AU2013326747A1 - Floating off-shore hydrocarbon gas processing plant, method of deploying such floating gas processing plant, and method of producing liquefied natural - Google Patents

Floating off-shore hydrocarbon gas processing plant, method of deploying such floating gas processing plant, and method of producing liquefied natural Download PDF

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Publication number
AU2013326747A1
AU2013326747A1 AU2013326747A AU2013326747A AU2013326747A1 AU 2013326747 A1 AU2013326747 A1 AU 2013326747A1 AU 2013326747 A AU2013326747 A AU 2013326747A AU 2013326747 A AU2013326747 A AU 2013326747A AU 2013326747 A1 AU2013326747 A1 AU 2013326747A1
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Prior art keywords
water
intake hose
floating
water intake
anchor line
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AU2013326747A
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AU2013326747B2 (en
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Guido Leon Kuiper
Kok-Chieng LIM
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Shell Internationale Research Maatschappij BV
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Shell Internationale Research Maatschappij BV
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B21/00Tying-up; Shifting, towing, or pushing equipment; Anchoring
    • B63B21/50Anchoring arrangements or methods for special vessels, e.g. for floating drilling platforms or dredgers
    • B63B21/507Anchoring arrangements or methods for special vessels, e.g. for floating drilling platforms or dredgers with mooring turrets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/44Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022Hydrocarbons, e.g. natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0257Construction and layout of liquefaction equipments, e.g. valves, machines
    • F25J1/0275Construction and layout of liquefaction equipments, e.g. valves, machines adapted for special use of the liquefaction unit, e.g. portable or transportable devices
    • F25J1/0277Offshore use, e.g. during shipping
    • F25J1/0278Unit being stationary, e.g. on floating barge or fixed platform
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0296Removal of the heat of compression, e.g. within an inter- or afterstage-cooler against an ambient heat sink
    • F25J1/0297Removal of the heat of compression, e.g. within an inter- or afterstage-cooler against an ambient heat sink using an externally chilled fluid, e.g. chilled water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/44Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
    • B63B2035/4473Floating structures supporting industrial plants, such as factories, refineries, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/44Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
    • B63B2035/448Floating hydrocarbon production vessels, e.g. Floating Production Storage and Offloading vessels [FPSO]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63JAUXILIARIES ON VESSELS
    • B63J2/00Arrangements of ventilation, heating, cooling, or air-conditioning

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Earth Drilling (AREA)
  • Other Liquid Machine Or Engine Such As Wave Power Use (AREA)
  • Wind Motors (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

A floating off-shore hydrocarbon gas processing plant (10) is arranged on a floating structure (20) which floats on a body of water (100) above a sea bed (110). The floating structure (20) is anchored to the sea bed (110) via an anchor line (30) being attached to an anchor point (130) on the sea bed (110). A distal end (41) of a water intake hose (40) projects away from the floating structure (20) into the body of water (100) and a proximal end (42) of the water intake hose (40) is connected to the hydrocarbon gas processing plant (10), to take up a flow of water from the body of water via the distal end (41) and convey the flow of water to the floating structure (20) through the water intake hose (40) and the proximal end (42). The water intake hose (40) is mechanically connected to the anchor line (30) at multiple locations along a length of the water intake hose (40) and a length of the anchor line (30).

