AU2018204288A1 - Solar sheeting for roofing or walling - Google Patents

Solar sheeting for roofing or walling Download PDF

Info

Publication number
AU2018204288A1
AU2018204288A1 AU2018204288A AU2018204288A AU2018204288A1 AU 2018204288 A1 AU2018204288 A1 AU 2018204288A1 AU 2018204288 A AU2018204288 A AU 2018204288A AU 2018204288 A AU2018204288 A AU 2018204288A AU 2018204288 A1 AU2018204288 A1 AU 2018204288A1
Authority
AU
Australia
Prior art keywords
sheet
solar
cladding
cladding sheet
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2018204288A
Inventor
Brett Aldridge
Kevin John Blaik
Kym Cobb
Matthew James Lloyde
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BlueScope Steel Ltd
Original Assignee
BlueScope Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2013204709A external-priority patent/AU2013204709A1/en
Application filed by BlueScope Steel Ltd filed Critical BlueScope Steel Ltd
Priority to AU2018204288A priority Critical patent/AU2018204288A1/en
Publication of AU2018204288A1 publication Critical patent/AU2018204288A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

This invention relates to sheeting or cladding for the roofing and walling of buildings. The solar sheet assembly comprises an elongate cladding sheet comprising a pair of opposing lengthwise extending 5 edges, and a standing seam portion extending along each edge. The assembly further comprises a photovoltaic solar sheet secured to and extending lengthwise along the cladding sheet, the solar sheet module comprising a pair of opposing lengthwise extending edges which are inset from the standing seam portions a distance sufficient that shadowing of the photovoltaic solar sheet by the standing seam portions is prevented, or at least minimised. 1M71M47 1 /rHMtt r PQA7R All 7

