AU2017100953A4 - An embossed structure on the metal surface - Google Patents

An embossed structure on the metal surface Download PDF

Info

Publication number
AU2017100953A4
AU2017100953A4 AU2017100953A AU2017100953A AU2017100953A4 AU 2017100953 A4 AU2017100953 A4 AU 2017100953A4 AU 2017100953 A AU2017100953 A AU 2017100953A AU 2017100953 A AU2017100953 A AU 2017100953A AU 2017100953 A4 AU2017100953 A4 AU 2017100953A4
Authority
AU
Australia
Prior art keywords
embossed
strips
straight
shaped
strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2017100953A
Inventor
Meilan Bu
Chunchun DONG
Xueyun Du
Zhengmeng Fan
Shengwen Li
Fanliang TANTAI
Fan Yang
Qingdong YANG
Yanliang Zhang
Feng Zhou
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Energy Heavy Equipment Group Hengtu Technology Co Ltd
Dazu Remanufacturing Co of Shandong Energy Machinery Group
Shandong Energy Heavy Equipment Manufacturing Group Co Ltd
Original Assignee
Shandong Energy Heavy Equipment Group Hengtu Technology Co Ltd
Dazu Remanufacturing Co of Shandong Energy Machinery Group
Shandong Energy Heavy Equipment Manufacturing Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Energy Heavy Equipment Group Hengtu Technology Co Ltd, Dazu Remanufacturing Co of Shandong Energy Machinery Group, Shandong Energy Heavy Equipment Manufacturing Group Co Ltd filed Critical Shandong Energy Heavy Equipment Group Hengtu Technology Co Ltd
Application granted granted Critical
Publication of AU2017100953A4 publication Critical patent/AU2017100953A4/en
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16SCONSTRUCTIONAL ELEMENTS IN GENERAL; STRUCTURES BUILT-UP FROM SUCH ELEMENTS, IN GENERAL
    • F16S1/00Sheets, panels, or other members of similar proportions; Constructions comprising assemblies of such members
    • F16S1/10Composite members, e.g. with ribs or flanges attached
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16SCONSTRUCTIONAL ELEMENTS IN GENERAL; STRUCTURES BUILT-UP FROM SUCH ELEMENTS, IN GENERAL
    • F16S1/00Sheets, panels, or other members of similar proportions; Constructions comprising assemblies of such members
    • F16S1/12Sheets, panels, or other members of similar proportions; Constructions comprising assemblies of such members of substantial thickness, e.g. with varying thickness, with channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk
    • B65G2201/045Sand, soil and mineral ore

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The present disclosure provides an embossed structure on the metal surface, wherein the embossed structure is obtained by manual welding, laser cladding or plasma cladding on the surface of the metal. The embossed structure is formed by 5 at least one of the followings: straight embossed strips, rhombus embossed strips, curve embossed strips, embossed strips with the shape of Chinese character "A", or V-shaped embossed strips; and the height of the embossed structure is 1.5-2.5mm. Thus this present disclosure can improve the wear resistance of metal surface, and enhance the friction coefficient of the metal surface, and the embossed structures o provided in this present disclosure can decrease the running resistance, save the energy, especially can protect the easily-worn parts and prolong the service life of the machine. Fig. 17 Fig. 18

