AU2013345225A1 - Decor paper comprising self-dispersing pigments - Google Patents

Decor paper comprising self-dispersing pigments Download PDF

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AU2013345225A1
AU2013345225A1 AU2013345225A AU2013345225A AU2013345225A1 AU 2013345225 A1 AU2013345225 A1 AU 2013345225A1 AU 2013345225 A AU2013345225 A AU 2013345225A AU 2013345225 A AU2013345225 A AU 2013345225A AU 2013345225 A1 AU2013345225 A1 AU 2013345225A1
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group
pigment
paper
typically
alkyl
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AU2013345225A
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Mitchell Scott Chinn
Franck Andre VANHECKE
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EIDP Inc
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EI Du Pont de Nemours and Co
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/36Compounds of titanium
    • C09C1/3607Titanium dioxide
    • C09C1/3653Treatment with inorganic compounds
    • C09C1/3661Coating
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/675Oxides, hydroxides or carbonates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/02Compounds of alkaline earth metals or magnesium
    • C09C1/021Calcium carbonates
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/02Compounds of alkaline earth metals or magnesium
    • C09C1/021Calcium carbonates
    • C09C1/022Treatment with inorganic compounds
    • C09C1/024Coating
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/02Compounds of alkaline earth metals or magnesium
    • C09C1/027Barium sulfates
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/04Compounds of zinc
    • C09C1/043Zinc oxide
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/14Compounds of lead
    • C09C1/16White lead
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/36Compounds of titanium
    • C09C1/3607Titanium dioxide
    • C09C1/3669Treatment with low-molecular organic compounds
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/36Compounds of titanium
    • C09C1/3692Combinations of treatments provided for in groups C09C1/3615 - C09C1/3684
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/40Compounds of aluminium
    • C09C1/407Aluminium oxides or hydroxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C3/00Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
    • C09C3/006Combinations of treatments provided for in groups C09C3/04 - C09C3/12
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C3/00Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
    • C09C3/06Treatment with inorganic compounds
    • C09C3/063Coating
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C3/00Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
    • C09C3/08Treatment with low-molecular-weight non-polymer organic compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03Non-macromolecular organic compounds
    • D21H17/05Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • D21H17/07Nitrogen-containing compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/46Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/68Water-insoluble compounds, e.g. fillers, pigments siliceous, e.g. clays
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/69Water-insoluble compounds, e.g. fillers, pigments modified, e.g. by association with other compositions prior to incorporation in the pulp or paper
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/62Submicrometer sized, i.e. from 0.1-1 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/10Solid density
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paper (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)

Abstract

The disclosure provides decor paper comprising a self-dispersing pigment having an isoelectric point of at least about 8, more typically about 8 to about 10, comprising an inorganic particle, pigment, having a silica treatment and an outermost treatment prepared by sequentially by (a) hydrolyzing an aluminum compound or basic aluminate to deposit a hydrous alumina surface; and (b) adding a dual-functional compound comprising: an anchoring group that attaches the dual-functional compound to the pigment surface, and a basic amine group comprising a primary, secondary or tertiary amine. Typically, the inorganic particle is titanium dioxide, T1O

Description

WO 2014/078048 PCT/US2013/066566 TITLE DECOR PAPER COMPRISING SELF-DISPERSING PIGMENTS BACKGROUND OF THE DISCLOSURE The present disclosure pertains to self-dispersing inorganic 5 particles, and in particular to titanium dioxide pigments, and their use in d6cor paper and paper laminates made from such paper. Paper laminates are in general well-known in the art, being suitable for a variety of uses including table and desk tops, countertops, wall panels, floor surfacing and the like. Paper laminates have such a wide 10 variety of uses because they can be made to be extremely durable, and can be also made to resemble (both in appearance and texture) a wide variety of construction materials, including wood, stone, marble and tile, and they can be decorated to carry images and colors. Typically, the paper laminates are made from d6cor paper by 15 impregnating the paper with resins of various kinds, assembling several layers of one or more types of laminate papers, and consolidating the assembly into a unitary core structure while converting the resin to a cured state. The type of resin and laminate paper used, and composition of the final assembly, are generally dictated by the end use of the laminate. 20 Decorative paper laminates can be made by utilizing a decorated paper layer as the visible paper layer in the unitary core structure. The remainder of the core structure typically comprises various support paper layers, and may include one or more highly-opaque intermediate layers between the decorative and support layers so that the appearance of the 25 support layers does not adversely impact the appearance of decorative layer. Paper laminates may be produced by both low- and high-pressure lamination processes. 1 WO 2014/078048 PCT/US2013/066566 D6cor papers typically comprise fillers such as titanium dioxide to increase brightness and opacity to the paper. Typically, these fillers are incorporated into the fibrous paper web by wet end addition. Often encountered in the d6cor paper making process are 5 conditions where the pigment interacts with furnish components like wet strength resin and / or paper fibers in such a way that is detrimental to formation of the paper matrix. This negative interaction can be manifested as a loss in paper tensile strength (wet or dry), or a mottled appearance in the finished sheet, or poor opacity. Thus a need exists for a self 10 dispersing pigment that exhibits improved compatibility with components in the paper making furnish. SUMMARY OF THE DISCLOSURE In a first aspect, the disclosure provides a d6cor paper comprising a self-dispersing pigment having an isoelectric point of at least about 8, 15 more typically about 8 to about 10, comprising an inorganic particle, more typically a titanium dioxide (TiO 2 ) pigment, having a silica treatment and an outermost treatment prepared by sequentially: (a) hydrolyzing an aluminum compound or basic aluminate to deposit a hydrous alumina surface; and 20 (b) adding a dual-functional compound comprising i. an anchoring group that attaches the dual-functional compound to the pigment surface, and ii. a basic amine group comprising a primary, secondary or tertiary amine. 25 In the first aspect, the disclosure provides a self-dispersing pigment wherein the anchoring group is a carboxylic acid functional group comprising an acetate or salts thereof; a di-carboxylic acid group comprising malonate, succinate, glutarate, adipate or salts thereof; an 2 WO 2014/078048 PCT/US2013/066566 oxoanion functional group comprising a phosphate, phosphonate, sulfate, or sulfonate; or a substituted 1,3-diketone or a substituted 3-ketoamide. In the first aspect, the disclosure provides a self-dispersing pigment wherein the basic amine group is ammine; N-methyl, ethyl, propyl, butyl, 5 cyclopentyl, or cyclohexylamine; or NN-dimethyl, diethyl, dipropyl, dibutyl, dicyclopentyl, dicyclohexyl amine or mixed dialkylamines such as NN methylethyl, etc. More typically utilized amine groups comprise ammine (
