AU2019211671A1 - Drive apparatus for crane, and crane - Google Patents

Drive apparatus for crane, and crane Download PDF

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Publication number
AU2019211671A1
AU2019211671A1 AU2019211671A AU2019211671A AU2019211671A1 AU 2019211671 A1 AU2019211671 A1 AU 2019211671A1 AU 2019211671 A AU2019211671 A AU 2019211671A AU 2019211671 A AU2019211671 A AU 2019211671A AU 2019211671 A1 AU2019211671 A1 AU 2019211671A1
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AU
Australia
Prior art keywords
gearbox
transmission mechanism
crane
engine
angle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2019211671A
Inventor
Qiang Huang
Tao Xie
Shangfeng YANG
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sany Automobile Hoisting Machinery Co Ltd
Original Assignee
Sany Automobile Hoisting Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sany Automobile Hoisting Machinery Co Ltd filed Critical Sany Automobile Hoisting Machinery Co Ltd
Publication of AU2019211671A1 publication Critical patent/AU2019211671A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K25/00Auxiliary drives
    • B60K25/06Auxiliary drives from the transmission power take-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/34Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles
    • B60K17/344Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles having a transfer gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/12Slings comprising chains, wires, ropes, or bands; Nets
    • B66C1/18Band-type slings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/12Arrangements of means for transmitting pneumatic, hydraulic, or electric power to movable parts of devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/20Control systems or devices for non-electric drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K25/00Auxiliary drives
    • B60K25/06Auxiliary drives from the transmission power take-off
    • B60K2025/065Auxiliary drives from the transmission power take-off the transmission being fluidic, e.g. hydraulic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/40Special vehicles
    • B60Y2200/41Construction vehicles, e.g. graders, excavators
    • B60Y2200/416Cranes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Automation & Control Theory (AREA)
  • Polymerisation Methods In General (AREA)
  • Jib Cranes (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

A drive apparatus for a crane, and a crane. The drive apparatus comprises an engine (1) with a cylinder deactivation function, a first transmission mechanism, a transfer case (5), a second transmission mechanism, and a third transmission mechanism. One end of the first transmission mechanism is connected to the engine (1), and the other end is connected to an input shaft of the transfer case (5); one end of the second transmission mechanism is connected to an output shaft of the transfer case (5), and the other end is adapted to be connected to a loading execution mechanism of the crane; one end of the third transmission mechanism is connected to the other output shaft of the transfer case (5), and the other end is connected to an unloading execution mechanism of the crane. Because the need for power in the loading operation is small, some of cylinders of the engine may be stopped by the cylinder deactivation function of the engine, the work and the output power of the engine are reduced, and fuel consumption is decreased. Moreover, by using a single-engine transmission system, arrangement of a loading space is optimized and the weight is reduced.

Description

Drive Apparatus for Crane and Crane
Cross-reference to Related Application
The present disclosure claims priority of Chinese Patent Application with the filing number 201810084128.9, filed on January 29, 2018 with the Chinese Patent Office and entitled "Drive Apparatus for Crane and Crane", the contents of which are incorporated herein by reference in their entirety.
Technical Field
The present disclosure relates to the technical field of mechanical transmission, in particular to a drive apparatus for crane and a crane.
Background Art
The mobile crane requires a drive apparatus in traveling and hoisting operations, the traveling drive portion is located in the carrier, and the hoisting operation drive portion is located in the superstructure. At present, drive apparatuses for mobile cranes can be divided into two categories:
1. twin-engine drive apparatus, which is currently mainly used for medium and large tonnage cranes, wherein the hoisting operation is driven by a superstructure engine device, by directly connecting the superstructure engine with a hydraulic oil pump, after the engine is started, the drive apparatus drives the hydraulic oil pump to operate in cooperation. With the twin-engine drive configuration, two independent sets of engine devices, such as radiator and muffler, are required, thus a large space is occupied, the arrangement is difficult, the weight is relatively large, and the cost is relatively high.
For the twin-engine drive apparatus, the superstructure engine usually is of a emission standard lower than that of the carrier engine, and for the crane, generally the superstructure engine runs for longer time, and is relatively more pollutant to the environment, moreover, after emission requirements of the superstructure engine are also stipulated in future emission regulations, it may be difficult to arrange a post-treatment device.
