AU2014268275A1 - A Drill Guide - Google Patents

Abstract

Abstract A DRILL GUIDE A drill guide comprising: a body comprising a hole extending therethrough for guiding a 5 drill; and an alignment tool, the alignment tool being operable to connect the body to an intramedullary rod, such that the orientation of the body is fixable with respect to the intramedullary rod in an anteroposterior plane and in a transverse plane. [Figure 4]

Description

1 A Drill Guide The present invention relates to a drill guide particularly, but not exclusively, a femoral drill guide for use during a partial knee replacement. 5 Background During knee arthroplasty, particularly a partial knee replacement, the joint is prepared by first resecting the tibial plateau. Following resection of the tibial plateau, one or more 10 holes are then drilled into the femoral condyle to receive a cutting guide for resecting the condyle. Conventionally, a hole is made in the intramedullary canal of the femur, into which an intramedullary rod is inserted. The intramedullary rod acts as a reference for the drilling of the hole or holes which locate the cutting guide. These holes may also serve to locate the femoral component of the prosthetic following resection of the 15 femoral condyle. The femoral component may comprise a single fixation peg or two fixation pegs which are received in holes in the femur. In addition or as an alternative, the femoral component may comprise one or more webs. The webs may be thin layers of material, 20 which may extend between the pegs. A two peg component provides greater coverage (i.e. a larger degree of rotation) and may be selected where the patient's lifestyle is such that they are squatting regularly. 25 As described previously, the intramedullary rod is used as a reference for locating the hole(s) for receiving the cutting guide. A drill guide may be used to reference from the intramedullary rod in order to properly locate the cutting guide. Existing drill guides require the surgeon to align the drill guide with the intramedullary rod in various planes so that the guide hole is placed in the correct position on the femur. 30 In a known technique, a tibial template is placed on the resected tibial plateau and the drill guide inserted into the operative wound. A feeler gauge is then inserted in between the tibial template and the drill guide. Due to this layering of components there is a stack up in the tolerances of each component. 35 2 It is thought that it may be desirable to provide a drill guide which has a simplified alignment process. It is to be clearly understood that mere reference herein to previous or existing 5 apparatus, products, systems, methods, practices, publications or any other information, or to any problems or issues, does not constitute an acknowledgement or admission that any of those things individually or in any combination formed part of the common general knowledge of those skilled in the field, or that they are admissible prior art. 10 Summary of the Invention According to one possible aspect of the invention, there is provided a drill guide comprising: a body comprising a hole extending therethrough for guiding a drill; an 15 intramedullary rod; and an alignment tool, the alignment tool being operable to connect the body to the intramedullary rod, such that the orientation of the body is fixable with respect to the intramedullary rod in an anteroposterior plane and in a transverse plane; wherein the alignment tool comprises a first arm and a second arm, the first arm being operable to connect the alignment tool to the body and the second arm being operable 20 to connect the alignment tool to the intramedullary rod; wherein the first and second arms are pivotably connected to one another such that the distance between the first and second arms can be altered. According to another possible aspect of the invention, there is provided a drill guide 25 comprising: a body and a tubular element, the tubular element having a hole extending therethrough for guiding a drill; wherein the tubular element is pivotably mounted with respect to the body such that the angle of the tubular element with respect to the body is adjustable; and an indexing mechanism for positioning the tubular element in predefined angles with respect to the body. 30 Any of the above possible aspects of the invention may be combined with one or more of the other aspects of the invention and/or one or more of the optional features set out below. 35 As mentioned above, the alignment tool (if present) may comprise a first arm and a second arm, the first arm being operable to connect the alignment tool to the body and 3 the second arm being operable to connect the alignment tool to the intramedullary rod. Also, the first and second arms may be pivotably connected to one another such that the distance between the first and second arms can be altered. 5 The intramedullary rod may be cannulated and the second arm may be received within the intramedullary rod. The body may have a mounting hole for receiving the alignment tool. 10 The mounting hole may be angled to the left or right lateral side of the body. The mounting hole may be angled to the left or right lateral side of the body by 70. The mounting hole may be angled in the vertical plane relative to the body. 15 The mounting hole may be angled down by 50. The alignment tool may comprise a handle. 20 The movable foot may be releasably attached to the body by a screw which passes through a slot in the body and into the movable foot. The movable foot may be locked in position by tightening the screw such that a section of the body disposed between a head of the screw and the movable foot is held 25 therebetween. The drill guide may further comprise an incremental locking means for locking the movable foot in predefined positions. 30 A leading edge of the movable foot may be curved in the plane of the movable foot. An underside of the movable foot may be curved along its length. The hole may be defined by a tubular element which is pivotably mounted with respect 35 to the body such that the angle of the tubular element with respect to the body is adjustable.

