AU2018278999C1 - Stunner - Google Patents

Abstract

OF THE DISCLOSURE An animal stunner for use in livestock/slaughterhouse operations has a piston slideable within an inner chamber, and a fire pressure chamber with an annular configuration disposed adjacent the rearward or central end of the inner 5 chamber. A stunning rod is driven forward by the piston to stun the animal and rearward to retract the rod. A valve system alternately controls flow of the pressurized fluid from the fire pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod. A catch system holds and releases the stunning rod. A compressed fluid supply is used to retract the 10 stunning rod between operation cycles. Handles employing triggers are used by the operator to hold the stunner and to activate the valve system, and cushion mount systems are attached between the handles and stunner housing to absorb shock while operating the stunner. JVS 120137099

Description

STUNNER

This application claims priority to U.S. provisional patent application no. 62/357,566 filed on July 1, 2016, U.S. provisional patent application no. 62/453,579 filed on February 2, 2017, U.S. non-provisional patent application no. 15/254,546 filed on September 1, 2016, U.S. non-provisional patent application no. 15/211,524 filed on July 15, 2016, U.S. non-provisional patent application no. 15/422,885 filed on February 2, 2017, U.S. non-provisional patent application no. 15/485,346 filed on April 12, 2017, U.S. non-provisional patent application no. 15/447,316 filed on March 2, 2017, and U.S. non provisional patent application no. 15/637,587 filed on June 29, 2017.

1. Field of the Invention

This invention generally relates in general to a pneumatic animal stunner for use in livestock/slaughterhouse operations and more specifically to the stunning rod used to stun the animal, the catch system for holding and releasing the stunning rod, the compressed air supply used to retract the stunning rod between operation cycles, and the handles used by the operator to hold the stunner.

2. Description of Related Art

In livestock production plants, it is important to stun and disable an animal for processing. Although numerous methods have been used to stun livestock, captive bolt mechanisms have proven to be the most efficient, inexpensive, and humane way to disable the animal. Particularly, pneumatic captive bolt devices have been used in this capacity.

U.S. Patent No. 6,135,871 and U.S. Patent Publication No. 2004/0209562, the disclosures of which are hereby incorporated by reference, disclose pneumatic animal stunners that, among other things, include a physical catch for the piston that drives the stunning rod.

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Figs. 1 and 2 show a prior art catch arrangement for a stunner in which stunning rod 1 extending rightward (forward) from a piston 2 has a leftward (rearward) end with outwardly extending lips 3 that may be alternately held and released by inward extending lips at the end portion 4a of a catch 4. At a central portion of the body of catch 4 is an inwardly extending flange 4b which is pivotable about an outwardly extending flange 6a of catch pivot post 6. A catch piston 5 includes an inner bore 5a at a forward end, an inner bore 5c at a rearward end, and a relief portion 5b between the two. In the hold position of Fig. 1, the catch piston 5 is slid longitudinally rearward so that forward inner bore 5a contacts moves catch forward end 4a toward and into engagement with stunning rod lips 3, at the same time that rearward inner bore 5c contacts the outer surface of catch rearward end 4c. In the release position of Fig. 2, the catch piston 5 is slid longitudinally forward so that forward inner bore 5a moves forward of catch forward end 4a, and the relief portion 5b permits catch forward end 4a to move outward and out of engagement with stunning rod lips 3 as the flange 4b of catch 4 pivots about catch post pivot flange 6a. At the same time, catch piston rearward inner bore 5c slides forward and then moves out of contact with the outer surface of catch rearward end 4c. Upon release of the stunning rod lips, compressed air behind piston 2 moves stunning rod 1 forward to stun the animal.

The catch and other components of such prior designs function well, but in operation some of its components are subject to sliding engagement with other components, and therefore interference and/or wear, which causes drag and/or requires periodic replacement of such components. The stunning rod is also subject to rotation during usage.

Compressed air usage by prior art stunners is also an issue, since excess air volume needed for each stunner cycle increases costs of operation. Additionally, the operator is subject to fatigue when using the stunner repeatedly, due to the shock of the stunning rod projection and retraction in each operation cycle.

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Summary of the Invention

Bearing in mind the problems and deficiencies of the prior art, it is therefore desirable to provide an animal stunner having a release system which reduces wear of the moving parts controlling the operation of the animal stunner.

It is desirable to provide an animal stunner having reduced drag on movement between the catch and catch piston during operation.

A benefit of the preferred embodiment is to provide an animal stunner having reduced wear on the catch and catch piston as a result of repeated operation and reduced premature failure.

It is desirable to provide an animal stunner having more reliable stunning due to a stronger and improved catch system.

Yet a further benefit of the preferred embodiment is to provide an animal stunner having improved operator safety as a result of a stronger catch system.

Another benefit of the preferred embodiment is to provide an animal stunner having lower compressed air usage between each stunner cycle.

A further benefit of the preferred embodiment is to provide an animal stunner having improved operator comfort and reduction of possible injury.

Yet another benefit of the preferred embodiment is to provide an animal stunner in which the stunning rod slides easily and reliably without rotation.

Objects and advantages of the invention will in part be obvious and will in part be apparent from the specification.

According to one aspect of the present invention, there is provided a stunner for stunning an animal comprising: a housing having a front end;

JVS 120137099 an inner chamber in the housing having a forward end and a rearward end; a piston slideable within the inner chamber; a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing; a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, the first pressure chamber supplying a pressurized fluid rearward of the piston; a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber supplying a pressurized fluid forward of the piston, the second pressure chamber being smaller than the first pressure chamber; and a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward to stun an animal, and from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward and retract the stunning rod.

According to another aspect of the present invention, there is provided a stunner for stunning an animal comprising: a housing having a front end; an inner chamber in the housing having a forward end and a rearward end; a piston slideable within the inner chamber; a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing;

JVS 120137099 a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, the first pressure chamber being outward of and surrounding the inner chamber adjacent a central portion or rearward end of the inner chamber, the first pressure chamber supplying a pressurized fluid rearward of the piston; a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber supplying a pressurized fluid forward of the piston, the second pressure chamber being outward of and surrounding the inner chamber adjacent a central portion or forward end of the inner chamber; and a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward to stun an animal, and from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward and retract the stunning rod.

According to another aspect of the present invention, there is provided a stunner for stunning an animal comprising: a housing having a front end; an inner chamber in the housing having a forward end and a rearward end; a piston slideable within the inner chamber; a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing; a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the

JVS 120137099 inner chamber, the first pressure chamber supplying a pressurized fluid rearward of the piston; a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber supplying a pressurized fluid forward of the piston; and a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward to stun an animal, and from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward and retract the stunning rod, wherein the valve system comprises a valve body with a plurality of passageways, and wherein the valve body additionally controls flow of the pressurized fluid to the first and second pressure chambers to fill the first and second pressure chambers with pressurized fluid prior to supplying the pressurized fluid rearward of the piston to move the piston and drive the stunning rod forward.

According to another aspect of the present invention, there is provided a method of stunning an animal comprising: providing an animal stunner having a housing with a front end, an inner chamber in the housing having a forward end and a rearward end, a piston slideable within the inner chamber, a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing, a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, a second pressure chamber adjacent the inner chamber, the second pressure

JVS 120137099 chamber being in communication with the forward end of the inner chamber, the second pressure chamber being smaller than the first pressure chamber, and a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber, and from the second pressure chamber to the forward end of the inner chamber; supplying a pressurized fluid to the first pressure chamber; supplying a pressurized fluid to the second pressure chamber in an amount less than the first pressure chamber; supplying the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward, to stun an animal; and subsequently supplying the pressurized fluid from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward, and retract the stunning rod.

