AU2010206071B2 - A rock bolt and an anchoring device - Google Patents

A rock bolt and an anchoring device Download PDF

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Publication number
AU2010206071B2
AU2010206071B2 AU2010206071A AU2010206071A AU2010206071B2 AU 2010206071 B2 AU2010206071 B2 AU 2010206071B2 AU 2010206071 A AU2010206071 A AU 2010206071A AU 2010206071 A AU2010206071 A AU 2010206071A AU 2010206071 B2 AU2010206071 B2 AU 2010206071B2
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AU
Australia
Prior art keywords
band
expansion mechanism
bore
expansion
rock bolt
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AU2010206071A
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AU2010206071A1 (en
Inventor
John Horsch
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Sandvik Intellectual Property AB
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Sandvik Intellectual Property AB
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Application filed by Sandvik Intellectual Property AB filed Critical Sandvik Intellectual Property AB
Priority to AU2010206071A priority Critical patent/AU2010206071B2/en
Priority to CN2011800375736A priority patent/CN103038448A/en
Priority to PCT/SE2011/050755 priority patent/WO2012015349A1/en
Priority to US13/812,925 priority patent/US20130129425A1/en
Publication of AU2010206071A1 publication Critical patent/AU2010206071A1/en
Application granted granted Critical
Publication of AU2010206071B2 publication Critical patent/AU2010206071B2/en
Priority to ZA2013/00701A priority patent/ZA201300701B/en
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/0026Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
    • E21D21/0033Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts having a jacket or outer tube
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/0026Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
    • E21D21/0053Anchoring-bolts in the form of lost drilling rods
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/008Anchoring or tensioning means

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Dowels (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

A rock bolt 10 comprising an elongate shaft 11, and an anchoring device attached to the shaft having an expansion mechanism 15 which is operable to expand radially 5 relative to the lengthwise extent of the shaft 11 to anchor the rock bolt 10 within a bore 40 drilled into a rock body 41. The anchoring device includes an annular band 45 which extends about the expansion mechanism 15 to resist expansion of the mechanism 15. The band is arranged so it can enter the bore 40 in which the bolt 10 is to be anchored in position about the expansion mechanism 15 and to maintain a 10 resistance to expansion of the expansion mechanism 15 at least until the expansion mechanism 15 has substantially fully entered the bore 40. The band 45 can be a polymeric material such as a heat shrink polymeric material in tight fitting engagement about the expansion mechanism 15 so as to conform to the external shape of the expansion mechanism 15.

Description

AUSTRALIA Patents Act COMPLETE SPECIFICATION (ORIGINAL) Class Int. Class Application Number: Lodged: Complete Specification Lodged: Accepted: Published: Priority Related Art: Name of Applicant: Sandvik Intellectual Property AB Actual Inventor(s): John Horsch Address for Service and Correspondence: PHILLIPS ORMONDE FITZPATRICK Patent and Trade Mark Attorneys 367 Collins Street Melbourne 3000 AUSTRALIA Invention Title: A ROCK BOLT AND AN ANCHORING DEVICE Our Ref: 890619 POF Code: 474146/474146 The following statement is a full description of this invention, including the best method of performing it known to applicant(s): -1 - 2 A ROCK BOLT AND AN ANCHORING DEVICE TECHNICAL FIELD The present invention relates to rock bolts suitable for stabilization of rock walls and 5 faces, such as for use in the underground mining and tunnelling industry. The present invention has been developed for use with rock bolts that employ a mechanical expander which is used to anchor or assist anchoring the rock bolt in a bore into which the bolt has been installed. The present invention can be employed with rock bolts that are inserted into a pre-drilled bore or it can be employed with self 10 drilling rock bolts. BACKGROUND Roof and wall support is vital in underground mining and tunnelling operations. Mine and tunnel walls and roofs often consist of rock strata which requires reinforcement to 15 prevent failure, such as fragmentation or collapse. Rock bolts are widely used for reinforcement purposes. In some forms of rock bolt, a bore is drilled into the rock wall and thereafter the rock bolt is inserted into the bore and is secured therein, such as by a resin or a cement grout. In other forms of rock bolt, a drilling tip is applied to the leading end of the bolt and the bolt itself is drilled into the rock wall. Once the bolt has 20 been drilled to the desired depth, the bolt is secured within the bore, usually in the same manner as the first described rock bolt, i.e. with a suitable resin or cement grout. Some forms of rock bolts include a mechanical anchor, usually at the leading end of 25 the bolt, to either form the sole means of anchoring the rock bolt in the bore, or to provide a second form of anchoring, such as in addition to resin or cement grout. The mechanical anchor can include some form of expander that is expanded once the rock bolt has been inserted the desired depth in the rock wall. Applicant's co-pending International Patent Application WO 2008/060211 discloses such a rock bolt. 30 A difficulty with the use of an expandable mechanical anchor is maintaining the anchor contracted prior to the actual need for anchoring to take place, i.e. during storage and transport of the rock bolt and during insertion of the rock bolt into a pre drilled bore, or during drilling of the bore if the rock bolt is a self drilling bolt.
