AU2016426102B2 - Natural gas liquefaction apparatus - Google Patents

Natural gas liquefaction apparatus Download PDF

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Publication number
AU2016426102B2
AU2016426102B2 AU2016426102A AU2016426102A AU2016426102B2 AU 2016426102 B2 AU2016426102 B2 AU 2016426102B2 AU 2016426102 A AU2016426102 A AU 2016426102A AU 2016426102 A AU2016426102 A AU 2016426102A AU 2016426102 B2 AU2016426102 B2 AU 2016426102B2
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Prior art keywords
gas
liquefaction
natural gas
pressure
fuel gas
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AU2016426102A1 (en
Inventor
Hayato ASANO
Yuya Hayashi
Kenji Kawabata
Tomohide MURAOKA
Yosuke Yamamoto
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JGC Corp
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JGC Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels

Abstract

[Problem] To provide an apparatus configuration suitable for a small natural gas liquefaction apparatus. [Solution] A natural gas liquefaction apparatus is provided with a liquefaction processing device 12 for performing a process that liquefies natural gas and a storage tank 13 for storing liquefied liquid natural gas, wherein a boil off gas (BOG) generated inside the storage tank 13 is pressurized in a boil off gas compression unit 211 provided in a boil off gas line 601 and is supplied as a fuel gas including the boil off gas to a gas engine 4 which drives a generator 41. Electric power generated in the generator 41 is used for driving a coolant compression unit 121, etc. which compresses a coolant gas that cooled the natural gas in the liquefaction processing device 12.

Description

NATURAL GAS LIQUEFACTION APPARATUS
Technical Field
[0001] The present invention relates to a facility
configuration suitable for a small natural gas liquefaction unit.
Background Art
[0002] Natural gas (NG) produced in a gas well or the like is
liquefied in a natural gas liquefaction unit (NG liquefaction
facility) and then shipped as liquefied natural gas (LNG) to a
consumption area through an LNG tanker or a pipeline.
[0003] The NG liquefaction facility includes devices and
auxiliary equipment, for example, various pretreatment devices
configured to remove impurities, such as moisture, contained in
NG, a liquefaction processing unit configured to perform
liquefaction processing of NG, and a storage tank (LNG tank)
configured to store liquefied LNG.
In the liquefaction processing unit, refrigerant is used for
cooling NG and is gasified by heat exchange with the NG, and the
refrigerant gas is re-used for cooling NG through compression using
a compressor and a decrease in temperature in association with
adiabatic expansion.
[0004] Further, the NG liquefaction facility includes power
sources for driving a power generator configured to supply electric
power to an electric motor, such as a pump, and the above-mentioned compressor for refrigerant gas. Those power sources are operated by burning fuel gas containing boil off gas (BOG) generated by vaporization of LNG in the LNG tank.
[00051 Meanwhile, along with the development of various gas
fields in recent years, the construction of small NG liquefaction
facilities having an NG processing capability of 1,000,000 tons
per year or less, as well as large NG liquefaction facilities having
an NG processing capability of millions of tons per year, is
increasing.
However, in actual circumstances, it is difficult to say that
theselectionofapowersourcesuitableforsuchsmallNGliquefaction
facility or the proposal of a fuel gas supply facility suitable
for the selected power source is sufficiently performed.
[00061 In view of the foregoing, as disclosed in Patent
Literature 1, the applicant developed a technology involving
providing a gas engine in an LNG receiving facility configured to
receive LNG transported by an LNG tanker, and operating the gas
engine throughuse ofBOGgeneratedinanLNGtank, to therebygenerate
electric power.
However, the NG liquefaction facility is different from the
LNGreceivingfacilityinconfiguration ofafuelgas supplyfacility
and fuel consumption balance, and hence the technology described
in Patent Literature 1 cannot be directly applied to the NG
liquefaction facility.
Citation List
Patent Literature
[0007] [PTL 1] WO 2015/128903 Al
Summary of Invention
Technical Problem
[0008] The present invention has been made under the
above-mentioned background, and has an object to provide a facility
configuration suitable for a small natural gas liquefaction unit.
