AU2011201013A1 - Closure device and method for tissue repair - Google Patents

Closure device and method for tissue repair Download PDF

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Publication number
AU2011201013A1
AU2011201013A1 AU2011201013A AU2011201013A AU2011201013A1 AU 2011201013 A1 AU2011201013 A1 AU 2011201013A1 AU 2011201013 A AU2011201013 A AU 2011201013A AU 2011201013 A AU2011201013 A AU 2011201013A AU 2011201013 A1 AU2011201013 A1 AU 2011201013A1
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Australia
Prior art keywords
suture
retainer
needle
tissue
fixation member
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Granted
Application number
AU2011201013A
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AU2011201013B2 (en
Inventor
Raymond A. Bojarski
George Sikora
Paul Alexander Torrie
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Smith and Nephew Inc
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Smith and Nephew Inc
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Priority to AU2011201013A priority Critical patent/AU2011201013B2/en
Publication of AU2011201013A1 publication Critical patent/AU2011201013A1/en
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Publication of AU2011201013B2 publication Critical patent/AU2011201013B2/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0401Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0469Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0482Needle or suture guides
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0487Suture clamps, clips or locks, e.g. for replacing suture knots; Instruments for applying or removing suture clamps, clips or locks
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0401Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors
    • A61B2017/0404Buttons
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0401Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors
    • A61B2017/0409Instruments for applying suture anchors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0401Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors
    • A61B2017/0412Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors having anchoring barbs or pins extending outwardly from suture anchor body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0401Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors
    • A61B2017/0414Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors having a suture-receiving opening, e.g. lateral opening
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0401Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors
    • A61B2017/0417T-fasteners
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0469Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
    • A61B2017/0475Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery using sutures having a slip knot
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B2017/0496Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials for tensioning sutures
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/06Needles ; Sutures; Needle-suture combinations; Holders or packages for needles or suture materials
    • A61B2017/06052Needle-suture combinations in which a suture is extending inside a hollow tubular needle, e.g. over the entire length of the needle

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  • Health & Medical Sciences (AREA)
  • Surgery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biomedical Technology (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Engineering & Computer Science (AREA)
  • Rheumatology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Medical Informatics (AREA)
  • Molecular Biology (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Surgical Instruments (AREA)

Description

Australian Patents Act 1990- Regulation 3.2 ORIGINAL COMPLETE SPECIFICATION STANDARD PATENT Invention Title "Closure device and method for tissue repair" The following statement is a full description of this invention, including the best method of performing it known to me/us: P/00/01i PXOPERSEV2(oVuneuk3O 57929amncsded pages Is[ spa.doc.2G/0l6/2rn CLOSURE DEVICE AND METHOD FOR TISSUE REPAIR BACKGROUND The invention relates to a closure device and method for tissue repair. 5 Fibrous tissue wounds, such as muscle, ligament, and cartilage tears, can be repaired arthroscopically using sutures. Traditionally, to close a fibrous tissue wound, a surgeon would insert two suture needles into the tissue with sutures attached, thread the sutures across the wound, and then tie knots to fix the free ends of the sutures within the tissue. 10 To simplify the wound closure procedure and to improve fixation, various types of suture anchors have been developed. One example of a suture anchor is disclosed in Hayhurst, U.S. Patent No. 4,741,330, which is incorporated herein by reference. In Hayhurst, one end of a suture is fixed to a resiliently-deformable, bar-shaped suture anchor. The anchor is loaded into the bore of a hollow needle and deployed into or against 15 the fibrous tissue. The surgeon then threads the suture across the wound and tensions a free end of the suture to pull the wound closed. When the surgeon tensions the suture, the bar in the anchor becomes oriented transversely to the suture hole, anchoring the suture in place. 20 SUMMARY According to the present invention, there is provided an apparatus for repairing a tear in soft tissue, comprising: at least two fixation members located on the surface of the tissue, a flexible member substantially immovable secured to a first of the fixation members and movably coupled to a second of the fixation members, and a retaining 25 element coupled to the flexible member, the retaining element being movable relative to the second fixation member and acting to limit loosening of the flexible member relative to the second fixation member by allowing pulling of said flexible member in one direction only; characterised in that the retaining element is coupled to a portion of the flexible member that extends between the first and second fixation members. 