AU2010201433B2 - A Sliding Door or Window Sash Having Square Cut Members and Corner Connectors - Google Patents

A Sliding Door or Window Sash Having Square Cut Members and Corner Connectors Download PDF

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Publication number
AU2010201433B2
AU2010201433B2 AU2010201433A AU2010201433A AU2010201433B2 AU 2010201433 B2 AU2010201433 B2 AU 2010201433B2 AU 2010201433 A AU2010201433 A AU 2010201433A AU 2010201433 A AU2010201433 A AU 2010201433A AU 2010201433 B2 AU2010201433 B2 AU 2010201433B2
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Australia
Prior art keywords
sash
extrusion
corner connector
door
corner
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AU2010201433A
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AU2010201433A1 (en
Inventor
John Christie
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bradnam's Windows & Doors Pty Ltd
Original Assignee
Bradnams Window and Doors Pty Ltd
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Filing date
Publication date
Priority claimed from AU2006203307A external-priority patent/AU2006203307A1/en
Application filed by Bradnams Window and Doors Pty Ltd filed Critical Bradnams Window and Doors Pty Ltd
Priority to AU2010201433A priority Critical patent/AU2010201433B2/en
Publication of AU2010201433A1 publication Critical patent/AU2010201433A1/en
Application granted granted Critical
Publication of AU2010201433B2 publication Critical patent/AU2010201433B2/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/96Corner joints or edge joints for windows, doors, or the like frames or wings
    • E06B3/964Corner joints or edge joints for windows, doors, or the like frames or wings using separate connection pieces, e.g. T-connection pieces
    • E06B3/9647Corner joints or edge joints for windows, doors, or the like frames or wings using separate connection pieces, e.g. T-connection pieces the connecting piece being part of or otherwise linked to the window or door fittings
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05DHINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
    • E05D15/00Suspension arrangements for wings
    • E05D15/06Suspension arrangements for wings for wings sliding horizontally more or less in their own plane
    • E05D15/0621Details, e.g. suspension or supporting guides
    • E05D15/066Details, e.g. suspension or supporting guides for wings supported at the bottom
    • E05D15/0665Details, e.g. suspension or supporting guides for wings supported at the bottom on wheels with fixed axis
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2600/00Mounting or coupling arrangements for elements provided for in this subclass
    • E05Y2600/40Mounting location; Visibility of the elements
    • E05Y2600/46Mounting location; Visibility of the elements in or on the wing
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2600/00Mounting or coupling arrangements for elements provided for in this subclass
    • E05Y2600/50Mounting methods; Positioning
    • E05Y2600/52Toolless
    • E05Y2600/522Axial stacking
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2600/00Mounting or coupling arrangements for elements provided for in this subclass
    • E05Y2600/50Mounting methods; Positioning
    • E05Y2600/56Positioning or pre-mounting
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2600/00Mounting or coupling arrangements for elements provided for in this subclass
    • E05Y2600/60Mounting or coupling members; Accessories therefore
    • E05Y2600/626Plates or brackets
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2900/00Application of doors, windows, wings or fittings thereof
    • E05Y2900/10Application of doors, windows, wings or fittings thereof for buildings or parts thereof
    • E05Y2900/13Application of doors, windows, wings or fittings thereof for buildings or parts thereof characterised by the type of wing
    • E05Y2900/132Doors
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2900/00Application of doors, windows, wings or fittings thereof
    • E05Y2900/10Application of doors, windows, wings or fittings thereof for buildings or parts thereof
    • E05Y2900/13Application of doors, windows, wings or fittings thereof for buildings or parts thereof characterised by the type of wing
    • E05Y2900/148Windows
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/32Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
    • E06B3/34Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing with only one kind of movement
    • E06B3/42Sliding wings; Details of frames with respect to guiding
    • E06B3/46Horizontally-sliding wings
    • E06B3/4609Horizontally-sliding wings for windows

Description

A Sliding Door or Window Sash Having Square Cut Members and Corner Connectors Field of the Invention. 5 This invention is directed to a window or door sash which can be made of aluminium extrusions (which is quite conventional), but where the extrusions are "square cut" and are connected to each other using corner connectors which have a particular design and which contain an opening to accommodate a roller. The invention is not 10 directed to the surround frame which is normally nailed or screwed into a wall opening and which supports the sash for sliding movement. Background Art. 15 A window or door sash comprises the "sliding" part of the window or door assembly. Typically, a window or door assembly comprises a surround frame which is fixed into a wall cavity (typically by screws). The frame typically contains a top and bottom aluminium section. The top section has a channel and the bottom section (that is the 20 floor section) typically has a rail / track or something similar on which the sliding window or door sash can slide. The door or window sash typically contains a sheet of glass. The edges of the glass fit within one or more extrusions which may also contain a weather strip. Thus, the edges 25 of the glass is surrounded by an upper and lower horizontal extrusion and a pair of vertical side extrusions. The extrusions are usually quite small and it is therefore known to fit the extrusions within larger vertical and horizontal extrusions which form part of the window or door sash. 30 It is well-known to have a pair of door rollers fitted to the bottom of the window or door sash and which roll along the rail / track. These door rollers fit within cavities on the bottom extrusion of the sash.
