AU2011220013B2 - Macromolecular amphiphilic compounds as water retention agents for construction chemical systems, especially for cementing of boreholes - Google Patents

Macromolecular amphiphilic compounds as water retention agents for construction chemical systems, especially for cementing of boreholes Download PDF

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AU2011220013B2
AU2011220013B2 AU2011220013A AU2011220013A AU2011220013B2 AU 2011220013 B2 AU2011220013 B2 AU 2011220013B2 AU 2011220013 A AU2011220013 A AU 2011220013A AU 2011220013 A AU2011220013 A AU 2011220013A AU 2011220013 B2 AU2011220013 B2 AU 2011220013B2
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macromolecular
water
weight
amphiphilic compound
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Gerhard Albrecht
Andrea Assmann
Mathias Bauer
Yulia Fogel
Mario Vierle
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BASF SE
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/2805Compounds having only one group containing active hydrogen
    • C08G18/2815Monohydroxy compounds
    • C08G18/283Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/28Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/282Polyurethanes; Polyisocyanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/2805Compounds having only one group containing active hydrogen
    • C08G18/285Nitrogen containing compounds
    • C08G18/2865Compounds having only one primary or secondary amino group; Ammonia
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4833Polyethers containing oxyethylene units
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/79Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
    • C08G18/791Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
    • C08G18/792Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/42Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
    • C09K8/46Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
    • C09K8/467Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
    • C09K8/487Fluid loss control additives; Additives for reducing or preventing circulation loss
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/46Water-loss or fluid-loss reducers, hygroscopic or hydrophilic agents, water retention agents

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The inventive water retention agents are outstandingly suitable as additives in construction chemical systems, and in the development, exploitation and completion of underground mineral oil and natural gas deposits, and in deep wells, the action thereof being particularly advantageous at elevated temperatures and due to their lack of influence on the rheological properties of the borehole muds.

Description

Macromolecular amphiphilic compounds as water retention agents for construction chemical systems, especially for cementing of boreholes The present patent application claims the priority of the pending provisional US patent 5 application No. 61/307462 of 24.02.2010, which is fully incorporated by reference. The present invention relates to a water retention agent for construction chemistry systems, a process for the preparation of a macromolecular, amphiphilic compound suitable as a water retention agent, the use of this compound as a water retention 10 agent in construction chemistry systems and in the development, exploitation and completion of underground mineral oil and natural gas deposits and in deep wells, a construction material mixture containing this compound, a construction material formulation containing water and said construction material mixture, and a structure produced with the use of this construction material formulation. 15 In the construction chemistry sector, various copolymers are frequently used as water retention agents, which are also referred to as fluid loss additives. A specific field of use in this context is the cementing of wells in the development, exploitation and completion of underground mineral oil and natural gas deposits and in deep wells. 20 Water retention agents or fluid loss additives have the function of reducing the water release of a cement slurry. This is of importance in particular in the area of mineral oil and natural gas exploration since cement slurries which substantially comprise cement and water are pumped through the annular space between the so-called casing and 25 the well wall in the cementing of the wells. During this procedure, amounts of water may be released from the cement slurry to the underground formation. This is the case in particular when the cement slurry flows past porous rock strata during the cementing of the well. The alkalized water originating from the cement slurry can then cause clays to swell in the formations and form calcium carbonate precipitates with carbon dioxide 30 from the natural gas or mineral oil. As a result of these effects, the permeability of the deposits is reduced and consequently the production rates are also adversely affected. In addition, as a result of the release of water to the porous underground formations, the cement slurries no longer solidify homogeneously and thus become permeable to 35 gases and to liquid hydrocarbons and water. This subsequently leads to the escape of the fossil energy carriers through the annular space filled with porous cement.