4 The hole may comprise first and second holes, which extend through the body at different angles. 5 The first and second holes may be angled at 00 and 100 respectively or 50 and 150 respectively. The body may further comprise a protrusion on a left lateral side of the body and a protrusion on a right lateral side of the body. 10 The distance between the protrusions may be equal to a width of a femoral component. The drill guide may further comprise a locking mechanism for locking the angle of the tubular element with respect to the body. 15 The drill guide may further comprise an indexing mechanism for positioning the tubular element in predefined angles with respect to the body. The tubular element may be translatable with respect to the body. 20 The tubular element may be translatable toward the top or bottom of the body. Brief Description of the Drawings 25 For a better understanding of the present invention, and to show more clearly how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which: Figure 1 is a side view of a drill guide in accordance with the invention, wherein the drill 30 guide is in use; Figure 2 is a top view of the drill guide; Figure 3 is a front view of the drill guide; and 35 Figure 4 is a second side view of the drill guide in Figure 1 during drilling.

5 Detailed description Figure 1 shows a drill guide 2 in accordance with a first embodiment of the invention, 5 wherein the drill guide is located in a knee joint between the tibia and the femur. The drill guide 2 comprises a body 4. The body 4 has a first drilling hole 6 and a second drilling hole 8 which each extend longitudinally through the body 4 (as shown in Figure 3). The first and second drilling holes 6, 8 are aligned at different angles which correspond to the required location of holes for the single peg femoral component or 10 the two peg femoral component. In the Figures, the first and second drilling holes 6, 8 are shown angled at 00 and 10 respectively, however the angles may be chosen as 50 and 150 or other suitable angles for the femoral components which may be used. The body 4 of the drilling guide 2 is provided with protrusions 10, 12 on both the left 15 lateral and right lateral side of the body 4. The distance from the end of one protrusion to the other is equal to the width of the femoral component and thus provides a means of aligning the drill guide 2 in the centre of the femoral condyle. The drill guide 2 may be supplied in different sizes which correspond to the size of the 20 femoral component e.g. the width of the component and/or the radius of curvature of the component. Alternatively, the protrusions 10, 12 may be replaced with different sized protrusions to indicate the correct width of the component. The body 4 is provided with a fixed foot 14 and a movable foot 16. The movable foot 16 25 is releasably attached to the body 4 by a screw 18 or other such means which passes through a slot 19 in the body 4 and into the movable foot 16. The movable foot 16 is locked in position by tightening the screw 18 such that the section of the body 4 disposed between the head of the screw 18 and the movable foot 16 is held therebetween. The movable foot 16 is released by undoing the screw 18 sufficiently so 30 that the body 4 is no longer held between the head of the screw 18 and the movable foot 16. The movable foot 16 is then free to translate toward or away from the fixed foot 14. The body 4 and movable foot 16 may be provided with an incremental locking means 35 20. The incremental locking means 20 allows the movable foot 16 to be translated and 6 locked in predefined positions. The incremental locking means 20 may be provided with a scale for determining the position of the movable foot 16. The fixed foot 14 is narrow to allow reference off the posterior femoral condyle without 5 interference from femoral osteophytes. The movable foot 16 has a leading edge which is curved in the plane of the movable foot 16. This allows the movable foot 16 and therefore the drill guide 2 to be angled relative to the vertical cut on the tibial plateau. The underside of the movable foot 16 is 10 also curved along its length. This curvature allows the drill guide 2 to be rotated about the tibial plateau in the anteroposterior plane. The drill guide 2 further comprises an alignment tool 22 for aligning the body 4. The alignment tool 22 has a handle 23 and a bifurcated end, the bifurcated end having a 15 first arm 25 and a second arm 26. The first arm 25 is received within a mounting hole 28 provided on the top of the body 4 of the drill guide 2. The drill guide 2 is provided with two mounting holes 28 for use of the drill guide 2 on a left or right knee. An intramedullary rod 24 is passed into the intramedullary canal of the patient, which provides a reference for the drill guide 2. At least an end portion of the intramedullary 20 rod 24 is cannulated and the second arm 26 is received within the intramedullary rod 24. Alternatively, the second arm 26 may be cannulated so that the intramedullary rod 24 is received within the second arm 26. The first and second arms 25, 26 are pivotably mounted on the handle 23 of the 25 alignment tool 22 such that the distance between the first and second arms 25, 26 may be altered. The mounting holes 28 are angled relative to the body 4, either to the left or right lateral side of the body 4 as shown in Figure 2, to provide the correct alignment, preferably 70, 30 for the drill guide 2 relative to the intramedullary rod 24. Also the mounting holes 28 may be angled in the vertical plane relative to the body 4; preferably they are angled down by 50, as shown in Figure 2. In use, following resection of the tibial plateau, the drill guide 2 is inserted into the 35 operative wound of the patient, with the movable foot 16 aligned with the fixed foot 14.

