AU2016102413A4 - A multifunctional fillet composite stud assembly and building system - Google Patents
A multifunctional fillet composite stud assembly and building system Download PDFInfo
- Publication number
- AU2016102413A4 AU2016102413A4 AU2016102413A AU2016102413A AU2016102413A4 AU 2016102413 A4 AU2016102413 A4 AU 2016102413A4 AU 2016102413 A AU2016102413 A AU 2016102413A AU 2016102413 A AU2016102413 A AU 2016102413A AU 2016102413 A4 AU2016102413 A4 AU 2016102413A4
- Authority
- AU
- Australia
- Prior art keywords
- stud
- fillet
- multifunctional
- assembly
- members
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 10
- 230000000295 complement effect Effects 0.000 claims abstract description 8
- 238000005253 cladding Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 5
- 239000000378 calcium silicate Substances 0.000 claims description 3
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000000395 magnesium oxide Substances 0.000 claims description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 3
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 4
- 238000009432 framing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/32—Columns; Pillars; Struts of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
- E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
- E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
- E04B1/6145—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with recesses in both frontal surfaces co-operating with an additional connecting element
- E04B1/6158—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with recesses in both frontal surfaces co-operating with an additional connecting element the connection made by formlocking
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
- E04B1/943—Building elements specially adapted therefor elongated
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
- E04B2/58—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal
- E04B2/60—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal characterised by special cross-section of the elongated members
- E04B2/62—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal characterised by special cross-section of the elongated members the members being formed of two or more elements in side-by-side relationship
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
- E04B2/7409—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/36—Columns; Pillars; Struts of materials not covered by groups E04C3/32 or E04C3/34; of a combination of two or more materials
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Building Environments (AREA)
Abstract
A multifunctional fillet and composite stud assembly for a building system including: a pair of complementary half stud members adapted to be joined together back to back to form a complete stud; each half stud member including a rebate along one or more longitudinal flanges of the half stud members; wherein on joining the half stud members, the rebates create a channel or recess along the center of the assembled stud; the channel or recess adapted to receive a multifunctional fillet which spans across to cover the join between the half stud members; the completed assembly utilized in structural framework and covered by panelling or cladding; the fillet specially adapted to confer compliance of the building system with relevant specified or codified building regulations as required.
Description
PCT PATENT APPLICATION.
A MULTIFUNCTIONAL FILLET COMPOSITE STUD ASSEMBLY AND BUILDING SYSTEM
FIELD OF THE INVENTION
The present invention relates in particular but not exclusively to a versatile building system incorporating a composite stud and multifunctional fillet assembly which has the ability to vary and confer acoustic, thermal and fire protection in accordance with relevant regulatory building code compliance.
[5
BACKGROUND OF THE INVENTION
Current prior art building systems require thermal and fire protection to be included in structural framing components to comply with various building codes >0 and regulations. It is important that fires are isolated and thermal conductivity localized to control and prevent damage spreading to other parts of a building.
The transfer of heat and fire through building panels can severely affect the structural integrity of the framework. A salient example is where a fire in one room of a building is able to pass through panel joints and buckle or combust the 25 wall stud and framing members which may load or weaken interrelated support structures in another room thereby causing collapse of the entire building itself. This can have disastrous consequences especially in fires in high rise or multi story dwellings where structural integrity of the entire framing system is critical.
In view of the above-mentioned limitations, it is an object of the present invention to overcome the disadvantages of the prior art by providing a novel and inventive multifunctional fillet and composite stud assembly which is characterized by relatively speedy installation, high fire resistance, high weight bearing capacity, good sound insulation and most importantly, is cost effective relative to
Substitute Sheet (Rule 26) RO/AU
WO 2017/063037
PCT/AU2016/050957
2016102413 12 Oct 2016 performance when compared to existing and traditional building systems.
It is a specific object to provide a versatile system wherein a component can be easily selected or varied in structural framework utilizing the invention to comply with a relevant building or regulatory code as required.
SUMMARY OF THE INVENTION
In a preferred aspect, the invention resides in a multifunctional fillet and composite stud assembly for a building system including:
a pair of complementary half stud members adapted to be joined together back to back to form a complete stud;
each half stud member including a rebate along one or more longitudinal flanges of the half stud members;
wherein on joining the half stud members, the rebates create a channel or recess along the center of the assembled stud;
the channel or recess adapted to receive a multifunctional fillet which spans across to cover the join between the half stud members;
the completed assembly utilized in structural framework and covered by paneling or cladding; the fillet specially adapted to confer compliance of the building system with relevant specified or codified building regulations as 25 required.
