flow of water. Spring 166, O-ring 168, spring holder 170 and circlip 172 again cooperate together so that spring 166 is bias towards the outlet.
[0084] Any and all forms of toilet may be used with the invention to provide a flood stop isolation assembly including a toilet for an improved toilet installation.
[0085] Referring to Figures 7 to 9, and the components of Figures 10 to 45 a third preferred embodiment of the invention will be described, including isolation assembly 305, with isolating hose burst protection valve 310. Isolation assembly 305 is provided as a combined unit with a mixer tap 94, and two flexi hoses to provide hot and cold water in a way that is protected with a flood safety valve.
[0086] The mixer tap form could be adapted for any suitable for use in any domestic or commercial application. The tap may be for a sink such as in a bathroom or in a kitchen, and as illustrated is described as a mixer tap installed in a kitchen
specPA2065119 benchtop (not shown). The mixer tap as illustrated is 160 millimetres in height above the bench top extends 230 millimetres with an outlet 120 millimetres above the bench top. A water restrictor valve is included between the flexi-hose inlet sand mixer tap 94 to restrict flow to 6 litres a minute.
[0087] Similar to the previous two embodiments, isolation hose burst protection valve assembly 305, includes valve 310 with housing 320, end 322 and inlet 324 for the mains water flow, and outlet 326 to mixer tap. Water-tight assembly 328 is included, with jumper valve 330 and post 332, O-rings 334, 336 and 338. Screw mandrel 340 with grooves 342, end 344, is included with an internal thread 345. Gasket 346 can be seen with cartridge cover 348 with ends 350 and 351. End 350 corresponds to end 352 held in by screw 354.
[0088] Referring to Figures 10 to 12, circlip 72, 172, and 372 is illustrated, of isolation valves, 10, 110 and 310. Circlip 72, 172, and 372 is made of metal and has a diameter to the outer perimeter of 13.7 millimetres.
[0089] Referring to Figures 13 to 15 O-ring 34, 134, 334 is illustrated of isolation valves 10, 110 and 310 respectively. Other O-rings 36, 136, 336, and 38, 138, 338 are similar, different only in being different diameters to suit their role within isolating hose burst protection valves 10, 110 and 310. O-ring 34, 134 and 334 have an internal diameter of 5 millimetres, O-ring 36, 136 and 33 have an internal diameter of 7 millimetres, and O-rings 38, 138, 338 have an internal diameter of 14 millimetres, to the suit where they sit on the corresponding part. O-rings 34, 134, 334, 36, 136, 336, and 38, 138, 338 are all made of a resilient rubber or plastics material in the usual manner to enable a suitable tight fit.
[0090] Referring to Figures 16 and 17, spring 66, 166, 366 of isolating hose burst protection valves 10, 110 and 310 respectively, is illustrated as a coiled metal spring to provide the suitable biasing force. Coiled metal spring 66, 166, 366 is illustrated as having a diameter of 95 millimetres and a length of 13.70 millimetres.
specPA2065119
[0091] Referring to Figures 18 to 22, core 60, 160, 360 is illustrated of isolating hose burst protection valves 10, 110 and 310 respectively, including hole 62, 162, 362, and end 64, 164, 364 with a screw thread. Core 60, 160, 360 is formed of metal, smoothed to allow smooth rotation, and has an important functional role in isolating hose burst protection valves 10, 110 and 310 enabling flow or stop of flow of the water, in the different states. It is through use of hole 62, 162, 362 that what flow can be allowed, as in normal use, or prevented, when isolating hose burst protection valve activation occurs or when the water flow is deliberately shut off at that location, so that maintenance or repair work may take place without the need to shut off the entire water supply. Often where a property is to be left empty for some time the shut off may be employed to save water, until the occupants return. End 64, 164, 364 with a screw thread can be seen to screw into corresponding screw parts (not labelled) of housing 20, 120, 320 so as to be maintained in place. However, rotation enables hole 62, 162, 362 to be presented in one of two states, open, such that mains water flows through the valve or closed where the water flow is completed stopped. As described in detail elsewhere, this can be through manual shut-off, or through the isolating hose burst protection valve activation where the flow of water is at a predetermined flow which indicates unrestricted flow and so flooding is occurring. The shut off by closing the hole against the flow automatically, immediately and completely shuts-off the flow of water that would otherwise flood the room with serious and damaging consequences.