2 The present invention is directed to a better way of assembling the various sections of the sash together (that is the top wall, bottom wall and sidewalls). Conventionally, these sections are made of extruded aluminium and each opposed end 5 is machined to provide tabs, extensions, recesses, and the like so that a top section can be screwed to a side wall section with the various machined portions (e.g. the tabs, extensions etc) overlapping and therefore able to be screwed together. The reason for this quite complicated attachment system is that the door sash or 10 window sash can be quite large and quite heavy and there could be severe consequences if the sash could fall apart by being improperly assembled. For this reason, conventional thinking has been to use fasteners such as screws, rivets and the like together with rather complicated profiles. 15 The problem with this is that it is quite expensive to machine each end of the top wall, bottom wall and sidewalls of the sash. Also, it results in large inventory costs. Assembly can be quite time-consuming and require a range of assembly tools. As well, fitting of the door rollers in the vertical or bottom horizontal extrusion can 20 be somewhat finicky. It is known to use a simpler system for the surround frame in which the sash slides. However, the surround frame can be strongly screwed to the wall cavity and therefore the problem of the surround frame coming apart does not occur as the frame can be 25 screwed to the wall studs et cetera. Also, the surround frame itself is not very heavy. Another problem with many types of sashes is the need to ensure that water can be properly drained to the outside. 30 Many conventional sashes also have a quite complicated design that requires the top and bottom extrusions (that support the top and bottom edge of the glass) to be mounted in another extrusion. Again, this increases inventory costs and makes assembly more complicated.
3 Another problem with some door and window sashes is that the bottom horizontal extrusion is metal and this can rub on the metal sill of the surround frame causing irritating and annoying levels of noise when sliding the window or door. 5 One form of the present invention is directed to a window or door sash where the sash sections are square cut (by which is meant that the ends are just plain). Then, to attach these square cut sections together, the present invention provides corner connectors that can be made of plastic and which can be pushed into the end of each section to 10 connect the sections together without requiring the sections themselves to have any "fancy" end profile. The corner connectors can contain a cavity which is designed to accept a roller which means that a sash can be supported by rollers in the corner connectors and it is no longer necessary to fit the rollers in the bottom of the vertical, or the horizontal extrusion. A single corner connector profile can be used for each 15 corner, and for the top corners, the roller is not fitted and the cavity can remain empty. It should be appreciated that the present invention is directed to a window and door sash being assembled in this manner, and not to the surround frame. 20 There are many advantages in assembling the sash in this manner. The idea eliminates the current machining required to "profile" each end such that the ends can be connected to each other. It is much easier to simply cut off a length of aluminium section to a desired length and then use a corner connector. Thus, the aluminium section can be made to any length simply by cutting off the end to a required length. 25 No additional "profiling" of the end is required. The corner connector can be made of plastic and can either be snapped locked or push locked or otherwise attached to a pair of adjacent (and typically right angles) sash members. 30 Another advantage that comes from this arrangement is that window and door sashes are often provided with bottom door rollers to allow them to roll along a track in the surround frame. These rollers can now be attached to the bottom of the corner 4 connector as opposed to the vertical or horizontal sash member. This means that the sash member does not need to be cut with openings to accommodate the door roller. Instead, the door roller can be pushed into an opening in the bottom of the corner connector. 5 Some attempts have been made to provide a simpler assembly procedure for screen doors. However, screen doors are very lightweight and contain a fly screen infill panel and therefore do not suffer from the weight and wind load problems of a sliding glass window or door. Therefore, these screen doors can be made in a relatively 10 flimsy manner. Similarly, a simpler assembly design can be achieved for other lightweight doors such as shower screen doors. 