3 Applicant's co-pending International Patent Application WO 2008/060211 discloses the use of an annular band disposed about the expander portion of a mechanical anchor at the leading end of a self-drilling rock bolt to constrain the expander portion against expansion during transport and the commencement of drilling. The band 5 extends about the anchor, which is rearward of the drilling tip and prevents it from expanding. The annular band is intended to engage against the facing surface of the rock wall or face immediately adjacent the bore which is drilled into the rock, so that the band does not enter the bore but rather, remains outside the bore and slips relative to the anchor as the anchor enters the bore with the rest of the rock bolt as 10 the bolt drills into the rock. As the anchor slips relative to the band and enters the bore, the anchor continues to be constrained from expansion by engagement with the internal surface of the bore, so that continued restraint by the band is not required. In practice, the annular band has been provided as a relatively thick, rigid plastic ring. The thickness ensures the required engagement with the rock wall or face 15 immediately adjacent the bore to cause the band to slip relative to the anchor as the anchor enters the bore and ensures that the band does not enter the bore because the outside diameter of the band is greater than the internal diameter of the bore. While the use of the ring described above has benefits, it has been found that the ring 20 can be dislodged in the early stages of rock wall drilling and before the anchor is within the bore. Dislodgement of the band can occur for example, during drilling through wire safety mesh which overlies a rock wall or face, or other mining or rock structures in the vicinity of the rock wall or face. Following dislodgement, the anchor can expand prematurely prior to complete entry into the bore, and that can result in 25 breakage of the anchor. It is an object of the present invention to overcome or at least alleviate one or more disadvantages associated with the prior art. 30 SUMMARY OF THE INVENTION In accordance with a first aspect of the present invention, there is provided a rock bolt comprising an elongate shaft, and an anchoring device attached to the shaft having an expansion mechanism which is operable to expand radially relative to the lengthwise extent of the shaft to anchor the rock bolt within a bore drilled into a rock 4 body, the anchoring device including an annular band which extends about the expansion mechanism to resist expansion of the mechanism, the band being of a heat shrink polymeric material that is in tight fitting engagement about the expansion mechanism so as to conform to the external shape of the expansion mechanism and 5 the band being arranged so it can enter the bore in which the bolt is to be anchored in position about the expansion mechanism and to maintain a resistance to expansion of the expansion mechanism at least until the expansion mechanism has substantially fully entered the bore, the band having a first condition in which it resists expansion of the expansion mechanism, and a second condition in which it at least partially 10 disintegrates to allow the expansion mechanism to expand, the band being formed to take the second condition when the expansion mechanism has at least substantially fully entered the bore in which the rock bolt is to be anchored and the second condition being achieved by frictional rubbing of the band against a facing surface of a bore into which the rock bolt is installed. 15 The present invention also provides an anchoring device for a rock bolt which has an elongate shaft, the anchoring device including an expansion mechanism which is operable to expand radially relative to the lengthwise extent of the rock bolt shaft to anchor the rock bolt within a bore drilled into a rock body, the anchoring device !0 including an annular band which extends about the expansion mechanism to resist expansion of the mechanism, the band being of a heat shrink polymeric material that is in tight fitting engagement about the expansion mechanism so as to conform to the external shape of the expansion mechanism and the band being arranged so that it can enter the bore in which the bolt fitted with the anchoring device is to be anchored 25 in position about the expansion mechanism and to maintain a resistance to expansion of the expansion mechanism at least until the expansion mechanism has substantially fully entered the bore, the band having a first condition in which it resists expansion of the expansion mechanism, and a second condition in which it at least partially disintegrates to allow the expansion mechanism to expand, the band being formed to 30 take the second condition when the expansion mechanism has at least substantially fully entered the bore in which the rock bolt to which the anchoring device has been fitted is to be anchored and the second condition being achieved by frictional rubbing of the band against a facing surface of a bore into which the rock bolt is installed.