Description

WO 2014/053314 PCT/EP2013/069281 FLOATING OFF-SHORE HYDROCARBON GAS PROCESSING PLANT, METHOD OF DEPLOYING SUCH FLOATING GAS PROCESSING PLANT, AND METHOD OF PRODUCING LIQUEFIED NATURAL GAS The present invention relates to a floating off-shore hydrocarbon gas processing plant and to a method of deploying such floating gas processing plant. In another aspect, the invention relates to a method of producing 5 liquefied natural gas. Floating off-shore hydrocarbon gas processing plants are known in various forms, including for example so called floating production storage and off-loading (FPSO) concepts. Over the past years, various concepts for 10 floating natural gas liquefaction plants have been proposed. US Patent 7,318,387 describes a water intake riser that is used on a vessel on which a plant for liquefying natural gas (a liquefied natural gas plant) is arranged. Such a water intake riser is used on the 15 vessel to provide cooling water to a heat exchanger. The water intake riser is suspended from the hull of the vessel via a riser hanger. The riser hanger of US Patent 7,318,387 is of a specially adapted design wherein a piece of hose forms a 20 conduit to convey water from the water intake riser pipe being suspended from the riser hander to the vessel, while a flexible load transfer element transfers self weight and dynamic loads of the water intake riser. Furthermore, during deployment of the vessel with the 25 liquefied natural gas plant, the water intake risers have to be deployed by slidingly lowering the risers through apertures of guide sleeves, which guide sleeves form part WO 2014/053314 PCT/EP2013/069281 -2 of a riser spacer that is suspended from the vessel to a predetermined depth. When deploying the vessel described in US Patent 7,318,387 for use in a location off-shore, the riser 5 spacers and the water intake risers have to be lowered and installed before cooling water can be provided to the heat exchanger. This contributes to the time delay between arrival of the vessel at the deployment site and being able to use the hydrocarbon gas processing plant 10 that is arranged on the vessel. In accordance with a first aspect of the present invention, there is provided a floating off-shore hydrocarbon gas processing plant arranged on a floating structure, wherein said floating structure floats on a 15 body of water above a sea bed, wherein the floating structure is anchored to the sea bed via an anchor line being attached to an anchor point on the sea bed, and wherein a water intake hose is provided comprising a distal end projecting away from the floating structure 20 into the body of water and a proximal end that is connected to the hydrocarbon gas processing plant to take up a flow of water from the body of water via the distal end and convey the flow of water to the floating structure through the water intake hose and the proximal 25 end, wherein said water intake hose is mechanically connected to the anchor line at multiple locations along a length of the water intake hose and a length of the anchor line. In accordance with a second aspect of the invention, 30 there is provided a method of producing liquefied natural gas, comprising providing an off-shore hydrocarbon gas processing plant as described above or elsewhere herein, transferring heat from a hydrocarbon gas to a refrigerant WO 2014/053314 PCT/EP2013/069281 -3 stream, taking in a flow of water from the body of water through the water intake hose, and transferring said heat from the refrigerant stream to at least a portion of the flow of water. 5 In accordance with a further aspect of the invention, there is provided a method of deploying a floating hydrocarbon gas processing plant arranged on a floating structure, comprising steps of: - selecting a deployment site off-shore comprising a body 10 of water on a sea bed; - preparing the deployment site comprising anchoring an anchor line to the sea bed at the deployment site and mechanically connecting a water intake hose to the anchor line at multiple locations along a length of the water 15 intake hose and a length of the anchor line; - subsequently bringing the floating structure in a position at the deployment site; - pulling up one end of the anchor line to the floating structure while leaving another end of the anchor line 20 anchored to the sea bed; - securing the one end of the anchor line to the floating structure; - securing a proximal end of the water intake hose to the floating structure whereby establishing fluid 25 communication between the water intake hose and the hydrocarbon gas processing plant; wherein said water intake hose further comprises a distal end projecting away from the floating structure into the body of water to take up a flow of water from the body of 30 water via the distal end and convey the flow of water to the floating structure through the water intake hose and the proximal end.