30 The present invention also provides a method for repairing a tear in soft tissue, the method including the steps of: P0PERISEW\2UIunc\30157929 amendcd pages Isi spadoc-26/06/2008 positioning at least two fixation members on the surface of the tissue; providing a flexible member substantially immovably secured to a first of the fixation members and movably coupled to a second of the fixation members; providing a retaining element coupled to a portion of the flexible member that 5 extends between the first and second fixation members, the retaining element acting to limit loosening of the flexible member relative to the second fixation member by allowing pulling of the flexible member in one direction only. According to one embodiment of the invention, a surgical method includes positioning a fixation member relative to tissue, moving a flexible member coupled to the 10 fixation member relative to the fixation member to bring two tissue surfaces together, and moving a retaining element coupled to the flexible member relative to the fixation member. The retaining element acts to limit loosening of the flexible member relative to the fixation member. Embodiments of the invention may include one or more of the following features. 15 The step of moving the flexible member comprises pulling the flexible member. The step of moving the flexible member also accomplishes the step of moving the retaining element, which is, for example, a slip knot. Alternatively, the step of moving the retaining element includes moving the retaining element relative to the flexible element. The retaining element is, for example, a friction element which permits sliding of the 20 retaining element relative to the flexible element in only one direction. In another illustrated embodiment the retaining element is in the form of an overhand knot, and the method includes advancing the overhand knot along the flexible element. In another illustrated embodiment, the retaining element is in the form of a Chinese trap. In an exemplary embodiment, the step of moving the flexible member includes 25 pulling on only one end of the flexible member. In another illustrated embodiment, the method includes positioning a second fixation member relative to the tissue. The second fixation member is coupled to the flexible member, either movably or fixedly. The step of moving the flexible member includes, for example, pulling on two ends of the flexible member or pulling on only one 30 end of the flexible member. 2 P3OPER\SEW\2'OIU,,c5t7I929 amended pige I si spa doc-2M6/2hIR The step of positioning the fixation member includes positioning the fixation member on an outer surface of the tissue, and the two tissue surfaces brought together are both soft tissue. Alternatively, the fixation member is positioned in a bone hole, and one of the two tissue surfaces brought together is bone and the other soft tissue. 5 In another illustrated embodiment, the step of positioning the fixation member includes passing the fixation member through a loop of the flexible member. The loop is positioned within a tear in soft tissue. According to another embodiment of the invention, a method for repairing a tear in soft tissue includes advancing a fixation member coupled to a flexible member through 10 tissue on either side of the tear and through a loop of the flexible member, and tensioning the flexible member to bring two tissue surfaces on either side of the tear together. Embodiments of the invention may include one or more of the following features. The loop is positioned within the tear. The method includes pulling an end of the flexible member to bring the two tissue surfaces together. The fixation member is in the form of a 15 barbed member. According to another embodiment of the invention, an apparatus for repairing a tear in soft tissue includes at least two fixation members, a flexible member substantially immovably secured to the first fixation member and movably coupled to the second fixation member, and a retaining element coupled to the flexible member. The retaining 20 element is movable relative to the second fixation member and acts to limit loosening of the flexible member relative to the fixation member. According to another embodiment of the invention, an apparatus for repairing a tear in soft tissue includes at least two fixation members, a flexible member substantially immovably secured to the first fixation member and movably coupled to the second 25 fixation member, and a retaining element coupled to the flexible member. The retaining element is slidably received by the flexible member and acts to limit loosening of the flexible member relative to the fixation member. According to another embodiment of the invention, an apparatus for repairing a tear in soft tissue includes a fixation member, and a flexible member movably coupled to the 30 fixation member. A first end of the flexible member is looped back and secured to the flexible member to form a loop. The loop is remote from the fixation member. 3 P:\OPER\SEV20 \JuncU(1157929 amended pages In spa do-26/S/200i According to another embodiment of the invention, a flexible member holder includes a shaft, a first tine at an end region of the shaft defining a first region for receiving a first portion of a loop of a flexible member, and a second tine at the end region of the shaft defining a second region for receiving a second portion of the loop of the flexible 5 member. Embodiments of the invention may include one or more of the following features. The shaft is a tube. The first and second regions are grooves. According to another embodiment of the invention, a device for repairing a tear in a tissue includes a needle having a distal region defined between two holding elements, and 10 a proximal region. A first fixation member is positioned within the distal region and a second fixation member is positioned within the proximal region. A flexible member is coupled to the first and second fixation members. Embodiments of the invention may include one or mote of the following features. A first of the holding elements is a crimp in the needle in the distal region, and the second 15 holding element is a dimple or ramp extending into a lumen of the needle. The needle wall has a slot and the fixation members extend through the slot. The needle is sized to fit into an end of a protector tube. A push pin is sized to fit inside the needle. 