Description

This invention relates to sheeting or cladding for the roofing and walling of buildings. The solar sheet assembly comprises an elongate cladding sheet comprising a pair of opposing lengthwise extending edges, and a standing seam portion extending along each edge. The assembly further comprises a photovoltaic solar sheet secured to and extending lengthwise along the cladding sheet, the solar sheet module comprising a pair of opposing lengthwise extending edges which are inset from the standing seam portions a distance sufficient that shadowing of the photovoltaic solar sheet by the standing seam portions is prevented, or at least minimised.
10371947_1 (GHMatters) P98765.AU.2
2018204288 15 Jun 2018
SOLAR SHEETING FOR ROOFING OR WALLING
TECHNICAL FIELD
The present invention relates to sheeting or cladding for the roofing and walling of buildings. In 5 particular the invention concerns the integration of solar photovoltaic modules with the sheeting or cladding.
RELATED APPLICATION
This application is a divisional application of application no. 2016244240.
BACKGROUND
As the world seeks to harness renewable forms of energy such as solar, the large catchment area for solar radiation offered by building cladding makes such cladding an ideal location for photovoltaic (PV) modules.
Solar photovoltaic panels are often rigid modules that are framed and glass encapsulated. These panels are typically roof mounted by attaching the panels to dedicated mounting structures installed onto the roof. The panels may be flush mounted to align with the roof surface or installed at an angle of tilt. Solar panels installed onto roofs in this manner are known as Building Attached Photovoltaic (BAPV) modules.
An emerging market is developing for photovoltaic modules that are integrated as part of the roofing or walling material itself. Solar modules installed in this manner are known as Building Integrated Photovoltaic (B1PV) modules. B1PV modules are attractive from an aesthetic standpoint and enable solar energy generation to be embodied seamlessly as part of the building envelope. B1PV modules are currently far less common than BAPV modules because they present significantly greater design challenges. For example, photovoltaic modules generally need to be mounted on a flat or nearly flat surface in order for the cells of which they are made to be exposed to similar levels of incident solar radiation and for the modules to perform optimally. However, roof sheeting with spanning capability is generally not flat as it must have sufficient strength to achieve an acceptable level of foot traffic loading and wind uplift resistance.
There are known B1PV modules that must be supported by a continuous underlayer of plywood sarking or similar in order to provide adequate strength and spanning capability. These sheets can be self-supporting if the gauge of the metal is increased sufficiently and there is adequate batten support,
10371947_1 (GHMatters) P98765.AU.2
2018204288 15 Jun 2018 but in colder climates such as Northern Europe they normally form the exterior layer of a multiskinned roofing system.
It is against this background that the problems and difficulties associated therewith that the present 5 invention has been developed.
Certain objects and advantages of the present invention will become apparent from the following description, taken in connection with the accompanying drawings, wherein, by way of illustration and example, an embodiment of the present invention is disclosed.
SUMMARY
In a first aspect the present invention accordingly provides a solar sheet assembly comprising an elongate cladding sheet, the elongate cladding sheet comprising a pair of opposing lengthwise extending edges, a standing seam portion extending along each edge, the assembly further comprising 5 a photovoltaic solar sheet secured to and extending lengthwise along the cladding sheet, the solar sheet module comprising a pair of opposing lengthwise extending edges which are inset from the standing seam portions a distance sufficient that shadowing of the photovoltaic solar sheet by the standing seam portions is prevented, or at least minimised.
In one form, the cladding comprises a substantially flat portion between the ribs.
In one form, the substantially flat portion is slightly curved. This curvature may be either of concave or convex.
In one form, the solar sheet is secured to the substantially flat portion of the cladding sheet with an adhesive or adhesive tape.
In one form, in an alternative, the cladding sheet further comprises an array of laterally spaced, lengthwise extending ribs laterally bridged by the solar sheet.
In one form, the solar sheet is supported intermediate the ribs by strips of double sided adhesive tape of such a thickness as to fill the void beneath the solar sheet in the regions intermediate the ribs.
In a further aspect, the invention may be said to reside in a solar sheet assembly comprising an elongate cladding sheet, the elongate cladding sheet comprising a pair of opposing lengthwise extending edges, a standing seam portion extending along each edge, a lengthwise extending rib inset with respect to each standing seam portion, and a substantially flat portion defined between the ribs,
10371947_1 (GHMatters) P98765.AU.2
2018204288 15 Jun 2018 the assembly further comprising a photovoltaic solar module securable to the substantially flat portion of the cladding sheet.
In one form, the solar sheet is a flexible thin film. In one form, the thin film module may be comprised 5 of copper indium gallium selenide (CIGS) solar cells or any other suitable semi-conductor, such as amorphous-silicon.
In a further aspect the present invention may be said to reside in an elongate cladding sheet (panel) comprising a pair of opposing lengthwise extending edges, a standing seam portion extending along 0 each edge, a lengthwise extending rib inset with respect to each standing seam portion, and a substantially flat portion defined between the ribs which constitutes a majority of a total sheet width.
In one form, a first standing seam portion terminates in an overlap portion, and the distal standing seam portion terminates in an underlap portion, and in use, a pair of matching panels can be arranged contiguously with the overlap portion of a first panel overlapping the under lap portion of a matching 5 adjacent panel.
In one form, the cladding sheet is produced from a ferrous alloy such as steel. In one form, the sheet is produced by roll forming sheet metal. In one form, the steel is a stainless steel.
In one form, in an alternative, the cladding sheet is produced from a non-ferrous material. In one form the cladding sheet is produced from copper or aluminium.
A detailed description of one or more embodiments of the invention is provided below along with accompanying Figures that illustrate by way of example the principles of the invention. While the invention is described in connection with such embodiments, it should be understood that the invention is not limited to any embodiment. On the contrary, the scope of the invention is limited only by the appended claims and the invention encompasses numerous alternatives, modifications and equivalents. For the purpose of example, numerous specific details are set forth in the following description in order to provide a thorough understanding of the present invention.