According to another aspect of the present invention, there is provided a method of stunning an animal comprising: providing an animal stunner having a housing with a front end, an inner chamber in the housing having a forward end and a rearward end, a piston slideable within the inner chamber, a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing, a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber being smaller than

JVS 120137099 the first pressure chamber, and a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber, and from the second pressure chamber to the forward end of the inner chamber; supplying a pressurized fluid to the first pressure chamber and to the second pressure chamber simultaneously; supplying the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward, to stun an animal; and subsequently supplying the pressurized fluid from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward, and retract the stunning rod.

According to another aspect of the present invention, there is provided a method of stunning an animal comprising: providing an animal stunner having a housing with a front end, an inner chamber in the housing having a forward end and a rearward end, a piston slideable within the inner chamber, a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing, a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber being smaller than the first pressure chamber, and a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber, and from the

JVS 120137099 second pressure chamber to the forward end of the inner chamber; supplying a pressurized fluid to the first pressure chamber; supplying a pressurized fluid to the second pressure chamber; operating the valve system to supply and control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward, to stun an animal; and subsequently operating the valve system to supply and control flow of the pressurized fluid from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward, and retract the stunning rod.

Brief Description of the Drawings

The features of the invention believed to be novel and the elements characteristic of the invention are set forth with particularity in the appended claims. The figures are for illustration purposes only and are not drawn to scale. The invention itself, however, both as to organization and method of operation, may best be understood by reference to the detailed description which follows taken in conjunction with the accompanying drawings in which:

Figs. 1 and 2 are cross sectional views of a prior art stunner catch system in hold and release positions, respectively.

Fig. 3 is a side cross-sectional view of an animal stunner with the catch hold position, with valves in neutral position, with the air supply pressurized and prior to firing, according to an embodiment of the present invention.

Fig. 4 is a side cross-sectional view of the animal stunner of Fig. 3 with the catch release position, with valves in the firing position, according to an embodiment of the present invention.

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Fig. 5 is a side cross-sectional view of the animal stunner of Fig. 3 with the stunning rod in the end-of-stroke position, according to an embodiment of the present invention.

Fig. 6 is a side cross-sectional view of the animal stunner of Fig. 3 with the air in main valve in the reverse position to retract the stunning rod, according to an embodiment of the present invention.

Fig. 7 is an enlarged cross-sectional view of the animal stunner catch system shown in the hold position of Fig. 3.

Fig. 8 is an enlarged cross-sectional view of the animal stunner catch system shown in the released position of Fig. 4.

Fig. 9 is a perspective view of one example of the stunning rod according to an embodiment of the present invention.

Fig. 10 is a cross sectional view of one example of the stunning rod of Fig. 9.

Fig. 11 is a perspective view of the catch piston according to an embodiment of the present invention.

Fig. 12 is a side elevational view of the catch piston shown in Fig. 11.

Fig. 13 is a side cross sectional view of the catch piston shown in Fig. 11.

Fig. 14 is a side elevational view of a catch according to an embodiment of the present invention.

Fig. 15 is a cross sectional view of the catch shown in Fig. 14.

Fig. 16 is a perspective view of the catch shown in Fig. 14.

Fig. 17 is an end elevational view of four of the catches shown in Fig. 14 arrayed in the hold position around the longitudinal axis of the stunning rod.

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Fig. 18 is a top elevational view of the catch pivot ring according to an embodiment of the present invention.

Fig. 19 is a side cross sectional view of the catch pivot ring shown in Fig. 18.

Fig. 20 is a perspective view of the catch pivot ring shown in Fig. 18.

Fig. 21 is a perspective view of the catch support according to an embodiment of the present invention.

Fig. 22 is a top elevational view of the catch support shown in Fig. 21.

Fig. 23 is a side elevational view of the catch support shown in Fig. 21.

Fig. 24 is a side cross sectional view of the catch support shown in Fig. 21.

Fig. 25 is a partial cross sectional view of the housing of the stunner of Figs. 3 6 normal to its longitudinal axis, showing the inner and return air chambers along lines 25-25 of Figs. 3-6.

Fig. 26 is a perspective view of another embodiment of the stunner of the present invention, without the auxiliary trigger in the rear handle.

Fig. 27 is a cross sectional view of the handle grip of the stunner of Fig. 26.

Fig. 28 is perspective view of an embodiment of a mount employed between the main handle and main valve body of the stunner of the present invention.

Fig. 29 is an exploded perspective view of the handle mount of Fig. 28

Fig. 30 is a cross sectional view of the mount of Fig. 28 showing the anti shock members.

Fig. 31 is a bottom view of an embodiment of the main handle and mount of the stunner of the present invention, showing different fixed orientations of the main handle and trigger.

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Fig. 32 is a cross-sectional view through the body of the stunning rod, according to an alternate embodiment of the present invention, showing the different radii of and widths between the opposing sides.

Fig. 33 is a frontal view of the stunning rod of Fig. 32.

Fig. 34 is a frontal view of the stunning rod of Fig. 32 with a piston, according to an alternate embodiment of the present invention.

Fig. 35 is a rear perspective view of the stunning rod and piston of Fig. 34.

Fig. 36 is a front perspective view of the stunning rod and piston of Fig. 35.

Fig. 37 is an exploded side view of the stunning rod of Fig. 35 with a hardened tip and rearward end catch lip both attached to the rod by a screw.

Fig. 38 is an exploded side view of an alternate embodiment of the stunning rod of Fig. 37 with the rearward end catch lip attached via a threaded end post.

Fig. 39 is a longitudinal cross-sectional view of the stunning rod and piston of Fig. 35.

Fig. 40 is a side view of the assembled stunning rod of Fig. 37.

Fig. 41 is a rear view of the stunning rod and piston of Fig. 35.

Fig. 42 is a side view of the stunning rod and piston of Fig. 37 with the forward end within the outer housing nose of the stunner of an embodiment of the present invention.

Fig. 43 is a cross-sectional view of the front face of the stunning rod of Fig. 42 within the outer housing nose, along lines A-A.

Fig. 44 is a cross-sectional side view of an alternate embodiment of the stunning rod of Figs. 32-43.

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Fig. 45 is a perspective view of the alternate embodiment stunning rod of Fig. 44.

Fig. 46 is a top view of the hardened tip of the alternate embodiment stunning rod of Fig. 37.

Fig. 47 is a perspective view of the hardened tip of Fig. 46.

Fig. 48 is a longitudinal cross-sectional view of the hardened tip of Fig. 46.

Fig. 49 is an exploded top perspective view of an alternate embodiment of the handle mount of Fig. 28 employed between the main handle and main valve body of the stunner of the present invention.

Fig. 50 is an exploded front view of the handle mount embodiment of Fig. 49.

Fig. 51 is an exploded bottom perspective view of the handle mount embodiment of Fig. 49.

Fig. 52 is a top perspective view of the handle mount embodiment of Fig. 49.

Fig. 53 is a top view of the handle mount embodiment of Fig. 49.

Fig. 54 is a bottom perspective view of the handle mount embodiment of Fig. 49.

Fig. 55 is a bottom view of the handle mount embodiment of Fig. 49.

Fig. 56 is a side cutaway view of the handle mount embodiment of Fig. 49 installed on the stunner, along lines 56-56 of Fig. 57.

Fig. 57 is a rear cutaway view of the handle mount embodiment of Fig. 49 installed on the stunner, along lines 57-57 of Fig. 56.

Fig. 58 is a top perspective view of the anti-shock members of the handle mount embodiment of Fig. 49.

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Fig. 59 is a bottom perspective view of the anti-shock members of Fig. 58.

Fig. 60 is a top perspective view of an embodiment of the anti-shock members of Fig. 58, where the top and bottom planar surfaces of the anti-shock members are angled to permit the handle mount to be installed on the stunner at an angle other than 900.