2 Attempts have therefore long been made to reduce such water losses of the cement slurries used to a tolerable minimum. EP 0 116 671 Al describes, for example, a cement slurry for deep wells which is 5 intended to reduce the water loss with its content of copolymers. Acrylamides and in particular acrylamidomethylpropanesulphonic acid (AMPS) constitute an important constituent of the copolymers used. According to this document, the cement slurries should contain between 0.1 and 3% by weight of the suitable copolymers. 10 EP 1 375 818 Al is concerned with the cementing of wells and a composition suitable for this purpose. A polymer additive which, in addition to AMPS, additionally contains maleic acid, N-vinylcaprolactam and 4-hydroxybutyl vinyl ether is likewise used for fluid loss control. 15 A copolymer according to US 4,015,991 is likewise based on AMPS and partly hydrolysed acrylamide. The copolymer described in this patent is also said to improve the water retention capacity in cementitious compositions. The cementing of wells is mentioned as a primary field of use. 20 US 4,515,635 describes polymers which are stable to hydrolytic influences and can also be used in the cementing of wells. In the respective uses, the water loss is said to be reduced by the polymers described. The copolymers substantially comprise N,N-dimethylacrylamide and AMPS. Similar polymers are described in US Patent 4,555,269. The copolymers described here have a specific ratio between 25 the monomer components N,N-dimethylacrylamide and AMPS. The US patents mentioned below also relate to compounds having water retention properties: 30 The water-soluble copolymers according to US 6,395,853 B1 contain, inter alia, acrylamides and AMPS. To the forefront of this patent is a process for reducing the water loss in a slurry which is used for extracting mineral oil. The cementing of wells and completion and the drilling mud preceding these process steps are mentioned in particular in this context. 35 US 4,700,780 focuses on a process for reducing the water loss in cement-containing compositions which also comprise defined salt concentrations. The water retention 3 agent is once again a polymer or polymer salt of AMPS, it being necessary in this case for the building blocks styrene and acrylic acid also to be present. This multiplicity of known copolymers or graft copolymers have, as already discussed 5 briefly, a property profile which differs in each case and has specific advantages and disadvantages, depending on their monomer composition. A general weakness which is peculiar to most of these ionic polymers is that their water retention effect declines in the presence of divalent salts as typically occur in sea water which is frequently used for stirring the cement slurries in the case of offshore oil and gas wells and/or at high 10 temperatures above about 90 0 C, it also being possible for a total loss of effect to occur. As demonstrated above by way of example, intensive attempts have long been made to provide novel molecules or polymers whose water retention capacity is stable in particular in the area of oil and gas exploration, so that an advantageous 15 price/performance ratio can be assumed. Since the salt and temperature stability in specific applications is still in need of improvement, the object of the present invention is substantially to provide novel molecules which are based on tried and tested components and show substantial 20 improvements in particular in the presence of divalent salts and at high temperatures. This object is achieved by the features of the independent claims. The dependent claims relate to preferred embodiments. 25 It was surprisingly found that, in these applications, the macromolecular amphiphilic, uncharged compounds according to the invention have water retention properties which are virtually identical to those of reference samples currently commercially available, but have no disadvantageous influence on the rheology of the slurries. Furthermore, an excellent temperature stability was found, which ensures efficiency of 30 the water retention agents over a wide temperature range. As uncharged molecules, these compounds are not subject to interaction with salts of divalent metals. Compounds of this type are described in our still unpublished International Patent Application PCT/EP2009/063079 of 08.10.2009 with priority of 09.10.2008 as 35 adsorption blockers in construction material mixtures which contain cement, aggregates and plasticizers in variable proportions by weight. When used, these compounds prevent an undesired adsorption of the plasticizer onto the aggregates used, which are adsorptive with respect to the plasticizer.
