AU2013216661B2 - Hybrid riser tower - Google Patents

Hybrid riser tower Download PDF

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AU2013216661B2
AU2013216661B2 AU2013216661A AU2013216661A AU2013216661B2 AU 2013216661 B2 AU2013216661 B2 AU 2013216661B2 AU 2013216661 A AU2013216661 A AU 2013216661A AU 2013216661 A AU2013216661 A AU 2013216661A AU 2013216661 B2 AU2013216661 B2 AU 2013216661B2
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riser
line
conduits
riser system
production lines
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AU2013216661A1 (en
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Jean-Pierre Branchut
Gregoire De-Roux
Jean-Francois Saint-Marcoux
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Acergy France SAS
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Acergy France SAS
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Abstract

The present invention relates to hybrid riser towers, and in particular hybrid riser towers for a drill centre. A riser is provided comprising a plurality of conduits extending in use from the seabed toward the surface and having an upper end adapted to be supported in use at a depth below the sea surface wherein said riser is provided with buoyancy along at least a part of its length, wherein said buoyancy is in the form of blocks located at intervals along the length of the riser, wherein said blocks are arranged symmetrically around a central structural core to form a substantially circular cross-section, and wherein said blocks are arranged non-contiguously around said central structural core. 220a 220b -- - ~ 410 L i Fig. 4b

Description

AUSTRALIA Patents Act 1990 ORIGINAL COMPLETE SPECIFICATION STANDARD PATENT Invention title: Hybrid Riser Tower The following statement is a full description of this invention, including the best method of performing it known to us: chbm A0126323462v2 120382525 1 Hybrid Riser Tower INTRODUCTION TO THE INVENTION [0001] This is a divisional application divided out of Australian Patent Application No 2007319011, the entire contents of which are incorporated herein by reference. [0002] The present invention relates to hybrid riser towers and in particular hybrid riser towers for a drill centre. BACKGROUND OF THE INVENTION [0003] Hybrid Riser Towers are known and form part of the so-called hybrid riser, having an upper and/or lower portions ("jumpers") made of flexible conduit and suitable for deep and ultra-deep water field development. US6,082,391 (Stolt/Doris) proposes a particular Hybrid Riser Tower (HRT) consisting of an empty central core, supporting a bundle of riser pipes, some used for oil production some used for water and gas injection. This type of tower has been developed and deployed for example in the Girassol field off Angola. Insulating material in the form of syntactic foam blocks surrounds the core and the pipes and separates the hot and cold fluid conduits. Further background has been published in paper "Hybrid Riser Tower: from Functional Specification to Cost per Unit Length" by J-F Saint-Marcoux and M Rochereau, DOT XIII Rio de Janeiro, 18 October 2001. Updated versions of such risers have been proposed in WO 02/053869 Al. The contents of all these documents are incorporated herein by reference, as general background to the present disclosure. These multibore HRTs are very large and unwieldy, cannot be fabricated everywhere, and reach the limit of the component capabilities. [0004] One known solution is to use a number of Single Line Offset Risers (SLORs) which are essentially monobore HRTs. A problem with these structures is that for a drill centre (a cluster of wells), a large number of these structures are required, one for each production line, each injection line and each gas line. This means that each structure needs to be placed too close to adjacent structures resulting in the increased risk of each structure getting in the way of or interfering with others, due to wake shielding and wake instability . chbm A0126323462v2 120382525 2 [0005] Another problem with all HRTs is vortex induced vibration (alternating shedding of trailing vortexes), which can lead to fatigue damage to drilling and production risers. [0006] Any discussion of documents, acts, materials, devices, articles and the like in this specification is included solely for the purpose of providing a context for the present invention. It is not suggested or represented that any of these matters formed part of the prior art base or were common general knowledge in the field relevant to the present invention as it existed in Australia or elsewhere before the priority date of each claim of this application. [0007] The invention aims to address at least in part one or more of the above disadvantages identified in the prior art. SUMMARY OF THE INVENTION [0008] The present invention provides a riser system comprising a plurality of conduits extending in use from a seabed toward a sea surface and having an upper end supported at a depth below the sea surface, the plurality of conduits forming a riser bundle and the riser system further comprising a central structural core, wherein said riser system further comprises a plurality of guide frames adapted to guide the plurality of conduits and spaced at intervals along at least a part of a length of the central structural core, wherein each guide frame of the plurality of guide frames has two or more buoyant blocks mounted thereto, and wherein for each guide frame, said two or more buoyant blocks attached thereto are arranged symmetrically around said central structural core to form a substantially circular cross-section but are retained by said guide frame so that each buoyant block of the two or more buoyant blocks is separated from each other buoyant block of the two or more buoyant blocks by a fluid permeable gap. [0009] Further discussion of various features of the invention is set out below. [0010] In one embodiment, said first conduit is a fluid injection line and said other conduits consist of production lines. Said riser preferably comprising two such production lines. At least one of said production lines may be thermally insulated. In one embodiment both production lines are thermally insulated. Alternatively, only one of said production lines is thermally insulated, the uninsulated line being used as a service line. Said thermal insulation may be in the form of a pipe in pipe structure with the annular space used as a gas lift line. Said fluid injection line may be a water or gas injection line. [0011] Said production lines may provide a pigging loop.