WO 2014/053314 PCT/EP2013/069281 -4 The invention will be further illustrated hereinafter by way of example only, and with reference to the non limiting drawing in which; Fig. 1 schematically shows a floating off-shore 5 hydrocarbon processing plant according to an embodiment of the invention; Fig. 2 schematically shows a cross-sectional view of a first embodiment of a mechanical interconnection between an anchor line and a water intake hose; 10 Fig. 3 schematically shows a cross-sectional view of a second embodiment of a mechanical interconnection between an anchor line and a water intake hose; Fig. 4 schematically shows a cross-sectional view of a third embodiment of a mechanical interconnection 15 between an anchor line and a water intake hose; Fig. 5 schematically illustrates a process flow scheme of a part of a process to produce liquefied natural gas. The drawings in these figures are not to scale. For 20 the purpose of this description, a single reference number will be assigned to a line as well as a stream carried in that line. Same reference numbers refer to similar components. The person skilled in the art will readily understand that, while the invention is 25 illustrated making reference to one or more a specific combinations of features and measures, many of those features and measures are functionally independent from other features and measures such that they can be equally or similarly applied independently in other embodiments 30 or combinations. In the presently proposed configuration a water intake hose is mechanically connected to an anchor line WO 2014/053314 PCT/EP2013/069281 -5 at multiple locations along a length of the water intake hose and a length of the anchor line. This has several benefits. First, as the water intake hose is connected to the anchor line at multiple 5 locations, the anchor line can accommodate tensional forces so that the water intake hose can be made of less strong material than a riser that has to carry its own weight in full, such as is the case with the risers referred to in US Pat. 7,318,387. Further, as the water 10 intake hose is supported by the anchor line, the mechanical connector between the water intake hose and the floating structure can be simpler and/or less robust compared with a water riser that is fully suspended by itself. Thus, a relatively complicated riser hanger as 15 described in US Pat. 7,318,387 may not be necessary. In addition, deployment of the floating structure with the hydrocarbon gas processing plant in the off shore deployment site can be faster, as the water intake hose can be pre-installed on the anchor line and thus 20 deployed at the same time as mooring the floating structure to the anchor line. More of the benefits will become clear herein below, as the figures are discussed in more details. Figure 1 schematically shows a floating off-shore 25 hydrocarbon gas processing plant 10 arranged on a floating structure 20. The hydrocarbon gas processing plant may comprise a plurality of modules 10a, 10b, 10c, etc., each arranged to carry out different processing steps or functions. The floating structure 20 floats on 30 the surface 120 of a body of water 100 above a sea bed 110. The floating structure 20 is anchored to the sea bed 110 via an anchor line 30. The anchor line 30 is WO 2014/053314 PCT/EP2013/069281 -6 attached to an anchor point 130 on the sea bed 110 and to the floating structure 20 at an engagement point 25. Typically, the anchor line 30 descends into the body of water 100 under a distinctly non-zero angle from the 5 vertical direction. Generally the anchor line 30 has at least a suspended part 32 that stretches in the body of water 100 above the sea bed 110 between the sea bed 110 and the floating structure 20. The suspended part 32 may generally be of a free caternary or of a semi-taut 10 configuration. In the situation as drawn in Figure 1, the anchor line 30 is so long compared to the depth D of the body of water that the anchor line 30 comprises a resting part 31 that stretches between the suspended part 32 and the 15 anchor point 130, and lies on the sea bed 110. In that situation, the suspended part 32 stretches between the resting part 31 and the floating structure 20. The suspended part 32 hangs off of the floating structure 20 in the body of water 100 above the sea bed 110. 20 A water intake hose 40 is provided, comprising a distal end 41 projecting away from the floating structure 20 into the body of water 100, and a proximal end 42 that is connected to the hydrocarbon gas processing plant 10 to take in a flow of water from the body of water 100 via 25 the distal end 41 and to convey the flow of water to the floating structure 20 through the water intake hose 40 and the proximal end 42. The water intake hose 40 is mechanically connected to the anchor line 30 at multiple locations 50 along a length of the water intake hose 40 30 and a length of the anchor line 30. In a typical example, the water intake hose 40 may extend along the anchor line 30 over at least 25% of the total length (from the floating structure 20 anchor point 130 of the WO 2014/053314 PCT/EP2013/069281 -7 anchor line 30 to which the water intake hose 40 is mechanically connected. Preferably, the floating structure is anchored