Solution to Problem
[0009] According to one embodiment of the present invention,
there is provided a natural gas liquefaction unit, including: a
liquefaction processing unit configured to perform liquefaction
processing of natural gas; a storage tank configured to store the
natural gas liquefied in the liquefaction processing unit; a boil
off gas line including a boil off gas compression unit configured
to increase a pressure of boil off gas generated in the storage
tank; a gas engine configured to drive a power generator by burning
fuelgas; afuelgasline configured to supplythe fuelgas containing
the boiloffgasincreasedinpressurein theboiloffgas compression
unit and delivered from the boil off gas line to the gas engine;
and a refrigerant compression unit, which is driven by electric
powergeneratedin thepowergenerator, andis configured tocompress
refrigerant gas that has cooled the natural gas in the liquefaction processing unit.
[0010] The naturalgas liquefactionunitmayhave the following
features:
(a) the liquefaction processing unit has a natural gas
processing capability within a range of from 100,000 tons per year
to 1,000,000 tons per year;
(b) the fuel gas supplied from the fuel gas line to the gas
engine has a pressure within a range of from 0.6 MPaG to 1.0 MPaG,
and in this case, the natural gas liquefaction unit further includes
another combustion equipment using the fuel gas, and the fuel gas
supplied from the fuel gas line to the another combustion equipment
has a pressure equal to the pressure of the fuel gas supplied to
the gas engine;
(c) the natural gas liquefaction unit further includes: a
dehumidifier, whichis provided on an inlet side of the liquefaction
processingunit, and is configured to remove moisture in the natural
gas supplied to the liquefaction processingunit; an undehumidified
natural gas line configured to supply the natural gas before being
processed in the dehumidifier to the fuel gas line; and a pressure
adjusting gas line configured to supply the naturalgas before being
liquefied in the liquefaction processing unit to the fuel gas line
in order to keep a pressure of the fuel gas line at a pressure set
in advance;
(d) the natural gas liquefaction unit further includes: a
rundown line configured to deliver the liquefied natural gas in the storage tank to a liquefied natural gas tanker; a return gas lineconfiguredtojoinreturngas, whichisgeneratedintheliquefied natural gas tanker along with delivery of the liquefied natural gas fromthe rundownline, andis returned fromthe liquefiednatural gas tanker, to the boil off gas in the liquefied natural gas storage tank; and a reprocessing gas line, which includes a reprocessing gas compression unit configured to draw off part of the fuel gas containing the gas increased in pressure in the boil off gas compression unit as reprocessing gas to be reprocessed in the liquefaction processing unit and to further compress the reprocessing gas, and is configured to supply the reprocessing gas increased in pressure in the reprocessing gas compression unit to an inlet side of the liquefaction processing unit; and
(e) the natural gas liquefaction unit further includes an
exhaust-heat recovery unit configured to recover exhaust heat of
exhaust gas discharged from the gas engine, and the exhaust-heat
recovery unit is configured to supply a heat source to at least
one reboiler selected from a reboiler group consisting of a reboiler
of an acid gas removing unit configured to remove acid gas contained
in the natural gas before being liquefied in the liquefaction
processing unit, and a reboiler provided in each of fractionators
configured to fractionate ethane, propane, and butane separated
from the natural gas in the liquefaction processing unit.
Advantageous Effects of Invention
[0011] Accordingtothepresentinvention,insupplyofelectric
power to be used in the natural gas liquefaction unit, the power
generatoris driven throughuse ofthe gasengine. In the gasengine,
it is not required to compress fuel gas to high pressure unlike
a gas turbine. Further, for example, the gas engine can be stably
operated within a wide outside air temperature range and a wide
load range, and thus the gas engine has satisfactory operability.
Therefore, the device configuration suitable for a small natural
gas liquefaction unit operated on a small scale can be provided.
Brief Description of Drawings
[0012] FIG. 1 is an explanatory diagram for illustrating a
configuration example ofa smallNGliquefaction facility according
to an embodiment of the present invention.
FIG. 2 is an explanatory diagram for illustrating a
configuration example of a large NG liquefaction facility according
to a reference example.
Description of Embodiments
[0013] FIG. 1 is a diagram for illustrating a configuration
example ofa smallNGliquefaction facility including a liquefaction
processing unit 12 of natural gas (NG) . The NG liquefaction facility
of this example includes the liquefaction processing unit 12 having
a processing capability within a range of from 100,000 tons per
year to 1,000,000 tons per year, for example, 300,000 tons per year.