Description

An Embossed Structure on the Metal Surface
TECHNICAL FIELD 2017100953 18 Μ 2017
The present disclosure relates to the technical field of the wear resistance of the 5 surface of mining machinery, in particular to an embossed structure on the metal surface.
BACKROUND
The mining machinery mainly includes a scraper, a transfer loader, and heading 0 machine, an elevator, a jackdrill, a crushing machine, etc. The mining machinery is easy to be worn and corrupted, which are its most obvious features. As the mining machinery is usually made of metal such as steel, the yearly scrappage amount of the machinery is very huge because of the worn and corrupted. For this reason, how to improve the wear resistance of metal surface is an important method of prolonging 5 the service life of the mining machinery.
SUMMARY
Aim at the current defects in the prior art, the present disclosure provides an embossed structure on the metal surface, which uses the embossed structure to 20 decrease the resistance, save the energy, especially protect the easily-worn parts and prolong the service life of the machinery.
In order to realize the above object, the present disclosure provides the following technical solutions:
The present disclosure provides an embossed structure on the metal surface, the 25 embossed structure may include: at least one of the followings: straight embossed strips, rhombus embossed strips, curve embossed strips, embossed strips with the shape of Chinese character “Λ”, or V-shaped embossed strips; and the height of the embossed structure is 1.5-2.5mm. 1
Further, the straight embossed strip is a discontinuous straight line. 2017100953 18 Μ 2017
Further, the rhombus embossed strip is a single-row of rhombuses.
Further, the curve embossed strip is a curve line formed by an upright arc and a reverse arc, the centers of the upright arc and the reverse arc separately locates at 5 two sides of the curve line, and the degree of the central angles of the upright arc and the degree of the reverse both arc are 90°.
Further, the embossed strip with the shape of Chinese character “A” is formed by a first short strip and a second short strip which are not connected with each other, and the degree of the intersection angle formed by the straight lines of the first short 0 strip and the second short strip is 30°-150°.
Further, the degree of the intersection angle of the V-shaped embossed strip is 30°-150°.
Further, the V-shaped embossed strips are connected to form a sawtooth-shaped embossment. 5 Further, the embossed structure includes the straight embossed strips and the V-shaped embossed strips, and the straight embossed strip and the V-shaped embossed strip are interlaced.
Further, the embossed structure includes the straight embossed strips, the rhombus embossed strips and the V-shaped embossed strips; and the rhombus 20 embossed strips and the V-shaped embossed strips are separately arranged between the adjacent straight embossed strips.
Further, an embossed block is arranged on the metal surface.
The beneficial technic effects of the present disclosure includes as follows: 1. The embossed structure of the present disclosure can improve the wear 25 resistance of metal surface effectively, meanwhile it can lower the consumption of the clad powder, and decrease the cost for laser cladding. 2. The embossed structure has few overlap joints, which can decrease the additional resistance for transporting materials, decrease the energy consumption 2 and the clad patterns especially can protect the easily-worn parts and prolong their service lives. 2017100953 18 Μ 2017 3. The angle and the size of the rhombus embossed strip are designed to protect the metal surface, and meanwhile the embossed blocks are arranged on the 5 easily-worn points, which can increase the wear-resisting support area of the surface and reduce the direct connecting area between the basic body and the transported articles, so as to protect the basic body in a greater degree, and improve the entirely wear-resisting performance of the metal surface. 4. It forms a texture with a close zone, the powdered coal accumulates in the 0 close zones to form a lubricant layer on the plate surface, so as to make the scrape blade and the chains run more smoothly. 5. The curve embossed strips haven’t any overlap joint but have the gentle shape of the stream-lined line, which can decrease the additional resistance of transporting, and lower the energy consumption. 5 6. Using the discontinuous straight lines can reduce the cladding area, save cost and decrease the deformation. 7. The V-shaped embossed strips and the embossed strips with the shape of Chinese character “Λ” can protect the easily-punctiform-worn positions on the metal plate, and meanwhile these kinds of the embossed structure are convenient for the 20 transported articles going forward, and can reduce the number of the overlap joints, decrease the resistance, and save energy. 8. The embossed structure can be formed by multiple shapes to combine the advantages of each shape, so as to especially protect the easily-worn parts of the metal surface, and improve the wear-resisting performance of the entire mining 25 machine.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a structure diagram illustrating a metal plate with the embossed 3 structure of uniformly distributed straight lines of the present disclosure; 2017100953 18 Μ 2017
Fig. 2 is a structure diagram illustrating a metal plate with the embossed structure of straight lines of the present disclosure;
Fig. 3 is a structure diagram illustrating a metal plate with the embossed 5 structure of discontinuous straight lines of the present disclosure;
Fig. 4 is a structure diagram illustrating a metal plate with the embossed structure of the overlapped straight lines of the present disclosure;
Fig. 5 is a structure diagram illustrating a metal plate with the embossed structure of overlapped and discontinuous straight lines of the present disclosure; 0 Fig. 6 is a planar projection diagram illustrating a metal plate with the embossed structure of rhombuses forming a single row of the present disclosure;
Fig. 7 is a planar projection diagram illustrating a metal plate with the embossed structure of interweaved rhombuses of the present disclosure;
Fig. 8 is a structure diagram illustrating a metal plate with the curve embossed 5 structure of the present disclosure;
Fig. 9 is a structure diagram illustrating a metal plate with the uniformly distributed embossed structure with the shape of Chinese character “Λ” of the present disclosure;
Fig. 10 is a structure diagram illustrating a metal plate with the uniformly 20 distributed V-shaped embossed structure of the present disclosure;
Fig. 11 is a structure diagram illustrating a metal plate with the embossed structure of the uniformly distributed sawteeth of the present disclosure;
Fig. 12 is a structure diagram illustrating a metal plate with the straight and V-shaped embossed structures of the present disclosure; 25 Fig. 13 is a structure diagram illustrating a metal plate with the straight and sawtooth-shaped embossed structures of the present disclosure;
Fig. 14 is a structure diagram illustrating a metal plate with the overlapped straight lines and V-shaped embossed structures of the present disclosure; 4