3a Embodiments of the invention may include one or more of the following advantages. The length of a flex ible member spanning across a tear in tissue can be shortened to close the tear by tensioning the flexible member with no additional manipulation being required to limit loosening of fhe flexible member. First and second fixation members can be deployed 5 using a single hollow needle, rather than two separate needles. After deploying a fixation member, the surgeon need not tie an additional knot. The length of a flexible member coupled to the fixation member can be adjusted after deploying the fixation member, allowing a surgeon to set the tension in the flexible member to a desired level. Since the device uses a flexible member, such as a suture, to close the tissue wound, 10 rather than inflexible staples or tacks, the tissue is not significantly damaged when it expands and contracts. For example, if the soft tissue is a meniscus, the fixation members do not damage the meniscal tissue when the knee moves. The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages 15 of the invention will be apparent form the description and drawings, and from the claims. DESCRIPTIONS OF DRAWINGS FIG. I is an illustration of a closure device according to the invention, shown mending a tear in soit tissue; FIGS. 2A - 2I show a method of tying a slip knot in suture of the closure device of 20 FIG. 1; FIG. 3 is a perspective view of a delivery device for inserting the closure device of FIG. I into soft tissue; FIG. 4 is a perspective view of the delivery device of FIG. 3 shown with an outer sheath removed; 25 FIG. 4A is a perspective view of a fixation member of the closure device of FIG. t; FIG. 4B is a cross-sectional end view of the delivery device of FIG. 4, taken along lines 4B-4B; FIG. 4C is a cross-sectional side view of an alternative embodiment of a needle of the delivery device of FIG. 3. 30 FIG. 5 is side view of the delivery device of FIG. 3; 4 FIG. 5A is a side view of a variable length depth stop for use with the delivery device of FIG. 3; FIG. 5B is a perspective view of a cannula for use with the delivery device of FIG. 3; FIGS. 6-11 show the delivery device in use inserting the closure device of FIG. 1 in 5 soft tissue, with FIG. 7 being an exploded view of region 7 of FIG. 6; FIG. 12 is an illustration of the closure device of FIG. I with an alternative embodiment of a retaining element, shown mending a tear in soft tissue; FIGS. 12A and 12B show alternative embodiments of the retaining element of FIG. I11 10 FIG. 12C shows the retaining element of FIG. 12 in an alternative position; FIG. 13 shows an additional alternative embodiment of a retaining element in the form of an overhand knot; FIGS. 13A and 13B show an overhand knot and a knot pusher for advancing the overhand knot of FIG. 13; 15 FIG. 14 is an illustration of an alternative embodiment of a closure device; FIG. 14A shows an alternative arrangement of the closure device and delivery device of FIG. 4; FIG. 14B is an illustration of an alternative embodiment of a closure device; FIG. 15 is an .:lustration of an alternative embodiment of a closure device for use in 20 attaching soft tissue to bone; FIG. 16 is a cross-sectional side view of an alternative embodiment of a closure device, shown mendiiig a tear in soft tissue; FIG. 17 shows the closure device of FIG. 16 in use pnor to securing the closure device in place; 25 FIG. 18 is a top view of the closure device of FIG. 16, shown after securing the closure device in place; FIG. 19 is a side view of a delivery device for inserting the closure device of FIG. 16 in soft tissue; FIG. 19A is a perspective view of a distal section of the delivery device of FIG. 19 30 shown with a fixation member of the closure device of FIG. 16; 5 FIG. 19B is a perspective view similar to that of FIG. 1 9A shown with the closure device of FIG. 16; FIG. 19C is an illustration of the closure device of FIG. 16; FIGS. 20-22 show the delivery device of FIG. 19 in use inserting the closure device 5 of FIG. 16 in soft tissue; FIG. 23 is a cross-sectional side view of the closure device of FIG. 16 with an alternative embodiment of a retaining element, shown mending a tear in soft tissue; FIG. 24 is a cross-sectional side view of an alternative embodiment of a closure device, similar in u:.. to the closure device of FIG. 16; 10 FIGS. 25 anL 26 are alternative embodiments of a fixation member of the closure device of FIG. 16. DETAILED DESCRIPTION Referng to FIG. 1, a closure device 8 for mending a tear 12 in soft tissue 14, e.g., meniscus of the knee joint, includes a flexible member, e.g., suture 10, coupled to a first 15 fixation member 16 and a second fixation member 18. Suture 10 is fastened to fixation member 16 to limit movement of suture 10 relative to fixation member 16, while suture 10 is movable relative to fixation member 18. When implanted in the knee joint, fixation members 16 and 18 lie on a surface 20 of tissue 14, for example, the outer surface of the meniscus. Suture 10 has a first suture length 20 10a extending from first fixation member 16 through tissue 14, traversing tear 12, and emerging at a surface 26 of tissue 14; a second suture length 1Ob extending across surface 26; a third suture length 10c extending back through tissue 14, traversing tear 12 at a location spaced from first length IOa, and emerging at tiss-ue surface 20 where suture 10 loops through second fixation member 18; and a fourth suture length 10d extending from second fixation 25 member 18 through tissue 14, traversing tear 12, and emerging at surface 26. Suture 10 has a free end 30 which the surgeon pulls, in the direction of arrow 32, to bring sides 22, 24 of tear 12 together into juxtaposition (as shown in FIG. 10). As described friher below, suture portion 1Oc and suture portion 1Od are tied together prior to implantation of device 8 to form a retaining element in the form of a slip 30 knot 28 that allows suture 10 to be pulled in the direction of arrow 32, but does not allow 6 tension on suture l10 to pull suture 10 in the opposite direction, which would allow tear 12 to re-open. Referring to FIGS. 2A - 21, prior to insertion into tissue 14, suture 10 is attached to fixation members 16, 