AU2014100186B4

AU2014100186B4 - Improved Planer

Info

Publication number: AU2014100186B4
Application number: AU2014100186A
Authority: AU
Inventors: Marcus Nicolson
Original assignee: Power Box AG
Current assignee: Power Box AG
Priority date: 2007-05-25
Filing date: 2014-02-27
Publication date: 2014-12-11
Anticipated expiration: 2016-05-23
Also published as: AU2014100285A4; AU2014100186A4; AU2014100284B4; AU2014100284A4

Abstract

Abstract The invention relates to a power tool planer which includes a drum with at least one blade thereon located within a chamber 5 in the tool housing. One end of the chamber is provided with an opening which can be selectively closed by a guard. The guard can be moveable between the first closed position and a second position in which the chamber is open and the guard is moved into a recess in the housing so as to improve the ability to use 10 the tool in confined spaces as the guard lies flush with the side wall of the housing. Also provided is a dust and debris extraction system and a means for adjusting the depth of cut obtained using the tool.

Description

1 Improved Planer The invention to which this application relates is a power tool in the form of a planer which can be used to remove portions of 5 material from a work piece surface along which the planer is moved. The planer includes a base surface which is used to contact the surface of the work piece from which the material is to be 10 removed. A drum is provided within the housing which is positioned adjacent to the base and said drum includes one or more blades mounted thereon. The drum protrudes a selectable distance from the base and the blades, as they are rotated, cause the removal of the material of the work piece. The drum is 15 typically driven by connection to a motor located in the housing. The motor is preferably mounted substantially above the drum with respect to the workpiece on which the planer is being used. In addition, debris removal means can be provided within the housing in the form of one or more channels which depend 20 from the chamber in which the blade drum is mounted to one or more openings in the housing and which allow debris to be moved from the blade chamber and deposited to the rear or side of the planer. 25 This form of planer is known. One known problem with planers is that access to certain surfaces which are to be planed can be difficult due to protrusions on the side walls of the planer clashing with parts of the workpiece. This, in combination with the fact that the edges of the blades of the drum are offset from 30 the edge of the planer housing means that there can be portions, particularly side edges, of the workpiece which are not accessible by the planer to plane the same. A further problem is ensuring that the safety requirements for use of the planer can 2 be achieved whilst trying to ensure the widest possible application of the planer. The aim of this invention is to provide further improvements to 5 the planer which render the use of the same more effective and efficient for the user. In a first aspect of the invention, there is provided a planer power tool, said tool incorporating a base which contacts with a 10 work piece from which portions of material are to be removed by the tool passing therealong, a housing depending from the base and in which is mounted a drum in a chamber, said drum including at least one blade mounted thereon, said drum driven by a motor provided as part of the tool, to rotate and move the 15 blades into contact with the work piece so as to remove material therefrom, wherein there is provided a guard which is located to be movable between first and second positions, a first position masking an opening to one side of the chamber in which the blade drum is mounted, and a second position in which the 20 opening to the chamber is exposed. Typically, the guard has two movement components between the first and second positions, one movement component being a pivotal movement between the first position and an intermediate 25 position. Typically, the pivot axis about which the guard moves, is located at an offset distance from the opening into the chamber. In one embodiment, the pivot axis is located towards the front of the planer from the chamber. 30 Typically, the guard is movable between the first and second positions via user manipulation of an actuation means such as a lever or slide (hereinafter referred to as a lever), said lever located on the housing at a position remote from the guard. Typically, the lever is located at a position at which the same 3 can be operated by the user when gripping the planer in normal operation. Typically the lever is mounted adjacent to a gripping handle 5 provided on the housing. In a preferred embodiment, the movement between the first, closed and second, open positions comprises the guard moving pivotally in the first movement component from the closed position to an intermediate position removed from the chamber opening and then from the 10 intermediate position to the second, open position in which the guard moves into a recess so that the external surface of the guard lies substantially flush with the adjacent side wall of the housing. 15 Typically the movement from the second, open to the first, closed position, involves the axial movement to the intermediate position and then a pivotal movement to the first, closed position. 20 The provision of the two movement components allows the guard, when in the open position, to have its external surface lie substantially flush with the adjacent external surface of the housing. The axial movement between the open position and the intermediate position allows the guard to be moved clear of 25 the external surface of the housing and then allow the same to be pivotally movable to the closed position. When in the open position, as the guard lies flush with the housing side wall, so the guard does not provide any obstruction 30 on the side wall to the use of the planer and as a result the planer can be used to cut relatively confined rebated surfaces without limitation. Thus, as and when required, the user can select to move the guard to the second, open position in the recess so as to be able to bring the edge of the blade of the 4 drum closer to the edge of a workpiece than would be possible if the guard was in the first, closed position. Furthermore, preferably the guard is required to be held in the 5 open position by the user holding the same open by holding the lever. This means that both of the user's hands are holding handles on the planer in use and therefore will be well removed from the open drum chamber and will therefore provide the required level of safety. 10 In one embodiment, the lever is movable around an arcuate guide which in turn operates a rack connected to a pinion which in turn is located with the guard. 15 In one embodiment, the rack includes one or more ramps which force the guard to move between the intermediate position and the open position as the lever is moved such that the guard movement occurs automatically with a single movement of the lever by the user. 20 In a further aspect of the invention there is provided a power tool planer, said tool incorporating a base which contacts with a work piece from which portions of material are to be removed by the tool passing therealong, a housing depending from the 25 base and in which is mounted a drum in a chamber, said drum including at least one blade mounted thereon, said drum driven by a motor provided as part of the tool, to rotate and move the blades into contact with the work piece so as to remove material therefrom, wherein there is provided a guard which is selectively 30 positionable in a recess in the housing such that the external surface of the guard lies substantially flush with the adjacent side wall of the housing.