[0014] The natural gas (NG) transported from a wellhead or the
like is subjected to mercury removal, acid gas removal, and the
like by a mercury removing device and an acid gas removing unit
(not shown), and is then subjected to moisture removal using an
absorbingliquid, suchas triethyleneglycol (TEG), inadehumidifier
11. The mercury removing device, the acid gas removing unit, and
the dehumidifier correspond to pretreatment devices provided in
the NG liquefaction facility of this example.
[0015] The NG having moisture removed by the dehumidifier 11
is liquefied by the liquefaction processing unit 12. For example,
the liquefaction processing unit 12 includes devices such as a scrub
column, a main cryogenic heat exchanger (MCHE), a refrigerant
compression unit 121, and an aftercooler. The scrub column is
configured to remove a heavy component contained in the NG. The
main cryogenicheat exchanger (MCHE) is configured to cool, liquefy,
and subcool the NG with mixed refrigerant containing a plurality
of kinds of refrigerant raw materials, such as nitrogen, methane,
ethane, andpropane. The refrigerant compressionunit121is formed
of a compressor configured to compress mixed refrigerant gas
vaporized by heat exchange. The aftercooler is configured to cool
the mixed refrigerant compressed by the refrigerant compression
unit 121.
[0016] In the small NG liquefaction facility, installment of
a precooling heat exchanger configured to precool the NG with
precooling refrigerant containing propane as a main component, the refrigerant compression unit configured to compress precooling refrigerant gas after heat exchange, and the like may be omitted.
However, evenin the liquefactionprocessingunit12 in this example,
the precooling heat exchanger and the precooling refrigerant
compression unit may be provided.
[0017] Further, each of fractionators (ethane fractionator,
propane fractionator, and butane fractionator) configured to
fractionate ethane, propane, and butane separated from the cooled
NG is juxtaposed to the liquefaction processing unit 12.
For convenience of illustration, in FIG. 1, each equipment
and device (scrub column, MCHE, aftercooler, each fractionator,
and the like) forming the liquefaction processing unit 12 are not
illustrated except that the refrigerant compression unit 121 is
illustrated.
[0018] Liquefied natural gas (LNG) obtained by liquefying and
subcooling the NG in the liquefaction processing unit 12 is fed
to and stored in an LNG tank 13. The LNG stored in the LNG tank
13 is fed with an LNG pump 131 and loaded into an LNG tanker 50
through a rundown line 51. After that, the LNG is shipped to a
consumption area.
[0019] TheNGliquefaction facilityhavingthe above-mentioned
configuration includes a power generator 41 configured to supply
electric power to an electric motor, such as a motor 122 configured
todrive therefrigerantcompressionunit121. IntheNGliquefaction
facility of this example, the power generator 41 is driven by a gas engine 4 through use of fuel gas containing boil off gas (BOG) generated in the LNG tank 13.
Further, the fuel gas containing the BOG is used as fuel for
boilers provided in the NG liquefaction facility and fuel for a
flare stack pilot burner also in combustion equipment other than
the gas engine 4. Now, a fuel gas supply facility is described with
reference to FIG. 1.
[0020] In the LNG tank 13, BOG containing nitrogen and methane
as main components is generated due to heat input from an outer
wall, a change in liquid surface height of the LNG, and the like.
The BOG generated in the LNG tank 13 is drawn off to a boil off
gas line 601 and fed to a BOG compression unit 211 that is driven
byamotor212 through theboiloffgas line 601. The BOGcompression
unit 211 is configured to increase the pressure of the BOG to a
range of from 0.6 MPaG to 1.0 MPaG, for example, 0.7 MPaG.
[0021] The BOG increased in pressure by the BOG compression
unit 211 is cooled by a cooling unit 22, for example, an air fin
cooler and fed to a knockout drum 3 configured to separate moisture.
The coolingunit 22 is not limited to the case having a configuration
formed of the air fin cooler, and may have a configuration of cooling
the BOG by another procedure, for example, a water-cooling heat
exchanger.