15 There are some designs showing a relatively simple assembly for the surround frame (which can be screwed to the wall cavity) but this is not the same as the relatively heavy door or window sash which slides along the bottom rail / track of the surround frame. Also, the surround frame does not need to deal with the issue of positioning of the rollers. 20 There are some designs which show corner connectors connecting a vertical and horizontal member but where the connector itself forms a significant part of the periphery. That is, the vertical and horizontal members do not meet but instead are spaced some distance apart with the connecting itself forming part of the surround 25 periphery. The disadvantage with this arrangement is that the corner connector needs to be extremely robust and strong and therefore may need to be made of metal or have significant support struts and the like. This makes it difficult for the corner connector to contain a reasonably large cavity to accommodate a roller assembly. 30 It is also known to use corner connectors for picture framing and the like but again this does not fall within the scope of the present invention which is directed to sliding window and door sashes.
5 With sliding (sash) windows and doors, another disadvantage with many conventional designs is that the sashes are quite noisy when moved because of metal to metal contact. 5 Another disadvantage with many conventional windows and door sashes is that there can be considerable heat transfer due to the metal to metal contact. It will be clearly understood that, if a prior art publication is referred to herein, this reference does not constitute an admission that the publication forms part of the 10 common general knowledge in the art in Australia or in any other country. Object of the Invention. It is an object of the invention to provide a sash member (such as a door sash and 15 window sash) that may overcome at least some of the above-mentioned disadvantages or provide a useful or commercial choice. In one form, the invention resides in a sash (for instance a door sash) the sash comprising an infill panel (which may comprise glass), opposed vertical frame 20 members and upper and lower horizontal frame members, all ( or at least most) of the frame member being square cut, and corner connectors interconnecting the horizontal frame members with the vertical frame members. The sash may comprise a door sash or window sash. It is considered that the 25 invention will be particularly suited for door sashes. The door sash may have a width of between 0.5-2 m and a height of between 1.7-2.5 m but it should be appreciated that the sash may have different sizes. 30 The door sash will typically contain an infill panel which comprises a sheet of glass. The glass may comprise clear glass, opaque glass, frosted glass, tinted glass, toughened glass, safety glass, treated glass, and the like. The sash may contain more than one sheet of glass or may contain a sheet of glass with something else such as a 6 solid panel or a lattice panel etc. The glass may have a thickness of between 4-15 mm. It is envisaged that the glass may comprise noise deadening glass such as two sheets of glass, glass laminates and the like. It is envisaged that the sash may contain equivalents of glass such as clear plastic sheets (for instance polycarbonate). 5 Alternatively, the sash may comprise a solid panel such as a wood panel, a metal panel, panels made of composite materials and the like. The infill panel (typically glass) may have its vertical edges supported by frame members which form part of the sash. These frame members may comprise 10 extrusions. The extrusion may be made of metal or plastic and it is preferred that extrusions are made of plastic. Suitable plastic material may comprise homopolymers, copolymers, thermoplastics, thermosetting plastics, ethylene polymers, vinyl chloride polymers such as polyvinyl 15 chloride, block copolymers and the like. The plastic material may comprise filled plastics, plastic laminates and the like. If the frame members comprise extrusions which are formed of metal, the metal will typically comprise aluminium (aluminum for the USA). 20 Each extrusion may contain a channel to accommodate the edge of the infill (typically glass) panel. The size of the channel will depend on the thickness of the panel. Thus, it is envisaged that the channel will have a width of between 4-15 mm, although this can vary to suit. The vertical extrusion may therefore have a somewhat U-shaped 25 cross-section. The length of the vertical extrusion will depend on the length of the infill panel but will typically be between 1-3 m. It is envisaged that the extrusion can be cut to length. 30 The width of the extrusion will depend in part on the depth or "thickness" of the sash but it is envisaged that the extrusion will have a width of between 5-30 mm although this can vary to suit.