18 and slip knot 28 is formed. Fixation member 16 defines holes 16a, 5 16b for receiving suture 10, and fixation member 18 defines holes I 8a, I 8b for receiving suture 10. As illustrated in FIGS. 2A-2D, suture 10 is attached to fixation member 16 by threading suture 10 through a needle 50, and passing needle 50 and suture 10 through holes 16a, 16b in fixation member 16 (FIG. 2A). Suture 10 now defines a long suture section 52 and a short suture section 54. Long suture section 52 is then attached to short suture section 10 54 by passing needle 50 and long suture section 52 through short suture section 54 at a region 56 (FIG. 2B). Pulling long suture section 52 away from fixation member 16 (FIG. 2C) then draws region 56 toward fixation member 16 forming a knot 60 (FIG. 2D). Suture 10 is now secured to fixation member 16. Referring to FIGS. 2E-21, suture 10 is now attached to fixation member 18 by passing 15 long suture section 52 through holes 18a, 18b in second fixation member 18 (FIG. 2E). Long suture section 52 now defines a first suture length 62 and second suture length 64. Slip knot 28 is formed by passing fixation member 16 under suture length 64, over suture length 64, and under suture length 62, forming a loop 66 (FIG. 2F); then passing fixation member 16 over suture lengths 62 and 64, forming a loop 68 (FIG. 2G); and then passing fixation 20 member 16 under suture lengths 64 and 62 (FIG. 2G), and finally through loop 68 (FIG. 2H). Pulling fixation member 16 relative to fixation member 18 tightens slip knot 28 (FIG. 21). Pulling free end 30 cf suture 10 now acts to sbde suture 10 through slip knot 28, while slip knot 28 limits sliding of suture 10 in the opposite direction when suture 10 is under tension. Referring to FIG. 3, a delivery device 99 for implanting device 8 in tissue 14 includes 25 a sheath 200 and a needle 100. Sheath 200 is preferably formed from plastic, and needle 100 is preferably metal. Needle 100 has an open distal end 11l with a pointed, tissue piercing tip 108. Needle 100 has an inner surface 102 defining a lumen 104 and a slot 110 both extending to open distal end 11l. Slot 110 extends from an outer surface 106 of needle 100 to lumen 102. As described further below, needle 100 receives fixation member 16 and 18 30 within lumen 104 and 3lot 110 with suture 10 tied to fixation members 16, 18 as illustrated in FIGS. 2A-21. Sheath 200 defines a lumen 202 which receives needle 100 and device 8 with 7 suture 10 positioned between needle 100 and sheath 200 and extending through a hole 201 defined at a proxiral end 203 of sheath 200. Sheath 200 has a distal end 202 from which needle 100 extend; Referring also to FIGS. 4-4B, slot I10 has a proximal, closed end 120 and a distal 5 open end 140. Fixation members 16 and 18 (which are generally described in U.S. Serial No. 09/453,120, supra) have the same shape with each fixation member including a cylindrical region 151 received within lumen 104 of needle 100, and a fin 152 extending through slot 110 with a portion 154 of fin 152 extending beyond outer surface 106 of needle 100. Fixation member 16 is located at a distal region 112 of slot 110, and fixation member 18 is 10 located at a proximal region 114 of slot 110. Distal end Ill of needle 100 is indented, for example, crimped at 150, and inner surface 102 of needle 100 has a protrusion extending into lumen 104, for example, a dimple 130, near distal end 140. Dimple 130 and crimp 150 are sized to resist unintentional passage of the fixation members either over dimple 130 or through open distal end I 1, though only a small force on the fixation members is needed to 15 overcome the resisting load applied to the fixation members by crimp 150 and dimple 130. Fixation members 16, 18 have sloped surfaces 152a which aid in passage through tissue, and a flat surface I 54a which aid in retention of the fixation member at their deployment sites. During manufacturing, to position fixation members 16, 18 in needle 100, after suture 10 is attached to fixation members 16, 18, fixation member 18 is loaded in needle 100 by 20 passing fixation member 18 through distal end 11 and sliding fixation member 18 along lumen 104 and slot 110 to proximal end 120 of slot 110. Fixation member 16 is then loaded in needle 100 by passing fixation member 16 through distal end 11 and positioning fixation member 16 in region 112. Dimple 130 and crimp 150 are then formed. Fixation member 16 is now restrained from unintentional movement in the proximal direction by dimple 130 and 25 in the distal direction by crimp 150. Alternatively, as shown in FIG. 4C, rather than dimple 130, a needle 100a includes a ramp 130a formed by making three slits in a wall 101 of needle 100a and bending a section of the wall toward the inside of the needle. Referring also to FIG. 5, needle 100 has a proximal end 160 mounted to a handle 180. Located within reedle 100, proximal of fixation member 18, is a push rod 170 (FIG. 4) 30 used to advance fixation member 18, as described below. Handle 180 includes an actuating slider 190 attached to rush rod 170 for advancing push rod 170. Once device 8 is secured to 8 needle 100, as described above, sheath 200 is placed over needle 100, with the majority of suture 10 located within and protected by sheath 200. Sheath 200 also covers the majority of fixation member 18 and helps keep fixation member 18 in position. Sheath 200 is then secured to handle 180 by an interference ft. The distance needle 100 extends from sheath 5 200 determines the penetration depth of needle 100 into the tissue. Delivery device 99 is supplied to the surgeon with device 8 pre-loaded in needle 100. Referring to FIG. SA, an outer protective tube 200a can be placed over sheath 200. Tube 200a protects the needle tip during shipping. If it is desired to supply the surgeon with a variable length depth stop, tube 200a can be provided with gradations 201. The surgeon 70 scores tube 200a to provide the tube with the desired length for the surgical procedure. Tube 2 0 0a is coupled to handle 190 by a loose interference fit to allow the surgeon to remove tube 200a if tube 200a is not being used during surgery. Referring to FIG. SB, to eliminate the need for placement of delivery device 99 through an arthroscopy