[0022] An undehumidified natural gas line 605 configured to
supply the natural gas before being processed by the dehumidifier
11 and a pressure adjusting gas line 606 configured to supply the
NG before being liquefied by the liquefaction processing unit 12
are joined to a fuel gas line 602 connecting the cooling unit 22
and the knockout drum 3 to each other.
[0023] The BOG increased in pressure by the BOG compression
unit 211, the undehumidified NG, which is supplied from the
undehumidified natural gas line 605, and the NG supplied from the
make-up gas line 606 are mixed with each otherwhile flowing through
the fuel gas line 602 and the knockout drum 3 and supplied as fuel
gas to the combustion equipment, such as the gas engine 4. From
this point of view, the knockout drum 3 also has a function of mixing
the BOG and the NG with each other.
[0024] When theNGfromthemake-upgasline 606isinsufficient,
the undehumidified NG is supplied from the undehumidified natural
gas line 605, and with this, adjustment of a pressure regulating
valve 242 described later is ensured. Further, the NG from the
make-up gas line 606 is supplied so as to adjust the pressure of
the fuel gas.
In this case, as described above, in the NG liquefaction
facility of this example, the power generator 41 is driven through
use of the gas engine 4, and the gas engine 4 can be operated through
use of fuel gas having a pressure lower than that of a gas turbine
(supply pressure of fuel gas is, for example, 3.0 MPaG). In this
example, the fuel gas having a pressure adjusted to a range of from
0.6 MPaG to 1.0 MPaG, for example, 0.7 MPaG is supplied to the gas
engine 4 and the other combustion equipment.
[0025] In order to perform the above-mentioned pressure
adjustment, the pressure regulating valve 242 is provided to the
make-upgasline 606. Thepressureregulatingvalve242isconfigured
to, forexample, basedondetectionresultsofapressurebyapressure
meter 241 provided to a fuel gas line 603 on an outlet side of the
knockout drum 3, increase or decrease the supply amount of the NG
(NG for pressure adjustment) supplied through the make-up gas line
606 so that the detectedpressure isbrought close to apredetermined
set pressure (0.7 MPaG in this example).
[0026] In this case, in the facility configured to supply fuel
gas having low pressure, the heat quantity of the fuel gas is liable
to change in accordance with a change in generation amount of the
BOG and a change in supply amount of the NG in accordance with the
change in generation amount of the BOG, and there is also a risk
in that the heat quantity may change within a relatively short time
period. In view of the foregoing, the function of suppressing a
rapidheatquantitychange ofthe fuelgasmaybe addedto the knockout
drum 3.
[0027] The fuel gas, which is mixed after having moisture
separated therefromby the knockout drum3, is heated to a temperature
equal to or more than a dew point in a heating unit 23, and is then
to the gas engine 4 through a fuel gas line 604A. Further, fuel
gas having a pressure equal to that of the fuel gas supplied to
the gas engine 4 is supplied to another combustion equipment through
afuelgasline 604Bbranchedfromthe fuelgasline 604A. Theheating unit 23 is not limited to the case having a configuration formed of the heat exchanger configured to heat the fuel gas with a heat medium as illustrated in FIG. 1 and may have a configuration of heating the BOG by another procedure, for example, a heater having a burner.
[0028] The gas engine 4 is configured to drive the power
generator 41 through use of the fuel gas supplied from the
above-mentioned fuel gas supply facility. In the small NG
liquefaction facility in which the liquefaction processing unit
12 has a processing capability within a range of from 100,000 tons
per year to 1,000,000 tons per year, the gas engine 4 having an
output also including an output for backup of, for example, from
about 5 MW to about 20 MW is provided in a plurality of numbers,
for example, from about 1 to about 5 in accordance with the electric
power amount required in the liquefaction facility.
The electric power generated by the power generator 41 is
supplied to various devices using electric power in the NG
liquefaction facility, such as the above-mentioned motors 122 and
212 configured to drive the refrigerant compression unit 121 and
the BOG compression unit 211, respectively.