NH
2 ), N-methyl amine, or N,N-dimethyl amine. In the first aspect, the disclosure provides a self-dispersing pigment 10 further comprising a tethering group that chemically connects the anchoring group to the basic amine group, wherein the tethering group comprises: (a) an alkyl chain of 1-8 carbon atoms; more typically 1-4 carbon atoms; 15 (b) a polyetheramine comprising poly(oxyethylene) or poly(oxypropylene), or mixtures thereof, whereby the weight average molecular weight of the tether is about 220 to about 2000; e.g. Jeffamine@ D, ED, and EDR series; or (c) a carbon, oxygen, nitrogen, phosphorous, or sulfur atom at the 20 attachment point to the anchoring group. In the first aspect, the disclosure provides a self-dispersing pigment wherein the dual functional compound comprises alpha-omega aminoacids such as beta-alanine, gamma-aminobutyric acid, and epsilon aminocaproic acid; alpha-amino acids such as lysine, argenine, aspartic 25 acid or salts thereof. In the first aspect, the disclosure provides a self-dispersing pigment wherein the dual-functional compound comprises: (i) an aminomalonate derivative having the structure: OR' 0
X-)-NR
1
R
2 0 3
OR"
WO 2014/078048 PCT/US2013/066566 wherein X is a tethering group that chemically connects the anchoring group to the basic amine group as described above; R' and R" are each individually selected from hydrogen, alkyl, 5 cycloalkyl, alkyl-aryl, alkenyl, cycloalkenyl, alkene, alkylene, arylene, alkylarylene, arylalkylene or cycloalkylene;
R
1 and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, or cycloalkylene; and 10 n = 0 - 50; (ii) an aminosuccinate derivative having the structure: OR' 0 N(X)NR1R 2 0 OR" wherein X is a tethering group that chemically connects the anchoring group to the basic amine group as described above; R' and R" are each individually selected from hydrogen, alkyl, 15 cycloalkyl, alkyl-aryl, alkenyl, cycloalkenyl, alkene, alkylene, arylene, alkylarylene, arylalkylene or cycloalkylene; R, and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, or cycloalkylene; and 20 n = 0 - 50; (iii) a 2,4-pentandione derivative having the structure: 0 X -NR 1
R
2 0 4 4 WO 2014/078048 PCT/US2013/066566 wherein X is a tethering group that chemically connects the anchoring group to the basic amine group as described above;
R
1 and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, and 5 cycloalkylene; and n = 0 - 50; or (iv) a 3-ketobutanamide derivative having the structure: 0 0 HN X NRjR2 10 wherein X is a tethering group that chemically connects the anchoring group to the basic amine group
R
1 and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, and cycloalkylene. 15 In the first aspect, the disclosure provides a self-dispersing pigment wherein X comprises methylene, oxyethane, or oxypropane groups wherein n = 0 to 50; or polyetheramine co-polymers comprising both oxoethylene and oxopropylene monomers. In the first aspect, the disclosure provides slurry comprising a self 20 dispersing pigment comprising pigment solids of 10% and having a pH of the pigment slurry less than about 7, more typically about 5 to about 7. In the first aspect, the disclosure provides a self-dispersing pigment having a surface area of at least 15 m 2 /g. By "self-dispersing pigment" we mean a pigment with an attribute 25 that is achieved when the pigment zeta potential becomes a dominant force keeping pigment particles separated, i.e., dispersed in the aqueous 5 WO 2014/078048 PCT/US2013/066566 phase. This force may be strong enough to separate weakly agglomerated pigment particles when suspended in an aqueous medium under low shear conditions. Since the zeta potential varies as a function of solution pH and ionic strength, ideally pigment particles maintain sufficient like 5 charge providing a repulsive force thereby keeping the particles separated and suspended. DETAILED DESCRIPTION OF THE DISCLOSURE In this disclosure "comprising" is to be interpreted as specifying the 10 presence of the stated features, integers, steps, or components as referred to, but does not preclude the presence or addition of one or more features, integers, steps, or components, or groups thereof. Additionally, the term "comprising" is intended to include examples encompassed by the terms "consisting essentially of' and "consisting of." Similarly, the term 15 "consisting essentially of' is intended to include examples encompassed by the term "consisting of." In this disclosure, when an amount, concentration, or other value or parameter is given as either a range, typical range, or a list of upper typical values and lower typical values, this is to be understood as specifically 20 disclosing all ranges formed from any pair of any upper range limit or typical value and any lower range limit or typical value, regardless of whether ranges are separately disclosed. Where a range of numerical values is recited herein, unless otherwise stated, the range is intended to include the endpoints thereof, and all integers and fractions within the 25 range. It is not intended that the scope of the disclosure be limited to the specific values recited when defining a range. In this disclosure, terms in the singular and the singular forms "a," "an," and "the," for example, include plural referents unless the content clearly dictates otherwise. Thus, for example, reference to "TiO 2 particle", 30 "the TiO 2 particle", or "a TiO 2 particle" also includes a plurality of TiO 2 particles. 6 WO 2014/078048 PCT/US2013/066566 Inorganic particle: The inorganic particle is typically an inorganic metal oxide or mixed metal oxide pigment particle, more typically a titanium dioxide particle that may be a pigment or a nanoparticle, wherein the inorganic particle, 5 typically inorganic metal oxide or mixed metal oxide particle, more typically titanium dioxide particle provides enhanced compatibility in a d6cor paper furnish. By inorganic particle it is meant an inorganic particulate material that becomes dispersed throughout a final product such as a d6cor paper composition and imparts color and opacity to it. Some examples of 10 inorganic particles include but are not limited to ZnO, TiO 2 , SrTiO 3 , BaSO 4 , PbCO 3 , BaTiO 3 , Ce 2
O
3 , Al 2 0 3 , CaCO 3 and ZrO 2 . Titanium dioxide ipiqment: Titanium dioxide (TiO 2 ) pigment useful in the present disclosure may be in the rutile or anatase crystalline form, with the rutile form being 15 typical. It is commonly made by either a chloride process or a sulfate process. In the chloride process, TiC1 4 is oxidized to TiO 2 particles. In the sulfate process, sulfuric acid and ore containing titanium are dissolved, and the resulting solution goes through a series of steps to yield TiO 2 . Both the sulfate and chloride processes are described in greater detail in 20 "The Pigment Handbook", Vol. 1, 2nd Ed., John Wiley & Sons, NY (1988), the relevant teachings of which are incorporated herein by reference for all purposes as if fully set forth. By "pigment" it is meant that the titanium dioxide particles have an average size of less than about 1 micron. Typically, the particles have an 25 average size of from about 0.020 to about 0.95 microns, more typically from about 0.050 to about 0.75 microns, and most typically from about 0.075 to about 0.50 microns. Also typical are pigments with a specific gravity in the range of about 3.5 to about 6 g/cc. The untreated titanium dioxide pigment may be surface treated. By 30 "surface treated" it is meant titanium dioxide pigment particles have been 7 WO 2014/078048 PCT/US2013/066566 contacted with the compounds described herein wherein the compounds are adsorbed on the surface of the titanium dioxide particle, or a reaction product of at least one of the compounds with the titanium dioxide particle is present on the surface as an adsorbed species or chemically bonded to 5 the surface. The compounds or their reaction products or combination thereof may be present as a treatment, in particular a coating, either single layer or double layer, continuous or non-continuous, on the surface of the pigment. For example, the titanium dioxide particle, typically a pigment 10 particle, may bear one or more surface treatments. A silica treatment is present on the surface of the titanium dioxide pigment. The outermost treatment may be obtained by sequentially: (a) hydrolyzing an aluminum compound or basic aluminate to deposit a hydrous alumina surface; and 15 (b) adding a dual-functional compound comprising: (i) an anchoring group that attaches the dual-functional compound to the pigment surface, and (ii) a basic amine group comprising a primary, secondary or tertiary amine. 