Fig. 61 is a bottom perspective view of the anti-shock members of Fig. 60.

Fig. 62 is a side view of the handle mount embodiment of Fig. 49 installed on the stunner with the anti-shock members of Fig. 60.

Fig. 63 is a side cutaway view of the handle mount and stunner assembly of Fig. 62 along lines 63-63 of Fig. 64.

Fig. 64 is a bottom perspective view of the handle mount and stunner assembly of Fig. 62.

Fig. 65 is a top perspective view of the handle mount and stunner assembly of Fig. 62.

Fig. 66 is an exploded top perspective view of yet another embodiment of the handle mount of Fig. 28 employed between the main handle and main valve body of the stunner of the present invention.

Fig. 67 is an exploded rear view of the handle mount embodiment of Fig. 66.

Fig. 68 is an exploded bottom perspective view of the handle mount embodiment of Fig. 66.

Fig. 69 is a rear perspective view of the handle mount embodiment of Fig. 66.

Fig. 70 is a top view of the handle mount embodiment of Fig. 66.

Fig. 71 is a bottom perspective view of the handle mount embodiment of Fig. 66.

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Fig. 72 is a bottom view of the handle mount embodiment of Fig. 66.

Fig. 73 is a side view of the handle mount embodiment of Fig. 66 installed on the stunner.

Fig. 74 is a side cutaway view of the handle mount embodiment of Fig. 66 installed on the stunner along lines 74-74 of Fig. 75.

Fig. 75 is a top perspective view of the handle mount embodiment of Fig. 66 installed on the stunner.

Fig. 76 is a bottom perspective view of the handle mount embodiment of Fig. 66 installed on the stunner.

Fig. 77 is side exploded view of an alternate embodiment of the auxiliary handle grip of Fig. 27, employing a re-positionable trigger and anti-shock cushions.

Fig. 78 is an exploded top perspective view of the auxiliary handle embodiment of Fig. 77.

Fig. 79 is a side view of the auxiliary handle embodiment of Fig. 77 with the trigger positioned in a downwards direction.

Fig. 80 is a side view of the auxiliary handle embodiment of Fig. 77 with the trigger positioned in an upwards direction.

Fig. 81 is a side view of the auxiliary handle embodiment of Fig. 77 with the valve removed and the handle pulled out so that the spline is visible, thus permitting rotation of the handle.

Fig. 82 is a top perspective view of an end cap used in an embodiment of the auxiliary handle for the stunner.

Fig. 83 is a bottom perspective view of the end cap of Fig. 82.

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Fig. 84 is a top perspective view of cushion used in an embodiment of the auxiliary handle for the stunner.

Fig. 85 is a bottom perspective view of the cushion of Fig. 84.

Fig. 86 is a perspective view of an embodiment of the auxiliary handle for the stunner using the end cap of Fig. 82 and the cushion of Fig. 84.

Fig. 87 is a perspective view of an embodiment of the stunner of the present invention using a cushion mount for the main handle and an auxiliary handle.

Description of Exemplary Embodiment(s)

In describing the embodiments of the present invention, reference will be made herein to Figs. 3-87 of the drawings in which like numerals refer to like features of the invention.

Structure and operation of the exemplary animal stunner 10 is shown in general in Figs. 3-8. The stunner 10 includes an outer elongated hollow housing 12, an outer housing nose or front end 14, a tail end 16, a stunning rod 40 and a catch 20 for holding and releasing the stunning rod 40. The portion of the animal stunner 10 having a catch is shown in detail in Figs. 7 and 8. The forward and rearward directions described herein are with respect to the stunner front end 14, and inward and outward directions described herein are with respect to the longitudinal axis 42. A piston 48 surrounded by an O-ring seal 66 slides within an inner cylindrical chamber 180 forward and rearward along axis 42, and carries stunning rod 40. The rearward end of stunning rod 40 ends in an outward extending lip 46 that is alternately held and released by catch 20, and the forward end of the stunning rod extends through head contact 18 to be driven toward the animal's head when the catch releases the stunning rod lip 46.

Stunner 10 may be operated by pressurized fluid, such as compressed air for the example shown. Outward of and shown as surrounding inner chamber

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180 adjacent its central portion and rearward end is annular cylindrical first pressure or fire chamber 170. Compressed air can move freely and quickly between fire chamber 170 to the region of inner chamber 180 behind piston 48 upon operation of main valve 165. As shown in Fig. 25, annular cylindrical second pressure or return chamber 175 is also adjacent to, and shown as surrounding inner chamber 180 adjacent its central portion and forward end in the example of Figs. 3-6. A catch piston chamber 188 is located adjacent and around catch piston 50, which itself holds and releases catch 20. Chambers 170, 175, 180 and 188 may be pressurized to operate the stunner shown, as will be described in more detail below.

A first or main trigger 146 in main handle 136 is used to control a main handle valve 142 to the pressurized fluid, compressed air as used herein, to initiate the sequence that fires the stunning rod. For purposes of safety, to operate the exemplary stunner shown there are two additional conditions that must be met before the catch mechanism for the stunning rod is released. The head contact activator 18 located at the front of the tool must be in contact with the animal to receive the stroke and a second or auxiliary trigger 114 in auxiliary handle 110, which may be mounted at the rear of housing 12 perpendicularly to axis 42, must be manually operated. Although it is possible to construct and operate the stunner with only one of these three, at least two, and preferably all three, should be employed for safety.

Alternatively, the auxiliary handle 110 may be secured onto the housing 12 via a bracket arm 127 extending from a side of the housing 12, such as on the top side (Fig. 87). The bracket arm 127 attaches to and secures a handle mounting bracket 123. The handle mounting bracket 123 includes a plurality of openings which line up with openings on the auxiliary handle bracket 212 when the handle bracket 212 is disposed adjacent the planar surface of the handle mounting bracket 123. Instead of the construction shown in Fig. 87, where the auxiliary handle bracket 212 is mounted directly to the handle mounting bracket 123, one or more anti-shock cushions may be provided for

JVS 120137099 the auxiliary handle. As shown in Figs. 77 and 82-86, handle bolts 125 extend through the openings in the handle mounting bracket 123 and handle bracket 212 and hold these two brackets together after lock nuts 126 are installed and tightened on the bolts 125. Handle cushions 124a, 124b may be disposed on one or both sides of the handle mounting bracket 123 to provide shock absorbing properties when operating the stunner 10. An end plate 122 may also be affixed on the bottom side of the handle mounting bracket 123 by the handle bolts 125. Each cushion 124 may be made of rubber or other flexible polymer, and are shown as being rectangular with a desired thickness. Each cushion 124 has a flat surface, and the flat surfaces of cushions 124a and 124b are placed against the opposite sides of handle mounting bracket 123. Extending from the opposite surface of each cushion 124 are a plurality of spaced projections or bosses 129 that are square except for concave side edges facing each other. As shown in the embodiment, two full square bosses are provided in the central portion, and two half-sized bosses are provided at the opposite ends of the cushion. Three openings 130 are disposed between adjacent bosses for bolts 125. These full and half-size bosses 129 of cushions 124a, 124b are received into comparably sized openings 131 in the adjoining surfaces of handle bracket 212 and end plate 122, respectively, and mounting bracket 123 is sandwiched between cushions 124a, 124b when assembled.