5 The invention can provide for disintegration, either partial or full, of the band to thereafter permit expansion of the expansion mechanism to anchor the rock bolt into the rock body. Disintegration can be by way of tearing, shredding, rupturing or melting for example. Advantageously, these forms of disintegration can occur during 5 insertion of the rock bolt into a bore, for example so that the action of insertion causes the disintegration. Alternatively, disintegration can be made to occur once the bolt has been inserted into the bore, either partially or fully. In other forms of the invention the band can remain in place about the expansion 10 mechanism as that mechanism is expanded. Thus, the invention includes a band that resists expansion of the expansion mechanism during any of storage and transport of the rock bolt, and during installation of the rock bolt into a bore, but which allows expansion of the expansion mechanism under an expansion load which is applied upon the rock bolt reaching the desired depth of penetration into the rock body. That 15 expansion load can be a load which is applied by the drive arrangement which drives the rock bolt into the rock body and can be a load which is applied in a manner different to the load which drives the rock bolt into the rock body. Thus, the load applied by the band to resist expansion of the expansion mechanism can be high enough to prevent expansion during any of storage and transport of the rock bolt, and !0 during installation of the rock bolt into a bore, but which is less than that applied to expand the expansion mechanism once installed. In this form of the invention, the band can be elastic or stretchable to allow the expansion mechanism to be expanded. The band can be formed of any suitable material and can have any suitable 25 dimensions. In some forms of the invention, the band is a close fit to or about the expansion mechanism and in these forms, the band can be a tight fit. In some forms of the invention, the band can be sufficiently tight and/or of a suitable material such that the band grips the expansion mechanism against slipping relative to the expansion mechanism during insertion of the rock bolt into a bore. This is highly 30 desirable to prevent the band from slipping off the anchor during travel of the rock bolt 5a or the anchor from the place of manufacture or storage to the point at which the rock bolt is attached to a drive for insertion into a rock body. The band can be a sufficiently tight fit and/or of a sufficiently thin wall thickness and/or of a sufficiently flexible or malleable material to conform to the external shape of the expansion 5 mechanism, including at least partially entering one or more recesses, openings, spaces, voids or depressions formed in the external surface of the expansion mechanism. The band can be formed from a polymeric material which can be tightly fitted to the 10 expansion mechanism. The band can be an elastic material that can be expanded to position the band about the expansion mechanism and thereafter allowed to contract to engage the expansion mechanism for resisting its expansion. Alternatively, the 6 band can be a material that can contract such as by the application of heat. Thus, the material can be a tube which is heat shrinkable, such that the tube prior to shrinking can be of a diameter greater than the external surface of the expansion mechanism for ease of fitting to the expansion mechanism and once properly positioned, heat can 5 be applied to the tube to shrink it into tight engagement with the expansion mechanism. Application of the heat can advantageously, be as simple as by a hand held heat gun. Thus, the band can be of a polymeric material, preferably thin, that has been 10 elastically contracted, for example by heat shrinking, into tight fitting engagement about the expansion mechanism. The wall thickness of the material should be less than 2mm, preferably about 1 mm. The invention can be employed with both rock bolts and self drilling rock bolts. In self 15 drilling rock bolts, the resistance to expansion of the expansion mechanism can be relieved be through frictional engagement of the band with the facing walls of the bore being drilled. The band can be made to disintegrate through that frictional engagement. Thus, the band can be formed so that the action of drilling relieves the resistance to expansion, such as by disintegration, but not before the expansion 20 mechanism of the anchor has substantially fully entered the bore. It is acceptable that the band commence disintegration as the expansion mechanism enters the bore, but