20 Silica Treatment: The inorganic particle, in particular a titanium dioxide particle, may comprise at least one silica treatment. This silica treatment may be present in the amount of the amount about 0.1 wt% to about 20 wt%, typically from about 1.5 wt% to about 11 wt%, and more typically from 25 about 2 wt% to about 7 wt%, based on the total weight of the treated titanium dioxide particle. The treatment may be applied by methods known to one skilled in the art. A typical method of adding a silica treatment to the TiO 2 particle is by wet treatment similar to that disclosed in US 5,993,533. An alternate method of adding a silica treatment to the TiO 2 8 WO 2014/078048 PCT/US2013/066566 particle is by deposition of pyrogenic silica onto a pyrogenic titanium dioxide particle, as described in US5,992,120, or by co-oxygenation of silicon tetrachloride with titanium tetrachloride, as described in US5,562,764, and U.S. Patent 7,029,648 which are incorporated herein 5 by reference. Other pyrogenically-deposited metal oxide treatments include the use of doped aluminum alloys that result in the generation of a volatile metal chloride that is subsequently oxidized and deposited on the pigment particle surface in the gas phase. Co-oxygenation of the metal chloride species yields the corresponding metal oxide. Thus for example, 10 using a silicon-aluminum alloy resulted in deposition of silica. Patent publication W02011/059938A1 describes this procedure in greater detail and is incorporated herein by reference. In a specific embodiment, the slurry comprising silica treated titanium dioxide particle and water is prepared by a process comprising 15 the following steps that include providing a slurry of titanium dioxide particle in water; wherein typically TiO 2 is present in the amount of 25 to about 35% by weight, more typically about 30% by weight, based on the total weight of the slurry. This is followed by heating the slurry to about 30 to about 400C, more typically 33 - 370C, and adjusting the pH to about 3.5 20 to about 7.5, more typically about 5.0 to about 6.5. Soluble silicates such as sodium or potassium silicate are then added to the slurry while maintaining the pH between about 3.5 and about 7.5, more typically about 5.0 to about 6.5; followed by stirring for at least about 5 min and typically at least about 10 minutes, but no more than 30 minutes, to facilitate silica 25 precipitation onto the titanium dioxide particle. Commercially available water soluble sodium silicates with Si0 2 /Na 2 O weight ratios from about 1.6 to about 3.75 and varying from 32 to 54% by weight of solids, with or without further dilution are the most practical. To apply a porous silica to the titanium dioxide particle, the slurry should typically be acidic during the addition of the 30 effective portion of the soluble silicate. The acid used may be any acid, such as HCI, H 2
SO
4 , HNO 3 or H 3
PO
4 having a dissociation constant sufficiently high to precipitate silica and used in an amount sufficient to maintain an acid 9 WO 2014/078048 PCT/US2013/066566 condition in the slurry. Compounds such as TiOSO 4 or TiCl 4 which hydrolyze to form acid may also be used. Alternative to adding the entire acid first, the soluble silicate and the acid may be added simultaneously as long as the acidity of the slurry is typically maintained at a pH of below about 7.5. After 5 addition of the acid, the slurry should be maintained at a temperature of no greater than 500C for at least 30 minutes before proceeding with further addi tions. The treatment corresponds to about 3 to about 14% by weight of silica, more typically about 5 to about 12.0%, and still more typically 10.5% 10 based on the total weight of the titanium dioxide particle, and in particular the titanium dioxide core particle. Outermost Treatment: The aluminum compound or basic aluminate results in an hydrous alumina treatment on the surface, typically the outermost surface of the 15 titanium dioxide particle and it is present in the amount of at least about 3% of alumina, more typically about 4.5 to about 7%, based on the total weight of the treated titanium dioxide particle. Some suitable aluminum compounds and basic aluminates include aluminum sulfate hydrate, aluminum chloride hydrate, or aluminum nitrate hydrate and alkali 20 aluminates, and more typically sodium or potassium aluminate. The dual-functional compound comprises an anchoring group that attaches the dual-functional compound to the pigment surface, typically the outermost surface, and a basic amine group comprising a primary, secondary or tertiary amine. The anchoring group may be a carboxylic 25 acid functional group comprising an acetate or salts thereof; a di carboxylic acid group comprising malonate, succinate, glutarate, adipate or salts thereof; an oxoanion functional group comprising a phosphate, phosphonate, sulfate, or sulfonate; or a diketone such as a C3 substituted 2,4-pentanedione or a substituted 3-ketobutanamide derivative. The dual 30 functional compound is present in an amount of less than 10% by weight, 10 WO 2014/078048 PCT/US2013/066566 based on the weight of treated pigment, more typically about 0.4% to about 3%, based on the weight of treated pigment. Substituents on the basic amine group are selected from the group consisting of hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, 5 alkene, alkylene, or cycloalkylene, more typically short chain alkyls comprising methyl, ethyl, or propyl, and still more typically ammine. The dual functional compound may comprise alpha-omega aminoacids such as beta-alanine, gamma-aminobutyric acid, and epsilon 10 aminocaproic acid; alpha-amino acids such as lysine, argenine, aspartic acid or salts thereof. Alternately, the dual-functional compound comprises an aminomalonate derivative having the structure: OR' 0 X -)-N RR2 OR" 15 wherein X is a tethering group that chemically connects the anchoring group to the basic amine group; R' and R" are each individually selected from hydrogen, alkyl, cycloalkyl, alkyl-aryl, alkenyl, cycloalkenyl, alkene, alkylene, arylene, alkylarylene, arylalkylene or cycloalkylene; more typically 20 hydrogen, alkyl of 1 to 8 carbon atoms, aryl of 6 to 8 carbon atoms, and still more typical where R' and R" are selected from hydrogen, methyl, or ethyl.
R
1 and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, or cycloalkylene, 25 more typically short chain alkyls comprising methyl, ethyl, or propyl, and still more typically ammine; and n = 0 - 50. 11 WO 2014/078048 PCT/US2013/066566 Typically, when X is methylene, n = 1-8, and more typically n = 1 - 4. When X is oxymethylene or oxypropylene, n ranges from 2.5 to 50, more typically 6 - 18. Some examples of aminomalonate derivatives include methyl and ethyl esters of 2-(2-aminoethyl)malonic acid, more typically 2 5 (2-aminoethyl)dimethylmalonate. The dual functional compound may alternately comprise an aminosuccinate derivative having the structure: OR' 0 N- X- NR1R2 0 OR" wherein X is a tethering group that chemically connects the anchoring group to the basic amine group and 10 R' and R" are each individually selected from hydrogen, alkyl, cycloalkyl, alkyl-aryl, alkenyl, cycloalkenyl, alkene, alkylene, arylene, alkylarylene, arylalkylene or cycloalkylene; more typically hydrogen, alkyl of 1 to 8 carbon atoms, aryl of 6 to 8 carbon atoms, 15 and still more typically where R' and R" are hydrogen, methyl, or ethyl.