4 Accordingly, there is provided use of a macromolecular, amphiphilic compound as a water retention agent in the cementing of oil and gas wells, preferably in the offshore sector, wherein the macromolecular, amphiphilic compound comprises structural units of the type A, D and E and at least one D-E-A sequence in the molecule, obtainable by 5 means of reaction of reactive isocyanate groups with groups reactive towards isocyanates, wherein E represents a structural unit which is derived from a polyisocyanate having at least two reactive isocyanate groups, D represents a structural unit which is derived from a hydrophobic compound 10 having at least one group reactive towards isocyanates, selected from -OH, -NH 2 , -COOH, -NH-R*, in which R* represents a branched or straight-chain C 2 -2 8 -alkyl group, and A represents a structural unit which is derived from a hydrophilic compound having at least one group reactive towards isocyanates, selected from -OH, -NH 2 , -COOH 15 and wherein the macromolecular, amphiphilic compound has 3 to 10 structural units of the type A, D and E in the molecule, selected independently of one another. The statement that the structural units A, D and E are "derived" from the corresponding 20 compounds comprises the possibility that said compounds were reacted with one another but also comprises the possibility that other compounds which react analogously and lead to the same structural units were used for the synthesis. On the basis of said components, these molecules can be prepared very economically. 25 Preferably, the the macromolecular, amphiphilic compound contains 3 to 10 structural units of the type A, D and E in the molecule, selected independently of one another. In the context of the present invention, hydrophobic is to be understood as meaning those compounds which, at a temperature of 20*C, have a water solubility (under 30 atmospheric pressure) of less than 1 gflitre of water, preferably of less than 0.3 g/litre of water. According to the invention, those compounds which, at a temperature of 20"C, have a water solubility (under atmospheric pressure) of more than 10 g/litre of water, preferably 35 of more than 30 g/litre of water, should be regarded as being hydrophilic. Frequently, the macromolecular, amphiphilic compound is present according to one of the structure types 5 A A A A E-A-E E -A A-E D D, 0, D D D, and/or A A A t A-t-A-t 5 D D. In a preferred embodiment of the invention, the structural units of the type A, which bridge structural units of the type E, contain ether groups, and the compounds from 10 which they are derived have molecular weights of 400 to 15 000, preferably of 1000 to 5000, g/mol. Preferably, the structural unit A is derived from a polyethylene glycol or methylpolyethylene glycol or a (block/stat)copoly(ethylene/propylene) glycol or the 15 monomethyl ether thereof, having a water solubility at 200C of at least 10 g/litre of water. Preferably, the structural unit D is derived from a polyisobuteneamine and/or from polyisobutenesuccinic acid or the anhydride thereof. 20 Preferably, the structural unit E is derived from a trimeric polyisocyanate containing three reactive isocyanate groups, such as, for example, trimeric hexamethylene diisocyanate. 25 The macromolecular, amphiphilic compound preferably has a molecular weight of 1000 to 100 000, particularly preferably of 5000 to 50 000 and in particular of 10 000 to 30 000 g/mol. The water retention agent according to the invention is preferably used in the form of 30 an aqueous emulsion having a solids content of more than 30% by weight. However, even when used in "dry form", a residual moisture of a few per cent would have to be expected.
6 Preferably, the water retention agent comprises 31-99% by weight of the (at least one) macromolecular, amphiphilic compound and 69-1% by weight of water. The formulation "of at least one macromolecular, amphiphilic compound" is intended to express the fact 5 that mixtures of different macromolecular, amphiphilic compounds which in each case by themselves are covered by the above definitions may be present in the water retention agent in the meaning of the present invention. Below, the chemical compounds from which the structural units A, E and D can be 10 derived are to be explained in more detail: Structural unit A: From the group consisting of polyalkylene oxide compounds, molecules of the structure 15 (l'a) are used: R OCH 2