2A [0012] The invention also contemplates a riser comprising three conduits arranged substantially symmetrically around a central core, said conduits extending from the seabed toward the surface and having an upper end supported at a depth below the sea surface, wherein a first of said conduits is a fluid injection 3 line, said other conduits being production lines. Said production lines may provide a pigging loop. [0013] In one embodiment, said first conduit is a water injection line and said other conduits consist of production lines. Two such production lines may be provided. At least one of said production lines may be thermally insulated. In one embodiment both production lines are thermally insulated. Alternatively, only one of said production lines is thermally insulated, the uninsulated line being used as a service line. Said thermal insulation may be in the form of a pipe in pipe structure with the annular space used as a gas lift line. [0014] Riser buoyancy may be in the form of blocks (eg. foam blocks) located at intervals along the length of the riser. Said blocks may be arranged symmetrically around said first conduit to form a substantially circular cross section. Said blocks may be arranged non-contiguously around said first conduit. [0015] Said riser may further comprise a plurality of guide frame elements arranged at intervals along the length of said riser, said frame elements guiding said conduits in place. Sliding devices between the risers and the guide frames may be included to allow sliding and dampen Vortex Induced Motion. [0016] Said structural core may also be used as a conduit, either as a production line, injection line or gas lift line. [0017] The invention also contemplates a riser comprising a plurality of conduits extending from the seabed toward the surface and having an upper end supported at a depth below the sea surface wherein said riser is provided with buoyancy along at least a part of its length, said buoyancy resulting in said riser having a generally circular cross-section, the circumference of which being non contiguous. [0018] Generally circular in this case means that the general outline of the riser in cross section is circular (or slightly oval/ovoid) even though the outline is non contiguous and may have considerable gaps in the circular shape. [0019] Said buoyancy may be in the form of blocks (eg. foam blocks) located at intervals along the length of the riser. Said blocks may be arranged symmetrically around said first conduit to form said largely circular cross-section. Said blocks may be arranged such that there are gaps between adjacent blocks to obtain said non-contiguous profile. chbm A0126323462v2 120382525 4 [0020] A first of said conduits may act as a central structural core, said other conduits being arranged around said first conduit. Said other conduits are preferably arranged substantially symmetrically around said first conduit. In a main embodiment said first conduit is a fluid injection line and said other conduits consist of production lines. Said fluid injection line may be a water or gas injection line. Alternatively, said riser may comprise three conduits arranged substantially symmetrically around a central core, wherein a first of said conduits is a fluid injection line, said other conduits being production lines. [0021] Two such production lines may be provided. At least one of said production lines may be thermally insulated. In one embodiment both production lines are thermally insulated. Alternatively, only one of said production lines is thermally insulated, the uninsulated line being used as a service line. Said thermal insulation may be in the form of a pipe in pipe structure with the annular space used as a gas lift line. [0022] The invention further contemplates a method of installing a riser, said riser comprising a plurality of conduits extending from the seabed toward the surface and having an upper end supported at a depth below the sea surface by a buoyancy module, said riser being assembled at a place other than the installation site and transported thereto in a substantially horizontal configuration wherein said buoyancy module is attached to said riser by a non-rigid connection prior to said riser being upended to a substantially vertical working orientation. [0023] Said connection between the buoyancy module and the riser may be made at the installation site. Said non-rigid connection may be made using a chain. Said chain may be provided in two parts during transportation, with a first part connected to the riser (either directly or indirectly) and a second part connected to the buoyancy module (either directly or indirectly) while being transported. Said parts may be of approximately equal length. Said parts may each be in the region of 10m to 30m long. The two parts may be connected together on a service vessel. In order to provide room to make the connection, the buoyancy tank may first be rotated. Said rotation may be through approximately 90 degrees. [0024] Said buoyancy module may be towed to the installation site with the riser. Said buoyancy module may be towed behind