the band is required to maintain a resistance to expansion of the expansion mechanism until the expansion mechanism has substantially fully entered the bore. 25 The band can be made to disintegrate by or around the time the expansion mechanism has substantially fully entered the bore or it can be made to disintegrate later such as when the rock bolt travels to the desired depth of penetration at which it is anchored. For example, the band could be made to survive the drilling or insertion of the rock bolt into the rock body, but afterwards, the rock bolt could be made rotate 30 or vibrate or otherwise in order to cause the band to disintegrate. The band can commence disintegration as the rock bolt drills into the rock body, as long as it does not disintegrate sufficiently to allow the expansion mechanism to expand prior to the expansion mechanism substantially fully entering the bore. Thus, the band can commence disintegration as the rock bolt drills into the rock body but survive to an 7 acceptable extent to remain operable until the expansion mechanism has substantially fully entered the bore. The invention can include facility for rupturing the band when necessary. Rotation or 5 vibration as discussed above can be employed. Thus, the drive arrangement which is used to drive the rock bolt into the bore can also be made to rotate the rock bolt at a suitable speed to cause the band to rupture, or the drive arrangement can be used to vibrate the rock bolt to rupture it, or rotation and vibration can be employed. Alternatively, the anchoring device can include a rupturing arrangement to rupture the 10 band. This might simply comprise expanding the expansion mechanism. The band can be a single band applied to the expansion mechanism. Alternatively, a pair of bands can be employed. More than two bands can be employed as necessary. These can be spaced apart lengthwise of the expansion mechanism 15 and/or be in overlapping relationship. Overlapping bands can allow an outer band to protect an inner band from rupturing prematurely. The invention has particular application to rock bolts disclosed in Applicant's co pending International Patent Application WO 2008/060211 which comprise first and 20 second ends, a shaft extending between the ends, and an anchoring device extending along a first part of the shaft adjacent the first end, the anchoring device comprising a mandrel, and at least one expansion element overlaying the mandrel, wherein the at least one expansion element is displaced radially outwardly on a predetermined relative movement between the mandrel and the at least one 25 expansion element, wherein the at least one expansion element is joined to a connector to form an anchor assembly, said anchor assembly being keyed to the mandrel, and said anchor assembly comprising a relative rotation actuator which is active during rotation of the anchoring device. 30 A band applied to the above form of rock bolt can be of the kind that ruptures progressively as the bolt is inserted into the bore, or it could be of a kind that remains in place about the expansion mechanism but does not prevent expansion of the mechanism under the exertion of an expansion load. The band could have a first condition in which it resists expansion of the expansion mechanism, and a second 7a condition in which it at least partially disintegrates to allow the expansion mechanism to expand. The band can be formed to take the second condition when the expansion mechanism of the anchoring device fitted to a rock bolt has at least substantially fully entered the bore in which the rock bolt is to be anchored. The band can be formed to 5 take the second condition by frictional rubbing of the band against a facing surface of a bore into which the rock bolt is installed. In a rock bolt or an anchoring device according to the invention, the band can have an axial length of up to about 100mm, 75mm or 50mm. 0 The present invention also provides a method of installing a rock bolt of any one of the forms of rock bolt discussed above including drilling a bore into a rock body to the desired depth of penetration into the rock body, inserting the rock bolt into the bore, moving the expansion mechanism in a manner that causes the band to rub against a 15 facing surface of the bore and to at least partially disintegrate, and expanding the expansion mechanism. In the above form of method, the rock bolt can be a self drilling rock bolt so that the method steps of drilling a bore into a rock body and inserting the rock bolt into the !0 bore are conducted simultaneously as the self drilling rock bolt drills the bore.