-CH
2 / OCH 2 -CH OH a' 1 b'
CH
3 (l'a) 20 in which R' = is -H or a straight-chain or branched and optionally unsaturated aliphatic hydrocarbon radical having 1 to 12 C atoms and a' = is 0 to 250 and b' = is 0 to 250, 25 with the proviso that a' and b' are chosen as a function of the molar mass so that the polyalkylene oxide compound has a water solubility of at least 10 g/I at 200C. Preferably, R'" in formula (I'a) represents -CH 3 (methyl), -CH 2
-CH
2
-CH
2
-CH
3 (n-butyl),
CH=CH
2 - (vinyl) and CH 2
=CH-CH
2 - (allyl), particularly preferably -CH 3 . The ethylene or 30 propylene units may be distributed blockwise or randomly. Preferably, a' is between 20 and 200, particularly preferably between 20 and 150, and b' is between 0 and 20, particularly preferably between 0 and 10. Methylpolyethylene 7 oxides which are commercially available, for example, under the trade names Polyglykol M or Pluriol* A are particularly preferred. Furthermore, polyoxyalkylene compounds of the formula (I'b) and (l'c) are suitable: 5 CH3 OCH 2
-CH
2 / OCH 2 -CH
NH
2 C )4 1, d' (I'b)
NH
2 HCH O CH 2 >O CH CH 2 O CH 2 H NH 2 CTH 0CI4T
OH
2 0 1 e OH, 10 CH 3
CH
3
CH
3 (I'c) These are or commercially available, for example, under the trade names 15 Jeffamine* M-1 000 or Jeffamine* ED-600. Here: R'v2 denotes -H, -CH 3 , c', f' denote an integer from 1 to 100, also independently of one another, 20 d', e', g' denote an integer from 0 to 100, also independently of one another, with the proviso that the ratios c'/d' and f'/(e'+g') are chosen so that the compound has a water solubility of at least 10 g/ at 20*C. Structural unit D: 25 Polyisobutene derivatives which can be prepared by functionalization of olefinically terminated polyisobutenes. Polyisobuteneamines, polyisobutene succinates and polyisobutene phenols are suitable here. These functionalized polyisobutenes are commercially available, for example, under the name Kerocom* PIBA 30 (polyisobuteneamine) and Glissopal* SA (polyisobutene succinate). Preferably, 8 polyisobuteneamine or polyisobutenesuccinic acid is used, particularly preferably having an average molar mass of 300 to 3000 g/mol. Alkylpolyoxyalkylene derivatives, such as, for example, methylpolypropylene glycols 5 having average molar masses of > 800 g/mol and analogous butylpolyoxypropylene derivatives. Furthermore, methylpolyalkoxylene derivatives which are composed of polyoxyethylene and polyoxypropylene units which may be arranged randomly or blockwise have proved useful. The molar ratio of oxyethylene to oxypropylene units is chosen so that the resulting alkylpolyoxyalkylene glycols have a water solubility of less 10 than 1 g/l at 20*C. Tetramerbutene derivatives which can be obtained by functionalization of butene tetramer. Butene tetramer succinic acid, butenol tetramer and butenediol tetramer are preferably used, particularly preferably butenol tetramer. 15 Fatty acids or fatty acid mixtures, such as, for example, tall oil fatty acid, stearic acid, palmitic acid, sunflower oil fatty acid, coconut oil fatty acid (C818), coconut oil fatty acid (C1218), soya oil fatty acid, linseed oil fatty acid, dodecanoic acid, oleic acid, linoleic acid, palm kernel oil fatty acid, palm oil fatty acid, linolenic acid and/or arachidonic acid. 20 Tall oil fatty acid and stearic acid are to be regarded as being preferred here. Alkyl alcohols which have a low water solubility or are water-insoluble and are from the group consisting of C- 28 -alcohols, such as, for example, 1-eicosanol, 1-octadecanol, 1-hexadecanol, 1-tetradecanol, 1-dodecanol, 1-decanol, 1-octanol and 1-hexanol, 25 where 1-octanol and 1-decanol and 1-dodecanol are to be regarded as being preferred. N-Alkylamines which have a low water solubility or are water-insoluble, such as, for example, N-butylamine, N-pentylamine, N-hexylamine, N-octylamine, N-decylamine and N-tridecylamine. N-Hexylamine and N-octylamine are preferably used. 30 N,N-Dialkylamines which have a low water solubility or are water-insoluble, such as, for example, N,N-ethylhexylamine, N,N-dibutylamine, N,N-dipentylamine, N,N-dihexylamine, N,N-dioctylamine, N,N-(2-ethylhexyl)amine, N-methyl-N octadecylamine and N,N-didecylamin. N,N-Ethylhexylamine and N,N-dipentylamine are 35 preferred here. Polydimethylsiloxanes of the general formula (11'a): 9
CH
3 CH 3 CH 3 X' (CH2)k-Si--O Si-O Si-(CH2)k---X'
CH
3
OH
3
CH
3 n (ll'a) 5 in which X' denotes -OH, -NH 2 , -SH, -NHR.