5 In a further aspect of the invention, there is provided a power tool planer, said planer incorporating a base for movement along a work piece to remove material therefrom, a housing, a drum mounted within a chamber in the housing, said drum 5 incorporating one or more blades, and said tool provided to be moved in a forward direction to allow the removal of material from the workpiece as the blade drum is driven by a motor provided as part of the tool, said power tool including a dust and debris extraction system incorporating at least one passage 10 depending from the chamber along which dust and debris created during the use of the power tool can pass and wherein said passage leads to a diversion means selectively connectable with first and second exit ports, a first port mounted on one side of the housing and a second port located on the opposing 15 side of the housing or rear of the housing, wherein said diversion means incorporate a rotatable assembly which can be selectively positioned so as to cause the dust and debris from said passage to exit via the first or second port. 20 Typically the diversion means incorporates a user actuable member positioned externally of the housing, which can be moved by the user so as to select from which of the two ports the dust or debris leaves the housing. Typically the actuation member is formed so as to provide a visual indication of which 25 of the ports the dust or debris will leave the housing. Typically the visual indication is provided in the form of a pointer and label to point towards the particular port which is open at any given time. 30 Typically, the diversion means includes a diverting assembly to seal off the port which is not to be used for extraction of the dust. Typically the diverting assembly is formed with a channel such that dust and debris is efficiently obtained from the 6 passage which extends substantially across the width of the drum. Typically, the diverting assembly is provided such that the 5 passage of the dust and debris through the diverting assembly is along a channel of substantially the same width as the passage leading from the chamber. This therefore means that the opportunity for dust or debris to clog up the diversion means is minimised. In one embodiment the channel is shaped such that 10 the passage of the dust and debris is accelerated through the passage. In a further aspect of the invention, there is provided a power tool planer, said planer incorporating a base to contact the 15 surface of a workpiece from which material is to be removed by use of the power tool, a housing depending from the base and, within the housing, there is provided a drum with one or a plurality of blades mounted thereon, which drum is selectively positionable with respect to the base of the tool to determine 20 the depth of cut by the blade and wherein there is provided an assembly to allow the depth of cut to be adjusted by a user, said assembly including an axial member connected to the base to cause movement of the base with respect to the drum, to adjust the depth of cut and a gear assembly connected to a winder, said 25 winder selectively actuable by the user to move the axial member. In one embodiment, the axial member incorporates a carrier on which a plurality of planetary gears are mounted in conjunction 30 with a sun gear, said planetary gears and sun gear mounted within an outer ring also located on the carrier and the winder is located so as to cause rotation of the said gear assembly and hence movement of the carrier with respect to the housing on which the same is mounted. Typically, the carrier axial member 7 is mounted within an enclosure which is provided in a fixed relationship with the housing. The dust and debris extraction means and/or depth adjustment 5 means and/or movable guard are preferably all provided on the same planer but can be provided independently of each other. Specific embodiments of the invention will now be described with reference to the accompanying drawings, wherein: 10 Figure 1 illustrates a perspective view of the planer tool in accordance with one embodiment of the invention; Figure 2 illustrates the forward portion of the tool of Figure 1 in 15 detail showing the drum guard in a closed position; Figure 3 illustrates the portion of the tool of Figure 2 with the drum guard in an open position; 20 Figure 4 illustrates a top portion of the tool of Figure 1 with a user actuation lever for the drum guard; Figure 5 illustrates a top portion of the tool of Figure 1 with an alternative arrangement of the user actuation means for the 25 drum guard; Figures 6 and 7 illustrate internal views of the housing of the tool showing a mechanism for movement of the drum guard in accordance with one embodiment; 30 Figure 8 illustrates a rear portion of the tool of Figure 1 showing a dust extraction port; 8 Figure 9 illustrates a dust and debris diverting assembly in accordance with one embodiment of the invention; Figures 10a and b illustrates a dust and debris extraction system 5 and casing therefore; Figure 11 illustrates the further embodiment of the invention showing a depth adjustment means; and 10 Figure 12 illustrates an exploded diagram of the depth adjustment means of Figure 11. Referring firstly to Figure 1, there is illustrated a planer power tool 2. The power tool incorporates a base 4 which is designed 15 to be passed along a workpiece surface (not shown) from which portions of material are to be removed using the tool. The tool has a front end 6 and is designed to be moved in a direction of arrow 8 along the workpiece. The power tool has a housing 10 in which is located a motor 12 which is connected to drive and 20 rotate a drum 14 mounted in a chamber 16. The drum has a plurality of blades 18 at spaced intervals there around and is designed to be rotated about axis 20 by the motor. The base position with respect to the drum, can be selectively adjusted via adjustment means 22 by the user so as to control the depth from 25 which the blades protrude below the base 4 and hence select the depth of cut made on the workpiece. Dust and debris extraction means can be provided and these will be described subsequently in more detail. The user grips the power tool via handles 24 and 26 to guide the movement of the tool along the 30 workpiece. Figures 2 and 3 illustrate the first aspect of the invention in more detail and this relates to the provision of a guard 30 which is mounted to be movable between a closed position shown in 9 Figure 2 and an open position shown in Figure 3. The guard is provided to allow selective access to the opening 32 of the chamber 16 in which the drum 14 is located. This may normally be required to allow the removal of the drum for cleaning 5 and/or removal of debris from the chamber and/or to allow one or more blades mounted on the drum to be removed. The guard is movable between open and closed positions about pivot axis location 34 and, in accordance with the invention, is 10 movable with two movement components. Thus, from the second, open position shown in Figure 3 to the first, closed position of Figure 2, the guard is first moved with an axial component from the recessed open position, outwardly of the housing as indicated by arrow 36. Once the guard is then clear 15 of the side face 38 of the housing, and has hence moved from a substantially flush recessed position, the guard can then pivotally move about pivot axis location 34 as indicated