said riser by connecting a towing line between the riser and the buoyancy module, independent of any other towing lines. chbm A0126323462v2 120382525 5 [0025] In one embodiment, in which the riser and buoyancy module are transported together by a first, leading, vessel and a second, trailing, vessel the method may comprise the following steps: e the second vessel, connected by a first line to the top end of the riser during transportation, pays in said line and moves toward the riser; e the Buoyancy module is rotated approximately 90 degrees; e the permanent connection between riser and buoyancy module is made on a service vessel; e a second line, which connected the top of the buoyancy module to the top of the riser during transportation, is disconnected from said riser and passed to said second vessel; e Said first line is disconnected; e The riser upending process begins. [0026] Reference to "top" and "bottom" above is to be understood to mean the top and bottom of the item referred to when it is installed. [0027] In yet a further form, the invention contemplates a method of accessing a coil tubing unit located substantially at the top of a riser structure, said riser structure comprising a plurality of conduits extending from the seabed toward the surface and having an upper end supported at a depth below the sea surface by a buoyancy module, wherein said method comprises attaching a line to a point substantially near the top of said riser, and exerting a force on said line to pull said riser, or a top portion thereof, from its normal substantially vertical configuration to a configuration off vertical. [0028] The riser's normal substantially vertical configuration should be understood to cover orientations off true vertical, yet vertical in comparison to other riser systems. [0029] Said buoyancy module may be attached to said riser (directly or indirectly) by means of a non-rigid connection such as a chain. Said line is preferably attached to a lower portion of said buoyancy module. The tension on said line may therefore also cause said buoyancy module to be moved a distance laterally away from the vertical axis of said riser, thereby allowing access to the coil tubing unit from directly above. chbm A0126323462v2 120382525 6 [0030] Said tension may be exerted on said line by means of a winch or similar device. Said winch may be located on a Floating Production, Storage and Offloading (FPSO) Vessel. [0031] Further features of various aspects of the invention also contemplated are set out in the following clauses. A. A riser comprising a plurality of conduits extending from the seabed toward the surface and having an upper end supported at a depth below the sea surface, wherein a first of said conduits acts as a central structural core, said other conduits being arranged around said first conduit. B. A riser as set out in A wherein said other conduits are arranged substantially symmetrically around said first conduit. C. A riser as set out in A or B wherein said first conduit is a fluid injection line and said other conduits consist of production lines. D. A riser as set out in C wherein said riser comprises two such production lines. E. A riser as set out in D wherein at least one of said production lines is thermally insulated. F. A riser as set out in D or E wherein said production lines provide a pigging loop. G. A riser as set out in any of D to F wherein both production lines are thermally insulated. H. A riser as set out in any of D to F wherein one of said production lines is thermally insulated, the uninsulated line being used as a service line. 1. A riser as set out in any of E to H wherein said thermal insulation is in the form of a pipe in pipe structure with the annular space used as a gas lift line. J. A riser as set out in any of C to I wherein said fluid injection line is a water injection line. K. A riser as set out in any of C to I wherein said fluid injection line is a gas injection line. L. A riser as set out in any of A to K further comprising buoyancy. M. A riser as set out in L wherein said buoyancy is in the form of blocks located at intervals along the length of the riser. chbm A0126323462v2 120382525 7 N. A riser as set out in M wherein said blocks are arranged symmetrically around said first conduit to form a substantially circular cross-section. 0. A riser as set out in M or N wherein said foam blocks are arranged non contiguously around said first conduit. P. A riser comprising three conduits arranged substantially symmetrically around a central core, said conduits extending from the seabed toward the surface and having an upper end supported at a depth below the sea surface, wherein a first of said conduits is a fluid injection line, said other conduits being production lines. Q. A riser as set out in P wherein said production lines provide a pigging loop. R. A riser as set out in P or Q wherein said first conduit is a water injection line and said other conduits consist of production lines. S. A riser as set out in P, Q or R wherein at least one of said production lines is thermally insulated. T. A riser as set out in S wherein both