8 Because of the applicability of the rock bolt of International Patent Application WO 2008/060211 to the present invention the disclosure of that application is fully incorporated herein by cross-reference. 5 BRIEF DESCRIPTION OF THE DRAWINGS It is convenient to hereinafter describe embodiments of the present invention with reference to the accompanying drawings. The particularity of the drawings and the related description is to be understood as not superseding in generality of the preceding broad description of the invention. 10 Figure 1 illustrates a rock bolt according to one embodiment of the invention. Figure 2 is an exploded view of the leading end portion of the rock bolt of Figure 1. 15 Figure 3 is an assembled view of the leading end of the rock bolt of Figure 1. Figure 4 is a cross-sectional view of the leading end of the rock bolt of Figure 1 shown partially inserted into a bore drilled in a rock body. 20 DETAILED DESCRIPTION OF THE DRAWINGS Figure 1 illustrates a rock bolt 10, which includes an elongate shaft 11 which has first and second ends 12 and 13. The shaft 11 includes a rolled thread 14, which is applied to the shaft 11 for the purpose of improving anchoring of the shaft 11 within a bore, when the anchoring is at least partially made by the injection of resin or grout. 25 The rock bolt 10 includes an anchor comprising an expansion mechanism 15 at the first end 12. The expansion mechanism 15 is fixed to the first end 12 via a thread 16. In other embodiments of the invention not shown in the drawings, the expansion mechanism can be located further toward the second end 13. 30 The rock bolt 10 also includes a drill tip 17, which is threadably connected to the shaft 11 and renders the bolt 10 a self-drilling bolt. Thus, the bolt 10 can be driven to rotate and by virtue of the drill tip 17, the bolt can drive a bore into a rock body which can subsequently accommodate the bolt 10. The benefits of self-drilling rock bolts are set 9 out in Applicant's International Patent Application W02008/060211 as not requiring a separate drilling assembly for drilling a bore. However, it should be appreciated that while a self-drilling rock bolt is shown in the drawings, the invention also applies to a rock bolt which is not self-drilling, i.e. which does not include the drill tip 17. 5 The expansion mechanism 15 is illustrated in exploded view in Figure 2 and with reference to that figure, the mechanism 15 comprises a mandrel 20, an expansion element 21 and a connector 22. The connector 22 includes openings 24 which receive pins 25 which extend from one end of the expansion element 21, while legs 10 26 of the connector 22 are received within recesses 27 of the mandrel 20. By the above arrangement, rotational movement of the mandrel 20 relative to the expansion element 21 is prevented, while the pin connection of the expansion element 21 to the connector 22 forms a hinge which allows the respective elements 28 and 29 of the expansion element 21 to move outwardly to engage the internal surface of a bore 15 drilled in a rock body. Outward movement of that kind occurs as the mandrel 20 moves axially relative to the expansion element 21 and the elements 28 and 29 ride upwardly on the includes surfaces 30 of the mandrel 20. For a more detailed discussion of the operation of the expansion mechanism 15, reference to Applicant's International Patent Application W02008/060211 can be made. 20 The drill tip 17 includes a threaded shaft 23 for receipt within a bore formed in the end 24 of the shaft 11. The thread direction is formed to tighten the threaded shaft 23 within the bore as the bolt 10 is rotated for drilling into a rock body 25 Figures 3 and 4 show the first end 12 of the rock bolt 10, with the expansion mechanism 15 in a collapsed or non-expanded condition. Figure 4 shows the arrangement of Figure 3 in cross section inserted within a bore 40 which has been drilled in a rock body 41 by the bolt 10. The bore 40 is only partially drilled in Figure 4 as the bore 40 is only at the depth of the commencement of the thread 14. 30 Each of Figures 1 to 4 illustrate an annular band 45, which is employed for the purpose of resisting expansion of the mechanism 15 until the expansion mechanism 15 has substantially fully entered the bore 40..