R
1 and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, or cycloalkylene, more typically short chain alkyls comprising methyl, ethyl, or 20 propyl, and still more typically ammine; and n = 0 - 50. Typically, when X is methylene, n = 1-8, and more typically n = 1 - 4. When X is oxymethylene or oxypropylene, n ranges from 2.5 to 50, more 25 typically 6 - 18. Some examples of aminosuccinate derivatives include the 12 WO 2014/078048 PCT/US2013/066566 methyl and ethyl esters of N-substituted aspartic acid, more typically N-(2 aminoethyl)aspartic acid. The dual functional compound may alternately comprise an acetoacetate derivative having the structure: 5 0
X-)-NR
1
R
2 04 n wherein X is a tethering group that chemically connects the anchoring group to the basic amine group and 10 R 1 and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, or cycloalkylene, more typically short chain alkyls comprising methyl, ethyl, or propyl, and still more typically ammine; and 15 n = 0 - 50. Typically, when X is methylene, n = 1-8, and more typically n = 1 - 4. When X is oxymethylene or oxypropylene, n ranges from 2.5 to 50, more typically 6 - 18. An example of an acetoacetate derivative is 3-(2 aminoethyl)-2,4-pentanedione. 20 The dual functional compound may alternately comprise a 3 ketoamide (amidoacetate) derivative having the structure: 0 0 HN- X -NR1R 2 13 WO 2014/078048 PCT/US2013/066566 wherein X is a tethering group that chemically connects the anchoring group to the basic amine group, and
R
1 and R 2 are each individually selected from hydrogen, alkyl, 5 cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, or cycloalkylene, more typically short chain alkyls comprising methyl, ethyl, or propyl, and still more typically ammine; and n = 0 - 50. 10 Typically, when X is methylene, n = 1-8, and more typically n = 1 - 4. When X is oxymethylene or oxypropylene, n ranges from 2.5 to 50, more typically 6 - 18. Some examples of amidoacetate derivatives include the ethylenediamine and diethylenetriamine amides, more typically N-(2 aminoethyl)-3-oxo-butanamide. 15 Since the tendency to raise the pigment IEP is proportional to the amount of amine functionality imparted to the pigment surface, it is appropriate to express the molar amount of dual functional compound added to 100 g of treated pigment as the millimolar % of N-added. For example, amounts of dual functional compound used to effectively raise 20 pigment IEP ranged from 2 mmole% to 10 mmole%, more typically 4 mmole% to 8 mmole%. Thus for preferred, low molecular weight, dual functional compound beta-alanine, a dosage of 5 mmole% translates into 0.45 weight %. In contrast, in a high molecular weight example, the Jeffamine ED-2003 (m.w. - 2000) adduct of 3-ketobutanamide, requires 25 10.4 weight % to deliver 5 mmole% amine equivalents. The dual functional compound further comprises a tethering group that chemically connects the anchoring group to the basic amine group, wherein the tethering group comprises, (a) an alkyl group of 1-8 carbon atoms; more typically 1-4 carbon 30 atoms; 14 WO 2014/078048 PCT/US2013/066566 (b) a polyetheramine comprising poly(oxyethylene) or poly(oxypropylene), or mixtures thereof, whereby the weight average molecular weight of the tethering group is about 220 to about 2000; or 5 (c) a carbon, oxygen, nitrogen, phosphorous, or sulfur atom at the attachment point to the anchoring group. Some examples of (b) include Jeffamine@ D, ED, and EDR series In one specific embodiment, in the dual functional compound used 10 to prepare the self-dispersing pigment, X comprises methylene, oxyethane, or oxypropane groups, wherein n = 0 to 50; or polyetheramine co-polymers comprising both oxoethylene and oxopropylene monomers. In slurries made using the self-dispersing pigment, the pigment solids comprise at least about 10%, more typically 35% and the pH of the 15 pigment slurry is less than about 7, more typically about 5 to about 7. The self-dispersing pigment has surface area at least 15 m 2 /g, more typically 25 - 35 m 2 /g. Alternately, the treated inorganic particle, in particular a titanium dioxide particle, may comprise at least one further oxide treatment, for 20 example alumina, zirconia or ceria, aluminosilicate or aluminophosphate. This alternate treatment may be present in the amount of the amount about 0.1 wt% to about 20 wt%, typically from about 0.5 wt% to about 5 wt%, and more typically from about 0.5 wt% to about 1.5 wt%, based on the total weight of the treated titanium dioxide particle. The treatment may 25 be applied by methods known to one skilled in the art. Typically, the oxide treatment provided may be in at least two layers wherein the first layer comprises at least about 3.0% of alumina, more typically about 5.5 to about 6%, based on the total weight of the treated titanium dioxide particle, and at least about 1% of phosphorous pentoxide, 30 P 2 0 5 , more typically about 1.5% to about 3.0% of phosphorous pentoxide,
P
2 0 5 , based on the total weight of the treated titanium dioxide particle. In a specific embodiment, the second layer of oxide on the titanium dioxide 15 WO 2014/078048 PCT/US2013/066566 pigment comprises silica present in the amount of at least about 1.5%, more typically about 6 to about 14%, and still more typically about 9.5 to about 12%, based on the total weight of the treated titanium dioxide particle. 5 The titanium dioxide pigment that is to be surface treated may also bear one or more metal oxide and/or phosphated surface treatments, such as disclosed in US4461810, US4737194 and W02004/061013 (the disclosures of which are incorporated by reference herein. These coatings may be applied using techniques known by those skilled in the art. 10 Typical are the phosphated metal oxide coated titanium dioxide pigments, such as the phosphated alumina and phosphated alumina/ceria oxide coated varieties. Examples of suitable commercially available titanium dioxide pigments include alumina-coated titanium dioxide pigments such as R700 and R706 15 (available from E. I. duPont de Nemours and Company, Wilmington DE), alumina/phosphate coated titanium-dioxide pigments such as R796+ (available from E. I. duPont de Nemours and Company, Wilmington DE); and alumina/phosphate/ceria coated titanium-dioxide pigments such as R794 (available from E. I. duPont de Nemours and Company, Wilmington 20 DE). Process for Preparinq Treated Titanium Dioxide Particles The process for preparing a self-dispersing pigment comprises: (a) providing a silica treated inorganic particle, in particular TiO 2 pigment particle; 25 (b) adding a dual functional compound with an acidic aluminum salt to form an aqueous solution, wherein the dual functional compound comprises: i an anchoring group that attaches the dual-functional compound to the pigment surface, and 16 WO 2014/078048 PCT/US2013/066566 ii a basic amine group comprising a primary, secondary or tertiary amine; (c) adding a base to the mixture from step (b) whereby the pH is raised to about 4 to about 9 to form a turbid solution; and 5 (d) adding the mixture from step (c) to a slurry of silica treated inorganic particles, in particular silica treated TiO 2 pigment particles, whereby a hydrous alumina and the dual functional compound comprise an outermost surface treatment. The silica treated TiO 2 particle may be prepared by treating the TiO 2 particle to form a silica treatment thereon 10 using several different techniques, for example, by wet treatment, the deposition of pyrogenic oxides onto a pyrogenic titanium dioxide particle, by methods described in US5,992,120, or by co-oxygenation of metal tetrachloride with titanium tetrachloride, as described in US5,562,764, and U.S. Patent 7,029,648 which are incorporated herein by reference. Other 15 pyrogenically-deposited metal oxide treatments include the use of doped aluminum alloys that result in the generation of a volatile metal chloride that is subsequently oxidized and deposited on the pigment particle surface in the gas phase. Co-oxygenation of the metal chloride species yields the corresponding metal oxide. 