An embodiment of the auxiliary handle system 110' allows for manual re positioning of auxiliary trigger 114 by rotation of the handle 210', as shown in Figs. 78-81. Cylindrical auxiliary handle 210' includes auxiliary trigger 114 extending from a side thereof, which pivots when depressed to activate auxiliary handle valve 112 mounted on the outside of arm 212a of handle bracket 212. Opposite ends 210a' and 210b' of auxiliary handle 210' are secured to parallel bracket arms 212a and 212b. Extending axially from handle end 210b' are splines 120, which comprise a plurality of spaced axial keys projecting radially outwardly from the handle longitudinal axis, which

JVS 120137099 splines are machined into or attached to the handle shaft (Fig. 78). Corresponding spaced grooves extending radially outwardly from the longitudinal axis are formed in a bore 121 of bracket arm 212b, so that bore 121 mates with splines 120 on the handle 210'. Splines 120 perform the same function as a key in fixing the relative position of auxiliary handle 210' and auxiliary trigger 114 with respect to the handle bracket 212 and the stunner housing 12. Alternatively, any projection on one of the auxiliary handle and bracket mating with a corresponding opening on the other of auxiliary handle and bracket may be used. To adjust the position of auxiliary trigger 114, valve 112 and auxiliary handle washer 118 are first removed from the opposite outside edges of mounting bracket arms 212a, 212b respectively (Figs. 77 and 78), typically by using an Allen key or screwdriver to unscrew bolts extending through the washer 118 and arm 212b, and through the valve 112 and arm 212a. Once the washer 118 and valve 112 are removed from the auxiliary handle 210', handle end 210a' may freely slide along its longitudinal axis through opening 211 (Fig. 78) in bracket arms 212a (Fig. 81). Sliding the handle shaft 210' in a direction away from bracket arm 212b disengages splines 120 from the grooves in bore 121 of bracket arm 212b. Handle shaft end 210a' traverses from within the inside edge of bracket arm 212a to the outside edge of bracket arm 212a when sliding the handle shaft 210' in a direction away from bracket arm 212b.

Once the handle 210' is pulled away from bracket arm 212b so that splines 120 are removed from opening 121 and exposed, the handle may be rotated clockwise or counterclockwise along its longitudinal axis to reposition trigger 114 in a different position relative to bracket 212 and stunner housing 12. End users may adjust the handle shaft so that trigger 114 points inward toward the housing 12 of the stunner 10 (Fig. 79), or outward away from the housing 12 (Fig. 80), or any other desired position. After handle 210' is rotated to place trigger 114 in the desired position, the handle splines 120 may be reinserted into and reengaged with the grooves in spline bore 121 by pushing the handle

JVS 120137099 shaft 210' in a direction towards bracket arm 212b. Re-installation of washer 118 and valve 112 onto the ends of bracket arms 212b, 212a, respectively, will secure handle 210' in place and prevent any further rotational movement, thus maintaining the desired position of trigger 114.

An embodiment of the present invention employing main trigger 146, controlling main handle valve 142, and head contact activator 18 is shown in Fig. 26. In this embodiment, a second or auxiliary trigger is not provided, and instead a grip handle 210 is positioned at the tail end 16 of housing 12. Grip handle 210 as shown in Fig. 27 comprises a mounting bracket 212 and an inner handle bar 214 secured by a pair of connecting rods 213 extending inwardly from a pair of mounting bracket arms 212a, 212b. A flexible mount 216 of rubber or other polymer surrounds inner bar 214 to provide cushioning to outer handle tube 218 disposed thereover. In this embodiment the operator may hold grip handle 210 in one hand while holding main handle 136 in the other. While depressing and holding trigger 146 in main handle 136, the operator may then displace head contact activator 18 against the head of the animal to fire the stunning rod.

Fig. 3 shows the animal stunner 10 with the catch 20 hold position, with valves in the neutral position, and with the air supply pressurized and prior to firing. An air hose (not shown) is attached to the supply port 140 on the main chamber valve body 166, and main valve body 166 is pressurized by the compressed air. Main valve 165 within valve body 166 is positioned to the right by spring (not shown) pressure and pressure force conveyed from air passages 158 (connected to supply port 140) through the main handle valve 142 and then through passageway 156. The main valve spool 165 in this position will simultaneously pressurize, via passageways 135, 162 and 164, the fire chamber 170 and also the smaller return chamber 175, both at a slower fill rate. The stunning rod piston 48 is fully pressurized by air flow from fire chamber 170 behind the piston, and retained from movement by the closed catch 20 assembly holding stunning rod lip 46, as will be explained

JVS 120137099 further below. The main handle valve 142 is in the neutral position and not yet activated by main trigger 146, and valve 142 is extended by spring (not shown) pressure downward, so that the air passage via passageway 184 to the head contact 18 is vented through the main handle valve 142. The head contact 18 is extended by spring (not shown) pressure forward (rightward). Any air pressure on the extend side of the catch piston 50 in chamber 188 is vented via passageways 194 through the auxiliary handle vent 116, and any air pressure in passageway 192 is vented via passageway 184 through the head contact vent 19. The area under and behind the stunning rod piston 48 is vented through the main valve body 166 into the exhaust port 190. The stunner will not fire in this position, wherein main trigger 146, auxiliary trigger 114 and head contact 18 are not depressed.

Fig. 4 shows the animal stunner with the catch 20 release position, with valves 142, 165, 112 and 18 in the firing position. To commence the firing sequence, the main handle valve 142 is activated by the operator depressing main trigger 146 with one hand, head contact 18 is activated by the operator pressing against the animal's head to move the contact rearward (leftward), and auxiliary handle valve 112 is activated by the operator depressing auxiliary trigger 114 with the other hand. As the main handle valve moves into the upward position, air passage from the main handle valve 142 to main valve spool (spring end) is exhausted via passageway and air passage from the main handle valve 142 to head contact 18 is pressurized via passageway 182. Compressed air also flows via air passage 194 to the catch piston cylinder chamber 188 after flow through the head contact valve 18, passageway 184 and passageway 192 through the auxiliary handle valve 112. As a result of head contact 18 being depressed and auxiliary handle valve 112 being pressurized, catch piston 50 is moved by the compressed air in chamber 188 and extends forward (rightward) to its limit and opens the catches 20. As a result, stunning rod 40 is released and moves forward (rightward) at a high rate of speed, while the air in chamber 180 under and forward of the stunning

JVS 120137099 rod piston 48 is exhausted through passageway 195 and the main valve body 166 exhaust port 190.

Fig. 5 shows the animal stunner 10 with the stunning rod 40 in the full forward, end-of-stroke position. The stunning rod stroke is stopped by the annular cushions 49 next to and inside of the nose housing 14. In this position the stunning rod piston seal 66 extends forward and beyond the small holes 183 in the liner 181 of chamber 180 allowing air flow into the main valve reverse passage 196 to the bottom (rightward) end of the main valve spool 165. As main valve 165 is pressurized, the spool commences moving upward (leftward) against the pressure of the spring to reverse the flow of air to the stunning rod piston 48.

Fig. 6 shows the animal stunner near the end of the firing sequence with the air in main valve 165 moved into the reverse position to retract the stunning rod, as a result of compressed air flow from reverse passage 196 (Fig. 5). Both main handle valve 142 and auxiliary handle valve 112 are still depressed and activated, but head contact 18 is released from the animal's head so that contact valve 18 returns to the forward (rightward) position. Main valve 165 reverse passage 196 is pressurized forcing the main valve spool to move upward (leftward) against the pressure of the spring, so that the main valve body air flow is reversed. As this occurs, fire air chamber 170 is exhausted through the main valve body 166 into the exhaust port 190, and air flow is reversed via passage 194 from the catch piston 50 chamber 188 through open auxiliary handle valve 112, passageways 192 and 184 and out through the head contact 18 vents 19 when the head contact 18 is released. The compressed air pressure immediately available from the return chamber 175 causes pressurized air to move freely and quickly flow via passageways 162 (Figs. 6 and 25), main valve 165 and passageway 195 into the forward (rightward) end of chamber 180 (Fig. 6). Although return chamber 175 is volumetrically smaller and contains less pressurized fluid than fire chamber 170, it is sized to provide sufficient air to drive piston 48 and stunning rod 40

JVS 120137099 rearward. This use of compressed air from adjacent return chamber 175 reduces the volume of air needed as compared to prior art methods where the air to return the piston is supplied via internal passageways from the supply port. Instead of relying on a short, higher pressure blast of compressed air through the supply port at the same time the piston return cycle is initiated, the present embodiment pre-supplies the compressed piston return air at the same time the fire chamber is pressurized, during the longer time available between operation cycles. This permits restriction orifices of desired sizes to be used at the supply port 140, thereby saving on total air volume usage by the stunner.