cannula, a removable cannula 202a, formed, for example, of a plastic 15 material, can be placed over sheath 200. Cannula 202a has a distal, tissue penetrating tip 203a and a slot 204a extending from a proximal end 205a of cannula 202a to within about 0.02 inches of distal tip 203a to define a distal region 206a. Slot 2 04a pennits the removal of cannula 2 02a from delivery device 99 after placement of the delivery device in the joint. To remove cannula 202a. the surgeon grasps the cannula and moves it laterally relative to sheath 20 200, until sheath 200 slides through slot 204a. The surgeon then pulls cannula 202a proximally, which breaks cannula region 2 06a, permitting complete removal of caanula 202a. Referring to FIGS. 6-11, in use, preferably under arthroscopic guidance, the user inserts delivery device '99 into, for example, the knee joint, and passes needle 100 through 25 soft tissue 14 and across tear 12, until needle tip 108 and fixation member 16 extend through tissue surface 20. Diuple 130 prevents fixation member 16 from sliding proximally in response to forces actig on fixation member 16 during insertion through tissue 14. Fixation member 16 is now positioned with flat, tissue facing surface 154a of portion 154 of fin 152 extending beyond needle surface 106 engaging tissue surface 20 (FIG. 7). The user then 30 pulls delivery device 99 proximally removing needle 100 from tissue 14 (FIG. 8). The force of the engagement of fixation member 16 with tissue surface 2 0 during removal of needle 9 100 overcomes the retention force of crimp 150. Fixation member 16 slides distally out of open end 111 of needle 100 and remains at surface 20. During the retraction of needle 100, a portion of suture 1? 1) with knot 28 is played out of delivery device 99, with suture 10 extending through ;oft tissue 14 across tear 12. 5 The user then advances slider 190, advancing rod 170 to push fixation member 18 distally, over dimplt 130, to reside in region 112 between dimple 130 and crimp 150 (FIG. 9). The user then moves needle 100 to a spaced location to the side of exit point 229 of suture 10 from tissue 14, and re-inserts needle 100 into soft tissue 14, across tear 12, and through surface 20, until needle tip 108 and fixation member 18 extend through tissue 10 surface 20 (FIG. 10). The user then pulls delivery device 99 proximally removing needle 100 from tissue 14 (FIG. I1). The force of the engagement of fixation member 18 with tissue surface 20 during removal of needle 100 overcomes the retention force of crimp 150 such that fixation member 18 slides distally out of open end 111 of needle 100 and remains at surface 20, as described above with reference to fixation member 16. 15 Free end 30 of suture 10 extends from sheath 200, as shown in FIG. 11. The user grasps free end 30 of suture 10 with forceps or by hand and pulls ou free end 30 of suture 10. This shortens the length of suture between fixation members 16 and 18 (suture portions I0a I Oc), bringing sides 22, 24 of tear 12 into juxtaposition, as shown in FIG. I1. When free end 30 of suture 10 is pulled, slip knot 28 moves closer to fixation member 18. Depending on the 20 length of suture between fixation members 16 and 18, slip knot 28 will either be on tissue surface 26 or move within tissue 14. Slip knot 28 allows suture 10 to slide in the direction of arrow 32, but does noi allow suture 10 to slide in the opposite direction. The tension placed on suture 10 by pulling on the suture relative to fixation mernbers 16, 18, acts to turn the fixation members such that their long sides 255 are in contact with tissue surface 20. Excess 25 suture 10 can then be c;ut off Further manipulation of suture 10 is not needed to secure fixation members 16, 18, although the surgeon may wish to provide additional fastening as a back-up securement n.easure. Alternative Embodiments 30 Referring to F'G. 12, rather than a slip knot 28 acting as a retaining element allowing suture 10 to be tightened while resisting loosening of suture 10, here, a separate retaining 10 element 210 is positioned on free end 30 of suture 10. Wbile pulling ou free end 30, the surgeon advances r.-aining element 210 through tissue 14, in the direction of arrow 212, until retaining element 210 is positioned against fixation member 18, as shown in dashed line. This action acts to close tear 12 and secure device 8 in place. 5 Retaining element 210 defines a through bore 216 for receiving suture 10. The material of retaining element 210, e.g., acetal, is selected, and the diameter of through bore 216 is sized relative to suture 10 to provide the desired amount of friction between suture 10 and retaining element 210 for adequate securemrent. Thus, the user can slide suture 10 in the direction of arrow 212, but adequate friction is provided between suture 10 and retaining 10 element 210 to limit sliding of retaining element 210 in the opposite direction under normal loads in the knee joint. Referring to FIG. 12A, a retaining element 210a defines two angled channels 218, 220 for receiving free end 30 of suture 10. Retaining element 210a has a generally cylindrical surface 221 and ends 222, 223. Channel 218 has a first opening 224 at end 222 15 and second opening 225 on surface 221. Channel 220 has a first opening 226 at end 223 and a second opening 227 on the same side of surface 221 as channel 218. Suture 10 follows a tortuous path through channel 218, over surface 221 between openings 225 and 227, and then through channel 220 with free end 30 extending from opening 226. The tortuous path aids in securement of device 8. 