7 It is preferred that the extrusion contains a weather seal which presses up against the edge of the infill panel. The weather seal may comprise a co extrusion seal. This seal can function to prevent rattling of the infill panel and also to function as a weather 5 seal. The sash will typically contain a top and bottom horizontal frame member which can cover the top and bottom horizontal edge of the glass or other infill panel. 10 The top and bottom frame member may be made of materials similar to that of the vertical frame members and may therefore comprise plastic/metal extrusions. These top and bottom extrusions may be tubular and may be substantially rectangular in cross-section except that a channel is provided to accommodate the edge of the 15 infill panel. The channel may have a width depending on the thickness of the infill panel and it is envisaged that the width of the channel will be between 4-20 mm. This can of course vary to suit. It is preferred that a channel is provided on each opposed face of the extrusion. 20 Drainage slots or openings may be provided in the extrusion, and typically within the channel such that water can drain from the channel into the interior of the tubular extrusion. It is preferred that any water that passes into the tubular extrusion will drain from one or both ends of the extrusion and this will be explained in greater 25 detail below. Therefore, there is no requirement to punch additional slots in the side wall or bottom wall of the extrusion to drain water from the inside of the extrusion. One of the channels on the extrusion may be provided with a weather seal which may again comprise a co-extruded seal. 30 The sash may comprise another pair of larger vertical members which can at least partially cover the vertical extrusions which are attached to the vertical edges of the glass pane. If the sash is a sliding door, it is envisaged that one of these larger vertical 8 members will contain a lock to enable the sliding door to be locked in the closed position, and this vertical member can be called a lock stile for the sake of convenience. The other larger vertical member can be called an interlock member for the sake of convenience. 5 Each of these larger vertical members may comprise an extrusion and it is envisaged that each of these members will be made of extruded aluminium. These members may comprise elongate tubular members having a somewhat 10 rectangular cross-section although this can vary to suit. It is envisaged that each of these members will have an opening in the top and the bottom to allow a corner connector to be fitted into each opening thereby enabling the sash to be assembled in a simple yet robust manner. In practice, it is envisaged that 15 the opening will extend entirely through each member. A corner connector is provided on each corner of the sash. This allows the various sash extrusions to be square cut without any fancy profiles. 20 It is preferred that each corner connector has a somewhat L-shaped configuration or a configuration that allows a part of the corner connector to be attached to a vertical member (e.g. the lock stile) and another part that allows the corner connector to be attached to a horizontal member (e.g. the upper or lower extrusion that attaches to the glass pane). 25 The corner connector is preferably formed from plastic as this provides a number of advantages hitherto not realised. One advantage of being manufactured from plastic is that the corner connectors can be made with enhanced accuracy due to the moulding process and therefore provide accurate fixing points which is unlike machined fixing 30 points. The plastic connectors can also provide thermal enhancements by minimising linear heat transfer around the sash and conductive transfer to the head and the sill. The plastic connector can also provide a quieter operation when sliding the door.