The pressurized air in chamber 180 forward end retracts the stunning rod 40 rearward (leftward) as shown in Fig. 6 until piston 48 contacts the forward end 51 of catch piston 50. As a result of the piston striking it, the catch piston 50 is retracted rearward (leftward) into the catch cylinder 188, which closes the catches 20 by forcing them inward to capture stunning rod lip 46, so that the stunning rod 40 is retained by the catches, as shown in Fig. 3.

When the main handle valve 142 is returned to neutral as a result of main trigger 146 being released and in the undepressed position (Fig. 3), air passage to main valve spool (spring end) is again pressurized, and shifts valve 165 to its original position. Both fire chamber 170 and return chamber 175 are again pressurized, air passage to the nose is exhausted via vent 19, auxiliary handle valve 112 returned to neutral as a result of auxiliary trigger 114 being released, any pressure is vented through vent 116 of the auxiliary handle valve 112, so that air passage to the catch piston 50 is vented two ways for safety, and will not fire again until the firing sequence is again started. The order of firing sequence makes no effect on the performance, and both triggers 146, 114 and the head contact 18 must be activated in any order before firing will occur in this embodiment.

JVS 120137099

Main handle 136 is shown in Figs. 3-6 as being secured directly to main valve body 166. To provide cushioning to mitigate any shock due to the firing of the stunning rod, and therefore reduce operator injury and increase operator comfort, there may be provided a cushion mount for main handle 136. Such a mount 220 is shown in Figs. 28-30 for insertion between main handle 136 and main valve body 166 at the lower end of housing 12. Cushion mount 220 includes a first or upper portion 222, which is connected or otherwise secured to the lower side of housing 12, and a second or lower portion 226, which is connected or otherwise secured to the upper end of main handle 136. Upper portion 222 includes passageways 156a, 158a, 160a which mate at upper surface 222a with passageways 156, 158, 160, respectively, (Figs. 3-6) opening from the lower end of main valve body 166. Passageways 156a, 158a, 160a connect through upper portion 222 at side surface 222b with fittings 224a, 224b, 224c, respectively. In lower portion 226 passageways 156b, 158b, 160b mate at lower surface 226a with passageways 156, 158, 160, respectively, (Figs. 3-6) opening from the upper end of main handle 136. Passageways 156b, 158b, 160b connect through lower portion 226 at side surface 226b with fittings 228a, 228b, 228c, respectively. Hoses or tubes 234a, 234b, 234c connect fittings 224a, 224b, 224c with fittings 228a, 228b, 228c, respectively.

Between mount upper portion 222 and a lower portion 226 there are provided a pair of anti-shock members 230a, 230b, which may be made of rubber cushions or other flexible polymer. Anti-shock members 230a, 230b may be in the configuration of elongated blocks (i.e., parallelepipeds) or other shapes disposed on either side between a central flange 222c extending downwardly from upper portion 222, and a pair of side flanges 226c, 226d extending upwardly from lower portion 226. One or more fasteners 232, here shown as three bolts, may extend in the same direction as or normal to longitudinal axis 42 into and through corresponding aligned openings in side flange 226c, anti shock member 230a, central flange 222c, anti-shock member 230b and side

JVS 120137099 flange 226d. The major surfaces of members 230a, 230b are contained in planes parallel to the longitudinal axis 42 of the housing 12. Except for the fasteners, anti-shock members 230a, 230b completely isolate mount upper portion 222 from mount lower portion 226, and absorb vibration and shock transmitted from the body of stunner 10 to main handle 136.

With or without the anti-shock members, mount 220 may be provided in different patterns of passageways 156a, 158a, 160a and/or passageways 156b, 158b, 160b, to connect to the main handle 136 and/or main valve body 166 at different orientations than the conventional one shown in the drawings, where the trigger 146 movement is aligned with the longitudinal axis 42 of the stunner housing 12. As shown in Fig. 31, this would permit handle 136 and trigger 146 movement to be mounted to main valve body 166 or housing 12 in a different fixed position and aligned to an orientation other than that of stunner longitudinal axis 42, for example, with handle 136' and trigger 146' movement in a direction 900 to axis 42. The different main handle orientations may accommodate different layouts in the plant operations or operator comfort, for example, due to pneumatic activation instead of mechanical activation of the valve with the trigger.

An alternate embodiment of the mount 220' is shown in Figs. 49-65 for insertion between main handle 136 and main valve body 166 at lower end of housing 12. This mount embodiment 220', which is shown inverted, includes a first or upper portion 222, which is connected or otherwise secured to the lower side of housing 12, and a second or lower portion 226, which is connected or otherwise secured to the upper end of main handle 136. Upper mount portion 222 includes passageways 156a, 158a, 160a which mate with passageways 156, 158, 160, respectively, opening from the lower end of main valve body 166 (Figs. 3-6). In lower mount portion 226 passageways 156b, 158b, 160b mate with passageways 156, 158, 160, respectively, (Fig. 57) opening from the upper end of main handle 136 (Figs. 3-6). In this cushion mount embodiment 220', upper portion 222 passageways 156a, 158a, 160a

JVS 120137099 connect to lower portion 226 passageways 156b, 158b, 160b through passageways 156c, 158c, 160c, respectively, in central pin 236 (Figs. 49, 56 and 57). .

Central pin 236 is disposed between upper mount portion 222 and lower mount portion 226 along a central axis to secure the upper portion 222 and lower portion 226 together, and permits a pivoting motion between the mount portions 222, 226 (Figs. 49-51). Pin 236 is rotatably held in openings in cylindrical flanges 221 on opposite edges of upper mount 222. Passageways 156c, 158c, 160c are spaced along the length of central pin 236, with each passageway being sealed at its end to the corresponding upper and lower mount passageway by an O-ring 238, on the pin 236 and the lower mount 226 (Fig. 51). This creates an air-tight seal for each passageway 156, 158, 160 running through mount upper portion 222, central pin 236, and mount lower portion 226 (Figs. 49-51) to provide for flow of the pressurized fluid. Between mount upper portion 222 and mount lower portion 226 there is provided a pair of anti-shock members 230a', 230b', as shown in Figs. 58-59, which may be made of rubber cushions or any suitable flexible polymer. Anti-shock members 230a', 230b' may be in the configuration of elongated blocks (i.e., parallelepipeds) or other suitable shapes disposed on either side of central pin 236. Each anti-shock member is further fitted to the cushion mount 220' via a projection or boss 233 extending from the planar surface of each anti-shock member 230a', 230b'. These bosses 233 are sized to fit snugly into cushion mount grooves 239 formed into the inside planar face of cushion mount lower portion 226 (Fig. 51). Each anti-shock member 230a', 230b' includes lips 231 extending upward and downward from side planar surfaces. These lips 231 wrap substantially around the top and bottom surfaces along three outer sides and edges of anti-shock members 230a', 230b'.