[0029] The exhaust heat after the fuel gas is burnt in the gas
engine 4 is recovered as steamor the like in an exhaust-heat recovery
unit 401. The recovered heat is supplied as a heat source for at
least one reboiler selected from a reboiler group consisting of
a reboiler configured to heat an absorbing liquid of acid gas at a time of regenerating the absorbing liquid in the above-mentioned acid gas removing unit configured to remove the acid gas contained in the NG, and a reboiler provided in a fractionation column of each of fractionators (ethane fractionator, propane fractionator, andbutane fractionator) configured to fractionate ethane, propane, and butane separated from the NG in the liquefaction processing unit 12.
[00301 In the NG liquefaction facility according to an
embodiment of the present invention having the above-mentioned
configuration, when operation of loading the LNG from the LNG tank
13 into the LNG tanker 50 is performed, hydrocarbon gas is generated
in the LNG tanker 50, and the hydrocarbon gas is returned to the
NGliquefaction facility as return gas. In this example, the return
gas is joined to the BOG flowing through the boil off gas line 601
through a return gas line 52.
[0031] In this case, the amount of the return gas returned from
the LNG tanker 50 may reach several times the generation amount
of the BOG in the LNG tank 13. As described above, in the fuel gas
supply facility configured to supply fuel gas having a low pressure
within a range of, for example, from 0.6 MPaG to 1.0 MPaG, there
is also a risk in that the entire amount of the return gas may not
be completely absorbed.
[0032] In view of the foregoing, the NG liquefaction facility
ofthisexampleincludesreprocessinggaslines541and542configured
to draw off the fuel gas, which has become excessive due to the supply of the return gas, and return the fuel gas to the liquefaction processingunit12 forreprocessing. Areprocessinggas compression unit 531thatis drivenby amotor 532isprovided to the reprocessing gaslines541and542, andthepressureofthefuelgas tobereprocessed
(reprocessing gas) is increased to a receiving pressure of the
liquefaction processing unit 12. Further, the fuel gas is cooled
in a reprocessing gas cooling unit 533 and then returned to an inlet
side of the liquefaction processing unit 12.
[00331 The action of the NG liquefaction facility having the
above-mentioned configuration is described. When the generation
amount of the BOG is reduced due to a decrease in outside air
temperature or due to the fact that a change in liquid surface height
in the LNG tank 13 becomes gentle, the supply amount of the BOG
from the BOG compression unit 211 side to the fuel gas line 602
is reduced. As a result, the pressure of the fuel gas detected by
the pressure meter 241 changes in a direction of decreasing.
Therefore, the pressure regulating valve 242 increases the opening
degree to increase the supply amount of the NG from the make-up
gas line 606 so that the detected pressure is kept at the
above-mentioned set pressure value.
[0034] In contrast, when the generation amount of the BOG in
the LNG tank 13 is increased, the supply amount of the BOG from
theBOGcompressionunit211side to the fuelgasline 602isincreased.
As a result, the pressure detected by the pressure meter 241 changes
in a direction of increasing. Therefore, the pressure regulating valve 242 decreases the opening degree to decrease the supply amount of the NG from the make-up gas line 606 so that the detected pressure is kept at the set pressure value.
[00351 Next, description is made of an example of a procedure
for adjusting fuel gas balance when the operation of loading the
LNG from the LNG tank 13 into the LNG tanker 50 is performed.
First, before the operation of loading the LNG is started,
the reprocessing gas compression unit 531 and the reprocessing gas
cooling unit 533, which are usually stopped, are operated. Then,
fuelgas (reprocessing gas) at a predetermined flow rate is returned
to the inlet side of the liquefaction processing unit 12 through
the reprocessing gas lines 541 and 542, and reprocessing is started.
As a result, the supply amount of the fuel gas to the fuel gas line
603 side is reduced. Therefore, in order to keep the pressure
detected by the pressure meter 241 at a set pressure, the pressure
regulating valve 242 increases the supply amount of the NG from
the make-up gas line 606. Further, when the generation amount of
the fuel gas becomes insufficient, the reception of the
undehumidified NG through the undehumidified natural gas line 605
may be started.
[00361 When the operation of loading the LNGis started in this
state, the hydrocarbon gas generatedin the LNG tanker 50 is returned
through the return gas line 52 and joined as the return gas to the
BOG. As a result, the supply amount of the fuel gas raw material
(mixed gas of the BOG and the return gas) from the BOG compression unit 211side is increased, and the pressure detectedby the pressure meter 241 changes in a direction of increasing. Then, the pressure regulatingvalve 242 reduces the supply amount ofthe NGforpressure adjustment increased in advance along with the draw-off of the reprocessing gas, to thereby adjust the supply balance of the fuel gas in accordance with the reception amount of the return gas.