3 , R2 3 denotes -H, -CH 3 , -C 2
H
5 , n denotes 1 to 50, preferably 10 to 30, and k' denotes 1 to 6. 10 Perfluoroalkylethanols of the general formula R' 4
-CH
2
-CH
2 -OH, where radical R' 4 =
CF
3
(CF
2 )-, in which I' represents an integer from 6 to 18. Mixtures having different radicals R' 4 are preferred; the comercially available perfluoroalkylethanol Fluowet@ EA 612 is particularly preferably used. 15 Structural unit E: Polyfunctional isocyanates known to the person skilled in the art by the name "coating polyisocyanates" and based on bis(4-isocyanatocyclohexyl)methane
(H
12 MDI), 1,6 20 diisocyanatohexane (HDI), 1-isocyanato-5-isocyanatomethyl-3,3,5-trimethyl cyclohexane (IPDI) are used. Modified polyisocyanates, which are obtainable, for example, by hydrophilic modification of "coating polyisocyanates" based on 1,6-diisocyanatohexane (HDI). 25 1-Isocyanato-5-isocyanatomethyl-3,3,5-trimethylcyclohexane (IPDI), bis(4 isocyanatocyclohexyl)methane
(H
12 MDI), 1,3-bis(1-isocyanato-1-methylethyl)benzene (m-TMXDI), 1,6-diisocyanatohexane (HDI) and the higher homologues thereof or industrial isomer mixtures of the individual aliphatic polyisocyanates are preferably 30 used from the group consisting of the aliphatic polyisocyanate compounds, while in particular 2,4-diisocyanatotoluene (TDI), bis(4-isocyanatophenyl)methane (MDI) and optionally the higher homologues thereof (polymeric MDI) or industrial isomer mixtures of the individual aromatic polyisocyanates are preferably used from the group consisting of the aromatic polyisocyanates. HDI trimers, which are commercially 10 available under the name Desmodur@ N3600 or Desmodur@ N3400, are particularly preferably used. The present invention furthermore relates to a process for the preparation of a 5 macromolecular, amphiphilic compound according to the above definition which is suitable as a water retention agent, characterized in that a polyisocyanate having at least two reactive isocyanate groups, a hydrophobic compound having at least one group reactive towards isocyanates, selected from -OH, -NH 2 , -COOH, -NH-R*, in which R* represents a branched or straight-chain C 2 -2 8 -alkyl group, and'a hydrophilic 10 compound having at least one group reactive towards isocyanates, selected from -OH,
-NH
2 , -COOH, are reacted with one another, with the proviso that the reaction of the components is effected by reaction of the reactive isocyanate groups with the groups reactive towards isocyanates. 15 This preparation can be effected by a procedure in which first the individual component according to the structural unit E is reacted with the individual component according to the structural unit A and the reaction product obtained is then reacted with the individual component according to the structural unit D. Alternatively, however, it is also possible first for E to be reacted with D and then the reaction product to be reacted with 20 A. The NCO/p equivalent ratio, based on the free groups reactive towards isocyanates (p = -OH, -NH 2 , -NH- R*, -COOH), can be varied within wide limits. According to a preferred embodiment, however, the polyisocyanate compound is used in an amount 25 such that - the NCO/p equivalent ratio, based on the free groups p reactive towards isocyanates, in the reaction product of isocyanate component according to E and the reactive component according to A is 1.0 to 3.0 30 - the NCO/p equivalent radio, based on the free groups p reactive towards isocyanates, in the reaction product with the reactive component according to D is 0.3 to 2.0 or that - the NCO/p equivalent ratio, based on the free groups p reactive towards 35 isocyanates, in the reaction product of isocyanate component according to E and the reactive component according to D is 1.0 to 3.0 11 - the NCO/p equivalent ratio, based on the free groups p reactive towards isocyanates, in the reaction product with the reactive component according to A is 0.5 to 2.0. 