[0092] Referring to Figures 23 and 24 water-tight assembly 28, 128, 328, of isolating hose burst protection valves, 10, 110 and 310 respectively, are illustrated having jumper valve 30, 130, and 330, and post 32, 132, and 332. Water-tight assembly 28, 128, 328, is made of strong plastic, with rubber jumper valve 30, 130, and 330, having some resilience. Water tight assembly 28, 128, 328, can move in response to changes in the water flow acting on spring 66.
specPA2065119
[0093] Referring to Figures 25 to 28, screw mandrel 40, 140, and 340 of isolating hose burst protection valves, 10, 110 and 310 respectively, are illustrated including grooves 42, 142 and 342 for the installation of O-rings 34, 134, 334, and 36, 136, 336, to assist the fit. O-rings 38, 18, 338 fit around the outside of screw mandrel , 140 and 340 towards the position of the gasket. Screw mandrel 40, 140, and 340 is illustrated of steel with a nickel chrome finish. The length of screw mandrel , 140, and 340 is 350 millimetres, with a general width of 130 millimetres. End 44, 144, 344 includes teeth to assist operation although these are not discernible in Figure 1. Internal threaded portion 45, 145, 345 at end 44, 144, 344 receives an end of a screw whereby the assembly is held firmly together, once installed. The use of the internal threaded portion and screw can be seen in particular in Figures 6 and 9.
[0094] Referring to Figures 29 to 31 gasket 46, 146, 346 of isolating hose burst protection valves 10, 110 and 310 respectively, is illustrated, in a conventional form. The external diameter as illustrated is 24 millimetres.
[0095] Referring to Figures 32 to 36 cartridge cover 48, 148, 348 of isolating hose burst protection valves, 10, 110 and 310 respectively, is illustrated. Cartridge cover 48, 148, 348, includes ends 50, 150, 350, and other ends 51, 151, 351 respectively. Each end is adapted to correspond and attach between the outer screw thread of screw mandrel 40, 140, 340 with 51, 151, 351 and end 52, 152, 352. As can be seen in particular in Figures 6 and 9, cartridge cover 148 and 348 surround the appropriate parts of screw mandrel 140 and 340. Teeth as illustrated in detailed Figure 36 assist in the assembly. The internal thread as seen in Figure is used to screw together with the screw mandrel body. Cartridge cover 48, 148, 348, is made of steel with a polished chrome finish.
[0096] Referring to Figures 37 to 41, end 52, 152, 352 of isolating hose burst protection valve 10, 110 and 310 is illustrated which caps the assembly. End 52, 152, 352 has an internal diameter of 12.6 millimetres. End 52, 152, 352 is made of
specPA2065119 steel with a polished nickel chrome finish, corresponding to the usual appearance of the fittings of the industry.
[0097] Referring to Figure 42 screw 54, 154, and 345, of isolating hose burst protection valve 10, 110 and 310 is a cross headed screw, of a familiar kind used to screw in to the internal screw thread of 45,145, 345 of screw mandrel 40, 140, and 340, through end 52, 152, and 352. In this way isolating hose burst protection valve 10, 110, and 310 are held together.
[0098] Referring to Figures 43 to 45, inner core 70, 170, and 370 (not labelled) of isolating hose burst protection valve 10, 110 and 310 is illustrated at fits within core , 160, 360 with spring 66, 166, and 366, as illustrated elsewhere.
[0099] To install any of the isolating hose burst protection valve assemblies, after turning off the mains water supply the water unit, be a toilet, sink mixer, or any other water supply is fitted in position. Isolating hose burst protection valve 10, 110 or 310 is then installed to the water inlet by screwing clockwise until the fit is tight. A suitable thread sealant, such as plumber's tape may be used to seal the closed fitting. Where the assembly is two flexi-hose installations for a mixer tap the hot and cold water can be distinguished through the use of the red band on the hot tap, and particular care will need to be taken for the installation. It is advisable to hand tighten the hoses first and test. When activation the floods stop valve part of the assembly this should be gradually turned to the open position and water slowly released into the supply lines with the mixer tap in the open position. By doing so the stop mechanism will not stop the flow while opening the valve, but if accidentally the stop is activated shutting of the water will cause a reset. The installation can then continue. Slight variations to the installation for different forms of tap, toilet or other water unit will be required as will be understood by the person skilled in the art.
specPA2065119
[00100]After suitable testing for leaks the unit can be deemed installed. Sealant may be applied in the usual fashion, the unit cleaned up ready for use, and the water supply turned back on.
[00101]The invention as described in any of its forms is a significant improved assembly that will provide an easier means to install a water unit assembly, with the isolation valve to prevent flooding.
INDUSTRIAL APPLICABILITY
[00102]The improved isolation assembly, including the isolating hose burst protection valve will be manufactured industrially and provided direct to consumers, through wholesalers or retailers.