2. Single-engine-driven hydraulic transmission apparatus: the superstructure and the carrier share one drive apparatus, to perform traveling and hoisting operations; during travelling of the carrier, the carrier engine is connected with the clutch, and when the superstructure is running, a power takeoff of a carrier transfer gearbox is activated, the carrier engine is connected with a clutch, and torque is transmitted via a transmission mechanism. This drive apparatus can simplify the superstructure power system, optimizes space arrangement of the superstructure, and reduces the weight.
The single-engine drive apparatus mainly involves the following problems:
A hydraulic transmission mode determines that the carrier needs to be provided with a hydraulic oil tank and a main pump, and the arrangement space of the carrier needs to be compressed. As a swivel has a complex structure, in which a plurality of oil pipes are arranged, hydraulic failure easily occurs, which affects operation reliability. Meanwhile, the hydraulic oil reaches a superstructure execution unit via a relatively long pipe from the carrier hydraulic oil tank and then returns to a carrier hydraulic oil tank, or the hydraulic oil reaches the oil pump via a relatively long pipe from the superstructure hydraulic oil tank, then reaches a superstructure execution unit through a relatively long pipe and then returns to the superstructure hydraulic oil tank, which causes great loss of energy, and meanwhile affects the efficiency of crane operation.
Furthermore, as the superstructure and carrier share one engine, relatively high power and torque are demanded during traveling for the whole vehicle, thus engines with a relatively high-power output are usually selected, which has a power output much higher than the power required during the superstructure operation, then causing waste. Therefore, at present, large cranes usually adopt the twin-engine drive apparatus, including a large carrier engine and a small superstructure engine.
In crane designs, people are committed to optimizing weight distribution over years so as to improve the carrying capacity of the cranes. Therefore, how to cancel the superstructure engine and reduce the weight of the whole vehicle through innovation is always a topic studied by crane manufacturers.
To sum up, the energy consumption of the single-engine system of prior art cranes is relatively high.
Summary
An object of the present disclosure is to provide a drive apparatus for crane and a crane, so as to solve the technical problem of relatively high energy consumption of the single-engine system of cranes in the prior art.
The drive apparatus for crane provided in the present disclosure includes: an engine having a cylinder deactivation function, a first transmission mechanism, a transfer gearbox, a second transmission mechanism and a third transmission mechanism; wherein the first transmission mechanism has one end connected with the engine, and the other end connected with an input shaft of the transfer gearbox; the second transmission mechanism has one end connected with one output shaft of the transfer gearbox, and the other end connected with a superstructure execution mechanism of the crane; and the third transmission mechanism has one end connected with the other output shaft of the transfer gearbox, and the other end connected with the carrier execution mechanism of the crane.
Further, the second transmission mechanism includes a first angle gearbox and a second angle gearbox, wherein the first angle gearbox is located below the second angle gearbox, an input shaft of the first angle gearbox is connected with the one output shaft of the transfer gearbox, and an output shaft of the first angle gearbox is connected with an input shaft of the second angle gearbox.
Further, the second transmission mechanism includes a first upper drive line and a second upper drive line; wherein the first upper drive line has one end connected with the one output shaft of the transfer gearbox, and the other end connected with the input shaft of the first angle gearbox; the second upper drive line has one end connected with the output shaft of the first angle gearbox, and the other end connected with the input shaft of the second angle gearbox; and
the first upper drive line is horizontally arranged, and the second upper drive line is vertically arranged.
Further, the drive apparatus for crane further includes a plurality of oil pumps connected in sequence, wherein one of the oil pumps located at an end is connected with the second angle gearbox.
Further, the first transmission mechanism includes a clutch, wherein the engine, the clutch and the transfer gearbox are connected in sequence.
Further, the first transmission mechanism includes a transmission, wherein the engine, the clutch, the transmission and the transfer gearbox are connected in sequence.
Further, the third transmission mechanism includes at least one first lower drive line and at least one second lower drive line;
wherein each second lower drive line is horizontally arranged; and each first lower drive line has an upper end connected with the other output shaft of the transfer gearbox, and a lower end in transmission connection with the respective second lower drive line.