7 The movable foot 16 is then translated vertically such that the fixed foot 14 contacts the posterior femoral condyle and the movable foot 16 contacts the tibial plateau. The position of the movable foot 16 is determined by the amount of bone resected from 5 the tibial plateau. The scale on the incremental locking means 20 may correspond to a setting on a previously used resection guide. This allows the surgeon to easily adjust the movable foot 16 to the correct position for the amount of bone resected from the tibial plateau so that the drill holes are correctly aligned on the distal femoral condyle. 10 The alignment tool 22 is connected to both the body 4 and the intramedullary rod 24 by inserting the first arm 25 into the correct mounting hole 28 and by inserting the second arm 26 into the cannulated end of the intramedullary rod 24. The protrusions 10, 12 on the body 4 are then used to align the drill guide 2 in the 15 centre of the femoral condyle. The pivotably mounted first and second arms 25, 26 allow the distance between the first and second arms 25, 26 to be altered. This allows the drill guide 2 to be moved laterally whilst maintaining the correct alignment with the intramedullary rod 24 in both the anteroposterior and transverse planes. 20 As mentioned previously, the curvature of the underside of the movable foot 16 allows the drill guide to be rotated about the tibial plateau in the anteroposterior plane. This therefore enables the drill guide 2 to correctly align the drilling holes 6, 8 without the knee being in perfect 900 flexion. 25 As shown in Figure 4, once the drill guide 2 is correctly aligned a drill 30 is passed through one of the first and second drilling holes 6, 8 and drilled into the distal femoral condyle. The drill 30 is drilled into the distal femoral condyle until a stop 32 on the drill 30 abuts the body 4 and prevents the drill 30 from drilling any deeper. The length of the first and second drilling holes 6, 8 and the length of the drill 30 therefore controls the 30 depth of the hole. Following drilling, the hole may be used to mount a cutting guide and/or milling spigot for resection of the femoral condyle to the desired shape for the femoral component. 35 In an alternative embodiment of the invention, the fixed foot may contact the tibial plateau and the movable foot may contact the posterior femoral condyle.

8 In another embodiment of the invention, the first and second drilling holes 6, 8 may be replaced by a single drilling hole which is pivotably mounted in the body 4. By virtue of this pivotable mounting, the angle of the single drilling hole may be adjusted to 5 correspond to the femoral component and locked in position by a locking mechanism. The locking mechanism and single drilling hole may be provided with an indexing mechanism which provides discrete angles for the single drilling hole. The present invention has been described in reference to a knee replacement; 10 however the invention may be adapted to be used in other joints. The present invention provides a drill guide which does not require the use of feeler gauges and which has a direct connection to the intramedullary rod so as to simplify alignment of the drill guide. 15 Further embodiments and/or comparative examples of the invention may involve a drill guide as defined in any one of the following statements: Statement 1. A drill guide comprising: 20 a body comprising a hole extending therethrough for guiding a drill; and an alignment tool, the alignment tool being operable to connect the body to an intramedullary rod, such that the orientation of the body is fixable with respect to the intramedullary rod in an anteroposterior plane and in a transverse plane. 25 Statement 2. A drill guide according to statement 1, wherein the body comprises a fixed foot and a movable foot which are receivable within a joint; wherein the movable foot is releasably attached to the body and, when in a released state, the movable foot is translatable with respect to the fixed foot, such that the fixed foot contacts a first bone of the joint and the movable foot contacts a second 30 bone of the joint. Statement 3. A drill guide according to statement 1 or 2, wherein the alignment tool comprises a first arm and a second arm, the first arm being operable to connect the alignment tool to the body and the second arm being operable to connect the alignment 35 tool to the intramedullary rod.