[00103]It will be apparent to a person skilled in the art that changes may be made to the embodiments disclosed herein without departing from the spirit and scope of the invention in its various aspects.
specPA2065119
REFERENCE SIGNS LIST: 10,110,310 Isolating hose burst protection valve 54, 154, 354 Screw 105,305 Isolating hose burst protection valve 60, 160,360 Core assembly 20,120,320 Housing 62, 162,362 Hole 22,122,322 End 64, 164,364 End 24,124,324 Inlet for mains supply 66, 166,366 Spring 26,126,326 Outlet to tap, toilet, 68, 168,368 O-ring (4) 28,128,328 Water-tight assembly 70, 170,370 Inner core 30,130,330 Jumper valve of water-tight 72, 172,372 Circlip assembly 32,132,332 Post of water tight assembly 80 Toilet suite 34,134,334 O-ring (1) 82 Waste Outflow pipe 36,136,336 O-ring (2) 84 Water restrictor attachment 38,138,338 O-ring (3) 90,390 Flexi-hose 40,140,340 Screw mandrel 92 End of Flexi-hose 42,142,342 Grooves 94 Mixer tap 44,144,344 End 45,145,345 Internal thread 46,146,346 Gasket 48,148,348 Cartridge cover 50,150,350 End of cartridge cover 51,151,351 Other end of cartridge cover 52,152,352 End
specPA2065119

Claims (35)

The claims defining the invention are as follows:
1. An improved isolation assembly including: a water unit including an inlet and an outlet for water flow; a hose means providing water flow from a mains water supply or similar source to the inlet of the water unit; an isolating hose burst protection valve in fluid connection with the hose means to receive mains water, and the isolating hose burst protection valve substantially prevents water flow where the flow rate of water from the hose is above a predetermined rate,
wherein the isolating hose burst protection valve allows the usual flow of water from the hose means to the water unit and to exit the outlet in normal use, and whereby the isolating hose burst protection valve prevents the flow of water if the flow substantially exceeds a predetermined flow rate, and the assembly is provided as a whole including the hose, water unit and isolating hose burst protection valve, ready for easy installation.
2. The improved isolation assembly of claim 1, wherein the improved isolation assembly substantially prevents flooding due to damage to parts of the assembly.
3. The improved isolation assembly of claim 2, wherein the damage is to the inlet hose.
4. The improved isolation assembly of claim 2, wherein the damage is to the inlet or inlet hose.
5. The improved isolation assembly according to any one of claims 1 to 4, wherein the improved isolation assembly substantially prevents flooding in the case of damage and is supplied as a useful total unit for integrated installation.
specPA2065119
6. The improved isolation assembly according to any one of claims 1 to 5, wherein the assembly is provided with all the components necessary to effect the installation.
7. The improved isolation assembly according to any one of claims 1 to 6, wherein the assembly is partially assembled, before supply to the consumer, to facilitate installation.
8. The improved isolation assembly according to any one of claims 1 to 7, wherein the isolating hose burst protection valve is provided installed on a hose, the hose in turn being installed on the water unit.
9. The improved isolation assembly according to any one of claims 1 to 8, wherein the assembly is provided as a whole unit, ready to be installed at the inlet and outlet.
10. The improved isolation assembly according to any one of claims 1 to 9, wherein a restrictor is included installed between the hose and the isolating hose burst protection valve to decrease the water pressure to the water unit.
11. The improved isolation assembly according to any one of claims 1 to 10, wherein the water unit is a toilet.
12. The improved isolation assembly according to any one of claims 1 to 10, wherein the water unit is a tap.
13. The improved isolation assembly according to any one of claims 1 to 10, wherein the tap is a mixer tap.
14. The improved isolation assembly according to any one of claims 1 to 13, wherein the hose is a flexi-hose.
specPA2065119
15. The improved isolation assembly according to any one of claims 1 to 14, wherein there is more than one hose.
16. The improved isolation assembly according to any one of claims 1 to 15, wherein damage to the hose between the isolating hose burst protection valve and the water unit will cause the water flow to exceed the predetermined water flow rate and the valve will prevent flow and flood, in this instance.
17. The improved isolation assembly according to any one of claims 1 to 16, wherein the flow is completely stopped through use of the invention to prevent a flood.
18. The improved isolation assembly according to any one of claims 1 to 17, wherein the valve completely isolates the flow, in the case of damage to the hose or inlet.
19. The improved isolation assembly according to any one of claims 1 to 18, wherein the isolation is the substantial stopping of the flow of water.
20. The improved isolation assembly according to any one of claims 1 to 19, wherein the assembly is isolated from mains flow by the isolation hose burst protection valve in the case of damage to the hose and or inlet.
21. The improved isolation assembly according to any one of claims 1 to 20, wherein the flow is complete stopped if the isolating hose burst protection valve is activated.
22. The improved isolation assembly according to any one of claims 1 to 21, wherein turning off the water flow to the isolating hose burst protection valve will reset the hose burst protection.
specPA2065119
23. The improved isolation assembly according to any one of claims 1 to 22, wherein the predetermined rate is over 6 litres per minute.
24. The improved isolation assembly according to any one of claims 1 to 23, wherein damage to the hose or hoses will cause immediate shut-off.