[0037] The reprocessing gas returned to the liquefaction
processing unit 12 is processed together with the NG and liquefied
again to be stored in the LNG tank 13. The excessive fuel gas, which
cannotbe completelyabsorbedin the fuelgas supply facility through
reception of the return gas, is reprocessed and recovered as the
LNG, with the result that the loss of the LNG can be reduced as
compared to the case in which the excessive fuel gas is discarded
by burning with a flare or the like.
[0038] When the operation of loading the LNG is finished, and
there is no reception of the return gas from the LNG tanker 50,
the reprocessing gas compression unit 531 and the reprocessing gas
cooling unit 533 are stopped to finish the reprocessing of the fuel
gas in the liquefaction processing unit 12. As a result, the
generation balance of the fuel gas in the fuel gas supply facility
is returned to a state before the operation of loading the LNG is
started.
[0039] The control of each of the devices in the fuel gas supply
facility described above is performed by a control unit 8 including
controlends, suchas thepressureregulatingvalve242, adistributed controlsystem (DCS) configuredtocontroltheentireNGliquefaction facility through use of those control ends, and the like.
[0040] TheNGliquefactionfacilityaccordingto theembodiment
of the present invention exhibits the following effects. In supply
of electric power to be used in the NG liquefaction facility, the
power generator 41 is driven through use of the gas engine 4. In
the power generator 41, it is not required to compress fuel gas
to high pressure unlike a gas turbine. Further, for example, the
power generator 41 can be stably operated within a wide outside
air temperature range and a wide load range, and thus the power
generator 41 has satisfactory operability. Therefore, a device
configuration suitable for a small natural gas liquefaction unit
operated on a small scale can be provided.
[0041] In this case, the procedure for reprocessing the return
gas from the LNG tanker 50 in the liquefaction processing unit 12
is not limited to the example of FIG. 1 involving once joining the
return gas to the BOG in the boil off gas line 601, then drawing
off the fuel gas from the fuel gas line 602, and returning the fuel
gas as the reprocessing gas to the inlet side of the liquefaction
processing unit 12. The return gas may be reprocessing gas, for
example, by interposing the reprocessing gas compression unit 531
and the reprocessing gas cooling unit 533 in the return gas line
52 and directly connecting a downstream end thereof to the inlet
side of the liquefaction processing unit 12. Further, the position
to which the reprocessing gas is returned is not limited to the inlet of the liquefaction processing unit 12, and may be an inlet side of any one of the pretreatment devices on an upstream side of the liquefaction processing unit 12. When the content of impurities (mercury, acid gas, and moisture) in the reprocessing gas is sufficiently low and does not influence the processing in the liquefaction processing unit 12, the case of returning the reprocessing gas to the inlet of the liquefaction processing unit
12 can minimize the reprocessing cost.
[0042] Next, as a reference example for understanding the
technical features of the NG liquefaction device according to the
embodiment described above, brief description is made of a
configuration example of a large NGliquefaction facility including
the liquefaction processing unit 12 having a processing capability
of millions of tons per year with reference to FIG. 2.
In FIG. 2, the components having the same functions as those
of the NG liquefaction facility described with reference to FIG.
1 are denoted by the same reference symbols as those used in FIG.
1.
[0043] The largest difference of the NG liquefaction facility
(FIG. 2) according to the reference example from the NGliquefaction
facility (FIG. 1) according to the embodiment resides in that a
plurality of gas turbines 71 and 73 are provided as power sources
for driving a power generator 72 and the refrigerant compression
unit 121, respectively.
Unlike the smallNG liquefaction facility, installment of the precoolingheatexchangerisnotomittedin the largeNGliquefaction facility. Therefore, in the large NG liquefaction facility, a refrigerant compression unit 121 configured to compress precooling refrigerant is provided in addition to the refrigerant compression unit 121 configured to compress mixed refrigerant.