9 Statement 4. A drill guide according to statement 3, wherein the first and second arms are pivotably connected to one another such that the distance between the first and second arms can be altered. 5 Statement 5. A drill guide according to statement 3 or 4, wherein the intramedullary rod is cannulated and the second arm is received within the intramedullary rod. Statement 6. A drill guide according to any preceding statement, wherein the body has a mounting hole for receiving the alignment tool. 10 Statement 7. A drill guide according to statement 6, wherein the mounting hole is angled to the left or right lateral side of the body. Statement 8. A drill guide according to statement 7, wherein the mounting hole is 15 angled to the left or right lateral side of the body by 70. Statement 9. A drill guide according to any one of statements 6 to 8, wherein the mounting hole is angled in the vertical plane relative to the body. 20 Statement 10. A drill guide according to statement 9, wherein the mounting hole is angled down by 50. Statement 11. A drill guide according to any one of the preceding statements, wherein the alignment tool comprises a handle. 25 Statement 12. A drill guide according to statement 2 or any one of statements 3 to 11 when dependent on statement 2, wherein the movable foot is releasably attached to the body by a screw which passes through a slot in the body and into the movable foot. 30 Statement 13. A drill guide according to statement 12, wherein the movable foot is locked in position by tightening the screw such that a section of the body disposed between a head of the screw and the movable foot is held therebetween. Statement 14. A drill guide according to statement 2, 12 or 13 or any one of 35 statements 3 to 11 when dependent on statement 2, further comprising an incremental locking means for locking the movable foot in predefined positions.

10 Statement 15. A drill guide according to statement 2 or any one of statements 12 to 14 or any one of statements 3 to 11 when dependent on statement 2, wherein a leading edge of the movable foot is curved in the plane of the movable foot. 5 Statement 16. A drill guide according to statement 2 or any one of statements 12 to 15 or any one of statements 3 to 11 when dependent on statement 2, wherein an underside of the movable foot is curved along its length. 10 Statement 17. A drill guide according to any one of the preceding statements, wherein the hole is defined by a tubular element which is pivotably mounted with respect to the body such that the angle of the tubular element with respect to the body is adjustable. 15 Statement 18. A drill guide according to any one of the preceding statements, wherein the hole comprises first and second holes, which extend through the body at different angles. Statement 19. A drill guide according to statement 18, wherein the first and second 20 holes are angled at 00 and 100 respectively or 50 and 150 respectively. Statement 20. A drill guide according to any one of the preceding statements, wherein the body further comprises a protrusion on a left lateral side of the body and a protrusion on a right lateral side of the body. 25 Statement 21. A drill guide according to statement 20, wherein the distance between the protrusions is equal to a width of a femoral component. Statement 22. A drill guide comprising: a body comprising a hole extending 30 therethrough for guiding a drill; wherein the body comprises a fixed foot and a movable foot which are receivable within a joint; wherein the movable foot is releasably attached to the body and, when in a released state, the movable foot is translatable with respect to the fixed foot, such that 35 the fixed foot contacts a first bone of the joint and the movable foot contacts a second bone of the joint.