Fig. 15 is a structure diagram illustrating a metal plate with the overlapped straight lines and sawtooth-shaped embossed structures of the present disclosure; 2017100953 18M2017
Fig. 16 is a structure diagram illustrating a metal plate with the fishbone embossed structure of the present disclosure; 5 Fig. 17 is a structure diagram illustrating a metal plate with the embossed structures with combination of the overlapped straight lines and fish-scale of the present disclosure;
Fig. 18 is a structure diagram illustrating a metal plate with the straight-line pattern of the present disclosure; and 0 Fig. 19 is a planar projection diagram illustrating a metal plate with the embossed structures of closely interweaved rhombuses of the present disclosure.
In the drawings, 1- straight embossed strip, 2- embossed block, 3- rhombus embossed strip, 41- upright arc, 42- reverse arc, 51- the first short strip, 52- the second short strip, 6- V-shaped embossed strip, 7- sawtooth-shaped embossed strip. .5
DETAILED DESCRIPTION
In order to make those skilled in the art better understand the technical solution of the present disclosure, the technical solution of the present disclosure is described clearly and fully below in combination with the drawings of the present disclosure. 20 Based on the examples of the present disclosure, other similar examples obtained by those skilled in the art without any creative work should all fall into the protection scope of the present disclosure.
Embodiment 1:
As shown in Fig. 1, this embodiment provides an embossed structure on the 25 metal surface, and the embossed structure is cladded on the metal surface by using laser, and the embossed structures are straight lines uniformly distributed with the height higher than the metal surface. The uniformly distributed straight embossed structure is formed by the straight embossed strips 1, the height of the straight 5 embossed strip 1 is 1.5mm, and the width of the straight embossed strip 1 is 9mm, and the distance between the center lines of the adjacent straight embossed strip 1 is 10-50mm. In this embodiment, the uniformly distributed straight embossed structure is brief without any overlapped joint, which can decrease the running resistance of the 5 metal surface when transporting materials. The distance between the embossed strips are moderate, so as to avoid the contact and the abrasion between the materials and the metal basic body when running, and as it is no need to clad the entire surface of the metal, the cost is lowered. 2017100953 18M2017 0 Embodiment 2:
As shown in Fig. 2, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by manual surfacing, the embossed structure includes an embossed block 2 and the straight embossed structure distributed with the height higher than the metal surface. The 5 straight embossed structure is formed by the straight embossed strips 1, the height of the straight embossed strip 1 is 1.6mm, and the width of the straight embossed strip 1 is 8mm. Three straight embossed strips 1 form one group, there are four groups in this embodiment, and the distance between the center lines of the adjacent straight embossed strips 1 in the same group is 18mm, the longest distance between the 20 center lines of the adjacent straight embossed strips 1 in the same group is 60mm. Besides, the embossed block is configured to protect the surface end of the metal, so as to avoid wearing the surface end of the metal heavily when working on the irregular working face. In this embodiment, the straight embossed structure is brief without any overlapped joint, which can decrease the running resistance of the metal 25 surface when transporting materials. The distance between the embossed strips are moderate, so as to avoid the contact and the abrasion between the materials and the metal base when running, and as it is no need to clad the entire surface of the metal, the cost is lowered. 6
Embodiment 3: 2017100953 18 Μ 2017
As shown in Fig. 3, an embossed structure on the metal surface is provided, the parts of which are same with the parts of the Embodiment 2 are not repeated, the 5 parts different with the Embodiment 2 include: the discontinuous straight embossed structure is used in this embodiment, the straight embossed strip 1 is discontinuous and the straight embossed strips 1 in the same group have same gap positions, the straight embossed strips 1 in the adjacent group have different gap positions. Besides the technical effect obtained from the Embodiment 2, this embodiment can o decrease the deformation of the metal plate which is caused by the cladding.
Embodiment 4:
As shown in Fig. 4, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using 5 plasma, the embossed structure includes the overlapped straight lines with the height higher than the surface of the metal. The embossed structure with overlapped straight lines is formed by the straight embossed strips 1, the height of the straight embossed strip 1 is 1.7mm, and the width of the straight embossed strip 1 is 8mm. The straight embossed strips 1 are overlapped to form four wide embossed ribs, and 20 the overlap rate is 30-50%, the distance between the center lines of the adjacent wide embossed ribs is 50-100mm. The straight embossed strips 1 are especially used to protect the easily-worn parts, and it can enhance the wear-resistance performance of the entire surface of the metal. Besides, in this embodiment, because the overlapped straight lines are configured as the embossed structure, it’s no need to 25 measure the distances between the straight embossed strips, and also no need to clad a wear-resistance block. It is easy to operate and can save time by using the method of this embodiment. 7 2017100953 18 Μ 2017
Embodiment 5:
As shown in Fig. 5, an embossed structure on the metal surface is provided, the parts of which are same with the parts of the Embodiment 4 are not repeated, the parts different with the Embodiment 4 include: the overlapped straight lines are 5 configured as the discontinuous embossed structure in this embodiment, the wide embossed rib is discontinuous, and the adjacent wide embossed ribs have different gap positions. Besides the technical effects provided by the Embodiment 4, it also can decrease the deformation of the metal plate, caused by the cladding, by using the embossed structure of this embodiment, o
Embodiment 6:
As shown in Fig. 6, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2 and single-row rhombus 5 embossment with the height higher than the surface of the metal. The single-row rhombus embossment is formed by rhombus embossed strips 3, the height of the rhombus embossed strip 3 is 2.0mm, and the degree of the acute angle is 60°. The rhombus embossed strips 3 are arranged to form one row, called single-row rhombuses. In this embodiment, the embossed structure includes two single-row 20 rhombuses. The embossed structure of this embodiment is brief with less overlapping joint points, which can save cost and decrease the energy consumption. Besides, the rhombus textures of this embodiment form several close rhombus zones, and the powdered coal accumulate in the close rhombus zone to form a lubricant film, so as to reduce the friction between the scraper blade and the plate surface or 25 between the chain and the plate surface, thus it can decrease running resistance, the energy consumption and the worn rate of the wear-resisting strip.