9 It is preferred that at least one, and preferably each of the corner connectors can be snap fitted or push locked into the respective extrusions. However, there may be circumstances where additional fastener attachments (such as screws etc) can be used to further ensure the fixing and rigidity of the sash. 5 In one form, the corner connector may be provided with a projection (for instance a snap detail) and the respective extrusion can be provided with a detail to lock to the projection. Thus, in a simple form, the extrusion may contain an opening into which the projection can pass to snap fit the corner connector to the extrusion. Of course, it 10 is envisaged that there will be many other mechanisms or arrangements to allow the corner connector to snap fit or push lock into a frame member/extrusion. For instance, the frame member may contain the projection and the corner connector may contain the opening. In another alternative, each member may contain both the projection and the opening. Various shapes of projections (that is the snap detail) are 15 envisaged including buttons, teeth, ridges, shoulders, hooks, and the like. Spring locking mechanisms are also envisaged. In one form of the invention, the corner connector is connected to the vertical and horizontal extrusion/frame member in a particular matter which makes the sash 20 suitable as a relatively heavy door sash. In this form of the invention, the corner connector fits substantially within the vertical and the horizontal extrusion/frame member such that when the corner connector is in place, the vertical extrusion/frame member and the horizontal extrusion/frame member abut each other or are very close to each other as opposed to being spaced apart with the corner connector forming part 25 of the periphery. Brief Description of the Drawings. Embodiments of the invention will be described with reference to the following 30 drawings in which:. Figure 1. Illustrates an exploded view of a door sash and also illustrating the head and sill of the surround frame. Figure 2. Illustrates the assembled sash without the head and sill 10 Figure 3. Illustrates the assembled sash from one side and positioned between the head and the sill of the surround frame. Figure 4. Illustrates a corner connector according to a second embodiment of the invention. 5 Figure 5. Illustrates a corner connector according to a first embodiment of the invention positioned adjacent a bottom horizontal extrusion. Figure 6. Illustrates a roller. Figure 7. Illustrates the corner connector of figure 5 attached to the bottom horizontal extrusion. 10 Figure 8. Illustrates a head corner connector for a screw fixed rail (second embodiment of the invention). Figure 9. Illustrates a corner connector according to a first embodiment of the invention and particularly illustrating the snap detail. Figure 10. Is a side partially section view of the corner connector of figure 9 15 attached to the lower horizontal extrusion. Figure 11. Illustrates a section view of the corner connector showing the inserted roller and also illustrating drainage of the lower extrusion (rail). Figure 12. Illustrates a square cut sash assembly. Figure 13. Illustrates the assembled sash from the side opposite to that illustrated 20 in figure 3 Figure 14. Illustrates a cross section of the extrusion 14,15. Best Mode. 25 Referring to the drawings and initially to figures 1-3, figure 1 shows an exploded view of a door sash . Figure 2 shows the door sash assembled and figure 3 shows the door sash fitted within a surround frame. Referring initially to figure 1, there is illustrated the door sash and the upper and 30 lower part of the surround frame which, in the particular embodiment, includes a head section 10 and a sill section 11. The head section 10 and the sill section I I do not form part of the sash but form part of the surround frame.
I1 The door sash itself in the embodiment comprises the following components each of which will be described in greater detail below: an infill panel which in the particular embodiment is a rectangular sheet of glass 12, vertical extrusions 13 which surround each vertical edge of glass 12, an upper horizontal extrusion 14 which surrounds the 5 top horizontal edge of glass 12, a lower horizontal extrusion 15 which surrounds the bottom horizontal edge of glass 12, a larger lock stile extrusion 16 (the lock stile extrusion being the extrusion which contains the sliding door or window lock) which fits about one of the vertical extrusions 13, a larger interlock extrusion 17 which fits about the other vertical extrusion 13, and four plastic corner connectors 18. 10 It should be appreciated that the figures do not illustrate the sash in full-size. It is expected that the door sash will have a width of between 1-2 m and a height of between 1.8-2.1 m although this can vary to suit. 15 The sheet of glass 12 will be cut to size and will typically comprise toughened glass. The vertical side edges of glass 12 are held by the two vertical side extrusions 13. These extrusions can be made of plastic or metal. Each extrusion contains a longitudinal channel into which a side edge of glass 12 can pass. A co-extruded 20 weather seal (not illustrated but similar to the seal in extrusions 14 and 15 which will be described in greater detail below) sits on one side wall of the channel such that when the extrusion is pushed on to the edge of the glass, there will be a reasonable seal provided. These extrusions can be square cut at their opposed edges. 