by arrow 39 to the first, closed position in Figure 2. To move from the closed position of Figure 2 to the open position of 20 Figure 3, the first movement is pivotal as indicated by arrow 41 in Figure 2 and then inwardly as shown by arrow 43 to move the guard to the recessed position of Figure 3. This movement can be achieved via user manipulation of an 25 actuating means 40 which, in the case of Figure 4, is a lever and in the case of Figure 5 is a slide. In each case the actuating means 40 is located adjacent to the handle 24 so as to allow the same to be operable by a user while holding the planer tool in use via the handle 24. In both cases, the movement of the 30 actuating means, whether that be in a straight line or an arcuate line, causes operation of a mechanism connected to the guard, an example of which is shown in Figures 6 and 7. The example is shown, with the housing removed for ease of reference. The actuating means 40 shown in this case is of the type shown in 10 Figure 4 but it should be appreciated that the operation is similar regardless of the actuating means 40 which is used. Preferably the guard is biased to the closed position via one or 5 more resilient means such as springs 51, said resilient means located so as to provide biased movement with respect to the two components of movement. This therefore means that as soon as the actuating means is released when the guard is in the open position, the guard will automatically return to the closed 10 position. In one embodiment a compression spring is provided for the axial movement component and a torsion spring is provided for the pivotal movement component. In one embodiment the biased movement is damped to prevent damage being caused to the guard and/or workpiece. 15 Typically the actuating means will include a pointer or other indication means to indicate the position that the guard is in at any given instant. 20 In one embodiment the guard, in addition to being movable under the influence of the actuating means, is also movable if it impacts with a workpiece surface such that as the planer is moved forward the guard may be moved to the open position by impact with a workpiece thereby allowing the continued 25 operation of the planer along the intended line of operation. When the guard is in the open position the drum can be removed by insertion of a tool into the drum shaft to release a fastener and allow removal of the drum 30 In Figures 6 and 7, the actuating means 40 is movable along an arcuate guide 44 and is connected to move a rack 46. The rack is connected to a pinion 48 which in turn is connected to the guard 30 to cause the pivotal movement of the same as the rack 11 moves and the pinion rotates. Also provided on the rack, are ramp portions 50 which cause the guard, when it reaches the intermediate position, to then move axially with respect to the axis and hence move to the flush, open position or alternatively 5 move in the reverse direction away from the flush position to the intermediate position which is clear from the housing. The ability to move the guard to the open recessed position means that the planer housing can be moved closer to an edge 10 or obstruction when the same is being moved along a workpiece and therefore increases the accessibility of the planer in terms of possible locations of use. Also provided within the housing in a further aspect, is a dust 15 and debris collection means. This collection means incorporates a passage 60 which passes from the rear of the chamber 16 in which the blade drum is located, and which passage leads to a diversion means 62 located to the rear of the chamber. The diversion means is connected to an external 20 member 64 which is preferably formed with a pointer 65 for reasons which will be described subsequently. The member is connected axially to a diverting assembly 66, illustrated in Figure 9 and is located with respect to first and second ports 68 on one side of the housing and 70 on the opposing side of the housing 25 via casing 81 of the diversion means shown in Figure 10b and in which the diverting assembly 66 is mounted and which is located in the housing of the tool as shown in Figure 10a. At any given time, one of the ports 68, 70 can be open and the other of the ports can be closed via the diverting assembly, depending on the 30 position of the diverting assembly with respect to the ports. The diverting assembly incorporates a channel 71 which is preferably of substantially the same width as the passage 60 which leads from the chamber, thus ensuring that the volume of 12 debris from the passage 60 can pass through the channel 70 of the diverting assembly without the same causing the clogging up or blockage of the overall dust extraction system. The diverting assembly also has a wall 72 which is positioned adjacent one of 5 the ports, to cause that port to be sealed and closed. The movement of the diverting assembly is achieved via the actuating means 64 which is mounted on the spigot 76 of the assembly and the diverting assembly is in turn mounted within casing 81 which serves to locate and guide the movement of the 10 diverting assembly. Typically, the member 64, is located and formed with the pointer 65 so as to indicate to the user which of the ports is open at any given time, typically in conjunction with a label or other indication means (not shown) applied to the housing. 15 Furthermore, the inside wall 82 of the diverting assembly is designed such as to accelerate the dust or debris from the passage 60 which is indicated by the arrows 78 in Figure 9, via the shape of the wall 82, towards the particular port as indicated 20 by arrows 83 which is open at that time and into, typically a vacuum adaptor or dust collection bag which is connected to the port. The acceleration of the dust or debris from the housing clears the area around the drum and thus prevents the opportunity of clogging and also forces the dust or debris into 25 the bag collection means. Figures 11 and 12 illustrate a further embodiment of the invention in which there is provided a depth of cut adjustment mechanism 84. In this case, the depth of cut can be created by 30 the user rotating a winder 86 which is connected to a gear assembly 88 which comprises three planetary gears 90, on spigots 93 and a sun gear 92 which are located within an outer ring 94. The provision of the gear assembly, which is located on axial carrier 96 is to allow adjustment of the base of the 13 planer with respect to the drum and thereby allow the depth of cut to be adjusted, by the free end 98, of the carrier contacting the base. This means that the rotation of the winder 86 by the user is amplified by the gear assembly and hence amplifies the 5 input force and increases the number of rotations required to index the front shoe. This therefore means that less input force is required from the user and improved control and greater resolution of the particular depth which is set via the control device is achieved. In addition, a particularly effective scale 10 can be provided by providing a pointer 85 on the fixed outer ring 94 and a scale (not shown) on the moving portion of the carrier 96 so that the user can easily see the particular adjustment which is being made. The rotation may also be provided in a detented manner. 15 The improvements as herein defined, independently or in combination provide effective benefits to the use of the planer and as a result the user thereof.