20 In the formation of the outermost treatment, the acidic aluminum salt comprises aluminium sulfate hydrate, or aluminum nitrate hydrate, more typically aluminum chloride hydrate, and wherein the base comprises sodium hydroxide, sodium carbonate, or more typically ammonium hydroxide. Starting with the chosen amount of dual functional compound 25 to give the desired pigment IEP, the accompanying amount of acidic aluminum salt is chosen such that the molar ratio of dual functional compound to Al is < 3, more typically about 1 to about 2.5. In this manner a mixture more prone to hydrolysis and ensuing deposition is used to augment the pigment surface. Less desirable here are the aluminum 30 complexes of bidentate ligands such as the anion of acetylacetone (i.e. 2,4-pentanedione). Such complexes are well-known from the coordination chemistry literature, with the tris(acetylacetonato)aluminum complex 17 WO 2014/078048 PCT/US2013/066566 known for its stability (boiling point of 3140C) and non-polar nature, being insoluble in water. The titanium dioxide particle can be surface treated in any number of ways well-known to those of ordinary skill in the relevant art, as 5 exemplified by the previously incorporated references mentioned above. For example, the treatments can be applied by injector treatment, addition to a micronizer, or by simple blending with a slurry of the titanium dioxide. The surface-modified titanium dioxide can be dispersed in water at a concentration of below about 10 weight percent, based on the entire 10 weight of the dispersion, typically about 3 to about 5 weight percent using any suitable technique known in the art. An example of a suitable dispersion technique is sonication. The surface-modified titanium dioxide of this disclosure is cationic. The isoelectric point, determined by the pH value when the zeta potential has a value of zero, of the surface-modified 15 titanium dioxide of this disclosure has an isoelectric point greater than 8, typically greater than 9, even more typically in the range of about 9 to about 10. The isoelectric point can be determined using the zeta potential measurement procedure described in the Examples set forth herein below. The amount of deposited dual functional compound allows control of the 20 isoelectric point of at least 8.0, more typically between 8.0 and 9.0, which can be beneficial in facilitating the dispersion and/or flocculation of the particulate compositions during plant processing and d6cor paper production. Having a high IEP means that the pigment particle possesses a cationic charge under conditions when the pigment is introduced into 25 the d6cor paper furnish. The cationic pigment surface, possessing sufficient charge at pH <7, will be more likely to interact with the negatively charged paper fibers and less likely to adsorb cationic wet strength resin. Typically, the particle to particle surface treatments are substantially 30 homogenous. By this we mean that each core particle has attached to its surface an amount of alumina or aluminophosphate such that the 18 WO 2014/078048 PCT/US2013/066566 variability in alumina and phosphate levels among particles is so low as to make all particles interact with water, organic solvent or dispersant molecules in the same manner (that is, all particles interact with their chemical environment in a common manner and to a common extent). 5 Typically, the treated titanium dioxide particles are completely dispersed in water to form a slurry in less than 10 minutes, more typically less than about 5 minutes. By "completely dispersed" we mean that the dispersion is composed of individual particles or small groups of particles created during the particle formation stage (hard aggregates) and that all soft 10 agglomerates have been reduced to individual particles. After treatment according to this process the pigment is recovered by known procedures including neutralization of the slurry and if necessary, filtration, washing, drying and frequently a dry grinding step such as micronizing. Drying is not necessary, however, as a slurry of the product can 15 be used directly in preparing paper dispersions where water is the liquid phase. Applications The treated titanium dioxide particles may be used in paper laminates. The paper laminates of this disclosure are useful as flooring, 20 furniture, countertops, artificial wood surface, and artificial stone surface. D6cor Paper D6cor paper may contain fillers such as treated titanium dioxide prepared as described above and also additional fillers. Some examples of other fillers include talcum, zinc oxide, kaolin, calcium carbonate and 25 mixtures thereof. The filler component of the decorative paper can be about 10 to about 65% by weight, in particular 30 to 45 % by weight, based on the total weight of the d6cor paper. The basis weight of the d6cor paper base can be in the range of 30 to about 300 g/m 2 , and in particular 90 to 110 19 WO 2014/078048 PCT/US2013/066566 g/m 2 . The basis weights are selected as a function of the particular application. To form a paper sheet, the titanium dioxide suspension can be mixed with pulp, for example refined wood pulp such as eucalyptus pulp, 5 in an aqueous dispersion. The pH of the pulp dispersion is typically about 6 to about 8, more typically about 7 to about 7.5. The pulp dispersion can be used to form paper by conventional techniques. Coniferous wood pulps (long fiber pulps) or hardwood pulps such as eucalyptus (short fibered pulps) and mixtures thereof are useful as 10 pulps in the manufacture of d6cor paper base. It is also possible to use cotton fibers or mixtures all these types of pulps. A mixture of coniferous wood and hardwood pulps in a ratio of about 10:90 to about 90:10, and in particular about 30:70 to about 70:30 can be useful. The pulp can have a degree of beating of 200 to about 600 SR according to Schopper-Riegler. 15 The d6cor paper may also contain a cationic polymer that may comprise an epichlorohydrin and tertiary amine or a quaternary ammonium compound such as chlorohydroxypropyl trimethyl ammonium chloride or glycidyl trimethyl ammonium chloride. Most typically the cationic polymer is a quaternary ammonium compound. Cationic polymers such as wet 20 strength enhancing agents that include polyamide/polyamine epichlorohydrin resins, other polyamine derivatives or polyamide derivatives, cationic polyacrylates, modified melamine formaldehyde resins or cationized starches are also useful and can be added to form the dispersion. Other resins include, for example, diallyl phthalates, epoxide 25 resins, urea formaldehyde resins, urea-acrylic acid ester copolyesters, melamine formaldehyde resins, melamine phenol formaldehyde resins, phenol formaldehyde resins, poly(meth)acrylates and/or unsaturated polyester resins. The cationic polymer is present in the amount of about 0.5 to about 1.5 %, based on the dry polymer weight to the total dry weight 30 pulp fibers used in the paper. 