production lines are thermally insulated. U. A riser as set out in S wherein only one of said production lines is thermally insulated, the uninsulated line being used as a service line. V. A riser as set out in S, T or U wherein said thermal insulation is in the form of a pipe in pipe structure with the annular space used as a gas lift line. W. A riser as set out in any of P to V further comprising buoyancy. X. A riser as set out in W wherein said buoyancy is in the form of blocks located at intervals along the length of the riser. Y. A riser as set out in X wherein said blocks are arranged symmetrically around said first conduit to form a substantially circular cross-section. Z. A riser as set out in X or Y wherein said foam blocks are arranged non contiguously around said first conduit. AA. A riser as set out in any of P to Z further comprising a plurality of guide frame elements arranged at intervals along the length of said riser, said guide frame elements guiding said conduits in place. BB. A riser as set out in any of P to AA further wherein said structural core is also used as a conduit, either as a production line, injection line or gas lift line. chbm A0126323462v2 120382525 8 CC. A riser comprising a plurality of conduits extending from the seabed toward the surface and having an upper end supported at a depth below the sea surface wherein said riser is provided with buoyancy along at least a part of its length, said buoyancy resulting in said riser having a generally circular cross-section, the circumference of which being non-contiguous. DD. A riser as set out in CC wherein said buoyancy is in the form of blocks located at intervals along the length of the riser. EE. A riser as set out in DD wherein said blocks are arranged symmetrically around said first conduit to form said largely circular cross-section. FF. A riser as set out in DD or EE wherein said foam blocks are arranged such that there are gaps between adjacent blocks to obtain said non-contiguous profile. GG. A riser as set out in any of CC to FF wherein a first of said conduits acts as a central structural core, said other conduits being arranged around said first conduit. HH. A riser as set out in GG wherein said other conduits are arranged substantially symmetrically around said first conduit. II. A riser as set out in GG or HH wherein said first conduit is a fluid injection line and said other conduits consist of production lines. JJ. A riser as set out in CC to FF wherein said riser comprises three conduits arranged substantially symmetrically around a central core, wherein a first of said conduits is a fluid injection line, said other conduits being production lines. KK. A riser as set out in II or JJ wherein said fluid injection line is a water injection line. LL. A riser as set out in II or JJ wherein said fluid injection line is a gas injection line. MM. A riser as set out in any of Il to LL wherein two such production lines are provided. NN. A riser as set out in MM wherein at least one of said production lines is thermally insulated. 00. A riser as set out in NN wherein both production lines are thermally insulated. PP. A riser as set out in NN wherein one of said production lines is thermally insulated, the uninsulated line being used as a service line. chbm A0126323462v2 120382525 9 QQ. A riser as set out in any of NN to PP wherein said thermal insulation is in the form of a pipe in pipe structure with the annular space used as a gas lift line. RR. A method of installing a riser, said riser comprising a plurality of conduits extending from the seabed toward the surface and having an upper end supported at a depth below the sea surface by a buoyancy module, said riser being assembled at a place other than the installation site and transported thereto in a substantially horizontal configuration wherein said buoyancy module is attached to said riser by a non-rigid connection prior to said riser being upended to a substantially vertical working orientation. SS. A method of installing a riser as set out in RR wherein said connection between the buoyancy module and the riser is made at the installation site. TT. A method of installing a riser as set out in RR or SS wherein said non-rigid connection is made using a chain. UU. A method of installing a riser as set out in TT wherein said chain is provided in two parts during transportation, with a first part connected, directly or indirectly, to the riser and a second part connected, directly or indirectly, to the buoyancy module while being transported. VV. A method of installing a riser as set out in UU wherein said parts are of approximately equal length. WW. A method of installing a riser as set out in UU or VV wherein said parts are each in the region of 10m to 30m long. XX. A method of installing a riser as set out in any of UU to WW wherein the two parts are connected together on a service vessel. YY. A method of installing a riser as set out in any of UU to XX wherein, in order to provide room to make the connection, the buoyancy tank is rotated prior to connection. ZZ. A method of installing a riser as set out in YY wherein said