Further, an embodiment of the present disclosure further provides a crane, including a carrier execution mechanism, a superstructure execution mechanism and the drive apparatus for crane according to the present disclosure;
the second transmission mechanism has one end connected with the one output shaft of the transfer gearbox, and the other end connected with the superstructure execution mechanism, and the third transmission mechanism has one end connected with the other output shaft of the transfer gearbox, and the other end connected with the carrier execution mechanism.
Further, the crane further comprises an emergency pump, wherein the emergency pump is connected with the superstructure execution mechanism.
Further, the second transmission mechanism includes a first angle gearbox and a second angle gearbox;
the first angle gearbox is located below the second angle gearbox, and the first angle gearbox and the second angle gearbox are located directly below the gyration center of the crane, an input shaft of the first angle gearbox is connected with an output shaft of the transfer gearbox, and the output shaft of the first angle gearbox is connected with an input shaft of the second angle gearbox.
The drive apparatus for crane provided in the present disclosure includes: the engine having the cylinder deactivation function, the first transmission mechanism, the transfer gearbox, the second transmission mechanism and the third transmission mechanism. In a traveling state of the carrier, an output function of power take-off port of the transfer gearbox is turned off, and power is transmitted in sequence from the engine, the first transmission mechanism, the transfer gearbox and the third transmission mechanism to the carrier execution mechanism to drive the carrier execution mechanism to move, thereby realizing the traveling function of the carrier. In a hoisting operation state of the superstructure, the output function of power take-off port of the transfer gearbox is turned on, the transfer gearbox is in a neutral gear state, and power is transmitted in sequence from the engine, the first transmission mechanism, the transfer gearbox and the second transmission mechanism to the superstructure execution mechanism to drive the superstructure execution mechanism to move, thereby realizing the superstructure operation function of the crane.
For the drive apparatus for crane provided in the present disclosure, as a relative low power is required during the superstructure's operation, at this time, a part of cylinders of the engine are deactivated utilizing the cylinder deactivation function of the engine, to reduce work and output power of the engine, and decrease its oil consumption. Meanwhile, a transmission system with a single engine is adopted, which optimizes space arrangement of the superstructure, and reduces the weight. With the use of mechanical transmission, the reliability and transmission efficiency are high. Realization of driving by a single engine can improve the emission standard during the superstructure operation while reducing the weight of the whole vehicle, and the maintenance cost is reduced.
Brief Description of Drawings
Accompanying drawings, constituting a part of the present disclosure, are used to provide further understanding to the present disclosure, and exemplary embodiments of the present disclosure and description thereof are used to explain the present disclosure, but do not improperly limit the present disclosure. In the accompanying drawings:
FIG. 1 is a structural schematic view of a drive apparatus for crane according to an embodiment of the present disclosure.
In the drawings:
1-engine; 2-clutch; 3-transmission; 4-intermediate drive line; 5-transfer gearbox; 6-first upper drive line; 7-first angle gearbox; 8-second upper drive line; 9-second angle gearbox; 10-third upper drive line; 11-oil pump; 12-first lower drive line; 13-second lower drive line.
Detailed Description of Embodiments
It should be noted that the embodiments of the present disclosure and the features in the embodiments may be combined with each other if there is no conflict. The present disclosure will be described in detail below with reference to the accompanying drawings and embodiments.
In the description of the present disclosure, it should be noted that unless otherwise specified and defined clearly, terms "mount", "join" and "connect" should be understood in a broad sense, for example, a connection can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it also can be an internal communication between two elements. For those ordinarily skilled in the art, specific meanings of the above-mentioned terms in the present disclosure could be understood according to specific circumstances.
FIG. 1 is a structural schematic view of the drive apparatus for crane according to an embodiment of the present disclosure; as shown in FIG. 1, an embodiment of the present disclosure provides a drive apparatus for crane, wherein the drive apparatus for crane includes: an engine 1 having a cylinder deactivation function, a first transmission mechanism, a transfer gearbox (or transmission gearbox, transfer case) 5, a second transmission mechanism and a third transmission mechanism; wherein the first transmission mechanism has one end connected with the engine 1, and the other end connected with an input shaft of the transfer gearbox 5; the second transmission mechanism has one end connected with one output shaft of the transfer gearbox 5, and the other end configured to be connected with a superstructure execution mechanism of the crane; and the third transmission mechanism has one end connected with the other output shaft of the transfer gearbox 5, and the other end configured to be connected with the carrier execution mechanism of the crane.