20 WO 2014/078048 PCT/US2013/066566 Retention aids, wet-strength, retention, sizing (internal and surface) and fixing agents and other substances such as organic and inorganic colored pigments, dyes, optical brighteners and dispersants may also be useful in forming the dispersions and may also be added as required to 5 achieve the desired end properties of the paper. Retention aids are added in order to minimize losses of titanium dioxide and other fine components during the papermaking process, which adds cost, as do the use of other additives such as wet-strength agents. Examples of papers used in paper laminates may be found in 10 US6599592 (the disclosure of which is incorporated by reference herein for all purposes as if fully set forth) and the above-incorporated references, including but not limited to US5679219, US6706372 and US6783631. As indicated above, the paper typically comprises a number of components including, for example, various pigments, retention agents 15 and wet-strength agents. The pigments, for example, impart desired properties such as opacity and whiteness to the final paper, and a commonly used pigment is titanium dioxide. The treated titanium dioxide particle can be used to prepare the d6cor paper in any of the customary ways, wherein at least a portion, and 20 typically all of the titanium dioxide pigment typically used in such papermaking is replaced with the treated titanium dioxide pigment. As indicated above, the d6cor paper in accordance with the present disclosure is an opaque, cellulose pulp-based sheet containing a titanium dioxide pigment component in an amount of about 45 wt% or less, more 25 typically from about 10 wt% to about 45 wt%, and still more typically from about 25 wt% to about 42 wt%, wherein the titanium dioxide pigment component comprises the all or some of the treated titanium dioxide particle of this disclosure. In one typical embodiment, the treated titanium dioxide pigment component comprises at least about 25 wt%, and more 30 typically at least about 40 wt% (based on the weight of the titanium dioxide 21 WO 2014/078048 PCT/US2013/066566 pigment component) of the treated titanium dioxide pigment of this disclosure. In another typical embodiment, the titanium dioxide pigment component consists essentially of the treated titanium dioxide pigment of this disclosure. In yet another typical embodiment, the titanium dioxide 5 pigment component comprises substantially only the treated titanium dioxide pigment of this disclosure. Paper laminates Paper laminates in accordance with the present disclosure can be made by any of the conventional processes well known to those of 10 ordinary skill in the relevant art, as described in many of the previously incorporated references. Typically, the process of making paper laminates begins with raw materials - impregnating resins such as phenolic and melamine resins, brown paper (such as kraft paper) and high-grade print paper (a laminate 15 paper in accordance with the present disclosure). The brown paper serves as a carrier for the impregnating resins, and lends reinforcing strength and thickness to the finished laminate. The high-grade paper is the decorative sheet, for example, a solid color, a printed pattern or a printed wood grain. 20 In an industrial-scale process, rolls of paper are typically loaded on a spindle at the "wet end" of a resin treater for impregnation with a resin. The high-grade (decorative) surface papers are treated with a clear resin, such as melamine resin, so as to not affect the surface (decorative) appearance of the paper. Since appearance is not critical for the brown 25 paper, it may be treated with a colored resin such as phenolic resin. Two methods are commonly used to impregnate the paper with resin. The usual way (and the fastest and most efficient) is called "reverse roll coating." In this process, the paper is drawn between two big rollers, one of which applies a thin coating of resin to one side of the paper. This 22 WO 2014/078048 PCT/US2013/066566 thin coating is given time to soak through the paper as it passes through to a drying oven. Almost all of the brown paper is treated by the reverse-roll process, because it is more efficient and permits full coating with less resin and waste. 5 Another way is a "dip and squeeze" process, in which the paper is drawn through a vat of resin, and then passed through rollers that squeeze off excess resin. The surface (decorative) papers are usually resin impregnated by the dip-and-squeeze process because, although slower, it permits a heavier coating of the impregnating resin for improving surface 10 properties in the final laminate, such as durability and resistance to stains and heat. After being impregnated with resin, the paper (as a continuous sheet) is passed through a drying (treater) oven to the "dry end," where it is cut into sheets. 15 The resin-impregnated paper should have a consistent thickness to avoid unevenness in the finished laminate. In the assembly of the laminate components, the top is generally the surface paper since what the finished laminate looks like depends mainly on the surface paper. A topmost "overlay" sheet that is 20 substantially transparent when cured may, however, be placed over the decorative sheet, for example, to give depth of appearance and wear resistance to the finished laminate. In a laminate where the surface paper has light-hued solid colors, an extra sheet of fine, white paper may be placed beneath the printed 25 surface sheet to prevent the amber-colored phenolic filler sheet from interfering with the lighter surface color. The texture of the laminate surface is determined by textured paper and/or a plate that is inserted with the buildup into the press. Typically, 23 WO 2014/078048 PCT/US2013/066566 steel plates are used, with a highly polished plate producing a glossy finish, and an etched textured plate producing a matte finish. The finished buildups are sent to a press, with each buildup (a pair of laminates) is separated from the next by the above-mentioned steel 5 plate. In the press, pressure is applied to the buildups by hydraulic rams or the like. Low and high pressure methods are used to make paper laminates. Typically, at least 800 psi, and sometimes as much as 1,500 psi pressure is applied, while the temperature is raised to more than 250OF by passing superheated water or steam through jacketing built into the 10 press. The buildup is maintained under these temperature and pressure conditions for a time (typically about one hour) required for the resins in the resin-impregnated papers to re-liquefy, flow and cure, bonding the stack together into a single sheet of finished, decorative laminate. Once removed from the press, the laminate sheets are separated 15 and trimmed to the desired finished size. Typically the reverse side of the laminate is also roughened (such as by sanding) to provide a good adhesive surface for bonding to one or more substrates such as plywood, hardboard, particle board, composites and the like. The need for and choice of substrate and adhesive will depend on the desired end use of 20 the laminate, as will be recognized by one of ordinary skill in the relevant art. The examples which follow, description of illustrative and typical embodiments of the present disclosure are not intended to limit the scope of the disclosure. Various modifications, alternative constructions and 25 equivalents may be employed without departing from the true spirit and scope of the appended claims. EXAMPLES Isoelectric point characterization using the ZetaProbe (Colloidal Dynamics): 24 WO 2014/078048 PCT/US2013/066566 A 4% solids slurry of the pigment was placed into the analysis cup. The electrokinetic sonic amplitude (ESA) probe and pH probe were submerged into the agitated pigment suspension. Subsequent titration of the stirred suspension was accomplished using 2 N KOH as base and 2 N 5 HNO 3 as acid titrants. Machine parameters were chosen so that the acid bearing leg was titrated down to a pH of 4 and the base-bearing leg was titrated up to a pH of 9. The zeta potential was determined from the particle dynamic mobility spectrum which was measured using the ESA technique described by O'Brien, et.al*. The pigment isoelectric point is 10 typically determined by interpolating where the zeta potential equals zero along the pH / zeta potential curve. *O'Brien R.W., Cannon D.W., Rowlands W.N. J. Colloid Interface Sci.173, 406-418 (1995). O'Brien R.W., Jones A., Rowlands W.N. Colloids and Surfaces A 218, 89-101 (2003). 