5 The reaction can also be carried out as follows: Reaction of the polyisocyanate component according to E with a hydrophilic component according to A without a solvent in the temperature range from 20 to 150*C, 10 subsequent addition of the hydrophobic component according to D at temperatures of 20 to 1500C and final reaction of the reaction product with the component according to A at temperatures of 20 to 150C; or 15 reaction of the polyisocyanate component according to E with a hydrophobic component according to D without a solvent in the temperature range from 20 to 1500C and final reaction of the reaction product with the component according to A at temperatures of 20 to 150*C. 20 Preferably, the reaction of the isocyanate component according to E with the reactive component according to A and/or D is effected at temperatures of 20 to 1500C, it being possible for the reaction optionally to be effected in the presence of a catalyst. Thus, it has proved to be particularly advantageous to rely on catalysts, such as, for example, 25 dibutyltin dilaurate (T12-DBTL), in the reaction of the isocyanate component according to E with the reactive components according to A and/or D. If the macromolecular, amphiphilic compound contains at least two structural units of the type A, D and/or E in the molecule, it may be said that A, D and/or E may in each 30 case be identical or different. It has been found that the macromolecular, amphiphilic compound according to the above definition exhibits an outstanding effect as a water retention agent. For this reason, the present invention furthermore relates to the use of this compound as a water retention agent in construction chemistry systems and in the development, 35 exploitation and completion of underground mineral oil and natural gas deposits and in deep wells. Said compound is preferably used as an additive for inorganic, in particular hydraulic, 12 binders, especially in the offshore sector. The present invention furthermore relates to a construction material mixture containing 31 to 98% by weight of an inorganic binder, 0 to 68% by weight of aggregate and 0.005 5 to 5% by weight, in particular 0.05 to 1% by weight, of the macromolecular, amphiphilic compound according to the above definition. The inorganic binder is preferably present as cement. The aggregate is preferably present in the form of sand, gravel and/or stones. 10 The present invention furthermore relates to a construction material formulation containing water and said construction material mixture, preferably in the form of a cement slurry, in particular having a water/cement value of 0.4 to 0.6. 15 Finally, a structure produced with the use of this construction material formulation is claimed. In summary, it may be stated that the proposed macromolecular, amphiphilic compound is outstandingly suitable as water retention agent, in particular because of 20 the small influence on the rheology of the well cement slurries and the significantly increased temperature stability in the range above about 900C and because of its insensitivity to salts of divalent metals. The present invention is now explained in more detail with reference to the following 25 examples: 13 Examples Preparation example 1 (FLA 1) 5 12.70 g of trimeric hexamethylene diisocyanate (Desmodur@ N3600) are initially taken with 0.08 g of dibutyltin dilaurate (T-1 2 DBTL) at 550C in a 250 ml three-necked glass flask having a dropping funnel, stirrer and inert gas connection. 115.70 g of hot methylpolyethylene glycol having an average molar mass of 5000 g/mol are added dropwise with stirring within 20 minutes. Thereafter, stirring is effected for 25 min at 10 60-65*C and 12.34 g of polyglycol B01/20 (polypropylene glycol monobutyl ether, commercial product of Clariant AG) are then metered in within 20 min. 9.26 g of polyethylene glycol having an average molar mass of 600 g/mol are now added, and the reaction mixture is then heated to 800C and stirred for a further 4 h at this temperature. Thereafter, the reaction product is introduced into 305 g of water and 15 emulsified with stirring. A milky white emulsion having a solids content of 33% by weight is obtained. Preparation example 2 (FLA 2) 20 17.76 g of trimeric hexamethylene diisocyanate (Desmodur@ N3600) are initially taken with 0.08 g of dibutyltin dilaurate (T-12 DBTL) at 400C in a 250 ml three-necked glass flask having a dropping funnel, stirrer and inert gas connection. 97.1 g of hot methylpolyethylene glycol having an average molar mass of 3000 g/mol are added dropwise with stirring within 20 minutes. Thereafter, stirring is effected for 25 min at 25 45-50*C and 34.2 g of Kerocom@ PIBA 03 (polyisobuteneamine, commercial product of BASF SE) are then metered in within 20 min. 12.9 g of polyethylene glycol having an average molar mass of 600 g/mol are now added, and the reaction mixture is then heated to 800C and stirred for a further 4 h at this temperature. Thereafter, the reaction product is introduced into 330 g of water and emulsified with stirring. A milky white 30 emulsion having a solids content of 33% by weight is obtained. Preparation example 3 (FLA 3) 17.71 g of trimeric hexamethylene diisocyanate (Desmodur@ N3600) are initially taken 35 with 0.08 g of dibutyltin dilaurate (T-12 DBTL) at 480C in a 250 ml three-necked glass flask having a dropping funnel, stirrer and inert gas connection. 