rotation is through approximately 90 degrees. AAA. A method of installing a riser as set out in any of RR to ZZ wherein said buoyancy module is towed to the installation site with the riser. BBB. A method of installing a riser as set out in AAA wherein said buoyancy module is towed behind said riser by connecting a towing line between the riser and the buoyancy module, independent of any other towing lines. chbm A0126323462v2 120382525 10 CCC. A method of installing a riser as set out in any of RR to BBB wherein the riser and buoyancy module are transported together by a first, leading, vessel and second, trailing, vessel, the method comprising the following steps: e the second vessel, connected by a first line to the top end of the riser during transportation, pays in said line and moves toward the riser; e the Buoyancy module is rotated approximately 90 degrees; e the permanent connection between riser and buoyancy module is made on a service vessel; e a second line, which connected the top of the buoyancy module to the top of the riser during transportation, is disconnected from said riser and passed to said second vessel; e Said first line is disconnected; e The riser upending process begins. DDD. A method of accessing a coil tubing unit located substantially at the top of a riser structure, said riser structure comprising a plurality of conduits extending from the seabed toward the surface and having an upper end supported at a depth below the sea surface by a buoyancy module, wherein said method comprises attaching a line to a point substantially near the top of said riser, and exerting a force on said line to pull said riser, or a top portion thereof, from its normal substantially vertical configuration to a configuration off vertical. EEE. A method as set out in DDD wherein said buoyancy module is attached, directly or indirectly, to said riser by means of a non-rigid connection. FFF. A method as set out in EEE wherein said non-rigid connection comprises a chain. GGG. A method as set out in any of DDD to FFF wherein said line is attached to a lower portion of said buoyancy module. HHH. A method as set out in any of DDD to GGG wherein the tension on said line also causes said buoyancy module to be moved a distance laterally away from the vertical axis of said riser, thereby allowing access to the coil tubing unit from directly above. Ill. A method as set out in any of DDD to HHH wherein said force is exerted on said line by means of a winch or similar device. chbm A0126323462v2 120382525 11 JJJ. A method as set out in III wherein said winch is located on a Floating Production, Storage and Offloading (FPSO) Vessel. BRIEF DESCRIPTION OF THE DRAWINGS [0032] Embodiments of the invention will now be described, by way of example only, by reference to the accompanying drawings, in which: [0033] Fig. 1 shows a known type of riser structure in an offshore oil production system; [0034] Fig. 2 shows a riser structure according to an embodiment of the invention; [0035] Figs. 3a and 3b show, respectively, the riser structure of Fig. 2 in cross section and a section of the riser tower in perspective; [0036] Figs. 4a and 4b show, respectively, an alternative riser structure in cross section and a section of the alternative riser tower in perspective; [0037] Fig 5 shows an alternative riser structure in cross-section; [0038] Fig. 6 shows a riser structure with buoyancy tank being towed to an installation site; [0039] Fig. 7 shows in detail the towing connection assembly used in Fig. 6; [0040] Figs. 8a and 8b depict two steps in the installation method according to an embodiment of the invention; and [0041] Figs. 9a and 9b depict a method for accessing the coil tubing according to a second embodiment of the invention. DETAILED DESCRIPTION OF THE INVENTION [0042] Figure 1 illustrates a floating offshore structure 100 fed by riser bundles 110, which are supported by subsea buoys 115. Spurs 120 extend from the bottom of the riser bundle to the various well heads 130. The floating structure is kept in place by mooring lines (not shown), attached to anchors (not shown) on the seabed. The example shown is of a type known generally from the Girassol development, mentioned in the introduction above. [0043] Each riser bundle is supported by the upward force provided by its associated buoy 115. Flexible jumpers 135 are then used between the buoys and the floating structure 100. The tension in the riser bundles is a result of the net effect of the buoyancy combined with the ultimate weight of the structure and chbm A0126323462v2 120382525 12 risers in the seawater. The skilled person will appreciate that the bundle may be a few metres in diameter, but is a very slender structure in view of its length (height) of for example 500m, or even 1 km or more. The structure must be protected from excessive bending and the tension in the bundle is of assistance in this regard. [0044] Hybrid Riser Towers (HRTs), such as those described above, have been developed as monobore structures or as structures comprising a number, in the region of six to twelve, of risers arranged around a central structural