to the sea bed 110 via a plurality of anchor lines spreading out 5 in a plurality of directions from the floating structure 20. As an example a second anchor line 230 is depicted in Figure 1. At least two of the plurality of anchor lines 30 (230) are each provided with at least one water intake hose 40 (240). Preferably, at most a single water 10 intake hose is mechanically connected to any one anchor line at said multiple locations. An advantage of arranging at least one water intake hose 40 (240) on a plurality of anchor lines spreading out in a plurality of directions is that the probability of all water intake 15 hoses becoming blocked by a large object at the inlets in the distal ends at the same time is very small. Herewith flow of water to the floating structure is assured at all times. Preferably, the floating structure 20 comprises a 20 turret 22 and a barge 24. The barge 24 is rotatably connected to the turret 22, whereby the barge 24 can rotate relative to the turret 22 around a vertical axis A, centred in the turret 22. All of the plurality of anchor lines 30 (230) may be connected to the turret 22, 25 each in an engagement point 25 (225). The anchor line 30, or each of the anchor lines in the plurality of anchor lines, may be formed of or comprise at least one selected from the group consisting of a cable, a chain, a wire rope, a polyester line, or 30 combinations thereof. The anchor line may be formed of or comprise any suitable material, including preferably steel. The anchor line 30 is preferably a flexible anchor line.
WO 2014/053314 PCT/EP2013/069281 -8 The water intake hose is suitably formed out of a rubber or a composite material. The composite material may be based on rubber: a preferred example is a rubber reinforced with steel bars. For example, flexible bonded 5 hoses and/or dedicated water intake hoses for FLNG and FPSO cooling applications, which are suitable for the present water intake hose application, can be obtained from Trelleborg Oil & Marine Corp. Hypochlorite injection lines may be built into the water intake hose. 10 The amount of built-in reinforcement into the water intake hose 40 may be less than necessary in self supported water intake riser configurations, as in accordance with the present invention the water intake hose is mechanically supported by the anchor line 30. 15 This way the anchor line 30 to which the water intake hose 40 is mechanically connected can accommodate (most of) the tensile forces that would otherwise act directly on the water intake hose 40. The water intake hose 40, during operation whereby 20 supporting a flow of water from the body of water 100 to the floating structure 20, suitably has an effective density of between 0.8 and 1.3. Herewith the water intake hose 40 is nearly buoyant or just buoyant, such that the gravitational force (or the Archimedes resulting 25 force) that is to be carried by the anchor line 30 is relatively small. Effective density means the density of the hose material (averaged over a representative stretch), divided by the water density of the water in the body of water 100 below the floating structure 20, at 30 a depth half way between the bottom 26 of the floating structure 20 and the sea bed 110. For the purpose of determining depths relative to the bottom 26 of the floating structure 20 in the context of the present WO 2014/053314 PCT/EP2013/069281 -9 description, the bottom 26 of the floating structure 20 is understood to equate to the engagement point 25. Preferably, the water intake hose 40, during operation, has an effective density of between 1.0 and 5 1.3. In this case the water intake hose 40 is neutral or nearly buoyant, such that the resultant additional gravitational force exerted by the water intake riser 40 on the anchor line 30 with which it is mechanically interconnected pulls in downward direction which is 10 preferred from a viewpoint of the anchoring function of the anchor line 30. Assuming the water intake hose 40 possesses an essentially circular bore, the inner diameter is preferably selected within a range of from about 25 to 15 90 cm (10 to 36 inch), preferably in a range of from about 50 to 75 cm (20 to 30 inch). In one example, wherein the flow of water is employed to provide cooling to an natural gas liquefaction process wherein heat removed is removed from natural gas by heat exchange 20 which heat is ultimately discharged using the flow of water supplied in the plurality of water intake hoses, it has been calculated that 16 water intake hoses having an inner diameter of 62 cm or 73 cm could be used (depending on the maximum design flow velocity) to take in a 25 sufficient flow of water or 24 water intake hoses having an inner diameter of 51 cm or 60 cm (assuming the same maximum design flow rates). However, different numbers of water intake hoses and different diameters may be employed depending on the specific circumstances and 30 requirements imposed by the hydrocarbon gas processing plant and other circumstances and design premises. In the proposed configuration, the water intake hose 40 can serve to take in water from the body of water 100 WO 2014/053314 PCT/EP2013/069281 - 10 from a water intake depth of more than 300 m, preferably deeper than 5 hm, from the surface 120 of the body of water 100. As the anchor line 30 will often be under a non-vertical angle, the actual length of the water intake 5 hose 40 generally needs to be longer than the water intake depth. The water intake hose 40 may extend along the anchor line over at least 60% of the length of the suspended part 32 of the anchor line 30 to which the water intake hose 40 is mechanically connected. This 10 way, water can be taken in from the body of water 100 at a depth of about half way between the bottom 26 of the floating structure 20 and the sea bed 110, or deeper. Preferably the distal end 41 of the water intake hose 40 may be within 2 hm (hectometre) from the sea bed 110. 