11 Statement 23. A drill guide according to statement 22, wherein the movable foot is releasably attached to the body by a screw which passes through a slot in the body and into the movable foot. 5 Statement 24. A drill guide according to statement 23, wherein the movable foot is locked in position by tightening the screw such that a section of the body disposed between a head of the screw and the movable foot is held therebetween. 10 Statement 25. A drill guide according to any one of statements 22 to 24, further comprising an incremental locking means for locking the movable foot in predefined positions. Statement 26. A drill guide according to any one of statements 22 to 25, wherein a 15 leading edge of the movable foot is curved in the plane of the movable foot. Statement 27. A drill guide according to any one of statements 22 to 26, wherein an underside of the movable is curved along its length. 20 Statement 28. A drill guide comprising: a body and a tubular element, the tubular element having a hole extending therethrough for guiding a drill; wherein the tubular element is pivotably mounted with respect to the body such that the angle of the tubular element with respect to the body is adjustable. 25 Statement 29. A drill guide according to statement 28, further comprising a locking mechanism for locking the angle of the tubular element with respect to the body. Statement 30. A drill guide according to statement 28 or 29, further comprising an 30 indexing mechanism for positioning the tubular element in predefined angles with respect to the body. Statement 31. A drill guide according to any one of statements 28 to 30, wherein the tubular element is translatable with respect to the body. 35 12 Statement 32. A drill guide according to statement 31, wherein the tubular element is translatable toward the top or bottom of the body. The term 'comprise' and variants of the term such as 'comprises' or 'comprising' are 5 used herein to denote the inclusion of a stated integer or stated integers but not to exclude any other integer or any other integers, unless in the context or usage an exclusive interpretation of the term is required. Reference throughout this specification to 'one embodiment' or 'an embodiment' means 10 that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearance of the phrases 'in one embodiment' or 'in an embodiment' in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may 15 be combined in any suitable manner in one or more combinations. In compliance with the statute, the invention has been described in language more or less specific to structural or methodical features. It is to be understood that the invention is not limited to specific features shown or described since the means herein 20 described comprises preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims (if any) appropriately interpreted by those skilled in the art.

Claims (16)

1. A drill guide comprising: a body comprising a hole extending therethrough for guiding a drill; 5 an intramedullary rod; and an alignment tool, the alignment tool being operable to connect the body to the intramedullary rod, such that the orientation of the body is fixable with respect to the intramedullary rod in an anteroposterior plane and in a transverse plane; wherein the alignment tool comprises a first arm and a second arm, the first arm 10 being operable to connect the alignment tool to the body and the second arm being operable to connect the alignment tool to the intramedullary rod; wherein the first and second arms are pivotably connected to one another such that the distance between the first and second arms can be altered. 15

2. A drill guide as claimed in claim 1, wherein the intramedullary rod is cannulated and the second arm is received within the intramedullary rod.

3. A drill guide as claimed in any one of the preceding claims, wherein the body has a mounting hole for receiving the alignment tool. 20

4. A drill guide as claimed in claim 3, wherein the mounting hole is angled to the left or right lateral side of the body.

5. A drill guide as claimed in claim 4, wherein the mounting hole is angled to the 25 left or right lateral side of the body by 70.

6. A drill guide as claimed in claim 3, 4 or 5 wherein the mounting hole is angled in the vertical plane relative to the body. 30

7. A drill guide as claimed in claim 6, wherein the mounting hole is angled 50 downwards in the vertical plane relative to the body.

8. A drill guide as claimed in any one of the preceding claims, wherein the alignment tool comprises a handle. 35 14

9. A drill guide as claimed in any one of the preceding claims, wherein the hole is defined by a tubular element which is pivotably mounted with respect to the body such that the angle of the tubular element with respect to the body is adjustable. 5

10. A drill guide as claimed in any one of the preceding claims, wherein the hole comprises first and second holes which extend through the body at different angles.

11. A drill guide as claimed in claim 10, wherein the first and second holes extend through the body at 00 and 100 respectively. 10

12. A drill guide as claimed in claim 10, wherein the first and second holes extend through the body at 50 and 150 respectively.

13. A drill guide as claimed in any one of the preceding claims, wherein the body 15 further comprises a protrusion on a left lateral side of the body and a protrusion on a right lateral side of the body and the distance between the protrusions is equal to a width of a femoral component.

14. A drill guide comprising: 20 a body and a tubular element, the tubular element having a hole extending therethrough for guiding a drill; wherein the tubular element is pivotably mounted with respect to the body such that the angle of the tubular element with respect to the body is adjustable; and an indexing mechanism for positioning the tubular element in predefined angles 25 with respect to the body.

15. A drill guide as claimed in claim 14, further comprising a locking mechanism for locking the angle of the tubular element with respect to the body. 30

16. A drill guide as claimed in claim 14 or 15, wherein the tubular element is translatable with respect to the body, preferably toward the top or bottom of the body.