core. [0045] It is normal for deepwater developments to be phased and are often built around a drill centre. A drill centre is usually of two piggable production lines (at least one being thermally insulated) and an injection line. [0046] Figure 2 shows a simplified multibore hybrid riser tower designed for a drill centre. It comprises two (in this example) production lines 200, a water injection line 210, buoyancy blocks 220, an Upper Riser Termination Assembly (URTA) 230 with its own self buoyancy 240, a buoyancy tank 250 connected to the URTA by a chain 260, jumpers 270 connecting the URTA 230 to a Floating Production Unit (FPU) 280. At the lower end there is a Lower Riser Termination Assembly (LRTA) 290, a suction or gravity or other type of anchor 300, and a rigid spool connection 310. This spool connection 310 can be made with a connector or an automatic tie-in system (such as the system known as MATIS (RTM) and described in W003/040602 incorporated herein by reference). It should be noted that instead of the water injection line 210, the riser tower may comprise a gas injection line. [0047] As mentioned previously, conventional HRTs usually comprise a central structural core with a number of production and injection lines arranged therearound. In this structure. however, the water injection line 210 doubles as a central core for the HRT structure, with the two production lines arranged either side, on the same plane, to give a flat cross-section. [0048] The inventors have identified that for a small isolated reservoir the minimum number of lines required are three, two production lines to allow pigging and one injection line to maintain pressure. [0049] The risers themselves may be fabricated onshore as horizontally sliding pipe-in-pipe incorporating annular gaslift lines, although separate gaslift lines can also be envisaged. The top connection of an annulus pipe-in-pipe can be performed by welding a bulkhead or by a mechanical connection. chbm A0126323462v2 120382525 13 [0050] Figures 3a and 3b show, respectively, the riser tower in cross section and a section of the riser tower in perspective. This shows the two production lines 200, the water injection line/central core 210, guide frame 320 and buoyancy foam blocks 220a, 220b. The guide frame 320 holds the three lines 200, 210 in place, in a line. A plurality of these guide frames 320 are comprised in the HRT, arranged at regular intervals along its length. [0051] It can also be seen that the buoyancy blocks 220a. 220b are arranged non-contiguously around the water injection line/riser core. For an onshore assembled HRT, the riser assembly must be buoyant so that, in the event of loss of the HRT by the tugs towing it, it will not sink. Buoyancy of the HRT once installed is provided by the addition of the buoyancy 230 along the riser assemble and the buoyancy provided by the buoyancy element 250 at the top. Attaching buoyancy foam blocks to the risers themselves would reduce the compression in the core pipe but the hydrodynamic section would become very asymmetrical. Therefore, it is preferred for the foam blocks to be attached to the core pipe/guide frame as shown. [0052] The fact that the foam blocks are arranged non-contiguously around the HRT (as well as being applied non-contiguously along its length) minimises the occurrence of Vortex Induced Vibration (VIV) in the riser tower. A conventional completely circular cross-section causes a wake, while the breaking up of this circular outline breaks the wake, resulting in a number of smaller eddy currents instead of one large one, and consequently reduced drag. The riser cross-section should still maintain a largely circular (or slight ovoid) profile, as there is no way of knowing the water current direction, so it is preferable that the structure should be as insensitive to direction as possible. [0053] The distance between guide frames is governed by the amount of compression in the core pipe. Guiding devices are required between the guide frame and the riser. [0054] Figures 4a and 4b show an alternative embodiment to that described above wherein the two production lines 200 and the single water injection line/gas injection line 210 is arranged symmetrically around a structural core 410. As before there are guide frames 400 and buoyancy foam blocks 220a, 220b, 220c arranged non-contiguously around the core 410. It is possible in this embodiment for the structural core to be used as a line, should a further line be desired. chbm A0126323462v2 120382525 14 [0055] Figure 5 shows a variation of the embodiment depicted in figures 3a and 3b. In this variation instead of two identical insulated production lines there is provided only one insulated production line 200 and one non-insulated service line 500. As before, the water/gas injection line 210 acts as the structural core for the riser tower, and there are provided guide frames 510 at intervals along the length with buoyancy blocks 220a, 220b attached thereto. Under normal conditions the production comes through the insulated line. The service line is always filled with dead oil (not likely to form