The present invention may be practiced according to the claims without some or all of these specific details. For the purpose of clarity, technical material that is known in the technical fields related to the invention has not been described in detail so that the present invention is not unnecessarily obscured.
10371947_1 (GHMatters) P98765.AU.2
2018204288 15 Jun 2018
BRIEF DESCRIPTION OF THE DRAWINGS
An illustrative embodiment of the present invention will be discussed with reference to the accompanying drawings wherein:
Figure 1 is a perspective view of a solar sheet assembly;
Figure 2 is an end view of the solar sheet assembly;
Figure 3 is an exploded perspective view of the solar sheet assembly;
Figure 4 is a plan view of the solar sheet assembly illustrating electrical connections;
Figure 5 is an end view of the solar sheet assembly of Figure 4; and 5
Figure 6 is an end view of a solar sheet assembly according to a further embodiment.
In the following description, like reference characters designate like or corresponding parts throughout the several views of the drawings.
TECHNICAL DESCRIPTION
Referring now to Figures 1 and 2, where there is illustrated a solar sheeting assembly 10 according to a first embodiment of the invention. The solar sheeting assembly 10 includes a cladding sheet (or panel) 20 which is roll formed from sheet metal so as have a cross-sectional profile which is substantially constant throughout a length of the sheet 20.
The cross-section of the cladding sheet 20 comprises a pair of opposing lengthwise extending edges, a standing seam portion 22 and 24 extending along each edge, a lengthwise extending rib 26 (formed by swaging) inset with respect to each standing seam portion 22 and 24, and a substantially flat portion 28 defined between the ribs 26. The portion of the cladding sheet 20 defined between the standing seam portions 22 and 24 is commonly referred to as ‘a pan’.
The ribs 26 increase the bending strength of the cladding sheet 20 in the direction perpendicular thereto, so each cladding sheet 20 is manufactured in lengths which extend in this direction.
10371947_1 (GHMatters) P98765.AU.2
2018204288 15 Jun 2018
A first standing seam portion 22 of the cladding sheet 20 terminates in an overlap portion 22A, and the distal standing seam portion 24 terminates in an underlap portion 24A, and in use, a pair of matching cladding sheets 20 can be arranged contiguously lengthwise (and secured to supporting structure such as battens) with the overlap portion 22A of a first cladding sheet 20 overlapping the under lap portion 5 24A of a matching adjacent cladding sheet 20. The solar sheeting assemblies 10 can be retained from beneath by clips (not illustrated) extending between the supporting structure and the overlapping seam portions 22A and 24A.
The solar sheeting assembly 10 further includes a photovoltaic solar sheet comprised of modules 30 0 secured to the substantially flat portion 28 defined between the ribs 26. In this way, the ribs 26 protect the edges of the photovoltaic solar modules 30.
Each solar module 30 is a thin film solar module. The preferred photovoltaic module 30 to be used is one based upon Copper, Indium, Gallium, Selenide (C1GS) semiconductor technology. An example of a C1GS module 30, is the SoloPanel SF1 manufactured by Solopower, Inc. This module 30 is flexible, thin, lightweight and more efficient than traditional amorphous-silicon technology in converting sunlight to electricity.
The thin film solar modules 30 may have single pole electrical junction boxes 35 located at the top and bottom of each module 30 which makes them suitable for end to end series connection, as illustrated in Figure 4. The main wiring conduit at the ridge cap which routes all the electricity to an inverter would have a number of plug-in points which enables series connection of the modules on each sheet to modules on all other sheets.
In the illustrated embodiment, each solar module 30 is secured to the cladding sheet 10 by an elongate strip of double sided adhesive tape 40, as illustrated Figure 3. Such an adhesive tape 40 secures the solar module 30 to the cladding sheet 10 across its full width and along its full length.
The solar sheeting assembly 10 as illustrated in the Figures provides a building integrated photovoltaic (B1PV) solution that is suitable for roofing and/or walling of buildings and structures such as carports, verandas, sheds and the like.
Producing cladding sheets 20 from steel rather than aluminium permits use of these in the construction of single skin buildings with larger spans. Furthermore, because of the small dead weight and the absence of structural height, additional loading of the support structure when compared with standard cladding sheets is minimal. As such, the solar cladding sheet assemblies 10 are ideal for retro fit.
10371947_1 (GHMatters) P98765.AU.2
2018204288 15 Jun 2018
Shadowing is detrimental to the electrical output of photovoltaic modules because the module’s output can drop to the level of its lowest performing cell. An important advantage of the solar sheet assembly 10 according to the present invention is that this is configured to prevent (or at least minimise) shadowing caused by the standing seam portions 22 and 24, and the resulting loss of electrical output.
This is especially important for installations in mid-latitudes, where the sun drops below 45 degrees or so.
Referring now to Figure 6, where there is illustrated a solar sheeting assembly 100 according to a second embodiment of the invention. The solar sheeting assembly 100 includes a cladding sheet (or 0 panel) 120 which differs from cladding sheet 20 described above only in that it comprises an array of three (3) near equi-spaced, lengthwise extending ribs 26.
As before, solar sheeting assembly 100 further includes a photovoltaic solar sheet comprised of modules 30 laterally bridging the array of ribs 20 and supported intermediate the ribs 20 by strips of double sided adhesive tape 40 of such a thickness as to fill the void beneath the modules 30 in the regions intermediate the ribs 20.lt will be understood that the term “comprise” and any of its derivatives (eg comprises, comprising) as used in this specification is to be taken to be inclusive of features to which it refers, and is not meant to exclude the presence of any additional features unless otherwise stated or implied.
The reference to any prior art in this specification is not, and should not be taken as, an acknowledgement of any form of suggestion that such prior art forms part of the common general knowledge.
Although an illustrative embodiment of the present invention has been described in the foregoing detailed description, it will be understood that the invention is not limited to the embodiment disclosed, but is capable of numerous rearrangements, modifications and substitutions without departing from the scope of the invention as set forth and defined by the following claims.
10371947_1 (GHMatters) P98765.AU.2
2018204288 15 Jun 2018