[0044] In the large NG liquefaction facility, it is required
to drive large power equipment including the above-mentioned
pluralityofrefrigerantcompressionunits121. However, atpresent,
there is no gas engine 4 having output comparable to that of a large
gas turbine. Therefore, it is not realistic to make an attempt to
obtain the entire motive power by electric power supply from the
power generator 41 driven by the gas engine 4 because it is required
to install several tens of the above-mentioned gas engines 4 having
an output of from about 5 MW to about 20 MW.
In this respect, the small NG liquefaction facility capable
of supplying motive power through use of several gas engines 4 is
considered to be suitable for employing the gas engines 4.
[0045] Meanwhile, as described above, it is required to supply
high-pressure fuel gas increased in pressure to, for example, 3.0
MPaG to the gas turbines 71 and 73. Therefore, the BOG compression
unit 211 increases the pressure of the BOG to the above-mentioned
pressure, and the pressure regulating valve 242 increases or
decreases the supply amount of the NG for pressure adjustment so
that the pressure detected by the pressure meter 241 is kept at
the above-mentioned pressure.
[0046] The high-pressure fuel gas is supplied from the fuel
gas line 604A (high-pressure fuel gas system) to the gas turbines
71 and 73, and the fuel gas is burnt to drive the power generator
72 and the refrigerant compression unit 121. Combustion exhaust
heat of the gas turbines 71 and 73 is recovered as steam or the
like in exhaust-heat recovery units 711 and 731.
[0047] Meanwhile, the other combustion equipment such as the
boiler and the flare stack pilot burner do not require high-pressure
fuel gas. Therefore, a pressure letdown valve 252 is provided to
the fuel gas line 604B configured to supply the fuel gas to those
combustion equipment, to thereby reduce the fuel gas having a high
pressure of 3.0 MPaG to, for example, 0.7 MPaG. The fuel gas having
pressure reduced is subjected to gas-liquid separation in the
knockoutdrum3Band thensupplied toeachofthe combustionequipment
through a low-pressure fuel gas line 607 (low-pressure fuel gas
system).
As described above, the NG liquefaction facility including
the gas turbines 71 and 73 is different from the NG liquefaction
facility including the gas engine 4 capable of being operated only
in the low-pressure fuel gas supply facility in that it is required
to provide fuel gas supply facilities of two systems, that is,
high-pressure and low-pressure fuel gas supply facilities.
[0048] In this case, thehigh-pressure fuelgas supply facility
has a fuelgas adjustmentmarginlarger than that of the low-pressure
fuel gas supply facility. Therefore, even when the entire amount of the return gas generated at a time of the operation of loading the LNG into the LNG tanker 50 is received, the fuel gas that has become excessive along with the reception of the return gas can be balanced with the consumption amount by reducing the reception amount of the NG for pressure adjustment from the make-up gas line
606.
Therefore, it is not required to provide a facility configured
to return the excessive fuel gas and return gas to the inlet side
of the liquefaction processing unit 12 for reprocessing. Also from
this point of view, the large NG liquefaction facility is different
in configuration from the small NG liquefaction facility in which
it is required to provide a facility configured to reprocess, as
the reprocessing gas, the fuel gas that has become excessive at
a time of the reception of the return gas.
Reference Signs List
[0049] Reference Signs
12 liquefaction processing unit
121 refrigerant compression unit
13 liquefied natural gas (LNG) tank
211 boil off gas (BOG) compression unit
4 gas engine
41 power generator
601 boil off gas line
602, 603, 604A, 604B fuel gas line
8 control unit

Claims (6)

1. A natural gas liquefaction unit, comprising:
a liquefaction processing unit configured to perform
liquefaction processing of natural gas;
a storage tank configured to store the natural gas liquefied
in the liquefaction processing unit;
a boil off gas line including a boil off gas compression unit
configured to increase a pressure of boil off gas generated in the
storage tank;
a gas engine configured to drive a power generator by burning
fuel gas;
a fuel gas line configured to supply the fuel gas containing
theboiloffgasincreasedinpressurein theboiloffgas compression
unit to the gas engine;
a refrigerant compression unit, which is driven by electric
powergeneratedin thepowergenerator, andis configuredtocompress
refrigerant gas that has cooled the natural gas in the liquefaction
processing unit;
a dehumidifier, which is provided on an inlet side of the
liquefaction processing unit, and is configured to remove moisture
in the natural gas supplied to the liquefaction processing unit;
an undehumidified natural gas line configured to supply the
natural gas before being processed in the dehumidifier to the fuel
gas line; and
apressure adjustinggas line configured to supply the natural gas before being liquefied in the liquefaction processing unit to the fuel gas line in order to keep a pressure of the fuel gas line at a pressure set in advance, wherein theboiloffgas compressionunitis drivenbyelectric power generated in the power generator.