96.80 g of hot methylpolyethylene glycol having an average molar mass of 3000 g/mol are added dropwise with stirring within 12 minutes. Thereafter, stirring is effected for 25 min at 14 60-65*C and 25.81 g of polyglycol B01/20 (polypropylene glycol monobutyl ether, commercial product of Clariant AG) are then metered in within 20 min. 9.68 g of polyethylene glycol having an average molar mass of 600 g/mol are now added, and the reaction mixture is then heated to 800C and stirred for a further 4 h at this 5 temperature. Thereafter, the reaction product is introduced into 305 g of water and emulsified with stirring. A milky white emulsion having a solids content of 33% by weight is obtained. Example of use 1 10 The fluid loss was determined according to API Recommended Practice 1OB at 140 and 190*F (60 and 880C) in the following slurry. The results are reproduced in Table 1, reference being made here in particular to the very low viscosity of the cement slurry formulated with water retention agent FLA 1 according to the invention: 15 800 g of cement (class H) 352 g of distilled water 0.5% by weight of dispersant 1 Melcret@ K2F 2 1 ml of tributy phosphate (antifoam) 20 0.5% by weight of water retention agent 1 FLA 1 or reference polymer' Table 1 Molecule FANN 35, rpm Fluid loss under T, (*F) 300 200 100 6 3 600 70 bar, (ml/30 min) Reference 3 140 60 42 22 2 1 109 114 190 53 36 19 2 1 94 222 FLA1 140 8 6 3 1 1 21 52 1 190 6 4 3 2 1 15 52 25 per cent by weight of solid, based on the weight of cement taken 2 commercial product of BASF SE 3 commercially available fluid loss additive Polytrol® FL 32 (commercial product of BASF SE) 30 15 Example of use 2 The fluid loss was determined according to API Recommended Practice 1OB at 140 and 190*F (60 and 880C) in the following slurry; the results are reproduced in Table 2: 5 500 g of cement (class H) 250 g of distilled water 175 g of sand 1 ml of tributyl phosphate (antifoam) 10 Reference polymer 2 or polymer according to the invention, for doses, see Table 2 Table 2 Dose 1 FANN 35 , rpm- Fluid loss Molecule (% by wt.) T, (*F) 300 200 100 6 3 600 under 70 bar, (ml/30 min) Reference 2 0.5 140 - 249 146 28 22 - 263 Reference 2 0.5 190 - 251 143 25 20 - 280 Reference 2 1.0 140 - - - 50 36 - 214 FLA 1 0.5 140 151 104 55 7 6 273 58 FLA 1 0.5 190 130 89 48 7 6 245 80 FLA 1 1.0 140 176 118 61 7 4 - 32 FLA 1 1.0 190 114 76 41 6 5 210 40 FLA 2 1.0 140 181 126 67 8 7 - 56 FLA 2 1.0 190 137 95 51 8 7 249 102 FLA 3 1.0 140 181 123 63 7 6 - 34 FLA 3 1.0 190 113 76 41 7 5 215 70 15 1 Percent by weight of solid, based on the weight of cement taken 2 Commercially available fluid loss additive Polytrol@ FL 32 (commercial product of BASF SE) 16 Comprises/comprising and grammatical variations thereof when used in this specification are to be taken to specify the presence of stated features, integers, steps or components or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, components or groups thereof. 5

Claims (9)

1. Use of a macromolecular, amphiphilic compound as a water retention agent in the cementing of oil and gas wells, preferably in the offshore sector, wherein the macromolecular, amphiphilic compound comprises structural units of the type A, D and E and at least one D-E-A sequence in the molecule, obtainable by means of reaction of reactive isocyanate groups with groups reactive towards isocyanates, wherein E represents a structural unit which is derived from a polyisocyanate having at least two reactive isocyanate groups, D represents a structural unit which is derived from a hydrophobic compound having at least one group reactive towards isocyanates, selected from -OH, -NH 2 , -COOH, -NH-R*, in which R* represents a branched or straight-chain C 2 -2 8 -alkyl group, and A represents a structural unit which is derived from a hydrophilic compound having at least one group reactive towards isocyanates, selected from -OH, -NH 2 , -COOH and wherein the macromolecular, amphiphilic compound has 3 to 10 structural units of the type A, D and E in the molecule, selected independently of one another.