25. The improved isolation assembly according to any one of claims 1 to 24, wherein damage to the hose will cause immediate shut-off of the water flow from the mains supply due to the activation of the isolating hose burst protection valve.
26. The improved isolation assembly according to any one of claims 1 to 25, wherein the damage is breaking, bursting, or cutting of the hose.
27. The improved isolation assembly according to any one of claims 1 to 26, wherein the flood stop valve has a flow state and a stop state and the valve in the flow state allows water to flow as usual and in the stopped state will substantially prevent flow.
28. The improved isolation assembly according to any one of claims 1 to 27, wherein the isolating hose burst protection valve includes a moveable part, moveable in response to increased flow, whereby flow above a predetermined rate will move the valve from a flow state to a stopped state where flow is prevented.
29. The improved isolation assembly according to any one of claims 1 to 28, wherein the moveable part will be caused to move to the stopped state when the flow of water is above substantially 6 litres per minute.
30. An improved flood valve isolation assembly including: a toilet including an inlet and an outlet for water flow; a hose means providing water flow from a mains water supply or similar source to the inlet of the toilet;
specPA2065119 an isolating hose burst protection valve in fluid connection with the hose means to receive mains water, and the isolating hose burst protection valve substantially prevents water flow where the flow rate of water is above a predetermined rate, wherein the isolating hose burst protection valve allows the usual flow of water from the hose means to the toilet and to exit the outlet in normal use, and whereby the isolating hose burst protection valve prevents the flow of water if the flow exceeds a predetermined flow rate, and the assembly is provided as a whole including the hose, toilet and isolating hose burst protection valve, ready for easy installation.
31. An improved flood valve isolation assembly including: a mixer tap including an inlet and an outlet for water flow; a pair of hose means providing water flow from a mains water supply or similar source to the inlet of the mixer tap for hot and separately cold water supply; an isolating hose burst protection valve in fluid connection with the hose means to receive mains water, and the isolating hose burst protection valve means substantially prevents water flow where the flow rate of water is above a predetermined rate,
wherein the isolating hose burst protection valve allows the usual flow of water from the hose means to the mixer tap and to exit the outlet in normal use, and whereby the isolating hose burst protection valve prevents the flow of water if the flow exceeds a predetermined flow rate, and the assembly is provided as a whole including the hose, mixer tap and isolating hose burst protection valve ready for easy installation.
32. An improved isolation assembly for a water unit, the improved isolation assembly including: an inlet means attached to a water hose for water flow; an outlet attached to the water unit;
specPA2065119 a valve, between the inlet and the outlet which acts against flow over a predetermined rate, wherein in the case where the flow of water is above the predetermined rate the valve acts to substantially prevent the flow of water to prevent accidental flooding.
33. An improved isolation assembly for a mixer tap or toilet unit, the improved isolation assembly including: an inlet means attached to a water hose for water flow; an outlet attached to the mixer tap or toilet outlet; a valve, between the inlet and the outlet which acts against flow over a predetermined rate, wherein in the case where the flow of water is above the predetermined rate the valve acts to substantially prevent the flow of water to prevent accidental flooding.
34. The improved isolation assembly of claim 33, wherein the water unit is a toilet.
35. The improved isolation assembly of claim 34, wherein the water unit is a mixer tap.
Dated this 29th day of December 2019
Copper Trading Pty Ltd By their Patent Attorney TJIP Patents, Trade Marks & Designs Suite 4, 45-49 Bundock Street Belgian Gardens, Townsville Queensland 4810
specPA2065119
AU2019284126A 2019-09-23 2019-12-29 Improved isolation assembly Pending AU2019284126A1 (en)

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AU2019903541A AU2019903541A0 (en) 2019-09-23 Improved flow control apparatus
AU2019903541 2019-09-23

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6290139B1 (en) * 1999-11-19 2001-09-18 Kolze, Inc. Hydraulically actuated mixing valve
US20130248023A1 (en) * 2012-03-22 2013-09-26 William Arnold Estrada, JR. Remotely Activated Fluid Control System
DE102014002175B3 (en) * 2014-02-19 2015-05-07 Neoperl Gmbh safety valve
CN108180311A (en) * 2018-02-07 2018-06-19 菲时特集团股份有限公司 One kind automatically cuts off angle valve

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6290139B1 (en) * 1999-11-19 2001-09-18 Kolze, Inc. Hydraulically actuated mixing valve
US20130248023A1 (en) * 2012-03-22 2013-09-26 William Arnold Estrada, JR. Remotely Activated Fluid Control System
DE102014002175B3 (en) * 2014-02-19 2015-05-07 Neoperl Gmbh safety valve
CN108180311A (en) * 2018-02-07 2018-06-19 菲时特集团股份有限公司 One kind automatically cuts off angle valve

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