hydrates). Upon shutdown dead oil from the service line is pushed back into the production line. [0056] It should be noted that the hybrid riser is constructed onshore and then towed to its installation site were it is upended and installed. In order to be towed the riser is made neutrally buoyant (or within certain tolerances). Towing is done by at least two tugs, one leading and one at the rear. [0057] Figure 6 shows (in part) a hybrid riser being towed to an installation site prior to being upended and installed. It shows the riser 600, and at what will be its top when installed, an upper riser installation assembly (URTA) 610. Attached to this via buoyancy tank tow line 620 is the main top buoyancy tank 630 floating on the sea surface. The URTA 610 is also attached to a trail tug 650 (the lead tug is not shown) about 650 metres behind the URTA via riser tow line 640. A section of the main permanent chain link 660a, attached to the buoyancy tank 630 and for making the permanent connection between this and the URTA 610, can also be seen, as yet unconnected. It should be noted that the buoyancy tank tow line 620 is actually attached to the top of the buoyancy tank 630, that is the buoyancy tank 630 is inverted compared to the riser 600 itself. [0058] Figure 7 shows in detail the rigging of the URTA 610. This shows a triplate with swivel 700 which connects the URTA 610 (and therefore the riser 600) to the buoyancy tank 630 and trail tug 650 by buoyancy tank tow line 620 and riser tow line 640 respectively. Also shown is the other section of the permanent chain link 660b attached to the top of the URTA 610. [0059] By using a chain to connect the buoyancy tank to the riser (instead of, for example a flexjoint) and by making the chain link long enough (say each section 630a, 630b being about 20 metres in length) it becomes possible to attach the buoyancy tank 230 to the riser 600 by joining these two sections 630a, 630b together at the installation site prior to upending. This dispenses with the need to have a heavy installation vessel with crane to hold and install the buoyancy tank chbm A0126323462v2 120382525 15 when upended. Only service vessels are required. It also allows the possibility of towing the buoyancy tank with the riser to the installation site thus reducing cost. Furthermore, the use of a chain instead of a rigid connection dispenses with the need for a taper joint. [0060] Figures 8a and 8b show the trail tug and apparatus of Figure 6 during two steps of the installation method. This installation method is as follows: The buoyancy tank is moved back (possibly by a service vessel) and the trail tug 650 pays in the Riser tow line 640 and moves back 150 m towards the riser 600. The paying in of the tow rope causes the URTA 610 to rise towards the water surface. The buoyancy tank 630 is then rotated 90 degrees (again the service vessel will probably do this) to allow room for the permanent chain connection to be made. [0061] With the buoyancy tank 630 rotated, the service vessels pays in the 60m permanent chain section 660a from the buoyancy tank 630, and the 60m permanent chain section 660b on the URTA 610. The permanent chain link between the buoyancy tank 630 and the URTA 610 (and therefore the riser 600) is made on the shark jaws of the service vessel. The resulting situation is shown in Figure 4a. This shows the buoyancy tank 630 at 90 degrees with the permanent chain connection 660 in place. The trail tug 650 (now about 100m from the URTA 610) is still connected to the URTA 610 by riser tow line 640. The buoyancy tank tow line 620 is still connected between the buoyancy tank 630 and the URTA 610 and is now slack. [0062] The slack buoyancy tank tow line 620 is now disconnected from the triplate swivel 700 and is then passed on to the trail tug 650. Therefore this line 620 is now connected between the trail tug 650 and the top of the buoyancy tank 630. This line 620 is then winched taut. The riser towing line 640 is then released. This situation is shown in Figure 4b. It can be seen that the tension now goes through the buoyancy tank towing line 620, buoyancy tank 620 and permanent chain 660. The triplate swivel 700 is then removed to give room to the permanent buoyancy tank shackle, and the permanent buoyancy tank shackle is secured. The upending process can now begin with the lead tug paying out the dead man anchor. The upending process is described in US6,082,391, the content of which is incorporated herein by reference. chbm A0126323462v2 120382525 16 [0063] One issue with the Hybrid Riser Tower as described (with chain connection to the buoyancy tank) is the coil tubing access. This was previously done by having access to the coil tubing unit to be from directly vertically above the URTA. In this case the buoyancy tank was rigidly connected with a taper joint. However access from vertically above is not possible with the buoyancy tank attached to a chain also directly vertically above the URTA. [0064] Figures 9a and 9b depicts a method for accessing the coil tubing unit for a Hybrid Riser Tower which has its buoyancy tank attached non-rigidly, for