Embodiment 7: 2017100953 18 Μ 2017
As shown in Fig. 7, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2 and interweaved 5 rhombuses with the height higher than the surface of the metal. The embossed structure with interweaved rhombuses is formed by rhombus embossed strips 3, the height of the rhombus embossed strip 3 is 2.1mm, and the degree of the acute angle is 70°. The embossed structure of this embodiment is formed by two rows of the rhombuses with the same center line and these two rows of the rhombuses are 0 interlaced along the center line. When the metal surface needs to contact with quite big articles, it can save cladding cost by cladding the embossed structure of this embodiment, and it can prolong the service life of the metal plate without cladding any other patterns. In addition, the rhombus texture of this embodiment includes several close rhombus zone, and a lubricant film is formed by the powdered coal in the close 5 rhombus zone, so as to decrease the friction between the scraper blade or the chain and the surface of the ledge steel, and thus decrease running resistance, the energy consumption, and the worn rate of the embossed strip.
Embodiment 8: 20 As shown in Fig. 8, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure is curve with the height higher than the surface of the metal. The curve embossed structure is formed by curve embossed strips, and the height of the curve embossed strip is 2.0mm. The curve embossed strip is a curve 25 line formed by an upright arc 41 and a reverse arc 42, the centers of the upright arc 41 and the reverse arc 42 separately locates at two sides of the curve line, and the degree of the central angles of the upright arc and the reverse arc are 90°. The curve embossed structure of this embodiment has no overlapped joint point, so it can 9 enormously decrease the running friction for transporting articles and lower the energy consumption. Meanwhile, the curve embossed structure is distributed on all the easily-worn parts of the metal plate surface, and can protect the metal plate surface entirely. 2017100953 18 Μ 2017 5
Embodiment 9:
As shown in Fig. 9, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2 and uniformly 0 distributed embossed structure with the shape of Chinese character “A”of which the height is higher than the surface of the metal. The uniformly distributed embossed structure formed with Chinese character “Λ” is formed by an embossed strip with the shape of Chinese character “A”, and the height of the embossed strip with the shape of Chinese character “A” is 2.2mm. The embossed strip with the shape of Chinese 5 character “ A” includes a first short strip 51 and a second short strip 52, and the degree of the intersection angle formed by the straight lines of the first short strip 51 and the second short strip 52 is 60°. The embossed strips with the shape of Chinese character “A” have same orientation and are arranged in order and line up for one row. The uniformly distributed embossed structure formed with Chinese 20 character “A” includes three rows of the embossed strips with the shape of Chinese character “A”, and they have the same space between each other in the same row and the same space between rows. The uniformly distributed embossed structure formed with Chinese character “ A”of this embodiment has no overlapped joint point, it can lead the running direction for transporting articles, decrease the running friction 25 and lower the energy consumption. Meanwhile, the embossed strips and the embossed blocks can protect all the easily-worn parts of the metal plate surface, and prolong the service life of the metal sideboard. 10
Embodiment 10: 2017100953 18M2017
As shown in Fig. 10, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2 and the uniformly 5 distributed V-shaped embossment with the height higher than the surface of the metal. The uniformly distributed V-shaped embossment is formed by V-shaped embossed strips 6, and the height of the V-shaped embossed strip 6 is 2.2mm. The degree of the intersection angle of the V-shaped embossed strip 6 is 65°. The V-shaped embossed strips 6 have same orientation and are arranged in order and line up for 0 one row. The uniformly distributed V-shaped embossment includes three rows of the V-shaped embossed strips 6, and they have the same space between each other in the same row and the same space between rows. The uniformly distributed V-shaped embossment of this embodiment has less overlapped joints, and the V-shaped embossed strips 6 can lead the running direction for transporting articles, 5 decrease the running friction and lower the energy consumption. Meanwhile, the embossed strips and the embossed blocks can protect all the easily-worn parts of the metal plate surface, and prolong the service life of the metal sideboard. Besides, in this embodiment, the powdered coal gathers between the adjacent V-shaped embossed strips 6, so that there is a lubricant layer formed on the surface of the 20 middle plate, so as to decrease the friction between the scraper blade and the plate surface or between the chain and the plate surface, and thus decrease running resistance, and lower the energy consumption and the worn rate of the wear-resisting strip. 25 Embodiment 11:
As shown in Fig. 11, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2 and the uniformly 11 distributed sawtooth-shaped embossment with the height higher than the surface of the metal. The embossed structure with shape of the uniformly distributed sawteeth is formed by sawtooth-shaped embossed strips, and the sawtooth-shaped embossed strip is formed by two adjacent V-shaped embossed strips 6, and the height of the 5 sawtooth-shaped embossed strip 7 is 2.2mm. The degree of the intersection angle of the V-shaped embossed strips 6 is 55°. The sawtooth-shaped embossed strips 7 have same orientation and are arranged in order and line up for two rows. The embossed structure covers the easily-worn parts of the metal plate surface, so as to essentially protect the metal plate. Meanwhile the sawtooth-shaped embossed 0 strips 7 can lead the running direction for transporting articles, decrease the running friction and lower the energy consumption. Besides, in this embodiment, the powdered coal gathers between the adjacent V-shaped embossed strips 6, so that there is a lubricant layer formed on the surface of the middle plate, so as to decrease the friction between the scraper blade and the plate surface or between the chain and 5 the plate surface, and thus decrease running resistance, and lower the energy consumption and the worn rate of the wear-resisting strip. 2017100953 18M2017
Embodiment 12:
As shown in Fig. 12, this embodiment provides an embossed structure on the 20 metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2 and the straight and V-shaped embossment with the height higher than the surface of the metal. The straight and V-shaped embossment is formed by the straight embossed strips 1 and the V-shaped embossed strips 6 with no overlap between them, and the height of the 25 straight embossed strips 1 and the height of the V-shaped embossed strips 6 both are 2.3mm. The straight embossed strips 1 are arranged along the axis direction of the metal plate to form four groups, and the V-shaped embossed strips 6 are arranged along the axis direction of the metal plate to form two rows. The V-shaped 12 embossed strips 6 have same orientation, and the degree of the acute angle of the V-shaped embossed strip 6 is 40°. The four groups of the straight embossed strips 1 and the two rows of the V-shaped embossed strips 6 are interlaced arranged, that is to say, the two rows of the V-shaped embossed strips 6 are separately arranged 5 between the first and second groups of the straight embossed strips 1, and between the third and fourth groups of the straight embossed strips 1. For the straight and V-shaped embossment of this embodiment, the straight embossed strips 1 are especially used to protect the easily-linear-worn positions on the metal plate, and the V-shaped embossed strips 6 are used to protect the easily-punctiform-worn positions 0 on the metal plate, meanwhile the V-shaped embossed strips 6 can lead the running direction for transporting articles, the embossed block can protect the ends of the metal plate, so as to achieve to protect all the easily-worn parts of the metal plate and prolong the service life of the metal plate effectively. Besides, in this embodiment, the powdered coal gathers between the adjacent V-shaped wear-resisting strips 6, so 5 that there is a lubricant layer formed on the surface of the middle plate, so as to decrease the friction between the scraper blade and the plate surface or between the chain and the plate surface, and thus decrease running resistance, and lower the energy consumption and the worn rate of the wear-resisting strip. 2017100953 18 Μ 2017 20 Embodiment 13:
As shown in Fig. 13, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2 and the straight and sawtooth-shaped embossment with the height higher than the surface of the metal. 25 The straight and sawtooth-shaped embossment is formed by the straight embossed strips 1 and the sawtooth-shaped embossed strip 7 with no overlap between them. The sawtooth-shaped embossed strip 7 is formed by two adjacent V-shaped embossed strips 6, and the degree of the acute angle is 70°. The height of the 13 straight embossed strips 1 and the height of the sawtooth-shaped embossed strips 7 both are 2.4mm. The straight embossed strips 1 are arranged along the axis direction of the metal plate to form three groups, and the sawtooth-shaped embossed strips 7 are arranged along the axis direction of the metal plate to form two rows. 5 The sawtooth-shaped embossed strips 7 have same orientation. The three groups of the straight embossed strips 1 and the two rows of the sawtooth-shaped embossed strips 7 are interlaced arranged, that is to say, the two rows of the sawtooth-shaped embossed strips 7 are separately arranged between the first and second groups of the straight embossed strips 1, and between the third and fourth groups of the straight 0 embossed strips 1. For the straight and sawtooth-shaped embossed structure of this embodiment, the straight embossed strips 1 are especially used to protect the easily-linear-worn positions on the metal plate, and the sawtooth-shaped embossed strips 7 are used to protect the easily-punctiform-worn positions on the metal plate, and the embossed block 2 can protect the ends of the metal plate, so as to achieve to 5 protect all the easily-worn parts of the metal plate and prolong the service life of the metal sideboard. Besides, in this embodiment, the powdered coal gathers between the adjacent V-shaped embossed strips 6, so that there is a lubricant layer formed on the surface of the middle plate, so as to decrease the friction between the scraper blade and the plate surface or between the chain and the plate surface, and thus 20 decrease running resistance, and lower the energy consumption and the worn rate of the wear-resisting strip. 2017100953 18 Μ 2017
Embodiment 14:
As shown in Fig. 14, this embodiment provides an embossed structure on the 25 metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes overlapped straight lines and V-shaped embossment with the height higher than the surface of the metal. The overlapped straight lines and V-shaped patterns are formed by the straight embossed strips 1 and 14 the V-shaped embossed strips 6, the straight embossed strips 1 are overlapped to form a wide embossed rib, and the straight embossed strips 1 and the V-shaped embossed strips 6 are not overlapped. The height of the straight embossed strips 1 and the height of the V-shaped embossed strips 6 both are 2.4mm. The straight 5 embossed strips 1 are overlapped to form four groups of the wide embossed ribs, the width of the wide embossed rib is 50-100mm, and the V-shaped embossed strips 6 are arranged along the axis direction of the metal plate to form two rows. The V-shaped embossed strips 6 have same orientation, and the degree of the acute angle is 75°. The four groups of the wide embossed ribs and the two rows of the 0 V-shaped embossed strips 6 are interlaced arranged, that is, the two rows of the V-shaped embossed strips 6 are separately arranged between the first and second wide embossed ribs, and between the third and fourth wide embossed ribs. The V-shaped embossed strips 6 can lead the running direction for transporting articles, and there is no need to clad an embossed block by using wide embossed ribs, which 5 can save energy consumption and prolong the service life of the metal plate effectively. Meanwhile the overlap joints are reduced, so the running friction for transporting the articles is decreased and the energy consumption is lowered. Besides, in this embodiment, the powdered coal gathers between the adjacent V-shaped embossed strips 6, so that there is a lubricant layer formed on the surface 20 of the middle plate, so as to decrease the friction between the scraper blade and the plate surface or between the chain and the plate surface, and thus decrease running resistance, and lower the energy consumption and the worn rate of the wear-resisting strip. 2017100953 18 Μ 2017 25 Embodiment 15:
As shown in Fig. 15, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2, overlapped straight 15 lines and sawtooth-shaped embossment with the height higher than the metal surface. The overlapped straight lines and V-shaped embossment are formed by the straight embossed strips 1 and the V-shaped embossed strips 6, and the straight embossed strips 1 are overlapped to form a wide embossed rib. Two adjacent V-shaped 5 embossed strips 6 form a sawtooth-shaped embossed strip 7, and the degree of the acute angle is 30°. The wide embossed rib and sawtooth-shaped embossed strip 7 are not overlapped. The height of the straight embossed strips 1 and the height of the sawtooth-shaped embossed strip 7 both are 2.5mm. The straight embossed strips 1 are overlapped to form three groups of the wide embossed ribs, and the 0 sawtooth-shaped embossed strips 7 are arranged along the axis direction of the metal plate to form two rows. The sawtooth-shaped embossed strips 7 have same orientation. The three groups of the wide embossed ribs and the two rows of the sawtooth-shaped embossed strips 7 are interlaced arranged, that is, the two rows of the sawtooth-shaped embossed strips 7 are arranged, separately, between the first 5 and second wide embossed ribs, and between the third and fourth wide embossed ribs. The sawtooth-shaped embossed strips 7 are used to protect the easily-punctiform-worn positions on the metal plate, the wide embossed ribs are especially used to protect the easily-linear-worn positions on the metal plate, and the embossed block can protect the ends of the metal plate, thus this can protect all the 20 easily-worn parts of the metal plate and prolong the service life of the metal plate effectively. Besides, in this embodiment, the powdered coal gathers between the adjacent V-shaped embossed strips 6, so that there is a lubricant layer formed on the surface of the middle plate, which can decrease the friction between the scraper blade and the plate surface or between the chain and the plate surface, and thus 25 decrease running resistance, lower the energy consumption and the worn rate of the wear-resisting strip. 2017100953 18 Μ 2017 16