20 In FIG. 12B, rather the channel opening on surface 221 being on the same side, a retaining element 210b defines two angled channels 218a, 220a each having a channel end 225a, 227a, respectively, on opposite sides of surface 221. Suture 10 thus wraps partway around element 21 Ob to aid in securernent of device 8. Referring to FIG. 12C, rather than positioning the retaining element on suture 10 after 25 suture 10 exits from fixation member 18, here retaining element 210, 210a, or 21Ob is positioned along suture 10 between the portions of suture 10 passing through fixation member 18. Retaining elements 210, 21 Oa, 21 Ob are slidably received on suture 10. In the embodiments of FIGS 12-12B, the retaining element slides over suture 10, changing position 30 relative to fixation rnember 18, while in the embodiment of FIG. 12C, suture 10 slides within 11 the retaining element with the position of the retairnig element being relatively unchanged relative to fixation member 18. Referring to FIG. 13, device 8 can be secured to tissue 14 using a simple overhand knot 230. Knot 230 is first tied in free end 30 of suture 10 and pushed, in the direction of 5 arrow 240, through tissue 14 and against fixation member 18, as shown in dashed line. Referring to FIGS. 13A and 13B, knot 230 includes three crossing points, labeled, 230a, 230b, and 230c. Wnen under tension, T, knot 230 tends to tighten upon itself, rather than slide in the direction of arrow 240 making it difficult to advance knot 230 along suture 10. To enable tension, T, to be applied to suture 10 at the same time knot 230 is advanced in the 10 direction of arrow 240, a knot pusher 250 is used. Knot pusher 250 is configured to keep suture at crossing points 230a, 230b, and 230c from touching, such that knot 230 does not tighten upon itself under tension, T. This permits Iot 230 to slide along the tensioned suture when knot pusher 250 is advanced in the direction of arrow 240. Knot pusher 250 has a cylindrical body 252 and an end post 253. Body 252 defines a 15 first groove 254 and a second groove 256 on one surface, and a third groove 258 that is an extension of groove 256 on an opposite surface. Grooves 254 and 256 form and X pattern, and grooves 256 and 258 define a loop 260 extending around body 252. The three grooves differ in depth, with groove 256 being the shallowest and groove 258 being the deepest. Thus, when suture M0 is formed into an overhand knot and positioned within grooves 254, 20 256, and 258, the suture at crossing points 230a, 230b, and 230c does not touch. Once knot 230 is advanced against fixation member 18, knot pusher 250 is removed by pulling retrograde on the knot pusher. To aid in removal of knot pusher 250, a tube (not shown) can be advanced over knot pusher 250 between the knot pusher and the suture. As the tube is advanced past suture crossing point 230a, the suture is stripped from knot pusher 250. 25 Referring to FIG 14, one or more additional fixation members 18a with a slip knot 28 formed in suture 10 can be added to device 8. In use, fxation members 16 and 18 are implanted as described above, with suture 10 being tightened to secure fixation members 16 and 18 in place. Additional fixation member 18a is then implanted and suture 10 tightened to secure fixation member 18a in place. To accommodate additional fixation members, slot I10 30 in needle 100 of delivery device 99 is extended. To permit access to fixation member 18 by push rod 170, additional fixation members I8a preferably include a through bore (not shown) 12 for passage therethrough by push rod 170. Push rod 170 preferably is biased off angle such that when push rod 170 is pulled out of the passage in fixation member 18a, the push rod is no longer aligned with the passage. Subsequent advancement of push rod 170 then engages an end face of fixation member 1 Sa to push the fixation member toward the tip of the needle 5 100, rather than back through the passage. Slider 190 is preferably spring loaded such that after fixation member I8 is pushed out of needle 100, push rod 170 springs back to engage the next fixation member 18a. Referring to FIG. 14A, the positions of fixation member 16 and 18 in needle 100 can be swapped, with fix ation member 18 located in distal region 112 such that fixation member 10 18 is implanted in the tissue prior to implantation of fixation member 16. Referring to FIG. 14B, rather than suture 10 being fixed to fixation member 16, here suture 10 is attached to fixation member 16 the same as the attachment to fixation member 18, such that a second slip knot 28a is formed and a second free end 30a of suture extends from fixation member 16. To secure fixation members 16 and 18, both ends 30 and 30a of suture 10 are pulled. 15 Referring to FIG. 15, in an application for securing soft tissue 262 to bone 264, a suture 266 is attached to fixation members in the form of a first anchor member 270 and a second anchor member 272. Members 270, 272 are, for example, TAG WEDGE bone anchors available from Smith & Nephew, Inc. Endoscopy Division, Andover, MA. Other bone anchors known in the art can be employed. Suture 266 has a first end 274 fixed to 20 anchor member 270, a second free end 276, and a slip knot 268, formed as described above for slip knot 28. Suttre 266 preferably passes through a separate suture loop 278, rather than through 272 itself. Suture loop 278 acts as a good pulley allowing suture 266 to slide relative to suture loop 278. In use, the user forms bone holes 280, 282 in bone 264. The user then implants 25 anchor member 270 in bone hole 280, with suture 266 already threaded as shown, followed by implanting anchor member 272 in bone hole 282. The user then pulls on free end 276 of suture 266, which brings soft tissue 262 against bone 264. Slip knot 268 limits loosening of suture 266. By using suture loop 278, suture 266 is not located within bone hole 282 in use thus limiting the possibility of trapping suture 266 against wall 284 of bone hole 282. If 30 suture 266 were trapped in bone hole 282, pulling free end 276 of suture 266 would not result 13 in shortening the lngth ufstu. between anchors 270, 272, which acts to secure sofR tissue 262 against bone 264. Referring to FIGS. 16-18, a device 308 for repairing a tear 12 in tissue 14 includes a suture 310 attached to a single fixation member 326. Fixation member 326 defines through 5 holes 330, 332 for receiving suture 310. Suture 310 has a first end 312 attached to suture 310 at point 314 (as described above with reference to FIG. 2B) to form a looped end 316 remote from fixation meimber 326, and a second, free end 334. When implanted in the knee joint, fixation member 326 lies on a surface 20 of tissue 14. Looped end 316 is located in tear 12 and extends along surface 26 of tissue 14. Suture 10 310 extends through tissue 14, passing through looped end 316 in tear 12, and emerging at tissue surface 20 where