instance with a chain, as in this example. This shows the top part of the installed riser tower (which may have been installed by the method described above), and in particular the riser 600, URTA 610, buoyancy tank 630, permanent chain link 660, the coil tubing access 700, and a temporary line 710 from a winch 730 on the Floating Production, Storage and Offloading (FPSO) Vessel 720 to the bottom of the buoyancy tank 630. [0065] The method comprises attaching the temporary line 710 from the winch 730 on the FPSO 720 to the bottom of the buoyancy tank 630 and using the winch 730 to pull this line 710 causing the riser assembly to move off vertical. This provides the necessary clearance 740 for the coil tubing access. [0066] The inventors have recognised that, with the buoyancy tank 630 connected by a chain 660, the temporary line 710 should be attached to the bottom of the buoyancy tank 630. Should it be connected to the top of the buoyancy tank 630, the tank tends only to rotate, while connection to the URTA 610 means that the buoyancy tank 630 tends to remain directly above and still preventing the coil tubing access. [0067] The above embodiments are for illustration only and other embodiments and variations are possible and envisaged without departing from the spirit and scope of the invention. For example it is not essential that the buoyancy tank be towed with the riser to the installation site (although this is likely to be the lower cost option), the buoyancy tank may be transported separately and attached prior to upending. [0068] It is to be understood that, throughout the description and claims of the specification, the word "comprise" and variations of the word, such as "comprising" and "comprises", is not intended to exclude other additives, components, integers or steps. chbm A0126323462v2 120382525

Claims (12)

1. A riser system comprising a plurality of conduits extending in use from a seabed toward a sea surface and having an upper end supported at a depth below the sea surface, the plurality of conduits forming a riser bundle and the riser system further comprising a central structural core, wherein said riser system further comprises a plurality of guide frames adapted to guide the plurality of conduits and spaced at intervals along at least a part of a length of the central structural core, wherein each guide frame of the plurality of guide frames has two or more buoyant blocks mounted thereto, and wherein for each guide frame, said two or more buoyant blocks attached thereto are arranged symmetrically around said central structural core to form a substantially circular cross-section but are retained by said guide frame so that each buoyant block of the two or more buoyant blocks is separated from each other buoyant block of the two or more buoyant blocks by a fluid permeable gap.
2. The riser system as claimed in claim 1, wherein the central structural core comprises a first conduit of said plurality of conduits, wherein said other conduits are arranged around said first conduit.
3. The riser system as claimed in claim 2, wherein said other conduits are arranged substantially symmetrically around said first conduit.
4. The riser system as claimed in claim 2 or claim 3, wherein said first conduit is a fluid injection line and said other conduits consist of production lines.
5. The riser system as claimed in claim 1, wherein said riser system comprises three conduits arranged substantially symmetrically around the central structural core, wherein a first of the three conduit is a fluid injection line, said other conduits being production lines.
6. The riser system as claimed in claim 4 or claim 5, wherein said fluid injection line is a water injection line.
7. The riser system as claimed in claim 4 or claim 5, wherein said fluid injection line is a gas injection line.
8. The riser system as claimed in any one of claims 4 to 7, wherein two such production lines are provided.
9. The riser system as claimed in claim 8, wherein at least one of said production lines is thermally insulated. 18
10. The riser system as claimed in claim 9, wherein both production lines are thermally insulated.
11. The riser system as claimed in claim 9, wherein one of said production lines is thermally insulated, the uninsulated line being used as a service line.
12. The riser system as claimed in any one of claims 9 to 11, wherein said thermal insulation is in the form of a pipe in pipe structure with the annular space used as a gas lift line.
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AU2007319011A AU2007319011B2 (en) 2006-11-08 2007-11-06 Hybrid riser tower and methods of installing same
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002053869A1 (en) * 2001-01-08 2002-07-11 Stolt Offshore S.A. Marine riser tower
WO2002063128A1 (en) * 2001-01-08 2002-08-15 Stolt Offshore Sa Marine riser tower

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002053869A1 (en) * 2001-01-08 2002-07-11 Stolt Offshore S.A. Marine riser tower
WO2002063128A1 (en) * 2001-01-08 2002-08-15 Stolt Offshore Sa Marine riser tower

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