As one of the effective technologies for fuel saving of diesel engines, the cylinder deactivation technology has been applied since the early 2 0 thcentury,
but has not been popularized due to the necessity of installing an additional device for mechanical fuel injection, reliability and reasons in other aspects. With the rising of petroleum price and development of electronic injection technology, while no additional device is required in the use of the cylinder deactivation technology in electronic injection control, and the fuel economy and cost advantages thereof are manifested. The cylinder deactivation technology is first applied to gasoline engines of passenger vehicles, and its oil saving effect can be up to 20%. For a high-power diesel engine which has a low idle load with high fuel consumption, the cylinder deactivation for fuel consumption is quite effective in improving fuel economy, the fuel saving effect can be up to 30%, and by reasonably allocating the ignition sequence, the practical application of internal combustion engines in North America indicates that the cylinder deactivation technology can work reliably on electronic injection diesel engines of internal combustion locomotives. With the requirements of oil saving and environmental protection, research and development of the electronic injection technology and the cylinder deactivation technology of internal combustion engines, it becomes possible for a large-tonnage crane to use only one engine 1.
An embodiment of the present disclosure provides a drive apparatus for crane, wherein the drive apparatus includes an engine 1 having a cylinder deactivation function, a first transmission mechanism, a transfer gearbox 5, a second transmission mechanism and a third transmission mechanism. When the carrier is in a traveling state, an output function of power take-off port of the transfer gearbox 5 is turned off, and power is transmitted in sequence from the engine 1, the first transmission mechanism, the transfer gearbox 5 and the third transmission mechanism to the carrier execution mechanism to drive the carrier execution mechanism to move, thereby realizing the traveling function of the carrier. In an hoisting operation state of the superstructure, the output function of power take-off port of the transfer gearbox 5 is turned on, the transfer gearbox 5 is in a neutral gear state, and power is transmitted in sequence from the engine 1, the first transmission mechanism, the transfer gearbox 5 and the second transmission mechanism to the superstructure execution mechanism to drive the superstructure execution mechanism to move, thereby realizing the superstructure operation function of the crane.
For the drive apparatus for crane provided in the embodiments of the present disclosure, as a relative low power is required during the superstructure operation, at this time, a part of cylinders of the engine 1 are deactivated utilizing the cylinder deactivation function of the engine 1, so as to reduce work and output power of the engine 1, and decrease its oil consumption. Meanwhile, by use of a transmission system with a single engine 1, the space arrangement of the superstructure is optimized, and the weight thereof is reduced. By using mechanical transmission, the reliability is high and the transmission efficiency is high. Realization of driving by the single engine 1 can improve the emission during the superstructure's operation while reducing the weight of the whole vehicle, and the maintenance cost is reduced.
As shown in FIG. 1, on the basis of the above embodiment, further, the second transmission mechanism includes a first angle gearbox 7 and a second angle gearbox 9, wherein the first angle gearbox 7 is located below the second angle gearbox 9, an input shaft of the first angle gearbox 7 is connected with an output shaft of the transfer gearbox 5, and an output shaft of the first angle gearbox 7 is connected with an input shaft of the second angle gearbox 9.
In the present embodiment, the second transmission mechanism includes the first angle gearbox 7 and the second angle gearbox 9, wherein the second angle gearbox 9 is located above the first angle gearbox 7, and the power is transmitted to the superstructure execution mechanism above by changing a transmission direction of the power by the first angle gearbox 7, and then changing the transmission direction of the power by the second angle gearbox 9.
In the present embodiment, the two angle gearboxes are used to transmit the power from the engine 1 to the superstructure execution mechanism, so as to achieve a simple structure, convenient arrangement and installation, and a easy maintenance.
As shown in FIG. 1, on the basis of the above embodiment, further, the second transmission mechanism includes a first upper drive line 6 and a second upper drive line 8; wherein the first upper drive line 6 has one end connected with one output shaft of the transfer gearbox 5, and the other end connected with the input shaft of the first angle gearbox 7; the second upper drive line 8 has one end connected with an output shaft of the first angle gearbox 7, and the other end connected with an input shaft of the second angle gearbox 9; the first upper drive line 6 is horizontally arranged; and the second upper drive line 8 is vertically arranged.