15 However, to avoid taking in solids and other materials from the sea bed, it is recommended to maintain the distal end 41 of the water intake hose 40 at least 0.35 hm above the sea bed (i.e. not closer than about 0.35 hm or 35 m to the sea bed) during normal operations 20 such that in extreme environmental conditions the inlet will not come too close to the sea bed. It is further recommended to limit the length along which the water intake hose 40 extends along the anchor line 30 to within 90% of the length of the suspended part 32 of the anchor 25 line 30 to which the water intake hose 40 is mechanically connected. This allows for some dynamic exchange of the anchor line 30 between resting on the sea bed 110 and being in suspension, whereby the amount of the anchor line 30 in the resting part 31 versus the suspended part 30 32 may change as a result of lateral movement of the floating structure 20 relative to the anchor point 130 of the anchor line 30.
WO 2014/053314 PCT/EP2013/069281 - 11 The water intake hose 40 may be connected to the anchor line 30 in a variety of ways. One way is to establish a continuous mechanical connection between the two by arranging both the water intake hose 40 and the 5 anchor line 30 in a long sleeve for instance in the form of a long net or one or more strings or lines helically and/or counter helically would over a water intake hose 40 and anchor line 30 couple. Preferably, the water intake hose 40 is slidably connected to the anchor line 10 30 in the longitudinal direction of the anchor line 30 to avoid loading of mechanical strain from the anchor line 30 on to the water intake hose 40. Alternatively, as shown for instance in Figure 1, the mechanical connection between the water intake hose 40 15 and the anchor line 30 comprises a plurality of mechanical interconnections in discrete contact points at multiple locations 50 along the length of the anchor line 30. The water intake hose 40 may be rigidly interconnected with the anchor line 30 at each of the 20 contact points or have one or more degrees of freedom relative to the anchor line 30. An example of a rigid interconnection is illustrated in Figure 2, which shows a cross section of a water intake hose 40 mechanically connected to an anchor line 25 30. This rigid interconnection comprises an anchor line clamp 61 rigidly clamped around the anchor line 30, a hose clamp 62 clamped rigidly around the water intake hose 40, and a web 63 interconnecting the anchor line clamp 61 with the hose clamp 62. Alternatively, the web 30 63 may be adhered to or formed as an integral part to the water intake hose 40, thereby omitting the need for the hose clamp 62. Although the elastic strain capacity of the water intake hose may be sufficient to allow a slack- WO 2014/053314 PCT/EP2013/069281 - 12 less installation, it is recommended with such a rigid interconnection to allow some slack in the water intake hose 40 between successive adjacent contact points to be able to accommodate stretching of the anchor line 30 5 and/or bending forces from the anchor line 30. In this arrangement, the surface exposed to lateral drag force that can be exerted by the body of water 100 to the anchor line 30 contains the clamps and the web. Suitably, the mechanical interconnection between the 10 anchor line 30 and the water intake hose 40 comprises a plurality of discrete guide sleeve distributed along the anchor line 30. Figure 3 shows an example wherein the hose clamp as shown in Figure 2 has been replaced by a hose guide sleeve 64. This allows for a longitudinal 15 movability of the water intake hose 40 relative to the anchor line 30, as a result of which less slack needs to be provided between the connection points 50. The surface exposed to drag is essentially the same as was the case for the rigid interconnection of Figure 2. 20 Figure 4 illustrates still another example of a suitable mechanical interconnection, whereby the anchor line clamp 61 of Figure 3 has been replaced by an anchor line guide sleeve 65. The anchor line guide sleeve 65 allows for rotational movability of the hose guide sleeve 25 64 around the anchor line 30. This allows the water intake hose 40 to weather vane around the anchor line 30 under the influence of a lateral water current, whereby the effective drag surface is reduced to approximately the outer diameter of the larger one of the hose guide 30 sleeve 64 and the outer diameter of the anchor line guide sleeve 65 (the outer diameter of the hose guide sleeve 64 is generally expected to be larger than that of the anchor line guide sleeve 65).