10 The annular band 45 is shown as a single piece band, which extends circumferentially about the expansion mechanism 15 and which extends axially about a significant lengthwise portion of the expansion element 21. The band thus operates to resist 5 radially outward movement of the elements 28 and 29, for example as might tend to occur during high speed rotation of the bolt 10 to drill into the rock body 41. As shown in Figure 3, the annular band 45 is a sufficiently tight fight about the expansion mechanism 15, that it conforms to or takes the external shape of the portions of the mandrel 20 and the elements 28 and 29 against which it bears. To produce this fit, 10 the band 45 can be elastic, or it can be a heat shrink fit, such that the band has a larger diameter prior to fitting to the rock bolt 10 and once fitted in position, is heated which causes the band to shrink and to conform to the external surface of the expansion mechanism 15 about which it has been positioned. A suitable form of heat shrink tubing is produced by Cabac, under their product code XLP Heatshrink-Thin 15 Wall. The Cabac heatshrink tubing product XLP38, has a pre-shrink diameter of 38.1mm and a post-shrink diameter of up to 19.1mm. While the band 45 is shown as a single piece band, the invention contemplates a pair of bands applied to the expansion mechanism 15 in a spaced apart relationship, or 20 three or more bands. In addition, overlapping bands can be employed. In the form of the invention illustrated in Figures 1 to 4, applicant intended that the annular band 45 would survive drilling of the bolt 10 for the depth of the bore 40 that was required for the expansion mechanism 15 to substantially fully enter the bore 40. 25 Thus, applicant intended that the band 45 would not disintegrate prior to the expansion mechanism 15 substantially fully entering the bore 40. It was expected that some disintegration of the band 45 would take place during initial drilling into the rock body 41, however applicant intended that the band would retain sufficient integrity, despite some disintegration, as to resist expansion of the expansion 30 mechanism 15 until the expansion mechanism 15 had substantially fully entered the bore 40, after which, the internal surface of the bore 40 would resist expansion. Testing of the invention has successfully taken place in relation to the above Cabac product with the following dimensions: 11 1) 2 x 50mm band sections were fitted tightly about the expansion mechanism side by-side and they shredded completely during drilling of the rock bolt into a rock body but after the expansion mechanism had fully entered the bore drilled into the rock body. 5 2) a 1 x 75mm band section was fitted tightly about the expansion mechanism and it had partially shredded after the expansion mechanism had fully entered the bore, but through that partial shredding the band became free of the expansion mechanism sufficiently to allow the expansion mechanism to be expanded. 10 3) a 1 x 100mm band section was fitted tightly about the expansion mechanism and shredded completely free from the expansion mechanism after the expansion mechanism had fully entered the bore. 4) a 1 x 125mm band section was fitted tightly about the expansion mechanism and 15 it had partially shredded after the expansion mechanism had fully entered the bore, but through that partial shredding the band became free of the expansion mechanism sufficiently to allow the expansion mechanism to be expanded. Returning to the figures, as discussed earlier, Figure 4 illustrates the rock bolt 10 having 20 been partially drilled into the rock body 41. It can be seen that the rock bolt 10 has penetrated the rock body 41 only to the end of the start of the threaded section 14, so that a significant portion of the rock bolt 10 is still to be drilled in to the rock body 41. In Figure 4, the band 45 is shown intact and without any extent of rupture. While Figure 4 is a schematic illustration only, it is expected that the band 45 will have at least partially 25 ruptured and more likely significantly ruptured at the position of the bolt 10 in the rock body 41 shown in Figure 4. The band 45 is selected in dimension and material characteristics, so that complete rupture, or rupture sufficient for the expansion mechanism 15 to expand, will not occur until the expansion mechanism 15 has substantially fully entered the bore 40. 30 As previously indicated, the invention also contemplates that the band 45 will remain intact when the rock bolt 10 arrives at the desired penetration into the rock body 41. In that arrangement, it is intended that the expansion mechanism 15 can expand the band 45, and either through that expansion rupture the band 45, or, leave the band 12 intact, but expand as necessary to engage the bore surface 40 for anchoring of the rock bolt 10 within the bore 40. That is, the band will not apply sufficient resistance to expansion of the expansion mechanism 15, to prevent that mechanism from being expanded even though the band remains in tact about the mechanism. 5 The benefit of the Cabac heatshrink product referred to above, or similar products provided by other suppliers, is that the band can easily be applied to the expansion mechanism 15 and contracted about the expansion mechanism 15 by simple application of heat from a suitable heat gun. Alternatively, a plurality of bolts could be 10 loaded into a suitable oven or furnace for shrinking the heatshrink tubing. The assembly of the band to the expansion mechanism is thus simple but effective in maintaining the expansion mechanism against expansion during storage and transport of a rock bolt, and during installation of the rock bolt into a bore formed in a rock body. However, the heatshrink tubing has the added advantage of being able to 15 shred and thus disintegrate either progressively during insertion into a bore, or drilling of a bore, or by rotating or vibrating the rock bolt upon the bolt reaching its desired penetration level. The invention thus provides advantages in reducing or eliminating the destruction of expansion mechanisms as can occur if an expansion mechanism expands prematurely during insertion into a bore, but the cost of the bolt is not 20 increased dramatically, nor is the bolt assembly time. It is to be appreciated that the invention is not restricted to use with form of bolt shown in the figures. Thus, the invention has potential use in both self drilling and non-self drilling rock bolts, and in rock bolts in which the expansion mechanism differs from 25 that shown in the drawings. Throughout the description of this specification the word "comprise" and variations of that word, such as "comprises" and "comprising", are not intended to exclude other additives or components or integers. 30 The invention described herein is susceptible to variations, modifications and/or additions other than those specifically described and it is to be understood that the invention includes all such variations, modifications and/or additions which fall within the spirit and scope of the present disclosure.