Embodiment 16: 2017100953 18 Μ 2017
As shown in Fig. 16, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2 and a fishbone 5 embossment with the height higher than the surface of the metal. The fishbone embossment is formed by straight embossed strips 1 and embossed strips with the shape of Chinese character “A”, and the height of the straight embossed strips 1 and the height of the embossed strip with the shape of Chinese character “A” both are 2.5mm. The straight embossed strips 1 are arranged along the direction 0 perpendicular to the axis direction of the metal plate to form two groups, and the first short strip 51 and the second short strip 52 of the embossed strip with the shape of Chinese character “A” are symmetrically arranged at two sides of the two groups of the straight embossed strips 1, and the degree of the intersection angle formed by the straight lines of the first short strip 51 and the second short strip 52 is 150°. The 5 embossed structure of this embodiment is suitable for the easily-linear-worn positions in the middle of the metal plate, and the first short strip 51 and the second short strip 52 are used to protect the easily-punctiform-worn positions, and the embossed block 2 can protect the ends of the metal plate. The fishbone embossed structure of this embodiment has less overlapped joints, so it can decrease the running resistance of 20 transporting articles, and it can lead the running direction for transporting articles and lower the energy consumption. Besides, in this embodiment, the powdered coal gathers between the adjacent V-shaped wear-resisting strips 6 and in the rhombus close zone, so that there is a lubricant layer formed on the surface of the middle plate, so as to decrease the friction between the scraper blade and the plate surface or 25 between the chain and the plate surface, and thus it can decrease the running resistance, lower the energy consumption and the worn rate of the wear-resisting strip. 17
Embodiment 17: 2017100953 18 Μ 2017
As shown in Fig. 17, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure is an overlapped straight lines and fish-scale 5 embossment with the height higher than the surface of the metal. The overlapped straight lines and fish-scale embossment are formed by the straight embossed strips 1, the rhombus embossed strips 2 and the V-shaped embossed strips 6, and all the height thereof are 2.5mm. The straight embossed strips 1 are overlapped to form four wide embossed ribs, and the degree of the acute angle of the rhombus 0 embossed strip 2 is 70°, and the degree of the acute angle of the V-shaped embossed strip 6 is 65°. The rhombus embossed strips 2 are arranged to form two rows, and the shaped embossed strips 6 arranged into one row have same orientation. The straight embossed strips 1, the rhombus embossed strips 2 and the V-shaped embossed strips 6 are interlaced arranged, that is, one row of the rhombus 5 embossed strips 2 is arranged between the first and the second wide embossed ribs, and another row of the rhombus embossed strips 2 is arranged between the third and the fourth wide embossed ribs, and the V-shaped embossed strips 6 is arranged between the second and the third wide embossed ribs. The overlapped straight lines and fish-scale embossment cover the entire metal plate, and the four wide 20 embossed ribs can protect the easily-linear-worn positions of the metal plate, and the rhombus embossed strips 2 and the V-shaped embossed strips 6 are used to protect the easily-punctiform-worn positions, which can prolong the service life of the metal plate effectively, and can lead the running direction for transporting articles, meanwhile the overlap joints are reduced, so the running friction is decreased and the 25 energy consumption is lowered. .
Embodiment 18:
As shown in Fig. 18, this embodiment provides an embossed structure on the 18 metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure is a straight-line embossment with the height higher than the surface of the metal. The straight-line embossment is formed by the straight embossed strips 1 with the height of 2.5mm. The overlap rate of the straight 2017100953 18 Μ 2017 5 embossed strips 1 is 30%-50%. The straight-line embossment covers the entire metal plate to conduct protecting. There is no overlap joint, so the running friction for transporting the articles is decreased and the energy consumption is lowered, that is, it can effectively protect the metal plate without costing too high. 0 Embodiment 19:
As shown in Fig. 19, this embodiment provides an embossed structure on the metal surface, and the embossed structure is cladded on the metal surface by using laser, the embossed structure includes an embossed block 2 and a closely interweaved rhombus embossment with the height higher than the metal surface. 5 The closely interweaved rhombus embossment is formed by the rhombus embossed strips 3, and the length of the side of the rhombus is 120mm, and the degree of the acute angle is 60°. The closely interweaved rhombus embossment is symmetrically arranged along the central axis of the metal plate. The angle and the size of the rhombus embossed strip 3 of the closely interweaved rhombus embossment are 20 redesigned, and meanwhile the embossed block 2 are cladded at both ends of the metal plate, so as to increase the wear-resisting support area on the surface of the metal plate, decrease the direct contact area between the metal basic plate and the transported articles, which can protect the basic body in a greater degree, enhance the wear-resisting performance entirely and prolong the service life of the metal plate. 25 Besides, in this embodiment, the powdered coal accumulates in the rhombus close zone to form a lubricant layer on the surface of the middle plate, which can decrease the friction between the scraper blade and the plate surface or between the chain and the plate surface, and thus decrease running resistance, and lower the energy 19 consumption and the worn rate of the wear-resisting strip. 2017100953 18 Μ 2017
Additionally, it should be understood that even though this specification is described as exemplary embodiments, each embodiment include not only one method solution, which is considered to make this specification clear. The 5 specification should be deem as a whole by those ordinary skilled in this art, the method solution of every embodiment can be can be properly devised to form other embodiments understood by those skilled in this art. 20