2. The natural gas liquefaction unit according to claim 1, wherein
the liquefaction processing unit has a natural gas processing
capability within a range of from 100,000 tons per year to 1,000,000
tons per year.
3. The natural gas liquefaction unit according to claim 1, wherein
the fuel gas supplied from the fuel gas line to the gas engine has
a pressure within a range of from 0.6 MPaG to 1.0 MPaG.
4. The natural gas liquefaction unit according to claim 3, further
comprising another combustion equipment using the fuel gas,
the fuel gas supplied from the fuel gas line to the another
combustion equipment having a pressure equal to the pressure of
the fuel gas supplied to the gas engine.
5. The natural gas liquefaction unit according to claim 1, further
comprising:
a rundown line configured to deliver the liquefied natural
gas in the storage tank to a liquefied natural gas tanker;
a return gas line configured to join return gas, which is generated in the liquefied natural gas tanker along with delivery of the liquefied natural gas from the rundown line, and is returned from the liquefied natural gas tanker, to the boil off gas in the liquefied natural gas storage tank; and a reprocessing gas line, which includes a reprocessing gas compression unit configured to draw off part of the fuel gas containing the gas increased in pressure in the boil off gas compression unit as reprocessing gas to be reprocessed in the liquefaction processing unit and to further compress the reprocessing gas, and is configured to supply the reprocessing gas increased in pressure in the reprocessing gas compression unit to an inlet side of the liquefaction processing unit.
6. The natural gas liquefaction unit according to claim 1, further
comprising an exhaust-heat recovery unit configured to recover
exhaust heat of exhaust gas discharged from the gas engine,
the exhaust-heat recovery unit being configured to supply
a heat source to at least one reboiler selected from a reboiler
groupconsistingofareboilerofanacidgasremovingunitconfigured
toremove acidgascontainedin thenaturalgasbeforebeingliquefied
in the liquefaction processing unit, and a reboiler provided in
each of fractionators configured to fractionate ethane, propane,
and butane separated from the natural gas in the liquefaction
processing unit.
AU2016426102A 2016-10-14 2016-10-14 Natural gas liquefaction apparatus Active AU2016426102B2 (en)

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AU2016426102B2 true AU2016426102B2 (en) 2023-02-23

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3331214A (en) * 1965-03-22 1967-07-18 Conch Int Methane Ltd Method for liquefying and storing natural gas and controlling the b.t.u. content
US5568737A (en) * 1994-11-10 1996-10-29 Elcor Corporation Hydrocarbon gas processing
JP2016105022A (en) * 2016-03-01 2016-06-09 日揮株式会社 Liquefied natural gas receiving facility

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2376429T3 (en) * 2003-06-05 2012-03-13 Fluor Corporation CONFIGURATION AND PROCEDURE OF REGASIFICATION OF LIQUID NATURAL GAS.
JP2013087911A (en) * 2011-10-20 2013-05-13 Mitsubishi Heavy Ind Ltd Pressure rise suppression device for storage tank, pressure rise suppression system provided therewith, suppression method therefor, liquefied gas carrying vessel provided therewith, and liquefied gas storage facility provided therewith
JP2014031829A (en) * 2012-08-03 2014-02-20 Chugoku Electric Power Co Inc:The Residual lng recovery method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3331214A (en) * 1965-03-22 1967-07-18 Conch Int Methane Ltd Method for liquefying and storing natural gas and controlling the b.t.u. content
US5568737A (en) * 1994-11-10 1996-10-29 Elcor Corporation Hydrocarbon gas processing
JP2016105022A (en) * 2016-03-01 2016-06-09 日揮株式会社 Liquefied natural gas receiving facility

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