In the present embodiment, the second transmission mechanism includes the first upper drive line 6 and the second upper drive line 8, wherein the transfer gearbox 5 is connected with the first angle gearbox 7 via the first upper drive line 6, the first angle gearbox 7 is connected with the second angle gearbox 9 via the second upper drive line 8, and power is transmitted in sequence from the engine 1, the first transmission mechanism, the transfer gearbox 5, the first upper drive line 6, the first angle gearbox 7, the second upper drive line 8 and the second angle gearbox 9 to the superstructure execution mechanism to drive the superstructure execution mechanism to move.
In the present embodiment, the first drive line is horizontally arranged, the second drive line is vertically arranged, and the second angle gearbox 9 is located directly above the first angle gearbox 7, thus the structure is compact, the space occupied by the drive apparatus is less, and the space use rate of the crane is improved.
In the above, in the present embodiment, the first upper drive line 6 has one end directly connected with one output shaft of the transfer gearbox 5, and the other end directly connected with the input shaft of the first angle gearbox 7. That is, the transfer gearbox is directly connected with the first angle gearbox via the first upper drive line, and parts such as clutch do not need to be arranged therebetween, so that the structure is simple, the weight of the transmission system is reduced, and the cost is saved.
As shown in FIG. 1, on the basis of the above embodiments, further, the drive apparatus for crane further includes a plurality of oil pumps 11 connected in sequence; wherein the oil pump 11 located at an end is connected with the second angle gearbox 9.
In the present embodiment, a plurality of oil pumps 11 are connected in sequence, that is, a plurality of oil pumps 11 are connected in series, one oil pump 11 located at an end is connected with the second angle gearbox 9, power is transmitted in sequence from the engine 1, the first transmission mechanism, the transfer gearbox 5, the first upper drive line 6, the first angle gearbox 7, the second upper drive line 8, the second angle gearbox 9 and the plurality of oil pumps 11, and the oil pumps 11 drive the traveling execution mechanism to move, so that the superstructure operation function of the crane is realized.
In the present embodiment, a plurality of oil pumps 11 are connected in series, such that the second angle gearbox 9 can directly transmit power to the plurality of oil pumps 11. Compared with the solution in which the plurality of oil pumps 11 are connected in parallel in the related art, in the present embodiment, it is no longer necessary to transmit the power of the angle gearbox to the plurality of oil pumps 11 via the transfer gearbox 5, thus decreasing the number of parts, and reducing the weight of the drive apparatus.
As shown in FIG. 1, further, the second angle gearbox 9 is connected with the oil pumps 11 via a third upper drive line 10.
As shown in FIG. 1, on the basis of the above embodiment, further, the first transmission mechanism includes a clutch 2, wherein the engine 1, the clutch 2 and the transfer gearbox 5 are connected in sequence.
In the present embodiment, power is transmitted from the engine 1 and the clutch 2 to the first transmission mechanism, and the clutch 2 realizes decoupling and coupling of the power between the engine 1 and the first transmission mechanism, so that decoupling and coupling of the drive apparatus are realized, which is easy to use.
As shown in FIG. 1, on the basis of the above embodiment, further, the first transmission mechanism includes a transmission 3, wherein the engine 1, the clutch 2, the transmission 3 and the transfer gearbox 5 are connected in sequence.
In the present embodiment, the engine 1, the clutch 2, the transmission 3 and the transfer gearbox 5 are connected in sequence, and the power from the engine 1, after passing through the clutch 2, is adjusted by the transmission 3 into a required power, which further facilitates the control and the use.
As shown in FIG. 1, further, the transmission 3 is connected with the transfer gearbox 5 via an intermediate drive line 4.
As shown in FIG. 1, on the basis of the above embodiment, further, the third transmission mechanism includes at least one first lower drive line 12 and at least one second lower drive line 13, wherein each second lower drive line 13 is horizontally arranged; and each first lower drive line 12 has an upper end connected with one output shaft of the transfer gearbox 5, and a lower end in transmission connection with the respective second lower drive line 13.
In the present embodiment, the third transmission mechanism includes the at least one first lower drive line 12 and the at least one second lower drive line 13, and during operation of the carrier, power is transmitted from the engine 1, the clutch 2, the transmission 3, the transfer gearbox 5, the at least one first lower drive line 12 and the at least one second lower drive line 13 to the carrier execution mechanism to drive the carrier execution mechanism to move, thus realizing the traveling function of the carrier.