Claims (14)

1. A rock bolt comprising an elongate shaft, and an anchoring device attached to the shaft having an expansion mechanism which is operable to expand radially relative 5 to the lengthwise extent of the shaft to anchor the rock bolt within a bore drilled into a rock body, the anchoring device including an annular band which extends about the expansion mechanism to resist expansion of the mechanism, the band being of a heat shrink polymeric material that is in tight fitting engagement about the expansion mechanism so as to conform to the external shape of the expansion mechanism and the 10 band being arranged so it can enter the bore in which the bolt is to be anchored in position about the expansion mechanism and to maintain a resistance to expansion of the expansion mechanism at least until the expansion mechanism has substantially fully entered the bore, the band having a first condition in which it resists expansion of the expansion mechanism, and a second condition in which it at least partially disintegrates 15 to allow the expansion mechanism to expand, the band being formed to take the second condition when the expansion mechanism has at least substantially fully entered the bore in which the rock bolt is to be anchored and the second condition being achieved by frictional rubbing of the band against a facing surface of a bore into which the rock bolt is installed. ?0
2. A rock bolt according to claim 1, the band having an axial length of up to about 125mm.
3. A rock bolt according to claim 1 or 2, the band having an axial length of up to 25 about 100mm.
4. A rock bolt according to claim 1 or 2, the band having an axial length of up to about 75mm. 30
5. A rock bolt according to claim 1 or 2, the band having an axial length of up to about 50mm.
6. A rock bolt according to claim 1 or 2, the band comprising at least a pair of bands spaced apart axially. 14
7. A rock bolt according to claim 6, the pair of bands each having an axial length of up to about 50mm. 5
8. A rock bolt according to any one of claims 1 to 7, the band having a wall thickness of about 1mm.
9. A rock bolt according to any one of claims 1 to 8, comprising first and second ends, a shaft extending between the ends, and the anchoring device extending along a 10 first part of the shaft adjacent the first end, the expansion mechanism comprising a mandrel, and at least one expansion element overlaying the mandrel, wherein the at least one expansion element is displaced radially outwardly on a predetermined relative movement between the mandrel and the at least one expansion element, wherein the at least one expansion element is joined to a connector to form an anchor assembly, said 15 anchor assembly being keyed to the mandrel.