2. Use according to Claim 1, wherein the macromolecular, amphiphilic compound is present according to one of the structure types A A A A E-A---E E E- A E-A-E I I I I I I SD, D, D , DD and/or A A A EA-E-A-E D D .
3. Use according to Claim 2, wherein the structural units of the type A, which bridge structural units of the type E, contain ether groups, and the compounds from which they are derived have molecular weights of 400 to 15 000, preferably from 1000 to 5000, g/mol.
4. Use according to any one of Claims 1 to 3, wherein the structural unit A is derived from a polyethylene glycol, a methylpolyethylene glycol, a (block/stat)copoly(ethylene/propylene) glycol or the monomethyl ether thereof, having a water solubility at 20 0 C of at least 10 g/l.
5. Use according to any one of Claims 1 to 4, wherein the structural unit D is derived from a polyisobuteneamine and/or from polyisobutenesuccinic acid.
6. Use according to any one of Claims 1 to 5, wherein the structural unit E is derived from a trimeric polyisocyanate containing three reactive isocyanate groups.
7. Use according to any one of Claims 1 to 6, wherein the macromolecular, amphiphilic compound has a molecular weight of 1000 to 100 000, preferably of 5000 to 50 000 and in particular of 10 000 to 30 000 g/mol.
8. Use according to any one of Claims I to 7, wherein the water retention agent comprises 31-99% by weight of the macromolecular, amphiphilic compound and
69-1% by weight of water. 9. Use according to any one of Claims 1 to 8 wherein the macromolecular, amphiphilic compound is prepared by a process wherein a polyisocyanate having at least two reactive isocyanate groups, a hydrophobic compound having at least one group reactive towards isocyanates, selected from -OH, -NH 2 , -COOH, -NH-R*, in which R* represents a branched or straight-chain C 2 -2 8 -alkyl group, and a hydrophilic compound having at least one group reactive towards isocyanates, selected from -OH, -NH 2 , -COOH, 19 are reacted with one another, with the proviso that the reaction of the components is effected by reaction of the reactive isocyanate groups with the groups reactive towards isocyanates. 10. Use according to any one of Claims 1 to 9 wherein the macromolecular amphiphilic compound is present in a construction material mixture containing 31 to 98% by weight of an inorganic binder, 0 to 68% by weight of aggregate and 0.005 to 5% by weight, in particular 0.05 to 1% by weight, of the macromolecular, amphiphilic compound. 11. Use according to Claim 10, wherein the inorganic binder is present as cement. 12. Use according to Claim 10 or 11, wherein the aggregate is present in the form of sand, gravel and/or stones. 13. Use according to any one of Claims 10 to 12 wherein the construction material mixture contains water. 14. Use according to Claim 13 wherein the construction material mixture is in the form of a cement slurry, in particular having a water/cement value of 0.4 to 0.6. 15. Structure produced with the use according to Claim 13 or 14. BASF SE WATERMARK PATENT & TRADE MARK ATTORNEYS P36271AUO0
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