In the present embodiment, the at least one first lower drive line 12 and the at least one second lower drive line 13 are adopted to transmit the power of the engine 1 to the carrier execution mechanism, with a simple structure, and convenient arrangement.
Optionally, the second drive line is horizontally arranged, thereby improving the transmission efficiency.
On the basis of the above embodiments, further, an embodiment of the present disclosure further provides a crane, wherein the crane includes a carrier execution mechanism, a superstructure execution mechanism and the drive apparatus for crane provided in the present disclosure; wherein a second transmission mechanism has one end connected with one output shaft of a transfer gearbox 5, and the other end connected with the superstructure execution mechanism; and a third transmission mechanism has one end connected with the other output shaft of the transfer gearbox 5, and the other end connected with the carrier execution mechanism.
In the crane provided in the embodiment of the present disclosure, the drive apparatus for crane includes an engine 1 having a cylinder deactivation function, a first transmission mechanism, the transfer gearbox 5, the second transmission mechanism and the third transmission mechanism. In a traveling state of the carrier, an output function of power take-off port of the transfer gearbox 5 is turned off, and power is transmitted in sequence from the engine 1, the first transmission mechanism, the transfer gearbox 5 and the third transmission mechanism to the carrier execution mechanism to drive the carrier execution mechanism to move, thereby realizing the traveling function of the carrier. In a hoisting operation state of the superstructure, the output function of power take-off port of the transfer gearbox 5 is turned on, the transfer gearbox 5 is in a neutral gear state, and power is transmitted in sequence from the engine 1, the first transmission mechanism, the transfer gearbox 5 and the second transmission mechanism to the superstructure execution mechanism to drive the superstructure execution mechanism to move, thereby realizing the superstructure operation function of the crane.
For the crane provided in the embodiment of the present disclosure, as a relative low power is required for the superstructure's operation, at this time, a part of cylinders of the engine 1 are deactivated utilizing the cylinder deactivation function of the engine 1, so as to reduce work and output power of the engine 1, and decrease oil consumption. Meanwhile, a transmission system with a single engine 1 is adopted, which optimizes space arrangement of the superstructure, and reduces the weight. With use of mechanical transmission, the reliability and transmission efficiency are high. Realization of driving by the single engine 1 can improve the emission during the superstructure's operation while reducing the weight of the whole vehicle, and the maintenance cost is reduced.
On the basis of the above embodiment, further, the crane further includes an emergency pump, wherein the emergency pump is connected with the superstructure execution mechanism.
In the present embodiment, the provision of the emergency pump enables the crane to have a function of dealing with an emergency, and when a problem occurs in the drive apparatus and the drive apparatus fails, for example, when a problem occurs in the first transmission mechanism or the oil pumps 11, and power cannot be supplied to the superstructure in time, the emergency pump can be started, to transmit power to the superstructure execution mechanism using the emergency pump, realizing boom lifting and hoisting action.
On the basis of the above embodiment, further, the second transmission mechanism includes a first angle gearbox 7 and a second angle gearbox 9; wherein the first angle gearbox 7 is located below the second angle gearbox 9, and the first angle gearbox 7 and the second angle gearbox 9 are located directly below a gyration center of the crane, an input shaft of the first angle gearbox 7 is connected with an output shaft of the transfer gearbox 5, and an output shaft of the first angle gearbox 7 is connected with an input shaft of the second angle gearbox 9.
In the present embodiment, the first angle gearbox 7 and the second angle gearbox 9 are located directly below the gyration center of the crane, which facilitates arrangement, and improves the transmission efficiency.
The above-mentioned are merely preferable embodiments of the present disclosure, rather than limiting the present disclosure. Any amendments, equivalent replacements, improvements and so on, within the spirit and principle of the present disclosure, should be covered within the scope of protection of the present disclosure.