25 The top and bottom horizontal edges of glass 12 are held by the upper horizontal extrusion 14 and the lower horizontal extrusion 15. These extrusions can be formed of plastic or metal and it is preferred that extrusion 14 is identical to extrusion 15. The extrusion is illustrated in somewhat greater detail in figure 5 and figure 9 and it can be seen that the extrusion comprises a generally hollow tubular member which is 30 somewhat rectangular in cross-section and contains an upper and lower channel 19 (best illustrated in figure 9), the design being such that the extrusion is symmetrical. Channel 19 has a shape and a size to accommodate the edge of the glass. A co extruded weather seal 20 (illustrated in figure 5 and figure 9) is provided on both side 12 walls of channel 19 ( see figure 14). Thus, the extrusion can be used as both the upper extrusion 14 or the lower extrusion 15 simply by turning the extrusion around. Slots 21 (illustrated in figure 9) can be formed in channel 19 to drain the water from 5 the channel into the interior of the extrusion. Figure 11 shows the drainage arrangement. The figure shows channel 15 in a partially cutaway view with the slots 21 causing water to pass into the channel the water then moving in the direction of arrow 22 to drain from the channel via an opening in the 10 plastic connector 18. Thus, it is not necessary to punch holes in the side wall of the channel in order to drain water. Referring back to figure 1, the sash further contains a lock stile extrusion 16 which is formed from extruded aluminium and which can be powder coated if desired. Lock 15 stile 16 comprises a tubular member which is substantially rectangular in cross-section but contains an edge channel 23 which passes over the corresponding extrusion 13 to conceal extrusion 13. Thus, once fitted in place (see for instance figure 2 and figure 3), extrusion 13 is hardly visible. 20 Similarly, the other vertical extrusion on the other side of glass 12 is mostly hidden by an interlock extrusion 17 which is also formed from extruded aluminium which may be powder coated. The interlock extrusion is also substantially tubular and contains a channel 24 which passes over vertical extrusion 13. 25 The remaining major component of the sash comprises the corner connectors 18. In the embodiment, four corner connectors are provided which, when required, can be identified as bottom left-hand corner connector 18 a, bottom right-hand corner connector 18b, top left-hand corner connector 18 c, and top right-hand corner connector 18 d. However, the corner connectors can be collectively identified simply 30 by reference 18. The corner connectors are made from plastic which provides a number of advantages. One advantage is that the plastic corner connectors can be made extremely accurately 13 thereby providing accurate fixing points which is not always possible with machine fixing points. Another advantage is that the plastic material can provide a better heat insulate and a further advantage is that the door sash can slide with less noise as there is less metal to metal contact. 5 The corner connectors are somewhat L-shaped but contain a much larger main body portion 25 (see for instance figure 5) and a smaller leg portion 26. The main body portion 25 can be seen as one "leg" of the generally L-shaped corner connector. 10 Main body portion 25 is substantially hollow (see for instance figure 11) and contains a cavity in which a door roller 27 (see for instance figure 6) can fit. Thus, the sash can be supported by the rollers which are fitted into the corner connectors as opposed to many types of conventional sashes where the rollers need to be fitted into the bottom of profiled vertical extrusions, or in cutouts in the bottom horizontal rail (for instance 15 extrusion 15). Making cutouts in the rail can weaken the rail and also makes the rail" peculiar " for the bottom rail, which means that a separate top rail and a separate bottom rail is required which is undesirable unless cutouts are placed in many positions in the rail in which case the rail is further weakened. 20 Door roller 27 (see for instance figure 6) comprises a roller body 28 the bottom of which supports a wheel 29 in a manner which is quite well known. Adjustment of the wheel relative to the bottom of the corner connector (that is how far the wheel "sticks out" of the corner connector) is done in a particular manner which is best illustrated in figure 6 and figure 11. Basically, the top of roller body 28 contains a ramp 30. Above 25 the ramp is a "travelling nut" 31 which basically comprises a metal nut which is supported within a nut housing (see figure 6). Movement of the travelling nut 31 to and fro in a horizontal manner will cause it to ride along ramp 30 and therefore push the door roller either up or down. As an example, and referring to figure 6, if the travelling nut is in the "uppermost" portion of the ramp (the left-hand side when view 30 in figure 6), the door roller has been pushed down to its maximum amount and conversely when the travelling nut has moved to the "lowermost" portion of the ramp the door roller can move up.