15 Example 1: 200 g. of a 30% (w/w) slurry of an alumina coated titanium dioxide pigment (DuPont R-796) is charged into a jacketed 250 mL beaker and heated to 550C. The slurry is stirred throughout the course of surface 20 treatment using a propeller blade attached to an overhead stirrer. The pH of this slurry measures 5.5 at 550C. 14.6 g. of a sodium silicate sol having 28.7% SiO 2 content (about 7% SiO 2 based on pigment weight) is charged into a 20 cc syringe. The sol is added at a rate of 0.7 mL/min so that time for complete addition occurs within 20 min. During the course of silicate 25 addition, the pH is maintained between 5.0 to 5.5 by the simultaneous addition of a 20% HCI solution. After silicate addition is complete, this mixture is held at pH and temperature for 30 min. 18.8 g. of a 43% sodium aluminate sol (24% A1 2 0 3 content, about 7% A1 2 0 3 based on pigment weight) is charged into a 20 cc syringe. The sol is added at a rate so that 30 addition occurs within 10 min. The pH is allowed to rise to 10 and simultaneous addition of 20% HCI solution is commenced to maintain a pH 25 WO 2014/078048 PCT/US2013/066566 of 10. After this period, 0.68 g. (7 mmol%) of 3-(2-aminoethyl)-2,4 pentanedione is added to the stirred slurry. pH is adjusted to 10 and held for 30 min. After this period the pH is decreased to 5.5 by further addition of 20% HCI and held at pH of 5.5 for 30 min. The slurry is vacuum filtered 5 through a Buchner funnel fitted with a Whatman #2 paper. The resulting cake is washed with 4 x 100 mL of deionized water, transferred onto a Petri dish, and dried at 1100C for 16 hrs. The dried cake is ground with a mortar and pestle. A10% solids slurry of this pigment is expected to give a pH of 6.5. A 4% solids slurry of this pigment is expected to give an IEP 10 (ZetaProbe) of 8.9. As a comparative example, the starting R-796 pigment alone gave an IEP of 6.9. Example 2: 200 g. of a 30% (w/w) slurry of an alumina coated titanium dioxide pigment (DuPont R-796) is charged into a jacketed 250 mL beaker and 15 heated to 550C. The slurry is stirred using a propeller blade attached to an overhead stirrer. 14.6 g. of a sodium silicate sol having 28.7% SiO 2 content (about 7% SiO 2 based on pigment weight) is charged into a 20 cc syringe. The sol is added at a rate such that time for complete addition occurs within 20 min. pH is maintained between 5.0 to 5.5 during the 20 course of silicate addition by simultaneous addition of 20% HCI solution. After silicate addition is completed, this mixture is held at pH and temperature for 30 min. 18.8 g. of a 43% sodium aluminate sol (24% A1 2 0 3 content, about 7% A1 2 0 3 based on pigment weight) is charged into a 20 cc syringe. The sol is added at a rate so that addition occurs within 10 25 min. The pH is allowed to rise to 10 and simultaneous addition of 20% HCI solution is commenced to maintain a pH of 10. After aluminate addition is completed, 3.4 g. (5 mmol%) of the Jeffamine@ ED-900 adduct of 3-oxo-butanamide is added to the stirred slurry. The pH is adjusted to 10 and held for 30 min. After this period, the pH is decreased to 5.5 by 30 further addition of 20% HCI and held at a pH of 5.5 for 30 min. The slurry is filtered, washed, dried and ground as described in Example 1. A 10% 26 WO 2014/078048 PCT/US2013/066566 solids slurry of this pigment is expected to give a pH of 6.5. A 4% solids slurry of this pigment is expected to give an IEP (ZetaProbe) of 8.9. Example 3: 3330 g. of a 30% (w/w) solids R-796 slurry (i.e. enough to yield 5 about 1 Kg. dried pigment) is charged into a 5 L stainless steel pail and heated to 550C on a hot plate. The slurry is stirred throughout using a propeller blade attached to an overhead stirrer. 242 g. of sodium silicate sol having 28.7% SiO 2 content (about 7% SiO 2 based on pigment weight) is charged into an addition funnel mounted above the pail. The silica sol is 10 added at a rate so that time for complete addition occurs within 20 min. The pH is maintain between 5.0 to 5.5 during the course of silicate addition by simultaneous addition of 20% HCI solution. After silicate addition is completed, this mixture is held at pH and temperature for 30 min. Next, 310 g. of a 43% sodium aluminate sol (about 7% A1 2 0 3 based 15 on pigment weight) is added in a similar fashion. The rate of addition is controlled so that the contents of the funnel are added within 20 min. The pH is allowed to rise to 10 and simultaneous addition of 20% HCI solution is commenced to maintain a pH of 10. After aluminate addition is completed, 8.2 g. (5 mmol%) of N-(2-aminoethyl)-3-oxo-butanamide is 20 added to the stirred slurry. The pH is adjusted to 10 and held for 30 min. After this period, the pH is decreased to 5.5 by further addition of 20% HCI and held for 30 min. The slurry is vacuum filtered through a large Buchner funnel fitted with Whatman #2 paper. The resulting cake is washed with deionized water until the conductivity of the filtrate drops to < 0.2 mS/cm. 25 The wet cake is transferred into an aluminum pan and dried at 1100C for 16 hrs. The dried cake is ground and sifted through a 325 mesh screen. Final grinding of this material is accomplished in a steam jet mill. A 10% solids slurry of this pigment is expected to give a pH of 6.5. A 4% solids slurry of this pigment is expected to give an IEP (ZetaProbe) of 8.9. 30 Example 4: 27 WO 2014/078048 PCT/US2013/066566 A 40% dry solids slurry of cationized, silica containing, self-dispersing pigment is made by adding 200 g. of pigment to 300 g. of deionized water with continuous stirring provided by a high speed disperser fitted with a Cowles blade. 1 N hydrochloric acid solution is added with gentle stirring 5 to pH 5. The pigment is subsequently dispersed at 5000 rpm for 10 min. Speed is decreased to 1000 rpm, and pH checked and maintained at pH 5.0 (+/- 0.2 units) for at least 1 minute by continued addition of 1 N HCI. Next, a pulp thinstock comprised of 0.625% eucalyptus pulp and a commercial polyamide/ polyamine wet strength resin (WSR, 0.75% dry 10 resin weight on a dry pulp basis), such as Kymene@ 617, are blended together. A pH of 5.9 measured for the pulp thinstock. The paper furnish is assembled by adding 6.4 g of 40% TiO 2 slurry to 300 g. of pulp thinstock with stirring. pH is adjusted up to 7.0 -7.2 with 0.1 N NaOH. Prior to addition into a commercial handsheet former (PTI Rapid-Kothen) an 15 aliquot of 0.12 g. colloidal silica is added with stirring as a retention aid. Hand sheets produced from this process contained 40% ash and had a basis weight of 101 gsm. This corresponded to a 70% first pass retention of TiO 2 . Comparative Example 1: 20 A 35% solids (w/w) slurry of DuPont R-796+ pigment in deionized water treated with 10% sodium hydroxide solution to pH 9 - 9.5. The slurry is dispersed using a Cowles blade attached to a high speed disperser running at 5000 rpm for 10 min. pH is checked and maintained at pH 9.2 (+/- 0.2 units) for at least 1 minute by continued addition of 10% sodium 25 hydroxide. 4.3 g. of slurry was let down with stirring into 300 g. of pulp thinstock comprised of 0.625% eucalyptus pulp and Kymene@ 617 WSR (0.75% dry resin weight on a dry pulp basis). A second, equal portion of WSR is added and stirred for 1 min just prior to transferring the paper forming mixture into a commercial handsheet former (PTI Rapid-Kothen). 30 This apparatus forms the sheet and de-waters it automatically. The formed sheet is then removed from the apparatus and dried in vacuo at 930C for 10 min. The basis weight and % TiO 2 in the sheet are subsequently 28 WO 2014/078048 PCT/US2013/066566 determined, and the above recipe adjusted for % ash by altering the amount of TiO 2 dispersion added to the thinstock to correct for pigment retention. In this manner hand sheets having a basis weight of 95 - 100 gsm and 40% ash can be made. 5 29

Claims (23)

1. A d6cor paper comprising a self-dispersing pigment having an 5 isoelectric point of at least about 8, more typically about 8 to about 10, comprising an inorganic particle having a silica treatment and an outermost treatment prepared by sequentially: (a) hydrolyzing an aluminum compound or basic aluminate to deposit a hydrous alumina surface; and 10 (b) adding a dual-functional compound comprising i. an anchoring group that attaches the dual-functional compound to the pigment surface, and ii. a basic amine group comprising a primary, secondary or tertiary amine. 15
2. The d6cor paper of claim 1 further comprising an opaque, cellulose pulp-based sheet.
3. The d6cor paper of claim 1 further comprising an impregnating resin.
4. The d6cor paper of claim 3 wherein the impregnating resin is a 20 phenolic resin or a melamine resin.
5. The d6cor paper of claim 1 wherein the inorganic particle is ZnO, TiO 2 , SrTiO 3 , BaSO 4 , PbCO 3 , BaTiO 3 , Ce 2 O 3 , A1 2 0 3 , CaCO 3 or ZrO 2 .