Full assembly of cushion mount 220' includes securing anti-shock members 230a', 230b' into mount lower portion 226 by the bosses 233 fitting into grooves 239, then placing mount upper portion 222 on top of lower portion 226

JVS 120137099 and cushion mounts 230a', 230b'. The cushion mounts are of equal height so that the edges of upper and lower portions 222, 226 are parallel to each other. The central pin 236 is then placed between upper and lower mount portions 222, 226 along the common central axis to secure upper mount portion 222, anti-shock members 230a', 230b', and lower mount portion 226 together. Bolts or fasteners 232 are inserted through lower mount portion 226 and extend perpendicularly through slots 223 in cylindrical flanges 221 in upper portion 222, and are secured into threaded openings 235 at the opposite ends of pin 236 disposed along the shared central axis of the mount 220'. Lower mount 226 includes concave curved regions 225 that slide along the outer convex surfaces of cylindrical flanges 223 to permit pivoting between the upper and lower mount portions around pin 236.

A slight rocking motion is permitted around pin 236 between upper and lower mount portions 222, 226 after assembly, by alternate expansion and compression of anti-shock members 230a', 230b' on either side of the pin. Lips 231 on one longer side and two shorter sides of each anti-shock member 230a', 230b'fit tightly against the edges of the upper and lower mount portions 222, 226 and help prevent unwanted debris from entering the passageways and other parts of the interior of mount 220' while operating the stunner 10.

The pivoting connection between the upper and lower portions 222, 226 of cushion mount 220' permits the adjustment of the angle of main handle 136 by employing anti-shock members 230a', 230b' that are formed so that the top and bottom side edges of each member 230a', 230b' are angled with respect to each other to create a wedge-type shape. As shown in Figs. 60 and 61, the wedge shaped anti-shock members 230a', 230b' are of different heights at opposite ends as installed, and have tapered upper and lower surfaces, while still retaining boss 233 on the upper surface and lips 231 extending above and below around three sides. Figs. 62-66 show anti-shock members formed at angle oc (Fig. 63) between upper and lower mount portions 222, 226. Employing these wedged anti-shock members 230a', 230b' in cushion mount

JVS 120137099

220' allows for a connection between main handle 136 and valve body 166 at the lower end of the stunner housing at any desired angle.

Still another cushion mount embodiment 220" is shown in Figs. 66-76 for insertion between main handle 136 and valve body 166 of housing 12. In this embodiment, a singular anti-shock member 230" made of a rubber cushion or flexible polymer is disposed between mount upper and lower mount portions 222, 226. First and second portions of the anti-shock member 230" are disposed on either end, which have height and construction similar to the separate anti-shock cushions 230a, 230b of the previous embodiment, but are joined by a shared central portion in the center of the mount 220". Lips 231 again extend substantially around the outside edges of the top and bottom planar surfaces of the first and second portions of the anti-shock member 230", which prevent debris from collecting inside of the mount 220" during operation of the stunner 10. A third portion of the anti-shock member 230" is disposed between and connects the first and second portions, and. contains passageways 156c', 158c', 160c' formed therein for connecting the passageways 156a, 158a, 160a of mount upper portion 222 to passageways 156b, 158b, 160b of mount lower portion 226 (Figs. 66-68). Complete passageways 156, 158, 160 are thus formed once the assembled cushion mount 220" is installed between the main handle 136 and valve body 166 (Figs. 73-76).

Full assembly of cushion mount 220" includes insertion of anti-shock member 230" between upper and lower mount portions 222 and 226, so that the passageways 156c', 158c', 160c' run along the shared central axis of mount 220". The planar edges of upper and lower mount portions 222, 226 run parallel to each other. Pins 236a, 236b are disposed in the openings of flanges 221' extending from both the lower and upper mount portions on opposite sides of the mount assembly 220" to secure the mount upper portion 222, anti-shock member 230", and mount lower portion 226 together (Figs. 66-71). Each pin 236a, 236b comprises a flange with a bore 237a for

JVS 120137099 receiving a fastener 237b that extends through the width of the pin 236a, 236b flange into bores 237c in lower mount portion 226 (Fig. 66 and 71). Fastener 237b secures pins 236a, 236b in position to permit the upper and lower mount portions to pivotally rock against the first and second cushion portions of mount assembly 220". As with the previous embodiment, the first and second portions of anti-shock member 230" may be in the form of wedge-shaped cushions such as those in Figs. 60 and 61, so that main handle 136 may be secured at a desired angle with respect to housing 12.

An alternate embodiment of a stunning rod useful in the stunner of the present invention is shown in Figs. 32-48. The alternate embodiment of stunning rod 40' depicted herein may be used in place of stunning rod 40 described previously, and comparable portions of the rod are numbered similarly, but with a prime mark.

The stunning rod embodiment shown 40' has an elongated body 44' extending along a longitudinal axis 42' (Fig. 39), with the elongated body 44' having a forward end 310 and an opposite rearward end 312. Body 44' may be solid for all or a portion of its length (Fig. 39) or may be hollow for all or a portion of its length (Fig. 44). The forward end 310 has a lip 311 extending out from the elongated body 44' parallel to the longitudinal axis 42'. The forward end 310 is sized with the same diameter(s) as the stunning rod body for striking (e.g. penetrating) an animal's head. Alternatively, the rod forward end 310 may be sized or may have an attachment (not shown) that has a sufficiently larger diameter to prevent penetration of the animal to be stunned. A hardened tip 330 may also be attached to the forward end 310 of the stunning rod 40', as shown in Figs. 46-48. The opposite rearward end 312 has formed in (or received as a separate piece as shown in Figs. 37, 38, and 40) an outwardly extending lip 46' for engagement with a catch 20, as described elsewhere herein.

JVS 120137099

As shown in Figs. 44 and 45, the stunning rod 40' also has a mounting portion 316 adjacent to the elongated body 44' and located between the forward end 310 and rearward end 312. The mounting portion 316 may have a circular profile for receiving a piston 50'. The mounting portion 316 has a radially outwardly extending flange 317 which is perpendicular to the elongated body 44', as shown in Fig. 44. Referring to Fig. 41, the piston 50' has a cylindrical body with the front and rear surfaces both being flat. The piston 50' has a circular inner bore 52' which is secured to the stunning rod 40'. In particular, the size of the inner bore 52' conforms to the radial measurements of the mounting portion 316, which is also circular in shape. The piston 50' is axially received and rests on mounting portion 316 40' and is secured against flange 317.

Alternatively, piston 50' may be integrally formed with rod 40' of one piece, as shown in Fig. 39. The elongated body 44' has a circular profile adjacent to the piston 50' portion of the stunning rod 40'. On the forward end 310 facing side of the piston 50', the elongated body 44' flanges out in a semicircular manner where the forward-facing surface of the piston 50' and elongated body 44' integrally meet. The rearward end 312 adjacent piston 50' may receive or have integrally formed therein of one piece a lip 46' (Fig. 40) for engaging the catch.

Referring to Figs. 32 and 33, all or a portion of the length of body 44' of stunning rod 40' between the piston 50' and forward end 310 is configured to have a first pair of opposite sides 260 each having a first radius R1 and a first diameter D1, and width W1 between them in the Y-direction, and a second pair of opposite sides 270 each having a second radius R2 and a second diameter D2, and width W2 between them in the X-direction. The first radius R1 of the first pair of opposite sides 260 may be different from and larger than the second radius R2 of the second pair of opposite sides 270. The first width W1 between the first pair of sides 260 may be different from and smaller than the second width W2 of the second pair of sides 270. The rod 40' slides in the

JVS 120137099 stunner in a commonly shaped opening in the nose and nose guide of the stunner, discussed further below. The first radius R1 may be any suitable dimension, such as from about 0.500 - .700 inches (1.27 - 1.778 cm), e.g., 0.600 in. (1.52 cm) and the second radius R2 may be any suitable dimension, such as from about 0.25 - 0.45 inches (0.635 - 1.143 cm), e.g. 0.375 in. (0.95 cm). The first width W1 may thus be any suitable dimension, such as from about 0.425 - 0.625 inches (1.0795 - 1.5875 cm), and the second width W2 may be any suitable dimension, such as from about .65 - .85 inches (1.651 2.159 cm), e.g., 0.750 in. (1.91 cm). Other sizes and dimensions may be employed.