Claims (5)

1. An embossed structure on the metal surface, comprising at least one of the followings: straight embossed strips, rhombus embossed strips, curve embossed strips, embossed strips with the shape of Chinese character “A”, or V-shaped embossed strips; and the height of the embossed structure is 1.5-2.5mm.
2. The embossed structure on the metal surface according to claim 1, wherein: the straight embossed strip is a discontinuous straight line; the rhombus embossed strip is a single-row of rhombuses; the curve embossed strip is a curve line formed by an upright arc and a reverse arc, the centers of the upright arc and the reverse arc separately locates at two sides of the curve line, and the degree of the central angles of the upright arc and the degree of the reverse both arc are 90°; and/or, the embossed strip with the shape of Chinese character “A” is formed by a first short strip and a second short strip which are not connected with each other, and the degree of the intersection angle formed by the straight lines of the first short strip and the second short strip is 30°-150°.
3. The embossed structure on the metal surface according to claim 1, wherein: the degree of the intersection angle of the V-shaped embossed strip is 30°-150°; and/or, the V-shaped embossed strips are connected to form a sawtooth-shaped embossment.
4. The embossed structure on the metal surface according to claim 1, wherein: the embossed structure comprises the straight embossed strips and the V-shaped embossed strips, and the straight embossed strip and the V-shaped embossed strip are interlaced; or, the embossed structure comprises the straight embossed strips, the rhombus embossed strips and the V-shaped embossed strips; and the rhombus embossed strips and the V-shaped embossed strips are separately arranged between the adjacent straight embossed strips.
5. The embossed structure on the metal surface according to claim 1, further comprising: an embossed block arranged on the metal surface.
AU2017100953A 2016-10-18 2017-07-12 An embossed structure on the metal surface Ceased AU2017100953A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610907009.X 2016-10-18
CN201610907009.XA CN106369265A (en) 2016-10-18 2016-10-18 Convex structure on surface of metal