WO 2014/053314 PCT/EP2013/069281 - 13 During operation, the flow of water through the water intake hose 30 may be maintained in any suitable way. Suitably, flow of water through the water intake hose 30 may be maintained by a water pump provided in the 5 floating structure. However, alternatives may be explored, such as employing siphon action as proposed in e.g. US patent 6,832,875. If the water intake hose 40 is connected to the turret 22, there are various techniques available to 10 transfer the water from the turret 22 to the barge 24 including for instance swivel technology of which an example is disclosed in US Patent 6,845,727 and an alternative technology of which an example is published in e.g. WO 2004/069643. 15 The off-shore hydrocarbon gas processing plant 10 described above may be employed for producing liquefied natural gas (LNG). The proposed configuration of the water intake hose on the anchor line offers the benefit of being able to take in water from larger depths than is 20 possible with free-hanging risers deployed from the aft of the floating structure. This means that the water can be taken in at a lower temperature, generally resulting in a higher production rate of LNG using the same plant power and equipment. 25 As an example, the floating structure 20 may comprise all equipment necessary to produce natural gas from a sub-sea gas well and to subject the produced natural gas to all hydrocarbon processing steps necessary to condition the natural gas for liquefaction and then 30 subsequently to liquefy the conditioned natural gas. Liquefying in the present context comprises transferring heat from a hydrocarbon gas 310, which may be in the form of the pre-conditioned natural gas, to a refrigerant WO 2014/053314 PCT/EP2013/069281 - 14 stream 320. These streams are shown in Figure 5, wherein both the hydrocarbon gas 310 and the refrigerant stream 320 pass through an indirect heat exchanger 330 in indirect heat exchanging contact with each other. The 5 refrigerant stream, containing the heat removed from the hydrocarbon gas 310, is withdrawn from the indirect heat exchanger 330 in line 340 and passed to a compressor 350 for recompression. The refrigerant stream as discharged from the compressor 350, in line 360, now contains not 10 only the heat removed from the hydrocarbon gas 310, but also compression heat that has been added during compression of the refrigerant stream from line 340. The heat removed from the hydrocarbon gas 310, together with the compression heat, are then transferred from the 15 refrigerant stream in line 360 to at least a portion in line 370 of the flow of water taken in from the body of water 100 through the water transfer hose 40. To this end, both line 370 and line 360 are brought into indirect heat exchanging contact in a water cooler 380. The 20 refrigerant stream in line 360 is subsequently auto refrigerated in indirect heat exchanger 330 and passed through an expansion device 390 (for instance, a Joule Thomson valve) before again being passed through the indirect heat exchanger 330. 25 The natural gas (e.g. the hydrocarbon gas 310) may also be cooled against part of the water taken in via the water intake hose 40, prior to being fed to the indirect heat exchanger 330. The person skilled in the art will understand that a 30 large variety of suitable processes for producing liquefied natural gas is known and can be used in combination with the present invention. Figure 5 merely WO 2014/053314 PCT/EP2013/069281 - 15 serves to illustrate one example of a part of such a processes. The off-shore floating hydrocarbon gas processing plant as described above can be deployed by bringing the 5 floating structure with the hydrocarbon gas processing plant in a position at a selected off-shore deployment site, anchoring the floating structure at the deployment site and subsequently deploying the one or more water intake hoses along one or more of the anchor lines. The 10 deployment site may be prepared by at least anchoring the desired number of anchor lines (30,230) to the sea bed at the deployment site before the floating structure is brought in from a geographically different site such as its construction site or a site of a previous deployment. 