suture 310 loops through fixation member 326. Suture 310 extends back through tissue 14, passing through looped end 316 in tear 12 and through a slip knot 321 formed in suture 310, and emerging at tissue surface 26. As described further below, after device 308 is positioned in tissue 14, the user pulls on free end 334 of suture 310, in the 15 direction of arrow 520, to bring sides 22, 24 of tear 12 together into juxtaposition (as shown in FIG. 16). Slip krio 321 limits loosening of suture 310. Alternatively, looped end 316 is located on surface 20 between fixation member 326 and surface 20, as shown in dashed line in FIG. 16. Referring to FJGS. 19-19B, a delivery device 399 for implanting device 303 includes 20 a suture holder 400 and needle 460. Suture holder 400 includes a tube 410 defining a lumen 415 through which needle 460 extends, a shaft 420, and a distal portion 430. Distal portion 430 has a first tine 440 defiing grooves 445 and 446, and a second tine 450 defining grooves 455, 456. Needle 460 has a beveled tip 461 and a slot 462 in a top portion 463 of needle 460. When assembled, fastening member 326 with attached suture 310 is positioned in slot 25 462 with suture 310 preformed with looped end 316 and slip knot 321. Slip knot 321 is formed as described above with reference to FIGS. 2A-2I, though where fixation member 16 is positioned in FIGS. 2A-21, suture 310 is formed as looped end 316 (FIG. 19C). Looped end 316 is positioned on suture holder 400 within grooves 445, 446, 455 and 456 of tines 440, 450 (FIG. 19B), and extends along a bottom side 480 of shaft 420. As shown in FIG. 30 19, delivery device 399 includes a handle 451 with a push knob 453 for advancing needle 460 relative to suture bolder 400. 14 Referring to FIG. 20, in use, the user inserts distal portion 430 of suture holder 400 into tear 12 of tissue 14, and then advances needle 460 through tissue 14, traversing tear 12, and exituig tissue 14 at tissue surface 20. Needle 460 passes between tines 440 and 450, and thus through looped end 316 of suture 310 (FIG. 21). The user then retracts needle 460 from 5 tissue 14 (FIG. 22). The contact of fastening member 326 with tissue surface 20 during the retraction of needle .160 acts to push fastening member 326 out of needle 460 such that fastening member 326 remains at surface 20, as described above with reference to FIG. 7. Pulling on free end 334 of suture 310 brings sides 22, 24 of tear 12 into juxtaposition. Slip knot 321 secures device 308 in place. Excess suture 310 can then be cut off. 10 Referring to FIG. 23, rather than securing device 308 with a slip knot, suture 310 includes a retaining element in the form of a Chinese trap or hand cuff 495, that is, an element that when pulled on, tightens around something disposed within the element. Free end 334 of suture 310 is slidably received within trap 495. When free end 334 of suture 310 is pulled in the direction of arrow 520 trap 495 is stretched, eventually gripping suture 15 passing therethrough to secure suture 310 and device 308. The retaining element can also take the form of retaining elements described above with reference to FIGS. 12-12C and 13. Referring to FIG. 24, a device 799 for repairing tear 12 in tissue 14 includes a barbed fastening member 800 and a suture 820. Suture 820 has an end 810 attached to fastening member 800. Suture :320 is formed in loop 830 with a second end 832 of suture 820 attached 20 to suture 820. Delivery device 399 can be used to deploy device 799 with suture 820 being tightened to close teni 12 by pushing fastening member 800 in the direction of arrow 840, rather than pulling on a free end of suture. Barbed fastening member 800 limits loosening of suture 820. Referring to FIG. 25, an alternative embodiment of a fixation member 600, which can 25 be used in any of the above emboduinents, includes through bores 610, 620 with radiused corners 615 to reduce friction between suture 470 and fixation member 600. Referring to FIG. 26, another embodiment of a fixation member 650, which can be used i any of the above embodiments, includes a solid rod 660 with ends 680, 690, and a braided suture 670 attached to ends 680, 690. Suture 670 forms a loop 700 for receiving suture 10 or suture 310. 30 Loop 700 lines up with suture 10, 310 to act as a pulley and reducing friction between the suture and fixation member. 15 P30PMEEWlt1nun5I7929 Amnded pages i st spa doc-26/l6/2008 The fixation members, securement elements, and suture of the above embodiments can be formed of a biodegradable material. Other embodiments are within the scope of the following claims. Throughout this specification and the claims which follow, unless the context 5 requires otherwise, the word "comprise", and variations such as "comprises" and "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps. The reference in this specification to any prior publication (or information derived 10 from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates. 16

Claims (29)

1. A surgical device comprising: a needle having a wall defining a lumen with a longitudinal channel, the needle 5 having a beveled tip and the wall defining a longitudinal slot therethrough; a handle coupled to the needle; a pusher positioned within the lumen and actuatable at the handle; and an implant including an elongate first retainer position within the longitudinal channel and including a 10 protrusion extending through the longitudinal slot in the wall of the needle such that pulling on the delivery device after advancement of the delivery device through tissue causes the first retainer to be deployed from the needle by interaction of the protrusion and the tissue; an elongate second retainer positioned within the longitudinal channel proximally 15 of the first retainer, the pusher being arranged to advance the second retainer distally toward the needle tip; and suture connecting the first and second retainers, the suture being fixed to the first retainer and movably coupled to the second retainer such that pulling on the suture shortens a length of the suture between the first and second retainers, the coupling of the 20 suture to the second retainer acting to resist lengthening of the length of suture between the first and second retainers.