Referring to Figs. 42-43, an outer housing nose 14' surrounds the stunning rod 40' and includes a nose guide 18'with an opening through which the stunning rod passes. The bore in the outer housing nose guide 18' is slightly larger than and conforms to the radii R1, R2 and widths W1, W2 (as shown in Figs. 32 and 33) of the stunning rod 40' so as to permit sliding movement in the longitudinal direction. Unlike the circular cross section of the body 44 of stunning rod 40 described previously, the non-circular configuration of the rod body 44' with different widths in the X- and Y-directions prevents rotational movement of the rod about the longitudinal axis 42' within the nose guide and housing upon firing of the stunner.

The structure and operation of catch 20 with respect to the stunning rod 40 is shown in more detail in Figs. 7-24. Figs 7 - 10 show the stunning rod 40 comprising an elongated body 44 having a longitudinal axis 42. A stunning rod lip 46 is disposed on one end of the stunning rod 40. Figs. 11-13 show a catch piston 50 having a smooth inner bore 52 and a catch piston flange 54. The stunning rod 40 is axially disposed on piston 48 within the housing 12 and is capable of being driven forward along the longitudinal axis 42 towards the front end of the housing 12 when pressurized air or other pneumatic fluid enters the chamber, as described above. The stunning rod 40 shown with the forward end sized for striking (e.g. penetrating) the animal's head, but other

JVS 120137099 stunning rod designs and styles may be employed, including those with sufficiently large diameter of the forward end to prevent penetration of the animal being stunned. The alternate embodiment of stunning rod 44' may be employed in place of the embodiment 40 shown in Figs. 7-24.

Figs. 14-17 show catch 20 having a catch body 22, at the forward end a catch end portion 26 with inward extending lips and near the rearward end an outward extending catch flange 24. Catch 20 is mounted within the housing 12 outside of the stunning rod longitudinal axis 42 for alternately holding and releasing the stunning rod 40. The catches 20 shown in Figs. 3-8 are two of four arcuate catches that may be arrayed around axis 42 as shown in their hold position Fig. 17 and employed in the example depicted in the drawings. Fewer or more than four catches may be employed. Catch body 22 rotates with respect to a catch pivot or post, shown herein in the form of a catch pivot ring 60 extending around the outer sides of the catch bodies (Figs. 7 and 8). The catch flange 24 extends outwardly away from axis 42 and is engageable with a catch pivot ring inner lip 62 extending inwardly from the end of the cylindrical body 64 of catch pivot ring 60 shown in Figs. 18-20.

As shown in Figs. 7 and 8, catch body portion 22 is pivotally mounted on inner lip 62, between stationary catch pivot ring 60, disposed on a side away from axis 42, and stationary catch support 30 (see also Figs. 21-24), disposed on a side toward axis 42. The catch support 30 has a cylindrical body portion 36 and includes a circular support head 34 disposed adjacent the back portion of the housing 12 and a circular catch support distal end 32 which is disposed within the four arcuate catches 20. An external groove 33 is disposed in and around the outside of body 36 adjacent end 32 to receive an optional O-ring (discussed further below). The catch body portion 22 is disposed on an outward side of catch support 30 away from the stunning rod longitudinal axis 42. The catch 20 includes the end portion 26 extending from the body portion 22 toward the housing front end 14 and distal from the catch support 30. Since the example employs a plurality (four) catches arrayed about

JVS 120137099 longitudinal axis 42, each catch 20 is constructed and held between catch pivot ring 60 and catch support 30 so that their ends 26 are normally extended away from each other and axis 42. The catch end portion 26 is movable by catch piston 50 to a hold position toward the longitudinal axis 42, where it engages stunning rod lip 46 preventing the stunning rod 40 from being driven forward. In the hold position catch body 22 is in contact with both the stationary catch pivot ring 60 and the stationary catch support distal end 32.

When catch piston 50 is longitudinally moved forward (Fig. 8), as will be described further below, the constraint placed on catch end portion 26 is removed, and the end portion 26 moves outward to a release position away from stunning rod lip 46 and the stunning rod longitudinal axis 42 permitting the stunning rod 40 to be driven forward. Outward movement of catch end portion 26 is caused by sliding movement of the angle or taper between the forward portion of stunning rod lip 46 and the rearward portion of the inward facing lip of catch end portion 26, as stunning rod 40 moves longitudinally forward. Catch end portion 26 may optionally be assisted in being urged to spring outward by an optional catch tension O-ring or elastic member 28 wrapped around the body 36 of the catch support 30, in groove 33. When in the hold position (Fig. 7, 0-ring or elastic member 28 is compressed by catch body 22, so that when catch piston 50 moves forward, member 28 expands, thereby urging the catch body 22 and end 26 away from axis 42, which assist then reduces wear on the outer forward tapered surface of stunning rod lip 46. In this catch end portion release position away from axis 42, catch body 22 is in contact with the stationary catch pivot ring 60 and out of contact with the stationary catch support distal end 32. The catch flange 24 is engaged with the catch pivot ring inner lip 62, allowing the catch flange 24 to be held pivotally between the catch pivot ring inner lip 62 and the catch support cylindrical body portion 36 (Figs. 21, 23, 24), allowing the catch 20 to pivot about the catch flange as shown in Fig. 8.

JVS 120137099

The catch 20 may be an arcuate section of a cylinder having an inner catch end portion 26 and an outer flange 24. The catch 20 shown in Fig. 16 has an arc of less than 900 as shown in Fig. 17 so that four catches 20 may be arranged cylindrically about the longitudinal axis 42 and within the catch pivot ring 60 with sufficient space between the catches 20 for the catches 20 to pivot on the catch pivot ring inner lip 62 without interfering with one another. The four catches 20 are supported from collapsing on one another by the catch support 30.

The catch piston 50 is disposed adjacent the catch end portion 26 on a catch side away from the longitudinal axis. The catch piston 50 is in sliding contact with the catch 20 adjacent the catch end portion 26 and out of contact with the catch body portion 22. The catch piston 50 is adapted to slide in the directions of the longitudinal axis 42 between a first, rearward position, shown in Fig. 3, urging the catch end portion 26 toward the stunning rod lip 46 longitudinal axis 42 in the hold position, thereby holding and preventing the stunning rod 40 from being driven forward, and a second, forward position, shown in Fig. 4, permitting the catch end portion 26 to move to the release position away from the stunning rod lip 46 longitudinal axis 42, releasing and permitting the stunning rod 40 to be driven forward.

As described above in connection with Fig. 6, at the end of the firing sequence piston 48 reverses direction in chamber 180, and moves rearward to strike the forward end 51 of catch piston 50, to move it rearward and force catches 20 inward, as shown in Fig. 7. In the closed or locked position, the catch end portion 26 is fully engaged with the stunning rod lip 46, holding the stunning rod 40 from moving forward. The catch 20 is held in the fully engaged position by the catch piston inner bore 52. In operation, as the firing sequence commences, the pneumatic pressure in chamber 188 moves the catch piston 50 forward (rightward) toward the housing front end 14. Once the inner bore 52 moves forward past the catch end portion 26, as shown in Fig. 8, the catch 20 pivots about the catch pivot ring inner lip 62 wherein each catch end

JVS 120137099 portion 26 moves outward from the cylindrical orientation, disengaging the catch end portion 26 and the stunning rod lip 46. In the disengaged position, the catch body portion 22 is not in contact with the catch piston 50 or the stationary catch support distal end 32. The force of pressurized air drives piston 48 forward and stunning rod 40 moves along the stunning rod longitudinal axis 42 toward the housing front end 14 from the force of the pressurized air or other pneumatic fluid.

