AU2016403083A1 - Floor covering with universal backing and methods of making and recycling - Google Patents
Floor covering with universal backing and methods of making and recycling Download PDFInfo
- Publication number
- AU2016403083A1 AU2016403083A1 AU2016403083A AU2016403083A AU2016403083A1 AU 2016403083 A1 AU2016403083 A1 AU 2016403083A1 AU 2016403083 A AU2016403083 A AU 2016403083A AU 2016403083 A AU2016403083 A AU 2016403083A AU 2016403083 A1 AU2016403083 A1 AU 2016403083A1
- Authority
- AU
- Australia
- Prior art keywords
- fibers
- floor covering
- adhesive
- reinforcement
- backing substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims description 14
- 238000004064 recycling Methods 0.000 title claims description 6
- 239000000835 fiber Substances 0.000 claims abstract description 222
- 239000000758 substrate Substances 0.000 claims abstract description 184
- 239000000853 adhesive Substances 0.000 claims abstract description 149
- 230000001070 adhesive effect Effects 0.000 claims abstract description 149
- 230000002787 reinforcement Effects 0.000 claims abstract description 137
- 239000004753 textile Substances 0.000 claims abstract description 66
- 239000000203 mixture Substances 0.000 claims abstract description 38
- 238000009434 installation Methods 0.000 claims abstract description 13
- 239000010410 layer Substances 0.000 claims description 120
- 238000004519 manufacturing process Methods 0.000 claims description 56
- 238000005520 cutting process Methods 0.000 claims description 31
- 230000033001 locomotion Effects 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 8
- 239000012790 adhesive layer Substances 0.000 claims description 6
- 230000003750 conditioning effect Effects 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims 2
- 238000010030 laminating Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract description 9
- 239000007924 injection Substances 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 11
- -1 stitches Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000009732 tufting Methods 0.000 description 6
- 238000011065 in-situ storage Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- 239000012783 reinforcing fiber Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005189 flocculation Methods 0.000 description 2
- 230000016615 flocculation Effects 0.000 description 2
- 238000009408 flooring Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010187 selection method Methods 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
- D06N7/0039—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the physical or chemical aspects of the layers
- D06N7/0047—Special extra layers under the surface coating, e.g. wire threads
- D06N7/0049—Fibrous layer(s); Fibre reinforcement; Fibrous fillers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
- D06N7/0081—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/18—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material only one side of the work coming into contact with the liquid or other fluent material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2205/00—Condition, form or state of the materials
- D06N2205/14—Fibrous additives or fillers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1628—Dimensional stability
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Carpets (AREA)
- Floor Finish (AREA)
Applications Claiming Priority (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/098,509 | 2016-04-14 | ||
| US15/098,509 US9506175B2 (en) | 2012-12-10 | 2016-04-14 | Floor coverings with universal backing and methods of making, installing, and recycling |
| US15/155,348 US9681768B2 (en) | 2012-12-10 | 2016-05-16 | Floor covering with universal backing and methods of making and recycling |
| US15/155,348 | 2016-05-16 | ||
| US15/297,280 US9926657B2 (en) | 2012-12-10 | 2016-10-19 | Floor coverings with universal backing and methods of making, installing, and recycling |
| US15/297,280 | 2016-10-19 | ||
| US15/372,465 | 2016-12-08 | ||
| US15/372,465 US9775457B2 (en) | 2012-12-10 | 2016-12-08 | Floor covering with universal backing and methods of making and recycling |
| PCT/US2016/066076 WO2017180196A1 (en) | 2016-04-14 | 2016-12-12 | Floor covering with universal backing and methods of making and recycling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| AU2016403083A1 true AU2016403083A1 (en) | 2018-11-08 |
Family
ID=60041904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2016403083A Abandoned AU2016403083A1 (en) | 2016-04-14 | 2016-12-12 | Floor covering with universal backing and methods of making and recycling |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP3442380A4 (enExample) |
| JP (1) | JP2019513485A (enExample) |
| CN (1) | CN109640749A (enExample) |
| AU (1) | AU2016403083A1 (enExample) |
| WO (1) | WO2017180196A1 (enExample) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10920371B1 (en) * | 2020-02-04 | 2021-02-16 | Higgins Research & Development, LLC | Floor covering |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52110935A (en) * | 1976-03-11 | 1977-09-17 | Hiroyuki Kanai | Production of base fabric for needle cloth |
| ZA795205B (en) * | 1978-10-10 | 1980-09-24 | Plasticisers Eng Ltd | Methods and apparatus for plastic coating sheet material |
| CA2202073A1 (en) * | 1994-10-11 | 1996-04-18 | Robert Charles Kerr | Floor mat and continuous process for the manufacture thereof |
| JP2002515951A (ja) * | 1997-02-28 | 2002-05-28 | ショー インダストリーズ インコーポレイテッド | カーペット、カーペット裏地材料及び方法 |
| AU2001265249B2 (en) * | 2000-06-05 | 2005-12-15 | Milliken & Company | Low weight cushioned carpet, carpet tile and method |
| CA2539456A1 (en) * | 2006-03-14 | 2007-09-14 | Maurice Despins | Carpet with directional guide markings |
| CN105235355A (zh) * | 2007-04-03 | 2016-01-13 | 陶氏环球技术有限责任公司 | 用于地毯背衬应用的(真空辅助的)热膜层合 |
| US9339136B2 (en) * | 2012-12-10 | 2016-05-17 | Higgins Research & Development, LLC | Floor coverings with universal backing and methods of making, installing, and recycling |
| US20150299947A1 (en) * | 2014-04-16 | 2015-10-22 | Shaw Industries Group, Inc. | Carpet, carpet backings and methods |
-
2016
- 2016-12-12 AU AU2016403083A patent/AU2016403083A1/en not_active Abandoned
- 2016-12-12 CN CN201680086505.1A patent/CN109640749A/zh active Pending
- 2016-12-12 EP EP16898863.2A patent/EP3442380A4/en not_active Withdrawn
- 2016-12-12 WO PCT/US2016/066076 patent/WO2017180196A1/en not_active Ceased
- 2016-12-12 JP JP2018554103A patent/JP2019513485A/ja active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| CN109640749A (zh) | 2019-04-16 |
| JP2019513485A (ja) | 2019-05-30 |
| EP3442380A4 (en) | 2019-12-04 |
| WO2017180196A1 (en) | 2017-10-19 |
| EP3442380A1 (en) | 2019-02-20 |
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| US9926657B2 (en) | Floor coverings with universal backing and methods of making, installing, and recycling | |
| US9775457B2 (en) | Floor covering with universal backing and methods of making and recycling | |
| US10501878B2 (en) | Floor covering with universal backing and methods of making and recycling | |
| EP0893244A2 (en) | Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same | |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MK1 | Application lapsed section 142(2)(a) - no request for examination in relevant period |