14 Referring to figure 11, the travelling nut 31 is operated by a bolt 32 which has a screw type head arrangement to allow a screwdriver (or philips head screwdriver) to rotate the bolt and therefore cause the nut to move to and fro. 5 The bolt 32 is also illustrated in figure 4 and figure 5 and is accessible through an opening in the wall of the main body portion 25 of the corner connector. When the corner connector is fitted, (and best illustrated in figure 2), the lock stile 16 and the interlock also contains a small opening 33 to allow a screwdriver to rotate bolt 32 in either a clockwise or anticlockwise direction. 10 Referring again to the corner connectors, and this time particularly to figure 5 and figure 9, and initially to figure 5, the corner connector 18 contains a small protruding button which can be seen as the "connector snap detail" 35. Detail 35 contains a pair of tapered faces. Referring now to figure 2, the lock stile 16 contains a second 15 opening 36 which functions as the "connector snap hole". Thus, when the corner connector is pushed into the bottom of lock stile 18, detail 35 will lock into opening 36 to snap lock the corner connector to the bottom of lock stile 16. The other corner connectors can be snapped into upper and lower ends of the interlock 20 stile or the lock stile in a similar manner. If there is a need or advantage in providing additional fixing, the corner connector 18 (see for instance figure 7) is provided with a further optional screw fixing 37 opening to allow the corner connector to also be screwed to the interlock and lock stile 25 extrusions. Figure 7 also illustrates friction ribs 60 to facilitate fastening of the corner connector in place, guide blocks 61 and drainage holes 62. Thus, the interlock extrusion 17 and the lock stile extrusion 16 can be square cut at their opposed ends and the corner connectors can be snapped fitted into each square 30 cut open end. Referring now to figure 5, figure 7 and figure 9 but not to figure 4; figures 5 and 7 illustrate that the corner connector 18 has the leg member 26 that can push fit into the 15 lower horizontal extrusion 15. Again, a snap detail is provided, and the snap detail on leg member 26 is illustrated in figure 9 as snap detail 38. Thus, the leg member contains the snap detail 38, and the extrusion 15 contains a corresponding opening in a manner similar to that described with respect to the snap detail 35 on the corner 5 extrusion. Thus, each of the extrusions (13, 14, 15, 16 and 17) can be square cut and the corner connectors 18 can be snapped fitted to provide a door sash. 10 Each corner connector contains the internal opening to accommodate the door roller 27 but the door roller is only fitted to the bottom corner connectors (18 a, 18 b), while the top corner connectors do not contain the door roller. Nevertheless, the corner connectors can all be made identical which can cut down on inventory costs and improve assembly costs. 15 Figure 4 illustrates a slightly different version of the corner connector. In this version, the corner connector does not contain the second leg (26. In figure 5). However, the corner connector still contains the main body portion 25 which can accommodate a roller of the type illustrated in figure 6. This type of connector may be required if the 20 lower (or upper) rail/extrusion (that is 14, 15 in the other figures) is not tubular but instead comprises a more conventional rail design 40 illustrated in figure 4. In this variation, rail 40 needs to be screwed to corner connector 41 using screws 42 instead of a snap lock. 25 Similarly, figure 8 shows a corner connector 50 which can be seen as a head connector and for a screw fixed rail (not illustrated) but similar to the screw rail 40 of figure 4. Another advantage with this assembly system is that the corner connectors 18 do not themselves form a significant (if any) part of the extrusions that fit around the sheet of 30 glass 12, and are designed such that the lock stile extrusion or the interlock extrusion (16 and 17) have a part that abuts or is very close to the upper and lower extrusions 14, 15. This provides a strong sash arrangement using square cut components. This is contrary to many other systems where the vertical and horizontal members are spaced 16 apart by a significant distance and the spacing is filled by the corner connector which therefore forms a significant part of the periphery. As the corner connectors of the present invention are preferably made from plastic to provide advantages that have been previously or which will be hereinafter described, it might be difficult to provide 5 a robust heavy door sash with plastic corner connectors if the corner connector forms a significant part of the periphery. The arrangement provides many advantages including the following: Eliminates expensive machining for sash members. 