Preferably, the half stud members are roll formed from galvanized sheet steel.
The half stud members may include other rebates to create recesses, for example, for services including electrical and communications cabling and hydraulic 30 services.
In the alternative, the half stud members are extruded aluminum sections.
The multifunctional fillet is comprised of a high strength nonflammable material
WO 2017/063037
PCT/AU2016/050957
2016102413 12 Oct 2016 such as comprising one of or a combination of magnesium oxide, calcium silicate, fiber reinforced cement or materials with similar resilient properties.
Preferably, the multifunctional fillet is interchangeable, the selection of which confers requisite acoustic, thermal and fire ratings in compliance with the 10 specified or codified building regulations.
Suitably, the multifunctional fillet is affixed in the channel or recess by heat resistant adhesive.
In a preferred example, the fillet can include decorative beading running the length of the fillet between adjoining outer panel sheets.
In another aspect, the invention resides in a method of building using the multifunctional fillet and composite stud assembly according to any one of the 10 above claims including the steps of:
(a) assembling the complementary half stud members to form studs of a structural frame;
(b) fixing the multifunctional fillets in channels or recesses of the assembled studs;
(c) covering the structural frame with desired paneling or cladding (e) repeating steps (b) and (c) as required.
Preferably, the pair of complementary half stud members are joined together onsite to form the stud prior to use. However they could be pre-joined in a factory off site 30 and supplied to a customer in the form of complete studs.
It is submitted that the invention has the main beneficial effect of being a one-step combination fire, thermal and weatherproofing join detail solution. It also has benefit of significantly improving installation times over existing prior art
WO 2017/063037
PCT/AU2016/050957
2016102413 12 Oct 2016 systems.
The present system and method solves shortcomings of current structural insulated panel (SIP) systems by incorporating a structural metal frame within the panel, giving the system a much greater capacity in regard to load tolerance. It provides a 10 prefabricated structure having good thermal insulation properties with characteristics of fast installation and greatly improved architectural aesthetic appearance.
It is submitted that compared to existing systems, the invention in the form 15 wherein each half stud member includes a rebate running along opposite longitudinal flanges on opposite sides of said half stud members to comprise a double fillet arrangement. The double fillet arrangement significantly advances and improves the structural framework but also its installation and assembly time over the prior art. The efficiency of the double fillet arrangement also contributes 10 to structural framework being easily fire, thermal and acoustic building code compliant.
WO 2017/063037
PCT/AU2016/050957
2016102413 12 Oct 2016
BRIEF DESCRIPTION OF THE DRAWINGS
In order that the invention is better understood and able to be put into practice, reference is made to the accompanying drawings wherein:
FIG. 1 is a plan view of the invention.
FIG. 2 is a perspective view of the assembly of Fig. 1.
DETAILED DESCRIPTION OF EMBODIMENTS
As shown in Fig.l and Fig.2, the invention aims to provide a fillet and composite stud assembly which confers thermal and fire protection. A pair of complementary half stud members 10, 12 are adapted to be joined together back to back to form a 15 complete stud. Each half stud member includes rebates 10a, 10b and 12a, 12b along longitudinal flanges 10c, lOd and 12c, 12d, respectively. On joining the half stud members 10, 12, the rebates create a channel or recess along the center of the assembled stud. Preferably, the half stud members are roll formed from galvanized sheet steel or in the alternative, are extruded aluminum sections. The half stud 10 members may include other rebates to create recesses, for example, for utilities and other requisite services in the wall space 13 (see Fig.l.).
Multifunctional fillets 14, 16 are inserted in the channels to span across and cover the join between the half stud members. Suitably, the multifunctional fillet is 25 affixed in the channel or recess by heat resistant adhesive.
The fillet can include decorative beading 14a, 16a running the length of the fillet between adjoining outer panel sheets 18, 20 and 22, 24.
The multifunctional fillets are comprised of high strength nonflammable material preferably including one of or a combination of magnesium oxide, calcium silicate, and/or fiber reinforced cement. The facility of a selection of fillets confers requisite acoustic, thermal and fire ratings in compliance with relevant building regulations as required presently or in the future.
WO 2017/063037
PCT/AU2016/050957
2016102413 12 Oct 2016
Notwithstanding the preferred materials, other equivalent or improved fillets which are currently being developed or fillets which may be necessary to comply with future building codes are still able to be used with the present design of the stud assembly.