10. A rock bolt according to any one of claims 1 to 9, the rock bolt being a self drilling rock bolt. ?0
11. An anchoring device for a rock bolt which has an elongate shaft, the anchoring device including an expansion mechanism which is operable to expand radially relative to the lengthwise extent of the rock bolt shaft to anchor the rock bolt within a bore drilled into a rock body, the anchoring device including an annular band which extends about the expansion mechanism to resist expansion of the mechanism, the band being of a 25 heat shrink polymeric material that is in tight fitting engagement about the expansion mechanism so as to conform to the external shape of the expansion mechanism and the band being arranged so that it can enter the bore in which the bolt fitted with the anchoring device is to be anchored in position about the expansion mechanism and to maintain a resistance to expansion of the expansion mechanism at least until the 30 expansion mechanism has substantially fully entered the bore, the band having a first condition in which it resists expansion of the expansion mechanism, and a second condition in which it at least partially disintegrates to allow the expansion mechanism to expand, the band being formed to take the second condition when the expansion mechanism has at least substantially fully entered the bore in which the rock bolt to 15 which the anchoring device has been fitted is to be anchored and the second condition being achieved by frictional rubbing of the band against a facing surface of a bore into which the rock bolt is installed. 5
12. A method of installing a rock bolt, the rock bolt comprising an elongate shaft, and an anchoring device attached to the shaft having an expansion mechanism which is operable to expand radially relative to the lengthwise extent of the shaft to anchor the rock bolt within a bore drilled into a rock body, the anchoring device including an annular band which extends about the expansion mechanism to resist expansion of the 0 mechanism, the band being of a heat shrink polymeric material that is in tight fitting engagement about the expansion mechanism so as to conform to the external shape of the expansion mechanism and the band being arranged to enter the bore in which the bolt is to be anchored in position about the expansion mechanism and to maintain a resistance to expansion of the expansion mechanism at least until the expansion 15 mechanism has substantially fully entered the bore, the band having a first condition in which it resists expansion of the expansion mechanism, and a second condition in which it at least partially disintegrates to allow the expansion mechanism to expand, the band being formed to take the second condition when the expansion mechanism has at least substantially fully entered the bore in which the rock bolt is to be anchored and the !0 second condition being achieved by frictional rubbing of the band against a facing surface of a bore into which the rock bolt is installed, the method including drilling a bore into a rock body to the desired depth of penetration into the rock body, inserting the rock bolt into the bore, moving the expansion mechanism in a manner that causes the band to rub against a facing surface of the bore and to at least partially disintegrate and 25 expanding the expansion mechanism.
13. The method of claim 12, wherein the movement to cause the band to rub against a facing surface of the bore and to at least partially disintegrate is rotational movement about the longitudinal axis of the bore. 30
14. The method of claim 12 or 13, the rock bolt being a self drilling rock bolt so that the method steps of drilling a bore into a rock body and inserting the rock bolt into the bore are conducted simultaneously as the self drilling rock bolt drills the bore.
AU2010206071A 2010-07-30 2010-07-30 A rock bolt and an anchoring device Ceased AU2010206071B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
AU2010206071A AU2010206071B2 (en) 2010-07-30 2010-07-30 A rock bolt and an anchoring device
CN2011800375736A CN103038448A (en) 2010-07-30 2011-06-16 A rock bolt and an anchoring device
PCT/SE2011/050755 WO2012015349A1 (en) 2010-07-30 2011-06-16 A rock bolt and an anchoring device
US13/812,925 US20130129425A1 (en) 2010-07-30 2011-06-16 Rock Bolt and an Anchoring Device
ZA2013/00701A ZA201300701B (en) 2010-07-30 2013-01-25 A rock bolt and an anchoring device

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AU2010206071A AU2010206071B2 (en) 2010-07-30 2010-07-30 A rock bolt and an anchoring device

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CN (1) CN103038448A (en)
AU (1) AU2010206071B2 (en)
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CN104674806B (en) * 2015-01-30 2017-05-24 福建省建科工程技术有限公司 Quickly-assembled rock-soil reinforcement unit
US10370968B2 (en) * 2015-11-30 2019-08-06 Sandvik Intellectual Property Ab Friction bolt
WO2017100818A1 (en) * 2015-12-16 2017-06-22 Dywidag-Systems International Pty Limited Friction bolt assembly
EP3472585A4 (en) * 2016-06-21 2020-02-19 Alert Technologies Inc. Sensing device for a rock bolt
KR102227880B1 (en) * 2020-06-17 2021-03-15 단국대학교 산학협력단 Anchor with epoxy pocket
CN113309093A (en) * 2021-06-22 2021-08-27 辽宁工程技术大学 Vibration induction thermal expansion anchoring force micro-adjustment anchor rod structure and application method
WO2023230670A1 (en) * 2022-06-03 2023-12-07 Fci Holdings Delaware, Inc Dolly for rockbolt

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US20130129425A1 (en) 2013-05-23
AU2010206071A1 (en) 2012-02-16
ZA201300701B (en) 2015-10-28
WO2012015349A1 (en) 2012-02-02
CN103038448A (en) 2013-04-10

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