Publications (1)

Publication Number Publication Date
AU2017100953A4 true AU2017100953A4 (en) 2017-08-17

Family

ID=57895832

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2017100953A Ceased AU2017100953A4 (en) 2016-10-18 2017-07-12 An embossed structure on the metal surface

Country Status (2)

Country Link
CN (1) CN106369265A (en)
AU (1) AU2017100953A4 (en)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2042071U (en) * 1988-03-11 1989-08-02 邹昌新 Enamelled charging hopper for lifting conveyer
CN1034856C (en) * 1992-12-25 1997-05-14 中国矿业大学 Wear-resistant surfacing method for middle groove and transition groove of scraper conveyor
US6237304B1 (en) * 1997-07-18 2001-05-29 Henkel Corporation Laminate structural bulkhead
EP1340668A3 (en) * 2002-02-28 2003-09-17 Bayer Ag Lightweight structural element with outside ribbing
CN2565779Y (en) * 2002-07-16 2003-08-13 吴玉萍 Wear-resisting scraper conveyer middle-part trough
CN203601901U (en) * 2013-09-17 2014-05-21 贵州安达煤矿机械有限公司 Scraper conveyor
CN205526247U (en) * 2016-01-20 2016-08-31 山东能源重型装备制造集团有限责任公司 Elevating conveyor cell body and scraper blade
CN206093481U (en) * 2016-10-18 2017-04-12 山东能源重型装备制造集团有限责任公司 Protruding structure of metal surface

Also Published As

Publication number Publication date
CN106369265A (en) 2017-02-01

Similar Documents

Publication Publication Date Title
US9676431B2 (en) Crawler track
DE502005008706D1 (en) MILL HEAD FOR MILLING CHOPES
AU2017204780A1 (en) A method for improving the wear resistance of the metal surface
EP2832477A1 (en) Cutting insert
AU2017100953A4 (en) An embossed structure on the metal surface
CN211469699U (en) Middle groove for coal mine scraper conveyor
CN203612511U (en) Material conveying device for paving machine
AU2017100954A4 (en) A scraper and a reversed loader with the cladded texture
CN206093481U (en) Protruding structure of metal surface
CN206561130U (en) A kind of two-sided roughing cutting tip
CN206088113U (en) Scrape trigger and elevating conveyor with melt and cover texture
JPS591105A (en) Throwaway tip
CN103374874A (en) Runner segment for an edge protector of a street milling machine and edge protector for a street milling machine
CN205600531U (en) Abrasive band is prevented blockking up by rhombus
CN210418024U (en) Nonmetal scraper of scraper conveyor for coal mine
CN211109412U (en) Cleaning device of coal mine scraper conveyor
CN211919879U (en) C-shaped groove of mining conveyor
CN209796646U (en) energy-saving consumption-reducing belt conveyor
CN212402422U (en) C-shaped groove and middle groove of mining conveyor
CN218433230U (en) Connection structure between belt feeder and baffle box
CN205270420U (en) Novel material stopping block
JPH0891528A (en) Conveyor chain
CN219100190U (en) Bucket tooth, bucket and excavator
CN209816962U (en) Wear-resistant embedded shovel plate for grooving
CA3041735C (en) Conveying device consisting of a plurality of conveyor-belt segments lined up adjacent to each other

Legal Events

Date Code Title Description
FGI Letters patent sealed or granted (innovation patent)
MK22 Patent ceased section 143a(d), or expired - non payment of renewal fee or expiry