It will be apparent to the skilled addressee that, in addition to the embodiments mentioned above, other equivalent technical solutions are also within the scope of the invention.
VARIATIONS
It will of course be realized that while the foregoing has been given by way of illustrative example of this invention, all such and other modifications and variations thereto as would be apparent to persons skilled in the art are deemed to fall within the broad scope and ambit of this invention as is herein set forth.
>0 In the specification the terms “comprising” and “containing” shall be understood to have a broad meaning similar to the term “including” and will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps. This definition also applies to variations on the terms “comprising” and “containing” such as “comprise”, “comprises”, 25 “contain” and “contains”.
Claims (5)
1. A multifunctional fillet and composite stud assembly for a building system including:
a pair of complementary half stud members adapted to be joined together back to back to form a complete stud;
each half stud member including a rebate along one or more longitudinal flanges of the half stud members;
wherein on joining the half stud members, the rebates create a channel or recess along the center of the assembled stud;
the channel or recess adapted to receive a multifunctional fillet which spans across to cover the join between the half stud members;
the completed assembly utilized in structural framework and covered by paneling or cladding; the fillet specially adapted to confer compliance of the building system with relevant specified or codified building regulations as required.
2. The assembly of claim 1 wherein the multifunctional fillet comprises a high strength nonflammable material including one of or a combination of magnesium oxide, calcium silicate, and/or fiber reinforced cement.
3. The assembly of claim 1 or 2 wherein each half stud member includes a rebate running along opposite longitudinal flanges on opposite sides of said half stud members to comprise a double fillet arrangement.
4. The assembly of any one of claims 1 to 3 wherein the pair of complementary half stud members are joined together onsite to form a complete stud prior to use.
5. A method of building using the multifunctional fillet and composite stud assembly according to any one of the above claims including the steps of:
(a) assembling the complementary half stud members to form studs of a structural frame;
(b) fixing the multifunctional fillets in channels or recesses of the assembled studs;
(c) covering the structural frame with desired paneling or cladding repeating steps (b) and (c) as required.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2015904146 | 2015-10-12 | ||
| AU2015904146A AU2015904146A0 (en) | 2015-10-12 | A multifunctional fillet composite stud assembly and building system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| AU2016102413A4 true AU2016102413A4 (en) | 2019-05-02 |
Family
ID=58516885
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2016340031A Pending AU2016340031A1 (en) | 2015-10-12 | 2016-10-12 | A multifunctional fillet composite stud assembly and building system |
| AU2016102413A Ceased AU2016102413A4 (en) | 2015-10-12 | 2016-10-12 | A multifunctional fillet composite stud assembly and building system |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2016340031A Pending AU2016340031A1 (en) | 2015-10-12 | 2016-10-12 | A multifunctional fillet composite stud assembly and building system |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20180291627A1 (en) |
| AU (2) | AU2016340031A1 (en) |
| WO (1) | WO2017063037A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10759697B1 (en) | 2019-06-11 | 2020-09-01 | MSB Global, Inc. | Curable formulations for structural and non-structural applications |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2169254A (en) * | 1935-10-01 | 1939-08-15 | Ferrocon Corp | Composite structural member and building unit |
| US2454604A (en) * | 1947-02-26 | 1948-11-23 | Edward A Heim | Joist and girder construction |
| US5095678A (en) * | 1991-01-23 | 1992-03-17 | Steelway Housing | Structural stud |
| US20170191260A1 (en) * | 2014-02-12 | 2017-07-06 | Arkistruct Ltd | A prefabricated panel building system |
-
2016
- 2016-10-12 AU AU2016340031A patent/AU2016340031A1/en active Pending
- 2016-10-12 US US15/767,354 patent/US20180291627A1/en not_active Abandoned
- 2016-10-12 WO PCT/AU2016/050957 patent/WO2017063037A1/en active Application Filing
- 2016-10-12 AU AU2016102413A patent/AU2016102413A4/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| AU2016340031A1 (en) | 2018-05-31 |
| WO2017063037A1 (en) | 2017-04-20 |
| AU2016340031A2 (en) | 2019-04-11 |
| US20180291627A1 (en) | 2018-10-11 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FGI | Letters patent sealed or granted (innovation patent) | ||
| MK22 | Patent ceased section 143a(d), or expired - non payment of renewal fee or expiry |