Claims

1. A planer power tool, said tool incorporating a base for contact with a work piece, one or more blades mounted on a drum housed within a chamber of the said tool, said drum driven by a motor to rotate and move the blades to contact with the work piece so as to remove material therefrom, said tool including a guard which is moveable between first and second positions, wherein in the first position an opening at a side of the chamber is closed by the guard, and in the second position the opening to the chamber is exposed, and an actuation means is located on the tool in connection with the guard to allow user operation of the actuation means to move the guard between the first and second positions, and wherein the movement of the guard between the first and second positions, is achieved by a movement component which is a pivotal movement of the guard about a pivot axis offset a distance from the said opening and a movement component which moves the guard linearly along the pivot axis.

2. A tool according to claim 1 wherein the actuation means is mounted at a location on the housing of the tool adjacent to a handle so as to allow the actuation means to be operated by the user when gripping the said handle in use of the tool.

3. A tool according to any of the preceding claims wherein the movement of the guard between the first and second positions, is achieved by a first movement component which is a pivotal movement of the guard about a pivot axis offset a distance from the said opening end and a second movement component which moves the guard linearly along the pivot axis.

4. A tool according to any of the preceding claims wherein in the second position the external surface of the guard lies 15 substantially flush with the external surface of the adjacent side wall of the housing.

5. A tool according to claim 1 wherein the tool includes a dust and debris extraction system incorporating at least one passage depending from the chamber along which dust and debris created during the use of the power tool can pass, said passage leading to a diversion means selectively connectable with first and second exit ports, a first exit port mounted on one side of the housing and a second exit port located on the opposing side of the housing or rear of the housing and said diversion means incorporates a rotatable assembly which can be selectively positioned so as to cause the dust and debris from said passage to exit via the first or second port.