2. The device of claim 1 wherein the suture coupled to the second retainer forms a loop. 25
3. The device of claim 2 wherein a portion of the suture passes through the loop.
4. The device of claim I wherein the second retainer defines a through hole. 30
5. The device of claim 4 wherein the suture passes through the through hole. 17 C \NRPo,,bl\DCCAAXL\351943X- DOC-/011/2011
6. The device of claim I wherein the second retainer defines two through holes.
7. The device of claim 6 wherein the suture passes through the two holes to form a loop. 5
8. The device of claim 7 wherein a portion of the suture passes through the loop.
9. The device of claim 7 wherein the second retainer defines at least a third through hole. 10
10. The device of claim 9 wherein the portion of the suture passing through the loop passes through the third hole.
11. The device of claim I wherein the second retainer defines at least three holes, one 15 of the holes being transverse to the other two holes.
12. The device of claim I wherein the first retainer defines a through hole through which the suture passes. 20
13. The device of claim 12 wherein the suture is fixed to the first retainer by a portion of the suture that passes through the hole being secured to the suture.
14. The device of claim 13 wherein the suture is secured by tying. 25
15. The device of claim 1 wherein the first retainer defines at least two through holes through which the suture passes.
16. The device of claim 15 wherein the suture is fixed to the first retainer by a portion of the suture that passes through the holes being secured to the suture. 30
17. The device of claim 16 wherein the suture is secured by tying. 18 C \NRPonbIDCC\AXL\3I943X -I DOC-MV/2011
18. The device of claim 1 wherein the first retainer has beveled distal end.
19. The device of claim 1 wherein the second retainer has beveled distal end. 5
20. The device of claim I wherein the second retainer comprises a protrusion extending through the longitudinal slot in the wall of the needle.
21. The device of claim I wherein the first retainer and the needle are configured and 10 arranged to hold the retainer in the needle.
22. The device of claim 21 wherein the needle is crimped to hold the retainer.
23. The device of claim 1 wherein the first retainer and the needle are configured and 15 arranged to limit proximal movement of the first retainer in the needle.
24. The device of claim 23 wherein the needle comprises a dimple extending into the channel to limit proximal movement of the first retainer. 20
25. The device of claim 23 wherein the needle comprises a ramp extending into the channel to limit proximal movement of the first retainer.
26. A surgical method, comprising: positioning a device comprising a needle, a handle, and first and second retainers 25 positioned within a longitudinal channel of a lumen of the needle against a first position on soft tissue, the device including suture connecting the first and second retainers, the suture being fixed to the first retainer and movably coupled to the second retainer, the device including a pusher positioned within the needle lumen and actuatable at the handle; advancing the device such that a beveled tip of the needle penetrates the soft tissue; 19 C NRPonbr\DCC\AXL\51943K I DOC-8/03/201l pulling back on the device to deploy the first retainer, the first retainer including a protrusion extending through a longitudinal slot in a wall of the needle, the first retainer being deployed by interaction of the protrusion and the soft tissue; actuating the pusher to advance the second retainer toward the needle tip; 5 positioning the device against a second position on the soft tissue; advancing the device such that the beveled tip of the needle penetrates the soft tissue; deploying the second retainer; pulling on the suture to shorten a length of the suture between the first and second 10 retainers, the coupling of the suture to the second retainer acting to resist lengthening of the length of suture between the first and second retainers; and cutting off excess suture.
27. The method of claim 26 wherein the first and second retainers are deployed with a 15 longitudinal side of the retainers in contact with tissue through which the device was advanced.
28. The method of claim 26 wherein the second retainer includes a protrusion extending through the longitudinal slot in the wall of the needle, and the deploying the 20 second retainer comprises pulling back on the device, the second retainer being deployed by interaction of the protrusion and the soft tissue.
29. The method of claim 26 wherein actuating the pusher occurs before advancing the device. 20
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AU2007200095A AU2007200095B2 (en) 2000-11-02 2007-01-04 Closure device and method for tissue repair
AU2008229746A AU2008229746B2 (en) 2000-11-02 2008-10-01 Suture anchor assembly
AU2011201013A AU2011201013B2 (en) 2000-11-02 2011-03-08 Closure device and method for tissue repair

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AU2008229746A1 (en) 2008-10-30

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