6. The d6cor paper of claim 5 wherein the inorganic particle is a self-dispersing TiO 2 pigment having a surface area of at least 10 m 2 /g, 25 preferably > 15 m 2 /g.
7. The d6cor paper of claim 6 wherein the anchoring group is a carboxylic acid functional group, a di-carboxylic acid group, an oxoanion 30 WO 2014/078048 PCT/US2013/066566 functional group, a 1,3-diketone, 3-ketoamide, derivative of 1,3-diketone, or derivative of 3-ketoamide.
8. The d6cor paper of claim 7 wherein the carboxylic acid functional group comprises acetate or salts thereof and the di-carboxylic 5 acid group comprises malonate, succinate, glutarate, adipate or salts thereof.
9. The d6cor paper of claim 6 wherein the diketone is 2,4 pentanedione, 3-(2-aminoethyl)-2,4-pentanedione or a derivative of 2,4 pentanedione substituted at C-3 with ammine or an amine-containing 10 functional group or salts thereof.
10. The d6cor paper of claim 7 wherein the oxoanion functional group comprises a substituted phosphate, phosphonate, sulfate, or sulfonate.
11. The self-dispersing pigment of claim 3 wherein the basic amine 15 comprises ammine; an N-alkyl amine of 1 to 8 carbon atoms;an N cycloalkyl amine of 3 to 6 carbon atoms; an NN- dialkyl amine of 2 to 16 carbon atoms;N,N-dicycloalkyl amine of 6 to 12 carbon atoms; or mixtures of both alkyl and cycloalkyl substituents.
12. The d6cor paper of claim 6 wherein the dual functional 20 compound further comprises a tethering group Xo that chemically connects the anchoring group to the basic amine group, wherein the tethering group comprises an alkyl chain of 1-8 carbon atoms; a polyetheramine comprising poly(oxyethylene) or poly(oxypropylene), or mixtures thereof whereby the weight average molecular weight of the tethering group is 25 about 220 to about 2000; wherein a carbon, oxygen, nitrogen, phosphorous, or sulfur atom constitute the attachment point between the tethering group and the anchoring group.
13. The d6cor paper of claim 6 wherein the dual-functional compound comprises 30 (i) an aminomalonate derivative having the structure: 31 WO 2014/078048 PCT/US2013/066566 5 wherein X is a tethering group that chemically connects the anchoring group to the basic amine group; R' and R" are each individually selected from hydrogen, alkyl, cycloalkyl, alkyl-aryl, alkenyl, cycloalkenyl, alkene, alkylene, 10 arylene, alkylarylene, arylalkylene or cycloalkylene; R 1 and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, or cycloalkylene; and n = 0 - 50; 15 (ii) an aminosuccinate derivative having the structure: OR' 0 N- X- NR1R2 0 OR" wherein X is a tethering group that chemically connects the anchoring group to the basic amine group; R' and R" are each individually selected from hydrogen, alkyl, cycloalkyl, alkyl-aryl, alkenyl, cycloalkenyl, alkene, alkylene, 20 arylene, alkylarylene, arylalkylene or cycloalkylene; 32 WO 2014/078048 PCT/US2013/066566 R 1 and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, or cycloalkylene; and n = 0 - 50; 5 (iii) a 2,4-pentanedione derivative having the structure: 0 wherein X is a tethering group that chemically connects the anchoring group to the basic amine group; R 1 and R 2 are each individually selected from hydrogen, alkyl,cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, and 10 cycloalkylene; and n = 0 - 50; or (iv) a 3-ketobutanamide derivative having the structure: 0 0 HN-(X--NR 1 R 2 wherein X is a tethering group that chemically connects the anchoring 15 group to the basic amine group; R 1 and R 2 are each individually selected from hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkene, alkylene, and cycloalkylene and n = 0 - 50. 20
14. The d6cor paper of claim 13 wherein the tethering group "X" comprises: 33 WO 2014/078048 PCT/US2013/066566 an alkyl chain of 1-8 carbon atoms; (b) a polyether chain comprising poly(oxyethylene) or poly(oxypropylene), or mixtures thereof whereby the weight average molecular weight of the tethering group is about 220 to about 2000; or 5 (c) polyetheramine co-polymers comprising both oxoethylene and oxopropylene monomers.
15. The decor paper of claim 13 wherein R' and R" are hydrogen, methyl or ethyl and R 1 and R 2 are hydrogen, methyl, ethyl or propyl.
16. The d6cor paper of claim 13 wherein the aminomalonate derivative 10 is a methyl ester of 2-(2-aminoethyl)malonic acid or an ethyl ester of 2-(2 aminoethyl)malonic acid;
17. The d6cor paper of claim 13 wherein the aminosuccinate derivative is a methyl ester of N-substituted aspartic acid or an ethyl ester of N-substituted aspartic acid. 15
18. The d6cor paper of claim 13 wherein the 3-ketobutanamide (amidoacetate) derivative is an ethylenediamine amide or a diethylenetriamine amide.
19. The d6cor paper of claim 6 wherein aluminum compound is made from the salts comprising aluminum chloride, aluminum sulfate, or 20 aluminum nitrate or mixtures thereof or a basic aluminate from a source comprising sodium or potassium aluminate.
20. The d6cor paper of claim 6 wherein the self-dispersing TiO 2 pigment further comprises at least one oxide treatment comprising aluminum oxide, silicon dioxide, zirconium oxide, cerium oxide, 25 aluminosilicate or aluminophosphate.
21. The d6cor paper of claim 3 wherein a silica treatment is formed using a wet treatment process; deposition of pyrogenic silica onto a pyrogenic titanium dioxide particle; by co-oxygenation of silicon tetrachloride with titanium tetrachloride, or by pyrogenically-deposited 30 metal oxide treatments using doped aluminum alloys that result in the generation of a volatile metal chloride that is subsequently oxidized and deposited on the pigment particle. 34 WO 2014/078048 PCT/US2013/066566
22. The d6cor paper of claim 21 wherein the wet treatment utilizes soluble silicates such as sodium or potassium silicate.
23. The d6cor paper of claim 6 wherein the self-dispersing titanium dioxide pigment comprises first an oxide layer comprising at least about 5 4% A1 2 0 3 and at least about 1.5% P 2 0 5 , a second layer comprising at least about 3% SiO 2 , more preferably about 5% to 7% SiO 2 , based on the total weight of the treated pigment, followed by an outermost layer comprising at least about 3% A1 2 0 3 , and at least about 5 mmol% of the dual functional compound, based on the total weight of the treated 10 pigment. 35
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