Claims (10)

What is claimed is:
1. A drive apparatus for crane, comprising: an engine having a cylinder deactivation function, a first transmission mechanism, a transfer gearbox, a second transmission mechanism and a third transmission mechanism,
wherein the first transmission mechanism has one end connected with the engine, and the other end connected with an input shaft of the transfer gearbox; the second transmission mechanism has one end connected with one output shaft of the transfer gearbox, and the other end connected with a superstructure execution mechanism of the crane; and the third transmission mechanism has one end connected with the other output shaft of the transfer gearbox, and the other end connected with the carrier execution mechanism of the crane.
2. The drive apparatus for crane according to claim 1, wherein the second transmission mechanism comprises a first angle gearbox and a second angle gearbox,
wherein the first angle gearbox is located below the second angle gearbox, an input shaft of the first angle gearbox is connected with the one output shaft of the transfer gearbox, and an output shaft of the first angle gearbox is connected with an input shaft of the second angle gearbox.
3. The drive apparatus for crane according to claim 2, wherein the second transmission mechanism comprises a first upper drive line and a second upper drive line;
the first upper drive line has one end connected with the one output shaft of the transfer gearbox, and the other end connected with the input shaft of the first angle gearbox, the second upper drive line has one end connected with the output shaft of the first angle gearbox, and the other end connected with the input shaft of the second angle gearbox; and
the first upper drive line is horizontally arranged, and the second upper drive line is vertically arranged.
4. The drive apparatus for crane according to claim 2, further comprising a plurality of oil pumps connected in sequence,
wherein one of the oil pumps located at an end is connected with the second angle gearbox.
5. The drive apparatus for crane according to claim 1, wherein the first transmission mechanism comprises a clutch,
wherein the engine, the clutch and the transfer gearbox are connected in sequence.
6. The drive apparatus for crane according to claim 5, wherein the first transmission mechanism comprises a transmission,
wherein the engine, the clutch, the transmission and the transfer gearbox are connected in sequence.
7. The drive apparatus for crane according to claim 1, wherein the third transmission mechanism comprises at least one first lower drive line and at least one second lower drive line,
wherein each second lower drive line is horizontally arranged; and each first lower drive line has an upper end connected with the other output shaft of the transfer gearbox, and a lower end in transmission connection with the respective second lower drive line.
8. A crane, comprising: a carrier execution mechanism, a superstructure execution mechanism and the drive apparatus for crane according to any one of claims 1-7,
wherein the second transmission mechanism has one end connected with the one output shaft of the transfer gearbox, and the other end connected with the superstructure execution mechanism, and the third transmission mechanism has one end connected with the other output shaft of the transfer gearbox, and the other end connected with the carrier execution mechanism.
9. The crane according to claim 8, further comprising an emergency pump,
wherein the emergency pump is connected with the superstructure execution mechanism.
10. The crane according to claim 8, wherein the second transmission mechanism comprises the first angle gearbox and the second angle gearbox,
wherein the first angle gearbox is located below the second angle gearbox, and the first angle gearbox and the second angle gearbox are located directly below a gyration center of the crane, an input shaft of the first angle gearbox is connected with the one output shaft of the transfer gearbox, and the output shaft of the first angle gearbox is connected with the input shaft of the second angle gearbox.
FIG. 1
1/1
AU2019211671A 2018-01-29 2019-01-23 Drive apparatus for crane, and crane Abandoned AU2019211671A1 (en)

Applications Claiming Priority (3)

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CN201810084128.9 2018-01-29
CN201810084128.9A CN108099598A (en) 2018-01-29 2018-01-29 Drive device for a crane and crane
PCT/CN2019/072740 WO2019144871A1 (en) 2018-01-29 2019-01-23 Drive apparatus for crane, and crane

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CN108099598A (en) * 2018-01-29 2018-06-01 三汽车起重机械有限公司 Drive device for a crane and crane
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CN110758580B (en) * 2019-12-02 2021-06-15 三一汽车起重机械有限公司 Crane with a movable crane
CN111422761B (en) * 2020-03-30 2021-10-08 三一汽车起重机械有限公司 Steering system and crane
CN113135521A (en) * 2021-04-13 2021-07-20 三一海洋重工有限公司 Shore bridge driving device and shore bridge
CN114086626A (en) * 2021-11-25 2022-02-25 徐州徐工挖掘机械有限公司 Power transmission mechanism and wheel type excavator

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CN108099598A (en) * 2018-01-29 2018-06-01 三汽车起重机械有限公司 Drive device for a crane and crane

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