Claims (4)

1. A solar sheet assembly comprising an elongate cladding sheet, the elongate cladding sheet comprising a pair of opposing lengthwise extending edges, a standing seam portion extending along each edge, the assembly further comprising a photovoltaic solar sheet secured to and extending
5 lengthwise along the cladding sheet, the solar sheet module comprising a pair of opposing lengthwise extending edges which are inset from the standing seam portions a distance sufficient that shadowing of the photovoltaic solar sheet by the standing seam portions is prevented, or at least minimised.
2. The solar cladding sheet assembly of claim 1, wherein the cladding sheet further comprises a
0 lengthwise extending rib on either side of the solar sheet.
3. The solar cladding sheet of claim 2, wherein the cladding comprises a substantially flat portion between the ribs.
5 4. The solar cladding sheet of claim 3, wherein the solar sheet is secured to the substantially flat portion of the cladding sheet with an adhesive or adhesive tape.
5. The solar cladding sheet assembly of claim 1, wherein the cladding sheet further comprises an array of laterally spaced, lengthwise extending ribs laterally bridged by the solar sheet.
6. The solar cladding sheet of claim 5, wherein the solar sheet is supported intermediate the ribs by strips of double sided adhesive tape of such a thickness as to fill the void beneath the solar sheet in the regions intermediate the ribs.
25 7. The solar cladding sheet assembly as in any one of the preceding claims, wherein the solar sheet is a flexible thin film.
8. The solar cladding sheet assembly as in any one of the preceding claims, wherein the cladding sheet is steel.
10371947_1 (GHMatters) P98765.AU.2
1/4 -+
2018204288 15 Jun 2018 o
CM
Figure 1
2018204288 15 Jun 2018
2/4
Figure 3
2018204288 15 Jun 2018
3/4 in co
Figure 5
2018204288 15 Jun 2018
4/4 <
xt xt
CM
Figure 6
AU2018204288A 2012-09-21 2018-06-15 Solar sheeting for roofing or walling Abandoned AU2018204288A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2018204288A AU2018204288A1 (en) 2012-09-21 2018-06-15 Solar sheeting for roofing or walling

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
AU2012904147 2012-09-21
AU2013204709A AU2013204709A1 (en) 2012-09-21 2013-04-12 Solar sheeting for roofing or walling
AU2016244240A AU2016244240A1 (en) 2012-09-21 2016-10-12 Solar sheeting for roofing or walling
AU2018204288A AU2018204288A1 (en) 2012-09-21 2018-06-15 Solar sheeting for roofing or walling

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
AU2016244240A Division AU2016244240A1 (en) 2012-09-21 2016-10-12 Solar sheeting for roofing or walling

Publications (1)

Publication Number Publication Date
AU2018204288A1 true AU2018204288A1 (en) 2018-07-05

Family

ID=57207950

Family Applications (2)

Application Number Title Priority Date Filing Date
AU2016244240A Abandoned AU2016244240A1 (en) 2012-09-21 2016-10-12 Solar sheeting for roofing or walling
AU2018204288A Abandoned AU2018204288A1 (en) 2012-09-21 2018-06-15 Solar sheeting for roofing or walling

Family Applications Before (1)

Application Number Title Priority Date Filing Date
AU2016244240A Abandoned AU2016244240A1 (en) 2012-09-21 2016-10-12 Solar sheeting for roofing or walling

Country Status (1)

Country Link
AU (2) AU2016244240A1 (en)

Also Published As

Publication number Publication date
AU2016244240A1 (en) 2016-11-03

Similar Documents

Publication Publication Date Title
US10547270B2 (en) Building integrated photovoltaic roofing assemblies and associated systems and methods
US20100325976A1 (en) Solar shingle system
US11705855B2 (en) Interlocking BIPV roof tile with backer
US8857124B2 (en) Weatherproof building envelope
US20120312373A1 (en) Solar Roof Panel Assembly and Method for Installation
CN212405768U (en) Photovoltaic tile with upright lockrand structure
US20100263661A1 (en) Roof Panel
AU2018204288A1 (en) Solar sheeting for roofing or walling
AU2018211333B2 (en) Solar sheeting for roofing or walling
US11791762B2 (en) Solar panel for pitched roof and construction method thereof
AU2013204709A1 (en) Solar sheeting for roofing or walling
JP7001418B2 (en) Installation structure of solar cell module and solar cell module
AU2013204716A1 (en) Solar sheeting for roofing or walling
AU2015213247B2 (en) A roof
JP7151954B1 (en) Solar panel for sloping roof installation and its construction method
AU2018267679B2 (en) A solar roof sheet assembly
JP2003064829A (en) Solar cell roof material
JP6063786B2 (en) External member for solar cell panel and laying structure of solar cell panel using the same
US20230253914A1 (en) Solar cell roof
WO2011061778A2 (en) Covering bent tile for buildings arranged for supporting photovoltaic modules
CN114059722A (en) Photovoltaic tile and connection fixing mode
JP2001342725A (en) Roof boarding integration type solar cell module and its execution method, solar cell attached roof and solar cell generating system
AU2013204713A1 (en) A solar roof sheet assembly
AU2021229201B1 (en) Solar panel for pitched roof and construction method thereof
EP2541619A1 (en) Photovoltaic plate for covering buildings, particularly for the industrial building sector

Legal Events

Date Code Title Description
MK5 Application lapsed section 142(2)(e) - patent request and compl. specification not accepted