15 However, the concept of mechanically interconnecting the water intake hose 40 with the anchor line 30 allows for a new approach, wherein during the preparation of the deployment site the desired number of water intake hoses (40,240) is already pre-installed by mechanically 20 connecting to the respective anchor lines (30,230) as described above. After the floating structure 20 is subsequently brought in a position at the deployment site, one end of the anchor line 30 or each of the anchor lines (30,230) may be pulled up to the floating structure 25 20, while leaving the other end of the anchor line anchored to the sea bed 110 in the anchor point 130. The end(s) of the anchor line(s) (30,230) being pulled up to the floating structure 20 may then be secured to the floating structure 20 at the respective engagement 30 point(s) (25,225). Having completed these steps, the proximal end 42 of the water intake hose 30 is then ready to be fluidly connected to the floating structure 20 without the need to take time to deploy.
WO 2014/053314 PCT/EP2013/069281 - 16 The person skilled in the art will understand that the present invention can be carried out in many various ways without departing from the scope of the appended claims. 5

Claims (15)

1. A floating off-shore hydrocarbon gas processing plant arranged on a floating structure, wherein said floating 5 structure floats on a body of water above a sea bed, wherein the floating structure is anchored to the sea bed via an anchor line being attached to an anchor point on the sea bed, and wherein a water intake hose is provided comprising a distal end projecting away from the floating 10 structure into the body of water and a proximal end that is connected to the hydrocarbon gas processing plant to take up a flow of water from the body of water via the distal end and convey the flow of water to the floating structure through the water intake hose and the proximal 15 end, wherein said water intake hose is mechanically connected to the anchor line at multiple locations along a length of the water intake hose and a length of the anchor line.
2. The floating off-shore hydrocarbon gas processing 20 plant of claim 1, wherein the floating structure is anchored to the sea bed via a plurality of anchor lines spreading out in a plurality of directions from the floating structure.
3. The floating off-shore hydrocarbon gas processing 25 plant of claim 1 or 2, wherein the floating structure comprises a turret and a barge, wherein the anchor lines are connected to the turret and wherein the barge is rotatably connected to the turret whereby the barge can rotate relative to the turret around a vertical axis 30 centred in the turret.
4. The floating off-shore hydrocarbon gas processing plant of claim 2 or 3, wherein at least two of the plurality of anchor lines are each provided with at least WO 2014/053314 PCT/EP2013/069281 - 18 one water intake hose, wherein each at least one water intake hose is mechanically connected to exclusively one of the plurality of anchor lines at multiple locations along the water intake hose said exclusively one of the 5 plurality of anchor lines.
5. The floating off-shore hydrocarbon gas processing plant of any one of the preceding claims, wherein the water intake hose extends along the anchor line over at least 25% of the length of the anchor line to which the 10 water intake hose is mechanically connected.
6. The floating off-shore hydrocarbon gas processing plant of any one of the preceding claims, wherein the anchor line comprises a suspended part that stretches in the body of water above the sea bed between the sea 15 bottom and the floating structure, wherein the water intake hose extends along the anchor line over at least 60% of the length of the suspended part of the anchor line to which the water intake hose is mechanically connected. 20
7. The floating off-shore hydrocarbon gas processing plant of claim 6, wherein the water intake hose extends along the anchor line to within 90% of the length of the suspended part of the anchor line to which the water intake hose is mechanically connected. 25
8. The floating off-shore hydrocarbon processing plant of any one of the preceding claims, wherein the distal end of the water intake hose is at deeper than 3 hm (hectometre) from the surface of the body of water.