10 Eliminates expensive press tools necessary to produce machining. Reduces handling costs of sash members through the factory by elimination of machining. Reduces the exposure of damage to sash member by reduced handling. Reduces material wastage. 15 Enables rapid sash assembly. The square cut sash slides more quietly due to the plastic corner connectors providing less friction/resonance in the head and the sill. The plastic corner connectors provide a thermal enhancement by minimising linear heat transfer around the sash and conductive transfer to the head and sill. 20 Provides enhanced accuracy due to moulded plastic corner connectors having accurate fixing points on like machined fixing points. The square cut sash members minimise workplace health and safety exposure due to the elimination of press tool machining and its inherent sharp edges. The plastic corner connectors can provide for integral sash rollers or head guides. 25 The plastic corner connectors can provide for a snap in all screw fix option for the sash member assembly. The assembly provides a single piece plastic rail and seal co-extrusion that replaces the current two-piece rail and go extrusion thereby allowing the rail to have a symmetrical design that does not require orientation went being installed. 30 The lower extrusion (15) provides for drainage that directs any water into the corner connectors and into the sill. The interlock connectors provide for continuous seals through the full length of the interlock extrusion and the sill/head connectors.
17 The connectors provide for all moving sash/door requirements XO and OXXO. The corner connectors allow an adjustable sash/door roller to be snapped fitted on the assembly. The elimination of having to machine sash extrusions minimises the sharp edges that 5 cut out weather seals. The corner connectors provide a guide detail which minimises movement of the sash/door in the head and the sill. Throughout the specification and the claims (if present), unless the context requires 10 otherwise, the term "comprise", or variations such as "comprises" or "comprising", will be understood to apply the inclusion of the stated integer or group of integers but not the exclusion of any other integer or group of integers. Throughout the specification and claims (if present), unless the context requires 15 otherwise, the term "substantially" or "about" will be understood to not be limited to the value for the range qualified by the terms. Any embodiment of the invention is meant to be illustrative only and is not meant to be limiting to the invention . Therefore, it should be appreciated that various other 20 changes and modifications can be made to any embodiment described without departing from the spirit and scope of the invention.

Claims (4)

  1. 2. The sash as claimed in claim 1, wherein each corner connector is made of plastic. 20
  2. 3. The sash of claim I or claim 2, wherein each corner connector contains a snap detail to allow the corner connector to be snapped locked to a lower or upper horizontal extrusion, and each corner connector contains another snap detail to allow the corner connector to be snapped locked to a vertical extrusion. 25
  3. 4. The sash as claimed in any one of the preceding claims, comprising a pair of lower corner connectors, each said lower corner connector containing a door roller positioned within the cavity in the corner connector. 30 5. The sash as claimed in any one of the preceding claims, wherein the horizontal frame member is connected to the corner connector by at least one screw. 19
  4. 6. A sash substantially as hereinbefore described with reference to the accompanying drawings.
AU2010201433A 2005-12-14 2010-04-12 A Sliding Door or Window Sash Having Square Cut Members and Corner Connectors Active AU2010201433B2 (en)

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AU2005907016 2005-12-14
AU2006203307A AU2006203307A1 (en) 2005-12-14 2006-08-02 A Sliding Door or Window Sash Having Square Cut Members and Corner Connectors
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WO2014087027A1 (en) * 2012-12-05 2014-06-12 Ramírez Parra Pedro José Bracket for joining and securing sections

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5673516A (en) * 1996-01-05 1997-10-07 The Stanley Works Sliding door corner connector
US5960605A (en) * 1996-10-10 1999-10-05 Bay Mills Limited Screen bar corner reinforcement, a screen frame including such a reinforcement and methods of manufacturing these products

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5673516A (en) * 1996-01-05 1997-10-07 The Stanley Works Sliding door corner connector
US5960605A (en) * 1996-10-10 1999-10-05 Bay Mills Limited Screen bar corner reinforcement, a screen frame including such a reinforcement and methods of manufacturing these products

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