The preferred embodiment therefore provides an improved animal stunner having one or more of the following advantages. The stunning rod slides easily and reliably without rotation, and the stunning rod release system reduces wear of the moving parts controlling the operation of the animal stunner. The animal stunner has reduced drag on movement between the catch and catch piston during operation, and reduced wear on the catch and catch piston as a result of repeated operation. The catch system for the stunning rod is stronger and requires less replacement over extended periods of heavy operation, thus improving operator safety and animal stunning effectiveness. The stunner of the present preferred embodiment uses less compressed air between each stunner cycle because of the ability to pre supply piston return air in the return chamber during the initial pressurizing cycle. Additionally, the improvements to handle design, orientation and mounting provides improved operator comfort and reduction of possible injury.

While the present invention has been particularly described, in conjunction with a specific preferred embodiment, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. It is therefore contemplated that the appended claims will embrace any such alternatives, modifications and variations as falling within the true scope and spirit of the present invention.

The term 'comprise' and variants of the term such as 'comprises' or 'comprising' are used herein to denote the inclusion of a stated integer or

JVS 120137099 stated integers but not to exclude any other integer or any other integers, unless in the context or usage an exclusive interpretation of the term is required.

Any reference to publications cited in this specification is not an admission that the disclosures constitute common general knowledge in Australia.

JVS 120137099

Claims (11)

Claims

1. A pneumatic stunner for stunning an animal comprising:

a housing having a front end; an inner chamber in the housing having a forward end and a rearward end; a piston slideable within the inner chamber; a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing;

a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, the first pressure chamber supplying a pressurized fluid rearward of the piston;

a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber supplying a pressurized fluid forward of the piston that is immediately available as the stunning rod is driven forward, the second pressure chamber being smaller than the first pressure chamber; and

a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward to stun an animal, and from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward and retract the stunning rod, the valve system being actuated by the piston reaching the end of the drive stroke to open a passage between the second chamber and the front of the piston.

2. The pneumatic stunner of claim 1 wherein the second pressure chamber is outward of and surrounds the inner chamber.

3. The pneumatic stunner of claim 2 wherein the second pressure chamber is of annular cylindrical configuration.

4. The pneumatic stunner of claim 1 wherein the stunning rod is driven along a longitudinal axis of the housing, and further including:

a handle having a valve and a moveable valve trigger; and

a mount between the handle and the housing, the mount having at least one passageway for flowing pressurized air between the housing and the handle valve, the mount being securable to the housing to orient the handle in a fixed position wherein movement of the trigger is in a direction normal to the longitudinal axis.

5. A pneumatic stunner for stunning an animal comprising:

a housing having a front end;

an inner chamber in the housing having a forward end and a rearward end;

a piston slideable within the inner chamber;

a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing;

a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, the first pressure chamber being outward of and surrounding the inner chamber adjacent a central portion or rearward end of the inner chamber, the first pressure chamber supplying a pressurized fluid rearward of the piston;

a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber supplying a pressurized fluid forward of the piston that is immediately available as the stunning rod is driven forward, the second pressure chamber being outward of and surrounding the inner chamber adjacent a central portion or forward end of the inner chamber; and

a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamberto move the piston and drive the stunning rod forward to stun an animal, and from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward and retract the stunning rod, the valve system being actuated by the piston reaching the end of the drive stroke to open a passage between the second chamber and the front of the piston.

6. A pneumatic stunner for stunning an animal comprising: a housing having a front end;

an inner chamber in the housing having a forward end and a rearward end; a piston slideable within the inner chamber; a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing; a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, the first pressure chamber supplying a pressurized fluid rearward of the piston; a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber supplying a pressurized fluid forward of the piston that is immediately available as the stunning rod is driven forward; and

a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamberto move the piston and drive the stunning rod forward to stun an animal, and from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward and retract the stunning rod, wherein the valve system comprises a valve body with a plurality of passageways, and wherein the valve body additionally controls flow of the pressurized fluid to the first and second pressure chambers to fill the first and second pressure chambers with pressurized fluid prior to supplying the pressurized fluid rearward of the piston to move the piston and drive the stunning rod forward, the valve system being actuated by the piston reaching the end of the drive stroke to open a passage between the second chamber and the front of the piston.

7. The pneumatic stunner for stunning an animal of claim 1 further comprising: a handle having a valve trigger for the valve system; and a mount between the handle and the housing, the mount having a first portion connected to the housing, a second portion connected to the handle, and a cushion dispose between the first and second portions, the mount acting to absorb vibration and shock transmitted from the housing to the handle as the piston moves and the stunning rod is driven forward and retracted.

8. A method of stunning an animal comprising: providing a pneumatic animal stunner having a housing with a front end, an inner chamber in the housing having a forward end and a rearward end, a piston slideable within the inner chamber, a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing, a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber being smaller than the first pressure chamber, and a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber, and from the second pressure chamber to the forward end of the inner chamber; supplying a pressurized fluid to the first pressure chamber; supplying a pressurized fluid to the second pressure chamber in an amount less than the first pressure chamber that is immediately available as the stunning rod is driven forward; supplying the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward, to stun an animal; and upon the piston reaching the end of the drive stroke, actuating the valve system to open a passage between the second chamber and the front of the piston and subsequently supplying the pressurized fluid from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward, and retract the stunning rod.

9. A method of stunning an animal comprising: providing a pneumatic animal stunner having a housing with a front end, an inner chamber in the housing having a forward end and a rearward end, a piston slideable within the inner chamber, a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing, a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber being smaller than the first pressure chamber, and a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber, and from the second pressure chamber to the forward end of the inner chamber; supplying a pressurized fluid to the first pressure chamber and to the second pressure chamber simultaneously; supplying the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward, to stun an animal; and upon the piston reaching the end of the drive stroke, actuating the valve system to open a passage between the second chamber and the front of the piston and subsequently supplying the pressurized fluid from the second pressure chamber to the forward end of the inner chamber to move the piston and drive the stunning rod rearward, and retract the stunning rod.

10. A method of stunning an animal comprising: providing a pneumatic animal stunner having a housing with a front end, an inner chamber in the housing having a forward end and a rearward end, a piston slideable within the inner chamber, a stunning rod within the housing and capable of being driven by the piston forward and rearward towards and away from the front end of the housing, a first pressure chamber adjacent the inner chamber, the first pressure chamber being in communication with the rearward end of the inner chamber, a second pressure chamber adjacent the inner chamber, the second pressure chamber being in communication with the forward end of the inner chamber, the second pressure chamber being smaller than the first pressure chamber, and a valve system to alternately control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber, and from the second pressure chamber to the forward end of the inner chamber; supplying a pressurized fluid to the first pressure chamber; supplying a pressurized fluid to the second pressure chamber that is immediately available as the stunning rod is driven forward; operating the valve system to supply and control flow of the pressurized fluid from the first pressure chamber to the rearward end of the inner chamber to move the piston and drive the stunning rod forward, to stun an animal; and upon the piston reaching the end of the drive stroke, subsequently operating the valve system to open a passage to supply and control flow of the pressurized fluid from the second pressure chamber to the forward end of the inner chamber in front of the piston to move the piston and drive the stunning rod rearward, and retract the stunning rod.

11. The method of claim 10 wherein the valve system additionally controls flow of the pressurized fluid to the first and second pressure chambers to fill the first and second pressure chambers with pressurized fluid simultaneously, prior to supplying the pressurized fluid rearward of the piston to move the piston and drive the stunning rod forward.

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2018278999 WO 2018/006008 16/35 PCT/US2017/040359

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