9. The floating off-shore hydrocarbon gas processing 30 plant of any one of the preceding claims, wherein the distal end of the water intake hose is 2 hm or less above the sea bed. WO 2014/053314 PCT/EP2013/069281 - 19
10. The floating off-shore hydrocarbon gas processing plant of claim 9, wherein the distal end of the water intake hose is 0.5 hm or more above the sea bed.
11. The floating off-shore hydrocarbon gas processing 5 plant of any one of the preceding claims, wherein the water intake hose during operation has an effective density of between 0.8 and 1.3.
12. The floating off-shore hydrocarbon gas processing plant of any one of claims 1 to 9, wherein the water 10 intake hose during operation has an effective density of between 1.0 and 1.3.
13. The floating off-shore hydrocarbon gas processing plant of any one of the preceding claims, wherein the water intake hose is formed out of a rubber and/or a 15 composite material.
14. A method of deploying a floating hydrocarbon gas processing plant arranged on a floating structure, comprising steps of: - selecting a deployment site off-shore comprising a body 20 of water on a sea bed; - preparing the deployment site comprising anchoring an anchor line to the sea bed at the deployment site and mechanically connecting a water intake hose to the anchor line at multiple locations along a length of the water 25 intake hose and a length of the anchor line; - subsequently bringing the floating structure in a position at the deployment site; - pulling up one end of the anchor line to the floating structure while leaving another end of the anchor line 30 anchored to the sea bed; - securing the one end of the anchor line to the floating structure; WO 2014/053314 PCT/EP2013/069281 - 20 - securing a proximal end of the water intake hose to the floating structure whereby establishing fluid communication between the water intake hose and the hydrocarbon gas processing plant; 5 wherein said water intake hose further comprises a distal end projecting away from the floating structure into the body of water to take up a flow of water from the body of water via the distal end and convey the flow of water to the floating structure through the water intake hose and 10 the proximal end.
15. Method of producing liquefied natural gas, comprising providing an off-shore hydrocarbon gas processing plant in accordance with any one of claims 1 to 13, transferring heat from a hydrocarbon gas to a refrigerant 15 stream, taking in a flow of water from the body of water through the water intake hose, and transferring said heat from the refrigerant stream to at least a portion of the flow of water. 20
AU2013326747A 2012-10-03 2013-09-17 Floating off-shore hydrocarbon gas processing plant, method of deploying such floating gas processing plant, and method of producing liquefied natural Active AU2013326747B2 (en)

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EP12187116 2012-10-03
EP12187116.4 2012-10-03
PCT/EP2013/069281 WO2014053314A1 (en) 2012-10-03 2013-09-17 Floating off-shore hydrocarbon gas processing plant, method of deploying such floating gas processing plant, and method of producing liquefied natural

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EP3255365A1 (en) 2016-06-09 2017-12-13 Shell Internationale Research Maatschappij B.V. System and method for offshore processing of hydrocarbons

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US3708811A (en) * 1971-01-06 1973-01-09 Exxon Research Engineering Co Single anchor leg single point mooring system
GB0002703D0 (en) * 2000-02-08 2000-03-29 Victoria Oilfield Dev Limited Mooring and flowline system
GB0030256D0 (en) * 2000-12-12 2001-01-24 Kvaerner Oil & Gas Ltd Water intake
MY141064A (en) * 2003-03-25 2010-02-25 Shell Int Research Water intake riser

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AP2015008343A0 (en) 2015-04-30
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AP3873A (en) 2016-10-31
BR112015007139A2 (en) 2017-07-04
BR112015007139B1 (en) 2022-02-01
CY1118440T1 (en) 2017-06-28
EP2903889B1 (en) 2016-11-30

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